You are on page 1of 15

Crosslinking elastomers

and thermoplastics
Organic Peroxides and Auxiliaries
2 3

Contents

AkzoNobel is proud We have a long history in organic peroxides,


starting with dibenzoyl peroxide used for the
Crosslinking Peroxides
Perkadox® and Trigonox® 6
to be one of the bleaching of flour in the early 1920s. Since then,
we have added many new organic peroxides to Uses of crosslinking peroxides 7
world’s leading our product portfolio, with the growth of plastics
and rubber materials in everyday life. Product list 8
industrial companies Processing data 12
Today, we are the world's number one in ­organic
In fact, we are the largest global paints and peroxides. We cover classes such as dialkyl Dosage levels 14
coatings company. As a major producer of peroxides, diaryl peroxides, aryl alkyl peroxides, Kinetic data 15
­specialty chemicals we supply industries diacyl peroxides, peroxy(di)carbonates, peroxy-
­worldwide with quality ingredients for life’s ketals, peroxyesters, ketone peroxides and Peroxide vs. sulfur crosslinking 16
­essentials. We think about the future, but act in hydroperoxides. In addition we supply azo (N-N) Safety 18
the ­present. We’re passionate about intro­ and C-C initiators. You name it, we ­produce it.
ducing new ideas and developing sustainable Packaging 19
answers for our customers. We are home to the best known brands in the
business. Examples include Perkadox and
Processing Aids
That’s why our 57,000 employees – who are ­Trigonox. Armid®, Armoslip®, Armowax®, Armeen®, Perkaguard® 20
based in more than 80 countries – are
committed to excellence and delivering This product guide provides an overview of our
Superconductive Carbon Blacks
Tomorrow’s Answers Today™. main, commercially available organic peroxides Ketjenblack® 23
Our Functional Chemicals business makes
for the crosslinking of elastomers and thermo­
plastics.
Adhesion Promoter
organic peroxides, metal alkyls, organometallic Perkabond® 24
specialties and polymer additives. We supply
essential products used in the production
We also offer a range of rubber additives. Our
portfolio includes superconductive carbon
Chemical Blowing Agents
and processing of thermoplastic resins, and blacks, processing aids, scorch ­retardation Perkadox® 24
thermoset and elastomeric materials. ­systems, chemical blowing agents as well as an
­adhesion promoter. Marketed ­under the

4 5
­well-known trademarks of Armeen, Armid,
AkzoNobel: Looking ­Armoslip, Armowax, Ketjenblack, Perkaguard
beyond horizons and Perkabond, these products have been
­developed to meet the growing needs of our
customers. And we’re growing with them.

At AkzoNobel we look beyond horizons. We


­believe that what is good for you today is not Security of supply Tomorrow's Answers Today
necessarily good enough for you tomorrow. We
are committed to the success of our ­customers.
We offer you the technological answers you

18 25
need.

Safety: Our top priority Sustainable solutions


4 5

Tomorrow’s
Our manufacturing sites and distribution centers are found
all around the globe, including joint ventures in Japan and
China. Our global distribution network allows us to deliver

Answers Today
our products to you anywhere in the world. That's how
we ensure security of supply and easy access to quality
products wherever you are.
All our sites are ISO 9001 and ISO 14001 certified to ensure the highest product quality and strict
compliance with environmental regulations. We continually invest in manufacturing ­techniques,
high quality standards, safety, innovation, active technical support and a reliable supply chain. Innovation has brought
us to where we are t­oday.
We are a global leader in

A global partner
organic ­peroxides and are
determined to maintain our
status. What drives us is
knowing that what is good
Our thorough understanding and knowledge of increase safe processing time during
for our customers today is free radical chemistry is the basis for the ­compounding and (reactive) extrusion, but it
not necessarily good ­development of innovative and sustainable also helps to produce a better quality end
products, designed with you in mind. ­product when using high temperature injection
enough for them tomorrow. or compression molding techniques.
As a company of innovation we have a stream
of new, high-value products and technologies, Safety and technical support are mainly provid­
 esearch & Development
R
including Trigonox 311, a new organic peroxide ed from laboratories in Deventer - The Nether­
Regional headquarters
Manufacturing sites that can be used at processing temperatures lands, the site of ­AkzoNobel’s fundamental
up to 180-190°C. ­peroxide R&D, ­Pasadena (TX) - USA, Los Reyes
- Mexico and Tianjin - China. Our researchers
Innovation does not stop with our organic are based in dedicated customer-focused busi­
­peroxides. We also understand the need to be ness teams. They perform research, product
innovative with our additives such as and process development and technical ­support
Perkaguard TBHQ, an extremely versatile in order to translate market needs into
scorch ­retarder which improves production and new products. They understand the needs
­processing of crosslinkable thermoplastics and of our customers and are committed to their
elastomers. Perkaguard TBHQ does not only success.
6 7

Crosslinking Peroxides Uses of crosslinking


Perkadox® and Trigonox® peroxides

AkzoNobel’s range of Much of our success is due to our philosophy of Formulations with phlegmatizers and carriers­ Peroxides are used and blends of
creating close partnerships with our customers. or concentrations other than those indicated,
organic peroxides for the What do you want to achieve? From optimizing as well as unique custom made peroxide to crosslink NBR/EPDM
SBR/EPDM
crosslinking of elastomers applications, improving efficiencies, resolving ­compositions can be made available with due NR Natural rubber
PE/EPDM (TPV’s)
difficulties or even developing new crosslinking observance of safety characteristics and the IR Polyisoprene
and thermoplastics is the peroxides, we’re happy to meet with you to appropriate environmental and transportation BR Polybutadiene
PE/EVA

world’s largest. Our ­discuss your requirements. regulations. Whatever your particular require­ CR Polychloroprene
NBR/EVA
POE/EP(D)M
ments, we can develop the product to match.
products find use in a This product guide provides an overview of
SBR
NBR
Styrene butadiene rubber
Nitrile rubber
huge range of industrial and our main, commercially available cross­linking
HNBR Hydrogenated nitrile rubber
Organic peroxides also find growing use in
­p eroxides. We invite you to visit us at polymer modification (CR-PP), grafting pro­
consumer products. These www.akzonobel.com/polymer for complete
Q Silicone
cesses (silane, maleic anhydride) and dynamic
AU/EU Polyurethane
include automotive parts ­product listings.
EPM Ethylene propylene copolymer
vulcanization (TPV production).

(i.e. seals, gaskets, hoses, EPDM Ethylene propylene terpolymer Peroxides find limited use or
belts, spark plug boots POE Polyolefin elastomer
cannot be used to crosslink
T Polysulfide
and o-rings), golf ball cores, PE Polyethylene ACM Polyacrylate

footwear soles, adhesive CM Chlorinated polyethylene IIR Butyl rubber


CIIR Chlorobutyl rubber
tapes, wire & cable and CSM
EVA
Chlorosulfonated polyethylene
Ethylene vinylacetate copolymer CO Epichlorohydrin
foamed products (rubber ABS Acrylonitrile butadiene styrene copolymer ECO Epichlorohydrin copolymer

or thermoplastic). AEM Ethylene acrylic PP


PB
Polypropylene
Polybutene-1
EBA Ethylene butylacrylate copolymer
FKM Fluoro elastomers PIB Polyisobutene
PVC Polyvinylchloride

Running a successful business is like playing golf.


To maximize performance and create competitive
advantage, you need the very best materials. Take
golf balls, for example. The secret lies in their high
quality solid core - which is made with organic
peroxides supplied by AkzoNobel. If you’re in the
business of crosslinking elastomers and thermo-
plastics, then our Perkadox and Trigonox brands
are at the top of the leader board. As the world’s
leading producer of organic peroxides, we’re com-
mitted to driving you towards continued success.
8 9

Our Crosslinking 1
See page 18 for definitions of Ts max. and Ts min.

Peroxides
2
See page 12 for definitions of safe processing and typical crosslink temperature
3
Hazard classifications of organic peroxides are listed in the table on page 18.
UN 3077 refers ­to environmentally hazardous substances, solid, n.o.s.
4
Trigonox B has a boiling point of 110°C and a flash point of 6°C. Therefore, it is not recommended for
standard ­rubber mixing procedures carried out in closed mixers (Banbury-type) or on an open two-roll
mill. In addition, we do not recommend the use of Trigonox B for food contact or drinking water applications.
5
Other concentrations are available on request

PRODUCT NAME CHEMICAL NAME [CAS No.] GENERAL DATA STORAGE DATA 1 PROCESSING DATA 2 STANDARD
PACKAGE
Molecular Assay Physical form Main carrier / solvent Ts max. Ts min. UN No. 3 Safe processing Typical crosslink
weight (%) (°C) (°C) temperature temperature
3,3,5,7,7-Pentamethyl-1,2,4-trioxepane [215877-64-8] 174 180 220
TRIGONOX 311 95 liquid 40 15 3107 HDPE can
TRIGONOX 311-50D CH3 O O CH3 50 powder silica 30 3108 carton
TRIGONOX 311-E30 C C 30 liquid solution in mineral oil 40 15 3109 HDPE drum / IBC
CH3 CH2 CH O CH3

CH3

2,5-Dimethyl-2,5-di(tert-butylperoxy)hexyne-3 [1068-27-5] 286 145 185


TRIGONOX 145-E85 85 liquid solution in mineral oil 30 10 3103 HDPE can
TRIGONOX 145-45B CH 3 CH 3 CH 3 CH 3 45 powder calcium carbonate 30 3106 carton

CH 3 C O O C C C C O O C CH 3

CH 3 CH 3 CH 3 CH 3

Di-tert-butyl peroxide [110-05-4] 146 145 180


TRIGONOX B 4 99 liquid 40 -30 3107 HDPE can / steel drum
CH 3 CH3

CH3 C O O C CH 3

CH3 CH3

2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane [78-63-7] 290 135 175


TRIGONOX 101 92 liquid 40 10 3105 HDPE can
TRIGONOX 101-50D CH 3 CH 3 CH 3 CH 3 50 powder silica 30 3108 carton
TRIGONOX 101-45B 45 granules calcium carbonate 30 3108 carton
CH3 C O O C CH 2 CH 2 C O O C CH 3
TRIGONOX 101-45D 45 powder silica 30 3108 carton
TRIGONOX 101-10PP 5 CH 3 CH 3 CH 3 CH 3 10 powder PP 30 3108 carton
TRIGONOX 101-45S 45 paste silicone oil 30 10 3108 pail
tert-Butyl cumyl peroxide [3457-61-2] 208 135 175
TRIGONOX T 95 liquid 40 16 3107 HDPE can / HDPE drum
TRIGONOX T-50D CH3 CH3 50 powder silica 40 3108 carton

C O O C CH3

CH3 CH3

Di(tert-butylperoxyisopropyl)benzene [25155-25-3] 338 135 175


PERKADOX 14S 96 solid / flakes 30 / 20 3106 HDPE can / carton
PERKADOX 14-40A CH 3 CH 3 40 granules EVA 30 carton
CH 3 CH 3
PERKADOX 14-40B C O O C CH 3 40 granules / powder calcium carbonate 30 carton
PERKADOX 14-40K CH 3 C O O C 40 powder clay 30 carton
CH 3 CH 3
PERKADOX 14-40MB CH 3 CH 3 40 granules / slabs EPR, calcium carbonate 30 carton
PERKADOX 14-40PE 5 40 granules PE 30 carton
Dicumyl peroxide [80-43-3] 270 130 170
PERKADOX BC-FF 99 solid / crystals 30 3110 carton / liquabin
PERKADOX BC-40B CH 3 CH 3 40 granules / powder calcium carbonate 30 3077 carton
PERKADOX BC-40K 40 granules / powder clay 30 3077 carton
C O O C
PERKADOX BC-40MB 40 granules / slabs EPR, calcium carbonate 30 3077 carton
CH 3 CH 3
PERKADOX BC-40PE 5 40 granules PE 30 3077 carton
PERKADOX BC-40S 40 paste silicone oil 30 3077 pail
10 11

Our Crosslinking
Peroxides
1
See page 18 for definitions of Ts max. and Ts min.
2
See page 12 for definitions of safe processing and typical crosslink temperature

PRODUCT NAME CHEMICAL NAME [CAS No.] GENERAL DATA STORAGE DATA 1 PROCESSING DATA 2 STANDARD
PACKAGE
Molecular Assay Physical form Main carrier / solvent Ts max. Ts min. UN No. Safe processing Typical crosslink
weight (%) (°C) (°C) temperature temperature
Butyl 4,4-di(tert-butylperoxy)valerate [995-33-5 ] 334 125 160
TRIGONOX 17-40B CH 3 CH 3 CH 3 40 granules / powder calcium carbonate 30 3108 carton
TRIGONOX 17-40MB CH 3 C O O C O O C CH 3 40 granules / slabs EPR, calcium carbonate 30 3108 carton
CH 3 CH 2 CH 3

CH 2

C O n C4H 9

tert-Butylperoxy 2-ethylhexyl carbonate [34443-12-4] 246 120 150


TRIGONOX 117 95 liquid 20 3105 HDPE can
O CH3

CH 3 (CH 2 ) 3 CH CH 2 O C O O C CH 3

C2H5 CH3

1,1-Di(tert-butylperoxy)-3,3,5-trimethylcyclohexane [6731-36-8] 302 115 145


TRIGONOX 29-40B CH 3 CH 3 40 granules / powder calcium carbonate 30 3110 carton
TRIGONOX 29-40MB CH 3 C O O O O C CH 3 40 granules / slabs EPR, calcium carbonate 30 3110 carton
TRIGONOX 29-C50 50 liquid solution in OMS 25 3107 HDPE can
CH 3 CH 3

CH 3

CH 3 CH 3

tert-Butyl peroxybenzoate [614-45-9] 194 100 140


TRIGONOX C 98 liquid 25 10 3103 HDPE can
TRIGONOX C-50D O CH 3 50 powder silica 25 3106 carton

C O O C C H3

CH 3

Di(4-methylbenzoyl) peroxide [895-85-2] 270 85 110


PERKADOX PM-50S 50 paste silicone oil 30 3106 pail

O O

CH 3 C O O C CH 3

Dibenzoyl peroxide [94-36-0] 242 85 105


PERKADOX L-50S 50 paste silicone oil 30 3108 pail

O O

C O O C

Di(2,4-dichlorobenzoyl) peroxide [133-14-2] 380 75 90


PERKADOX PD-50S 50 paste silicone oil 30 3106 pail
O O

Cl C O O C Cl

Cl Cl
12 13

Processing data

Safe Processing and Scorch time (ts2) and optimal cure time (t90) in minutes
Typical Crosslink Temperatures at various temperatures (°C) 1
In the application of crosslinking peroxides, it is 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240
very important to know the safe processing and Trigonox 311 ts2 14 6 3 1
the typical crosslink temperature. t90 107 45 19 9 4 2
Trigonox 145 ts2 15 5 2 1
The safe processing temperature is defined as t90 110 40 17 7 4
the temperature at which the scorch time (ts2) is Trigonox B ts2 29 11 4 1
longer than 20 minutes.
t90 246 94 35 12 5 3
Trigonox 101 ts2 11 4 2 1
The typical crosslink temperature is defined as
the temperature at which optimal cure (t90) is t90 140 40 13 5 2
reached within about 12 minutes. This means Trigonox T ts2 9 3 1
that within this time 90% of the total possible t90 100 30 10 4 2
crosslinks in the compound are formed. Scorch Perkadox 14 ts2 7 2 1
and optimal cure times have been determined t90 95 30 11 4 2
at various temperatures. Perkadox BC ts2 10 4 2 1
t90 136 47 16 6 2 1
The results are presented in the table on the Trigonox 17 ts2 12 4 2 1
right. From the values the safe processing and
t90 150 46 16 6 3 1
typical crosslink temperatures can be extract­
Trigonox 117 ts2 14 5 2 1
ed.
t90 261 80 27 10 4 2
Trigonox 29 ts2 9 3 1
t90 99 34 11 4 2 1
Trigonox C ts2 11 4 2 1
t90 175 65 31 13 6 3
Perkadox PM ts2 29 6 2 1
t90 96 32 11 4 2 1
Perkadox L ts2 25 7 2 1
t90 100 25 9 5 2
Perkadox PD ts2 54 10 3 1
t90 121 32 10 5 2 1
1
 he data were determined in a rheometer, using a moving die, according to ISO 6502: 1991
T
Data were determined in the compounds listed in the table on page 15.
14 15

Dosage levels Kinetic data

kd = rate constant for the initiator ­


Amounts of peroxide required for consuming materials such as sulfur, ­certain Half-life The residual concentration of organic peroxide
dissociation in s-1
­crosslinking various polymers ­antioxidants or non-paraffinic mineral ­­extender The most important characteristic of a cross­ can be calculated by means of the equation A = Arrhenius frequency factor in s-1
Peroxide addition levels for the crosslinking of oils. The negative influence of these components linking peroxide is its rate of decomposition Ea = A ctivation energy for the initiator
­different types of elastomers and thermoplas­ may be partly compensated for by a ­higher ­expressed by its half-life (t1/2). The half-life is the [I] = [I0] · e-kd·t dissociation in J/mole
tics are given below. amount of peroxide or the use of ­coagents. time required to reduce the original amount of R = 8  .3142 J/mole.K
peroxide at a given temperature by 50%. It can be calculated that less than 1% of the T = temperature in K
t1/2 = half-life in s
Satisfactory mechanical properties can be Whereas the crosslink density is mainly affected orginal amount of peroxide will remain, after
­obtained at the lowest peroxide dosage levels by the amount of peroxide, the rate of cross­ The half-life can be calculated from the ­Arrhenius roughly 7 times the half-life of a peroxide. [I0] = original peroxide concentration
indicated. linking is mainly determined by the temperature equation [I] = peroxide concentration at time t
and the type of peroxide. The crosslinking peroxides in the table below t = t ime measured from the start
Compression set properties improve with ­higher kd = A · e-Ea/RT and t1/2 = ln2/kd are arranged in ascending order of activity, of decomposition in s
peroxide amounts. The highest addition levels Very short crosslinking times can be achieved based on the 0.1 hour half-life temperature.
listed should not be surpassed, since other by raising the temperature to approximately
mecha­nical properties may decrease. 40°C above the typical crosslink temperatures
mentioned. Because of the excellent plateau T (°C) for t1/2 2
However, higher peroxide dosage may be neces­ ­effect of peroxide crosslinking, no reversion will Substrate 0.1 h 1.0 h 10 h Ea A
sary when the compound contains free radical be observed. type 1 (kJ/mole) 2 (s-1) 2
TRIGONOX 311 3,3,5,7,7-Pentamethyl-1,2,4-trioxepane HDPE 213 184 158 144.6 6.58E+12
TRIGONOX 145 2,5-Dimethyl-2,5-di(tert-butylperoxy)hexyne-3 HDPE 180 154 130 139.7 2.46E+13
Peroxide Trigonox 29-40 Trigonox 17-40 Perkadox BC-40 Perkadox 14-40 Trigonox 101-45 TRIGONOX B Di-tert-butyl peroxide HDPE 176 151 129 146.3 1.98E+14
Safe Processing Temperature 115 125 130 135 135 TRIGONOX 101 2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane EPDM 1 166 143 121 147.4 6.41E+14
Typical Crosslink Temperature 145 160 170 175 175 TRIGONOX T tert-Butyl cumyl peroxide EPDM 1 164 140 118 142.9 2.30E+14
Polymer parts of peroxide per 100 parts of polymer PERKADOX 14 Di(tert-butylperoxyisopropyl)benzene EPDM 1 164 140 118 143.5 2.68E+14
NR; IR 2.3 - 4.5 2.5 - 5.0 2.0 - 4.1 1.3 - 2.5 1.3 - 2.4 PERKADOX BC Dicumyl peroxide EPDM 1 158 134 112 137.8 9.77E+13
BR 1.0 - 2.1 1.1 - 2.3 0.9 - 1.9 0.5 - 1.2 0.5 - 1.2 TRIGONOX 17 Butyl 4,4-di(tert-butylperoxy)valerate EPDM 1 149 125 103 134.2 8.23E+13
CR 1.1 - 3.0 1.3 - 3.3 1.0 - 2.7 0.6 - 1.7 0.6 - 1.6 TRIGONOX 117 tert-Butylperoxy 2-ethylhexyl carbonate EVA 143 119 98 133.5 1.16E+14
SBR 1.9 - 4.1 2.1 - 4.6 1.7 - 3.7 1.1 - 2.3 1.1 - 2.2 TRIGONOX 29 1,1-Di(tert-butylperoxy)-3,3,5-trimethylcyclohexane EPDM 1 135 111 89 124.5 1.69E+13
NBR 2.6 - 4.5 2.9 - 5.0 2.4 - 4.1 1.5 - 2.5 1.4 - 2.4 TRIGONOX C tert-Butyl peroxybenzoate EPDM 2 133 105 80 104.2 4.79E+10
HNBR 6.8 - 11.3 7.5 - 12.5 6.1 - 10.1 3.8 - 6.3 3.7 - 6.1 PERKADOX PM Di(4-methylbenzoyl) peroxide VMQ 98 77 56 115.6 1.69E+13
AU (ester type) 5.3 - 9.1 5.8 - 10.0 4.7 - 8.1 3.0 - 5.1 2.9 - 4.9 PERKADOX L Dibenzoyl peroxide VMQ 95 74 55 112.5 5.97E+12
EPM; EPDM 6.8 - 11.3 7.5 - 12.5 6.1 - 10.1 3.8 - 6.3 3.7 - 6.1 PERKADOX PD Di(2,4-dichlorobenzoyl) peroxide VMQ 80 65 47 112.4 3.21E+13
PE 1.5 - 7.6 1.7 - 8.4 1.4 - 6.8 0.8 - 4.2 0.8 - 4.0
1
Half-life times have been determined using different substrates; HDPE = BorPEX HE1878E,

CM 1 6.8 - 10.6 7.5 - 11.7 6.1 - 9.5 3.8 - 5.9 3.7 - 5.7
EPDM 1 = Keltan® 578 incl. 70 phr N-550 c.b 70 phr N-762 c.b. and 50 phr Sunpar® 2280,
EVA 2.6 - 5.3 2.9 - 5.8 2.4 - 4.7 1.5 - 3.0 1.4 - 2.9 EPDM 2 = Keltan® 520 incl. 50 phr N-772 c.b. and 10 phr Sunpar® 150, EVA = Elvax® PV1400,
Q2 1.0 - 2.0 0.4 - 0.8 0.4 - 0.8 VMQ = HV3-611
2
Determined using the Arrhenius equation
1
Addition of a coagent is recommended.
2
Silicone rubber can also be crosslinked with Perkadox PD-50S, Perkadox L-50S and Perkadox PM-50S.
Required amounts of peroxide: 1.1 - 2.3 phr, 0.7 - 1.4 phr and 1.1 - 2.3 phr respectively.
Typical crosslink temperatures 90°C, 105°C and 110°C and safe processing temperatures 75°C, 85°C and 85°C respectively.
16 17

Peroxide vs. sulfur Trigonox 311


crosslinking A new peroxide that
can take the heat

Advantages of peroxide Points of attention


crosslinking in comparison for peroxide
to sulfur cure crosslinking
• Simple formulation. • Sensitivity to oxygen under curing conditions.
• Storage of the peroxide-containing • Certain components of the rubber
­compound without bin scorch. ­compound such as
• High processing temperature. - fillers
• Rapid vulcanization without reversion. - extender oils
• Good compression set, particularly at - antioxidants
elevated temperatures. - resins
• High temperature resistance. must be selected with care because they
• Limited extractable constituents from final may, under certain conditions, consume
product. free radicals.
• No staining of the finished parts. • Usually, tensile and tear strength properties Allows for processing at temperatures
• No discoloration of crosslinked product are reduced by about 15%, when compared up to 180-190°C
by contact with metals and PVC. to a conventional sulfur based crosslinking
• Most peroxides do not cause blooming. system.
• Co-vulcanization of saturated and • Scorch and cure time are less flexible, Potential applications
­unsaturated elastomers. since they are determined mainly by the • Crosslinking HDPE (PEX-a): pipes/tubes,
• Co-vulcanization of elastomers and temperature.
­thermoplastics. • During cure, some peroxides may lead to
rotomolding
• Copolymerization with polymerizable distinct odors. • Dynamically curing Thermoplastic Vulcanizates
plasticizers or coagents to give controlled • Post cure may be necessary. (TPV)
hardness and stiffness, coupled with easy
• Polymer modification (grafting, branching)
processing.
• Crosslinking high melting polymers

Advantages
• Safe processing at higher temperatures
• Significantly increases extruder output
• Easier processing
• Improves product consistency
• Creates smoother surface appearance

www.akzonobel.com/polymer
18 19

Safety: Packaging
Our top priority

AkzoNobel is recognized as Sharing our experience in safety is one of the Storage temperatures We offer a variety of packaging options for both liquid and solid organic
most important resources we offer. Through our The Ts max. given in the product list on pages peroxides. The maximum package size for each organic peroxide is
the global leader in organic safety programs we provide expert advice on 8-11 is the recommended maximum storage ­regulated by the United Nations, based on the hazard classification of the
peroxide safety. Our proven the handling of our products including: temperature at which the product is stable and peroxide as shown in the table on page 18.
quality loss over time will be minimal.
success in safely handling • classroom review of safety and handling Liquid organic peroxides
organic peroxides is due to of organic peroxides In some cases, also a minimum storage Liquid peroxides from AkzoNobel are available in packages shown in
• consultation on storage and dosing ­temperature (Ts min.) is indicated. Storage Table 1.
our long-term commitment facility ­design above Ts min. is recommended for quality or
to developing and • demonstrations on the safe use, handling safety reasons. A Ts min. is given, for example, We also understand the need to innovate our packaging. For instance our
and control of organic peroxides if solidification of the product is known to occur Nourytainer®. Developed by AkzoNobel it is recognized as the world’s
maintaining high safety below the temperature indicated. benchmark in liquid organic peroxide packaging. And we’re continually
standards. We at AkzoNobel Our Safety Research Laboratory in Deventer, looking for new ways to optimize safe transport, handling and storage of
the Netherlands is heavily involved in R&D, UN Numbers organic peroxides.
always place safety as our ­ensuring the development of safe products and All products accepted for transport are ­assigned
top priority. processes. Studies are carried out, in order to
provide a high level of safety in manufacturing,
to generic entry numbers according to classifi­
cation principles as described in the recom­
Solid organic peroxides
Standard packages for our solid and paste-form peroxides are shown in
handling and transport of dangerous goods. mendations by the United Nations Committee Table 2.
of Experts on the Transport of Dangerous
Goods. An explanation of all relevant UN For the availability of our products in non-standard packages, please
­numbers is given in the table below. consult your AkzoNobel account manager.

Table 1. Standard packages for liquid peroxides


Classification of organic peroxides
Package Volume Net Weight Comments
UN NO. CLASSIFICATION AKZONOBEL ­ MAXIMUM ­ (liter) (kg)
HAZARD RATING CONTAINER SIZE HDPE can 20 - 30 15 - 30 single component,
polyethylene container
3103 type C; liquid High 50 kg
(Nourytainer®)
3105 type D; liquid Medium 50 kg Drum 200 150 steel drum
220 165 - 190 polyethylene drum
3106 type D; solid Medium 50 kg IBC 1250 850 - 1100 reusable stainless steel
container
3107 type E; liquid Low 400 kg

3108 type E; solid Low 400 kg


Table 2. Standard packages for solid and paste-form peroxides
3109 type F; liquid Very low IBC’s / Tanks
Package Net Weight Comments
3110 type F; solid Very low IBC’s (kg)
Pail 15 - 20 for pastes
None non-dangerous good No Unrestricted
Carton varies with polyethylene bags inside non-returnable
product cardboard box
Liquabin 1600 reusable stainless steel container
with heating coil
20 21

Processing Aids
Armid®, Armoslip®, Armowax®, Armeen®, Perkaguard®

Armid and Armoslip Armowax W-440


Our range of slip and anti-blocking additives is one of Armowax W-440 is a ­ The unique characteristics of Armowax W-440
are based on a combination of hydrophilic and
world’s largest. These products, which trade under the low-melting polymeric ester hydrophobic groups present in the molecule.
names Armid and Armoslip, are also used as processing with a comb-like molecular This combination provides improved wetting of
the filler surface by the polymer matrix, thereby
aids for elastomers. structure. Showing a perfect ensuring optimum dispersion of inorganic fillers
balance between internal such as calcium carbonate, ­talcum or carbon
They reduce compound viscosity, thereby In vulcanized end-products these products blacks.
­improving mixing, extrusion and calendering ­migrate to the polymer surface. The solid and external lubrication,
behavior of elastomers. Moreover, the reduced ­lubricating layer formed reduces friction and it is the best dispersion and The good compatibility of Armowax W-440 with
friction and consequential improved flow prop­ ­adhesion with other materials, thereby ­providing polymers, combined with its low melting point,
erties result in decreased mold contamination excellent slip and anti-blocking performance. processing aid for highly improves flow properties of compounds during
and easier demolding. filled thermoplastic and processing. If a standard dispersion aid does
not give you the performance you need, try
elastomer compounds ­Armowax W-440.
available.
PRODUCT CHEMICAL NAME PHYSICAL AMIDE COLOR PACKAGING
NAME [CAS NO.] FORM PURITY (Gardner)
(% w/w min.) PRODUCT NAME CHEMICAL NAME APPLICATIONS DOSAGE MELTING THERMAL PHYSICAL PACKAGING
Armid O Oleamide pastilles 95 3 20 kg PE bag [CAS NO.] (% w/w) range STABILITY FORM
[301-02-0] in cardboard (°C) (°C) *
box Armowax W-440 Polymer ester of long chain PE, PP, PVC, 0.5-2 45-48 208 pastilles 20 kg PE bag in
Armoslip CP Oleamide beads, powder 98.5 <1 20 kg PE bag alcohol [134210-67-6] elastomers cardboard box
[301-02-0]
* TGA 5% weight loss temperature
Armoslip HT Stearamide beads, powder 98.5 3 20 kg PE bag
[124-26-5] in cardboard
box During compounding

• improved dispersion of fillers


• broader processing window
• reduced melt viscosity of compounds
Advantages of Armowax W-440 • increased melt strength of highly filled compounds
• reduced mixer fouling
• reduced energy consumption
• increased production speed
During molding
During end use • improved flow properties
• improved mold release behavior
• improved surface gloss • less mold fouling
• increased impact strength • reduced equipment wear
• reduced additive concentrations needed
• increased elongation at break
22 23

Superconductive
Carbon Blacks
Ketjenblack®

Armeen 18D AkzoNobel has a leading required to make elastomers electroconductive


when compared to conventional carbon blacks.
position in the electro- This results in improved processing and
Armeen 18D is a processing Armeen 18D reduces friction between the elas­ conductive carbon black ­mechanical properties of the end product.
tomer surface and other materials under
aid ­extensively used in ­dynamic load. It improves the flow properties industry. Carbon blacks are Their very low ash, metal and grit content, in
highly polar elastomer during compounding of highly viscous, polar the most frequently used combination with the low addition levels needed
formulations and ­allows for easier demolding. makes Ketjenblack EC the product-of-choice
based ­compounds such ­Furthermore Armeen 18D can help to ­overcome materials for making for semiconductive applications such as
as ACM and AEM. scorch problems when used in amine cured electroconductive polymers. ­medium and high voltage cables. Other appli­
ethylene acrylate elastomers. It also finds use in cations include hoses, fuel tanks, conveyor
chloroprene and fluoro rubber ­compounds. Our Ketjenblack EC superconductive carbon belts, shoe soles and flooring. The low level of
blacks (CAS No. 1333-86-4) are of the highest contaminants is also advantageous for
purity. Due to their unique morphology, sub­ ­applications in which carbon blacks are used in
PRODUCT CHEMICAL NAME PHYSICAL MELTING DOSAGE IN PACKAGING stantially lower amounts of Ketjenblack EC are combination with organic peroxides.
NAME [CAS NO.] FORM RANGE ACM/AEM
(°C) (phr)
Armeen 18D Octadecylamine prills 50-60 0.5-1 20 kg PRODUCT NAME TOTAL SURFACE PORE VOLUME PACKAGING
[124-30-1] 0.2-1 mm paper bag AREA BET DBP
(m2/g) (ml/100 g)
Ketjenblack EC-300J 800 310-345 10 kg PE bag,
180 kg big bag

Perkaguard TBHQ Ketjenblack EC-600JD 1400 480-510 8 kg PE bag,


140 kg big bag

As a company of innovation, We’re now leading the way with our unique Relation Volume Resistivity and Carbon Black Loading in SBR
scorch ­retardation systems which simplify
we’re constantly delivering ­production and processing of crosslinkable
new, high value products. thermoplastics and elastomers.

Log Volume Resistivity (Ohm.cm)


At AkzoNobel, we realize One of our latest products introduced to the
that scorch retardation is market is Perkaguard TBHQ. This processing
aid extends the safe processing time during
one the ­major challenges in compounding and (reactive) extrusion and helps
the rubber industry. to produce a better quality end ­product when
using high temperature injection or compres­
sion molding techniques. At low dosage levels,
Perkaguard TBHQ is an ­extremely versatile
scorch retarder, giving the compounder more
freedom in designing the optimal recipe for his
specific application.
0 10 20 30 40 50 60
Carbon Black Loading (phr)
PRODUCT NAME CHEMICAL NAME PHYSICAL DOSAGE PACKAGING
[CAS NO.] FORM
Perkaguard TBHQ tert-Butyl powder 0.3 phr in 25 kg Ketjenblack EC-600JD
hydroquinone elastomers paper bag Ketjenblack EC-300J
[1948-33-0] 0.05% in Superconductive furnace black
thermoplastics Acetylene black
HAF black
24 25

Adhesion Promoter Taking responsibility


Perkabond® 55
for the future

Optimal bonding within Due to its physical form, Perkabond 55 incor­ AkzoNobel is ranked as one With the growing emphasis on better manage­ We are also developing our people to lead and
porates quickly into the rubber matrix and gives ment of natural resources and a lower ecologi­ deliver sustainable, innovative solutions.
sulfur cured, steel an excellent dispersion and homogeneous dis­ of the Chemicals industry cal footprint in all areas of industry, our focus ­AkzoNobel may be a huge organization - but
cord reinforced rubber tribution in the final compound. Its unique com­
leaders on the prestigious increasingly is on identifying and managing we’re still made up of people. And many of
position prevents spotwise overdosage, thereby ­areas which will provide long-term and sustain­ them want to do more to make a difference to
composites can now be avoiding reversion of the adhesion by oxidative Dow Jones Sustainability able opportunities for the business. We are the world around us. That’s why we started the
achieved with Perkabond degradation.
World Indexes (DJSI), woking on projects with suppliers and custom­ AkzoNobel Community Program: to encourage
ers together to deliver eco-premium solutions. employees to get involved in their local areas,
55, our superior adhesion Perkabond 55 finds it main application in showing that we take our and give them what they need to do it.
promoter. ­conveyor belts, but can be applied in all steel
obligations seriously – to the Sustainability isn’t just about producing more
cord reinforced rubber articles such as car tyres sustainable products. In our drive to ease the We’re not in business to make a profit at all
and technical hoses. planet, to our customers, burden on finite natural resources, we continue costs. We’re aware of our obligations in every
to push hard to put in place sustainable water area of our worldwide activity.
PRODUCT NAME CHEMICAL NAME COBALT PHYSICAL DOSAGE Packaging to our own people. We management systems, to reduce our carbon
[CAS NO.] (%) FORM (phr)
believe the only way to grow footprint and to investigate renewables to We’re commited to Responsible Care®, ­Product
Perkabond 55 Cobalt 2-ethylhexanoate 5.5 free flowing 2-5 50 kg fiber drum ­replace fossil fuel and oil-based raw materials. Stewardship and REACH. In fact, we have
rhodanide complex powder 250 kg big bag is by developing sustainable, completed the pre-registration of all relevant
[136-52-7, 1762-95-4]
innovative solutions that chemical substances in our products under
REACH.
benefit our customers.

Chemical Blowing And we’re constantly


looking for ways to reduce
our impact on the
Agents environment.

Perkadox® AIBN
AkzoNobel’s Perkadox AIBN Upon heating, ­Perkadox AIBN decomposes
­under the formation of nitrogen gas. It is this gas
is the ideal c
­ hemical blowing development, in combination with a simultane­
agent for producing ous curing step, that provides the end product
with a homogeneous sponge structure.
expanded elastomeric ­Perkadox AIBN is widely used in silicone rubber
products. and other low viscous elastomeric compounds
which find use in ­gaskets, insulating sheets, roll­
ers and extruded profiles. The product is avail­
able in both powder and gum form. The product
is available in powder form. For other physical
forms or formulations please contact us.

PRODUCT NAME CHEMICAL NAME PHYSICAL DOSAGE PACKAGING


[CAS NO.] FORM (phr)
Perkadox AIBN-PD 2,2’-Azo[diisobutyronitrile] powder 0-5 20 kg PE bag
[78-67-1] in cardboard box
Attention
26

Contact us ORGANIC PEROXIDE

5.2

For product inquiry and ordering information, please contact your AkzoNobel account
manager or regional AkzoNobel sales office.

Americas How to store peroxides How to handle peroxides


AkzoNobel Functional Chemicals for Mexico for Brazil
525 West Van Buren Street AkzoNobel Chemicals, S.A. de C.V. AkzoNobel Ltda.
Chicago, IL 60607 Av. Morelos No. 49 Rodavia Akzo Nobel no. 707
US Col. Tecamachalco Portão A – Planta C
T +1 800 828 7929 (US only) Los Reyes La Paz Estado de Mexico Bairro São Roque da Chave
T +1 312 544 7000 C.P. 56500 Mexico 13295-000 Itupeva - São Paulo
F +1 312 544 7188 T +52 55 5858 0700 Brazil
E polymerchemicals.na@akzonobel.com F +52 55 5858 0703 T +55 11 4591 8800
E polymerchemicals.mx@akzonobel.com F +55 11 4591 2516
E polymerchemicals-sa@akzonobel.com
Asia Pacific

AkzoNobel (Asia) Co., Ltd. for India


The Exchange, 5th floor AkzoNobel Chemicals (India) Ltd.
299 Tong Ren Road 501-502, San Mahu Complex, 5th floor t Store in a cool room away t Do not store together t Wear safety goggles. t Do not smoke.
Shanghai 200040 5, Bund Garden Road, Opp. Poona Club from sunlight with accelerators or other
chemicals. t Wear appropriate protective t Avoid heat sources.
P.R. China Pune 411001 t Observe min. and max. gloves and clothing.
T +86 21 2216 3600 India storage temperature as t Do not mix peroxides with t Avoid open fire.
printed on the packaging accelerators. t Remove spillages immediately.
F +86 21 3360 7739 T +91 20 26125822 t Never heat peroxides.
E polymerchemicals.ap@akzonobel.com F +91 20 26122597 and label. t Only use compatible materials
t Avoid any contact with dust,
E sales.ancil@akzonobel.com t Leave in the original metal or other chemicals. when handling.
packaging.
Europe, Middle East and Africa
t Close packaging after use.
AkzoNobel Functional Chemicals for France, Italy, Spain and Portugal for Russia t Return packaging to
Stationsstraat 77 AkzoNobel Chemicals, S.A. ZAO Ankorit peroxide store after use.
3811 MH Amersfoort Autovia de Castelldefels, km 4.65 Meridian Commercial Tower
P.O. Box 247 08820 El Prat de Llobregat Ulitsa Smolnaya 24 D
3800 AE Amersfoort Barcelona 125445 Moscow

How to act in case of:


The Netherlands Spain Russia
T +31 33 467 6767 T +34 93 4784411 T +7 495 9602895
F +31 33 467 6100 F +34 93 4780734 F +7 495 9602884
E polymerchemicals.nl@akzonobel.com E polymerchemicals.es@akzonobel.com E info.ankorit@akzonobel.com
Fire Spillage Skin contact Eye contact Ingestion
Additional information Alert fire brigade. Liquid: Wash with water Rinse with water for Drink large amounts
Product Data Sheets (PDS) and Material Safety Data Sheets (MSDS) are available at www.akzonobel.com/polymer. Fight small fire with absorb with inert material and soap. at least 15 minutes of water and consult
On request we also provide specific publications on the use and the safe handling and storage of our products. powder or carbon and add water. and consult doctor doctor immediately
dioxide and water. immediately thereafter.
Solid/paste: thereafter.
Armeen, Armid, Armoslip, Armowax, Ketjenblack, Nourytainer, Perkabond, Perkadox, Perkaguard and Trigonox ­ take up with compatible
are registered trademarks of Akzo Nobel Chemicals B.V. or affiliates in one or more territories. aids and add water.

Move to safe place and


Banbury is a registered trademark of Farrell Corporation. arrange disposal as soon
Sunpar is a registered trademark of Sun Oil Company. as possible.
BorPEX is a trademark of Borealis A/S.
Keltan is a registered trademark of DSM N.V.
Elvax is a registered trademark of E.I. du Pont de Nemours and Company.
www.akzonobel.com/polymer

All information concerning these products and/or all


suggestions for handling and use contained herein
are offered in good faith and believed to be reliable.
AkzoNobel Functional Chemicals and its affiliates,
however, make no warranty as to the accuracy and/or
sufficiency of such information and/or suggestions, as to
the products’ merchantability or fitness for any particular
purpose, or that any suggested use will not infringe
any patent. Nothing contained herein shall be construed
as granting or extending any license under any patent.
Buyer must determine for himself, by preliminary tests
or otherwise, the suitability of these products for his
purposes. The information contained herein supersedes
all previously issued bulletins on the subject matter
covered. The user may forward, distribute and/or
photocopy this document only if unaltered and complete,
including all of its headers and footers, and should refrain
from any unauthorized use.
You may not copy this document to a website.

© 2010 AkzoNobel Functional Chemicals,


all rights reserved
03117_160310

"Tomorrow’s Answers Today" is a trademark of


Akzo Nobel N.V.

You might also like