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Victaulic

Introduction
Sistema d etuberias Victaulic
• 4 componentes principales:
- Carcasas
- Tornillos y tuercas
- Empaque
- Ranuras

• El sellado aumenta mientras la


presion aumenta.
Victaulic – Compatible con diferentes
materiales de tuberia.
• Acero al Carbon
• Galvanizado
• Cobre-niquel
• Cobre.
• Hierro ductil
• Acero inoxidable.
• Fibra de Vidrio- FRP
• PVC
• Lineado & Recubierto
• HDPE
Victaulic Aprovaciones & Standards
• ANSI/AWWA C 606 Standard for Grooved and
Shouldered Joints
• ASTM F 1476
Performance of Gasketed Mechanical Couplings
• ASTM F 1548
Performance of fittings for use with Gasketed
Mechanical Couplings
• NFS 61, IAPMO Standards for Potable water
• UL, ULC, LPC, NFPA & Factory Mutual
• WRC Water Research Council
• VDS, DVGW
Piping Applications Utility Services
• UTILITY SERVICES •PRODUCTS
• Aire •Aire
– Aire de Planta
– Coples, Accesorios, Valvulas (Galv., A/C &
– Aire d einstrumentos SS) Pressfit SS
• Vacio •Agua/Agua de Mar
• Agua / Agua de mar – Coples, Accesorios,, Valvulas (Galv, A/C &
– Potable NSF61 SS) Pressfit SS, HDPE, FRP/GRP
– Agua de enfriamiento
– Agua de Planta Sustancias Peligrosas.
– Agua demineralizada – Coples, Accesorios, Valves especiales,
– Planta de tratamiento de agua Special Heads, Vortex (Galv, A/C & SS)
– Deluge / Fire Mains
– Desperdicio de agua.
– Fire Main Loop
– Agua de regaderas.
• Sustancias Peligrosas.
– Foam, CO2, Mist, Sprinkler
Sistema Ranurado de tuberias.
• System Features
• Rigid and flexible systems
• Union at every joint
• Seismic stress relief
• 360 degree rotation of joints
• Ease of assembly, No flame
• Full product line including
valves & accessories
Sample Pressure and End Load Rating

HP-70 ES Coupling
Rated Working Pressure
•2,500 PSI/172 bars
End Load
•160,800 LBS/715,560 N
QuickVic Style 107H
• Stab Coupling Technology
• High Performance 250 Degree EHP Gasket
14” – 60” Victaulic Piping System
• Two-piece housing for visual verification of proper
installation and joint integrity

• More seismic-shock resistance than welded pipe


• Union at every joint
• Higher pressure rating
– Up to 350 psi/2400 kPa

• Unmatched end-load
strength of 174,000 lbs
Grooved End Valves
Victaulic offers a variety of
grooved end valves for a
variety of applications
–Butterfly Valves
–Ball Valves
–Check Valves
–Plug Valves
Grooved Stainless Steel
Victaulic offers a complete line of stainless steel
grooved couplings, fittings and valves
Victaulic Stainless Steel Pressfit
Victaulic Vic-Press Stainless System
• 1/2 inch to 2 inch size
• Schedule 10, type 304,316
316L
• Eliminate threading and
socket welding
• Each joint assembled in
seconds

• 500 psi joint with 3:1 minimum safety factor


• Full system, including couplings, fittings, and valves
Victaulic Stainless Steel Vic-Press

Use Pressfit for small bore applications ½" - 2"


HDPE Coupling System
Provides joining from-
•Plain end to Plain end
•Plain end to Grooved end
•Plain end to Flanged end
HDPE Pipe System
• Couplings for plain
end HDPE pipe from
2 – 20”
• For SDR’s from
32.5 to 7.3
• No special tools
needed as with fusing
• Transition coupling
allows direct HDPE to
steel pipe connection
Victaulic – Downstream Installations
• Shell Refinery - Deer Park, TX • ConocoPhillips Baton Rouge, La
– Compressed Air – Deluge Fire System
– Cooling Water – Utility Piping 6”-24”

– 2”-20” Carbon Steel
• Williams Co. - Pine Needle LNG • Kayen Sabic Jubail, Saudi
Arabia
– Compressed Air, Nitrogen, • Utility Water Loop 24”
Water and Fire Protection
– 2”-16” Carbon Steel
– Instrumentation Air Stainless Steel• BP Refinery, UK
– Carbon Steel Potable Water
• BP Refinery, Pasadena, TX – Compressed Air
– Galvanized Utility Water 2" - 24"
• ExxonMobil, Baytown, TX
• KNPC MAA
– HDPE Conveyor Piping
• Instrumentation Air 316 SS 2”-8”
• Air Products • Nynas
• Utility water 2”-24” • -Seawater Fire Loop FBC 2”-
20”
Fusion Bonded Coated
- Corvelle 1660

- Scotchcote
EndSeal Pressure Responsive Gasket

• Seals between the pipe ends


• Protects internal coatings
• Holiday free installation
Ease Of Assembly vs Flange
Plain End to Victaulic Transition
Eliminate Hot Work
Galvanized Product
Bechtel Based: Victaulic vs. Welded
Hrs. / L.F. @ 10 FTG’s per 100' (w / valves)
4.00 3.83

3.50
3.20
Man-hours per L.F.

2.90
3.00
2.62
2.50 2.31

2.00
2.00
1.67 Victaulic 1.68
“Welded” Hrs. / L.F. 1.44
1.50 1.31
Hrs. / L.F. 1.16 1.21
56%
1.06 0.99 1.05
55%
1.00 0.81 0.87
0.67 56% 58%
0.58 0.63 54%
0.52 51% % Man-hour
48%
0.50 0.34
0.21 0.26 49% Savings
51%
59% w/Victaulic
64% 59%
0.00
2.5 3 4 6 8 10 12 14 16 18 20 24
Pipe Size (inches)
Resource Loading Curve
Number of Men on Site

Welded
Welded Labor
Labor • 2 - 3 Shifts
• Inefficiency due to OT
• Workspace congestion
• Safety issues: Hot work

Victaulic Labor

Mechanical Construction Weeks


Why Owners, Engineers and
Contractors Use Victaulic!
• Increased safety
• Reduced downtime
• Global approvals
• Reduced life cycle costs
• No hot work, fire watch or burn permits
• No x-rays
• Reduce Total Field Man-Power Requirements
• Ease and speed of installation
• Compress Project Schedule
• Reduce Piping Total Installed Cost
• Reduce Project Risk & Contingency
• Reduce “Safety” Risks
• Welding / Fumes, X-Ray, Fire-Watch & Associated Permits
Eliminated
• Significantly Reduce Field Man-hours
• Reduce Field Material Handling Man-Hours / Costs
• Minimize Field “Rework” Costs
• Maintenance – Every joint is a union
Victaulic Inherent Client Value
• Robust Designs • Constructability
– Over 80 Years of Proven Performance Shortage of Welders (Can not be built)
– 3 to 1 Safety Factor Fast assembly (Stay on schedule)
– Code Compliant Overcome site problems (Schedule)
• Cost Competitive Compatible with shop fab (Schedule)
– Significant TIC Savings • Quality / Risk Reduction
Shift Risk from Field (Labor - Uncertain)
• Constructible to Material (Known)
– Can be assembled dramatically faster Weld quality is decreasing (2nd or 3rd
reducing schedule string)
– Without welders, who are frequently Large margin of safety (750psi rating vs
not available 100psi operating)
– Rework costs minimized
• Safety
• Maintainable Safer in construction (No field welds)
– Elimination of high maintenance Safer in operation (Retrofit)
specialties
– Safest system for future modification
Engineers & Owners Utilizing Victaulic
• Intel • Fluor • ARUP
• Aker Kvaerner • Jacobs • Amgen
• Air Products • Foster Wheeler
• Genentech
• APS • GE Power Systems
• Abbott Labs
• SRP • Intergen
• Calpine • Washington Group • Sanofi Aventis
• DuPont • Parsons • Kaiser Hospitals
• Dow • Bechtel • Pfizer
• Babcock Wilcox • Sargent & Lundy • Eli Lilly
• Nestle • Utility Engineers
• Allergan
• Frito Lay • Black and Veatch
• Johnson & Johnson
• Anheuser Busch • Syska Hennessey
• Miller Brewery • Stone and Webster • Bayer
• Motorola (SHAW) • Boeing
• Burns & McDonnell
VICTAULIC “DELTA”
VICTAULIC CUMPLE CON…...

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