Professional Documents
Culture Documents
and thermoplastics
Organic Peroxides and Auxiliaries
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Contents
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well-known trademarks of Armeen, Armid,
AkzoNobel: Looking Armoslip, Armowax, Ketjenblack, Perkaguard
beyond horizons and Perkabond, these products have been
developed to meet the growing needs of our
customers. And we’re growing with them.
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need.
Tomorrow’s
Our manufacturing sites and distribution centers are found
all around the globe, including joint ventures in Japan and
China. Our global distribution network allows us to deliver
Answers Today
our products to you anywhere in the world. That's how
we ensure security of supply and easy access to quality
products wherever you are.
All our sites are ISO 9001 and ISO 14001 certified to ensure the highest product quality and strict
compliance with environmental regulations. We continually invest in manufacturing techniques,
high quality standards, safety, innovation, active technical support and a reliable supply chain. Innovation has brought
us to where we are today.
We are a global leader in
A global partner
organic peroxides and are
determined to maintain our
status. What drives us is
knowing that what is good
Our thorough understanding and knowledge of increase safe processing time during
for our customers today is free radical chemistry is the basis for the compounding and (reactive) extrusion, but it
not necessarily good development of innovative and sustainable also helps to produce a better quality end
products, designed with you in mind. product when using high temperature injection
enough for them tomorrow. or compression molding techniques.
As a company of innovation we have a stream
of new, high-value products and technologies, Safety and technical support are mainly provid
esearch & Development
R
including Trigonox 311, a new organic peroxide ed from laboratories in Deventer - The Nether
Regional headquarters
Manufacturing sites that can be used at processing temperatures lands, the site of AkzoNobel’s fundamental
up to 180-190°C. peroxide R&D, Pasadena (TX) - USA, Los Reyes
- Mexico and Tianjin - China. Our researchers
Innovation does not stop with our organic are based in dedicated customer-focused busi
peroxides. We also understand the need to be ness teams. They perform research, product
innovative with our additives such as and process development and technical support
Perkaguard TBHQ, an extremely versatile in order to translate market needs into
scorch retarder which improves production and new products. They understand the needs
processing of crosslinkable thermoplastics and of our customers and are committed to their
elastomers. Perkaguard TBHQ does not only success.
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AkzoNobel’s range of Much of our success is due to our philosophy of Formulations with phlegmatizers and carriers Peroxides are used and blends of
creating close partnerships with our customers. or concentrations other than those indicated,
organic peroxides for the What do you want to achieve? From optimizing as well as unique custom made peroxide to crosslink NBR/EPDM
SBR/EPDM
crosslinking of elastomers applications, improving efficiencies, resolving compositions can be made available with due NR Natural rubber
PE/EPDM (TPV’s)
difficulties or even developing new crosslinking observance of safety characteristics and the IR Polyisoprene
and thermoplastics is the peroxides, we’re happy to meet with you to appropriate environmental and transportation BR Polybutadiene
PE/EVA
world’s largest. Our discuss your requirements. regulations. Whatever your particular require CR Polychloroprene
NBR/EVA
POE/EP(D)M
ments, we can develop the product to match.
products find use in a This product guide provides an overview of
SBR
NBR
Styrene butadiene rubber
Nitrile rubber
huge range of industrial and our main, commercially available crosslinking
HNBR Hydrogenated nitrile rubber
Organic peroxides also find growing use in
p eroxides. We invite you to visit us at polymer modification (CR-PP), grafting pro
consumer products. These www.akzonobel.com/polymer for complete
Q Silicone
cesses (silane, maleic anhydride) and dynamic
AU/EU Polyurethane
include automotive parts product listings.
EPM Ethylene propylene copolymer
vulcanization (TPV production).
(i.e. seals, gaskets, hoses, EPDM Ethylene propylene terpolymer Peroxides find limited use or
belts, spark plug boots POE Polyolefin elastomer
cannot be used to crosslink
T Polysulfide
and o-rings), golf ball cores, PE Polyethylene ACM Polyacrylate
Our Crosslinking 1
See page 18 for definitions of Ts max. and Ts min.
Peroxides
2
See page 12 for definitions of safe processing and typical crosslink temperature
3
Hazard classifications of organic peroxides are listed in the table on page 18.
UN 3077 refers to environmentally hazardous substances, solid, n.o.s.
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Trigonox B has a boiling point of 110°C and a flash point of 6°C. Therefore, it is not recommended for
standard rubber mixing procedures carried out in closed mixers (Banbury-type) or on an open two-roll
mill. In addition, we do not recommend the use of Trigonox B for food contact or drinking water applications.
5
Other concentrations are available on request
PRODUCT NAME CHEMICAL NAME [CAS No.] GENERAL DATA STORAGE DATA 1 PROCESSING DATA 2 STANDARD
PACKAGE
Molecular Assay Physical form Main carrier / solvent Ts max. Ts min. UN No. 3 Safe processing Typical crosslink
weight (%) (°C) (°C) temperature temperature
3,3,5,7,7-Pentamethyl-1,2,4-trioxepane [215877-64-8] 174 180 220
TRIGONOX 311 95 liquid 40 15 3107 HDPE can
TRIGONOX 311-50D CH3 O O CH3 50 powder silica 30 3108 carton
TRIGONOX 311-E30 C C 30 liquid solution in mineral oil 40 15 3109 HDPE drum / IBC
CH3 CH2 CH O CH3
CH3
CH 3 C O O C C C C O O C CH 3
CH 3 CH 3 CH 3 CH 3
CH3 C O O C CH 3
CH3 CH3
C O O C CH3
CH3 CH3
Our Crosslinking
Peroxides
1
See page 18 for definitions of Ts max. and Ts min.
2
See page 12 for definitions of safe processing and typical crosslink temperature
PRODUCT NAME CHEMICAL NAME [CAS No.] GENERAL DATA STORAGE DATA 1 PROCESSING DATA 2 STANDARD
PACKAGE
Molecular Assay Physical form Main carrier / solvent Ts max. Ts min. UN No. Safe processing Typical crosslink
weight (%) (°C) (°C) temperature temperature
Butyl 4,4-di(tert-butylperoxy)valerate [995-33-5 ] 334 125 160
TRIGONOX 17-40B CH 3 CH 3 CH 3 40 granules / powder calcium carbonate 30 3108 carton
TRIGONOX 17-40MB CH 3 C O O C O O C CH 3 40 granules / slabs EPR, calcium carbonate 30 3108 carton
CH 3 CH 2 CH 3
CH 2
C O n C4H 9
CH 3 (CH 2 ) 3 CH CH 2 O C O O C CH 3
C2H5 CH3
CH 3
CH 3 CH 3
C O O C C H3
CH 3
O O
CH 3 C O O C CH 3
O O
C O O C
Cl C O O C Cl
Cl Cl
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Processing data
Safe Processing and Scorch time (ts2) and optimal cure time (t90) in minutes
Typical Crosslink Temperatures at various temperatures (°C) 1
In the application of crosslinking peroxides, it is 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240
very important to know the safe processing and Trigonox 311 ts2 14 6 3 1
the typical crosslink temperature. t90 107 45 19 9 4 2
Trigonox 145 ts2 15 5 2 1
The safe processing temperature is defined as t90 110 40 17 7 4
the temperature at which the scorch time (ts2) is Trigonox B ts2 29 11 4 1
longer than 20 minutes.
t90 246 94 35 12 5 3
Trigonox 101 ts2 11 4 2 1
The typical crosslink temperature is defined as
the temperature at which optimal cure (t90) is t90 140 40 13 5 2
reached within about 12 minutes. This means Trigonox T ts2 9 3 1
that within this time 90% of the total possible t90 100 30 10 4 2
crosslinks in the compound are formed. Scorch Perkadox 14 ts2 7 2 1
and optimal cure times have been determined t90 95 30 11 4 2
at various temperatures. Perkadox BC ts2 10 4 2 1
t90 136 47 16 6 2 1
The results are presented in the table on the Trigonox 17 ts2 12 4 2 1
right. From the values the safe processing and
t90 150 46 16 6 3 1
typical crosslink temperatures can be extract
Trigonox 117 ts2 14 5 2 1
ed.
t90 261 80 27 10 4 2
Trigonox 29 ts2 9 3 1
t90 99 34 11 4 2 1
Trigonox C ts2 11 4 2 1
t90 175 65 31 13 6 3
Perkadox PM ts2 29 6 2 1
t90 96 32 11 4 2 1
Perkadox L ts2 25 7 2 1
t90 100 25 9 5 2
Perkadox PD ts2 54 10 3 1
t90 121 32 10 5 2 1
1
he data were determined in a rheometer, using a moving die, according to ISO 6502: 1991
T
Data were determined in the compounds listed in the table on page 15.
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Advantages
• Safe processing at higher temperatures
• Significantly increases extruder output
• Easier processing
• Improves product consistency
• Creates smoother surface appearance
www.akzonobel.com/polymer
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Safety: Packaging
Our top priority
AkzoNobel is recognized as Sharing our experience in safety is one of the Storage temperatures We offer a variety of packaging options for both liquid and solid organic
most important resources we offer. Through our The Ts max. given in the product list on pages peroxides. The maximum package size for each organic peroxide is
the global leader in organic safety programs we provide expert advice on 8-11 is the recommended maximum storage regulated by the United Nations, based on the hazard classification of the
peroxide safety. Our proven the handling of our products including: temperature at which the product is stable and peroxide as shown in the table on page 18.
quality loss over time will be minimal.
success in safely handling • classroom review of safety and handling Liquid organic peroxides
organic peroxides is due to of organic peroxides In some cases, also a minimum storage Liquid peroxides from AkzoNobel are available in packages shown in
• consultation on storage and dosing temperature (Ts min.) is indicated. Storage Table 1.
our long-term commitment facility design above Ts min. is recommended for quality or
to developing and • demonstrations on the safe use, handling safety reasons. A Ts min. is given, for example, We also understand the need to innovate our packaging. For instance our
and control of organic peroxides if solidification of the product is known to occur Nourytainer®. Developed by AkzoNobel it is recognized as the world’s
maintaining high safety below the temperature indicated. benchmark in liquid organic peroxide packaging. And we’re continually
standards. We at AkzoNobel Our Safety Research Laboratory in Deventer, looking for new ways to optimize safe transport, handling and storage of
the Netherlands is heavily involved in R&D, UN Numbers organic peroxides.
always place safety as our ensuring the development of safe products and All products accepted for transport are assigned
top priority. processes. Studies are carried out, in order to
provide a high level of safety in manufacturing,
to generic entry numbers according to classifi
cation principles as described in the recom
Solid organic peroxides
Standard packages for our solid and paste-form peroxides are shown in
handling and transport of dangerous goods. mendations by the United Nations Committee Table 2.
of Experts on the Transport of Dangerous
Goods. An explanation of all relevant UN For the availability of our products in non-standard packages, please
numbers is given in the table below. consult your AkzoNobel account manager.
Processing Aids
Armid®, Armoslip®, Armowax®, Armeen®, Perkaguard®
Superconductive
Carbon Blacks
Ketjenblack®
As a company of innovation, We’re now leading the way with our unique Relation Volume Resistivity and Carbon Black Loading in SBR
scorch retardation systems which simplify
we’re constantly delivering production and processing of crosslinkable
new, high value products. thermoplastics and elastomers.
Optimal bonding within Due to its physical form, Perkabond 55 incor AkzoNobel is ranked as one With the growing emphasis on better manage We are also developing our people to lead and
porates quickly into the rubber matrix and gives ment of natural resources and a lower ecologi deliver sustainable, innovative solutions.
sulfur cured, steel an excellent dispersion and homogeneous dis of the Chemicals industry cal footprint in all areas of industry, our focus AkzoNobel may be a huge organization - but
cord reinforced rubber tribution in the final compound. Its unique com
leaders on the prestigious increasingly is on identifying and managing we’re still made up of people. And many of
position prevents spotwise overdosage, thereby areas which will provide long-term and sustain them want to do more to make a difference to
composites can now be avoiding reversion of the adhesion by oxidative Dow Jones Sustainability able opportunities for the business. We are the world around us. That’s why we started the
achieved with Perkabond degradation.
World Indexes (DJSI), woking on projects with suppliers and custom AkzoNobel Community Program: to encourage
ers together to deliver eco-premium solutions. employees to get involved in their local areas,
55, our superior adhesion Perkabond 55 finds it main application in showing that we take our and give them what they need to do it.
promoter. conveyor belts, but can be applied in all steel
obligations seriously – to the Sustainability isn’t just about producing more
cord reinforced rubber articles such as car tyres sustainable products. In our drive to ease the We’re not in business to make a profit at all
and technical hoses. planet, to our customers, burden on finite natural resources, we continue costs. We’re aware of our obligations in every
to push hard to put in place sustainable water area of our worldwide activity.
PRODUCT NAME CHEMICAL NAME COBALT PHYSICAL DOSAGE Packaging to our own people. We management systems, to reduce our carbon
[CAS NO.] (%) FORM (phr)
believe the only way to grow footprint and to investigate renewables to We’re commited to Responsible Care®, Product
Perkabond 55 Cobalt 2-ethylhexanoate 5.5 free flowing 2-5 50 kg fiber drum replace fossil fuel and oil-based raw materials. Stewardship and REACH. In fact, we have
rhodanide complex powder 250 kg big bag is by developing sustainable, completed the pre-registration of all relevant
[136-52-7, 1762-95-4]
innovative solutions that chemical substances in our products under
REACH.
benefit our customers.
Perkadox® AIBN
AkzoNobel’s Perkadox AIBN Upon heating, Perkadox AIBN decomposes
under the formation of nitrogen gas. It is this gas
is the ideal c
hemical blowing development, in combination with a simultane
agent for producing ous curing step, that provides the end product
with a homogeneous sponge structure.
expanded elastomeric Perkadox AIBN is widely used in silicone rubber
products. and other low viscous elastomeric compounds
which find use in gaskets, insulating sheets, roll
ers and extruded profiles. The product is avail
able in both powder and gum form. The product
is available in powder form. For other physical
forms or formulations please contact us.
5.2
For product inquiry and ordering information, please contact your AkzoNobel account
manager or regional AkzoNobel sales office.