Professional Documents
Culture Documents
Personnel Safety
1. This product must be installed and commissioned by professional engineers of the manufacturer or its
authorized agent. Failure to observe this could result in product malfunction or personnel safety risk.
2. Take the time to read this product manual and the safety precaution thoroughly before installing and
commissioning this product. Failure to observe this could result in product malfunction or personnel safety risk.
3. This product cannot be used as power supply of life support equipment.
4. Never dispose of the internal or external battery of this product in a fire, as it may explode and jeopardize
personnel safety when exposed to flame.
Product Safety
1. If this product will be stored or remain de-energized for a long period, it must be placed in a dry and clean
environment within specified temperature range.
2. This product should be used in an appropriate operating environment. For details, refer to the section on the
environmental requirement in this manual.
3. It is prohibited to use this product in places:
z where the temperature and relative humidity are outside the specifications
z subject to vibrations or shocks
z where conductive dusts, corrosive gases, salts, or flammable gases are present
z near heat sources or strong electromagnetic interferences
Disclaimer
Emerson disclaims any and all responsibility or liability for the defection or malfunction caused by:
z application range or operating environment outside the specifications
z unauthorized modification, improper installation or operation
z force majeure
z other actions not in compliance with the instructions in this manual
Safety Precaution
This manual covers the installation and use of Emerson NXr UPS.
Please carefully read this manual before installation.
The NXr UPS must be commissioned and maintained by the engineers designated by the manufacturer or its
agent. Failure to observe this could result in personnel safety risk, equipment malfunction and invalidation of
warranty.
This is a UPS of Category C2. In a residential environment, this product may cause radio frequency interference,
in which case, the user may be required to take additional measures.
This product complies with CE 2006/95/EC (low voltage safety) and 2004/108/EC (EMC), EMC standards of Australia and
New Zealand (C-Tick), and the following UPS product standards:
* IEC/EN62040-1 General and safety requirements for UPS
* IEC/EN62040-2 EMC requirements Category C2
* IEC/EN62040-3 Performance requirements and test methods
For more details, refer to Chapter 11 Specifications.
Continued compliance requires installation in accordance with these instructions and the use of manufacturer approved
accessories only.
Warning
This is a product for commercial and industrial application in environment of pollution level 2, installation restrictions or
additional measures may be needed to prevent disturbances. The product can meet the requirement of Categary C2, and
may be used in residential, commercial and light industrial environment.
Earth connection is critical before the input supply (including both mains supply and battery) is connected.
Earth leakage current exceeds 3.5mA and is less than 2500mA per 30kVA module.
Transient and steady state earth leakage currents, which may occur when the equipment is started, should be taken into
account in the selection of instantaneous RCCBs or RCD devices.
Note that the earth leakage currents of the load will be carried by the RCCBs or RCDs.
The equipment must be earthed in accordance with the local electrical authority codes of practices.
This UPS is fitted with a contact closure signal for use with an external automatic disconnect device (supplied by others), to
protect against backfeeding voltage into the incoming termninal through the main/bypass circuit. A label must be added at
the main/bypass input isolators to warn service personnel that the circuit is connected to a UPS.
The text of the label should have the following meaning or is equivalent to: Risk of voltage backfeed! Before working on this
circuit, isolate the UPS and check for hazardous voltage between all terminals including the protective earth.
User serviceable components
All the equipment maintenance and servicing procedures involving internal access need special tools and should be carried
out only by trained personnel. The components that can only be accessed by opening the protective cover with tools cannot
be maintained by the user.
This UPS fully complies with the general and safety requirements for use in operator access area. Hazardous voltages are
present within the UPS and battery enclosure but out of reach of non-service personnel. Contact of these voltages is
minimized, because live parts are housed behind protective covers that require a tool for their removal. No risk exists if you
operate the equipment in the normal manner, and when following the recommended operating procedures here.
All the battery physical maintenance and servicing procedures need special tools and should be carried out only by trained
personnel.
Take special care when working with the batteries associated with this UPS. When the batteries are connected together,
the battery terminal voltage exceeds 400vdc and is potentially leathal.
Battery manufacturers supply details of the necessary precautions to be observed in working on, or in the vicinity of, a large
bank of battery cells. These precautions should be followed implicitly at all times. Particular attention should be paid to the
recommendations concerning local environmental conditions and the provision of protective clothing, first aid and
fire-fighting facilities.
This warning mark represents all the indications for human safety.
This Manual Describes The Following Equipment
UPS Model
30kVA Liebert NXr 30
40kVA Liebert NXr 40
60kVA Liebert NXr 60
90kVA Liebert NXr 90
100kVA Liebert NXr 100
120kVA Liebert NXr 120
150kVA Liebert NXr 150
160kVA Liebert NXr 160
200kVA Liebert NXr 200
Contents
1.1 Features................................................................................................................................................................ 1
1.2 Design Concept .................................................................................................................................................... 1
1.2.1 System Design .......................................................................................................................................... 1
1.2.2 Bypass....................................................................................................................................................... 2
1.2.3 System Control Principle ........................................................................................................................... 2
1.3 Parallel System ..................................................................................................................................................... 3
1.3.1 Parallel System Features........................................................................................................................... 3
1.3.2 Parallel System Requirements .................................................................................................................. 3
1.4 Operation Mode .................................................................................................................................................... 4
1.5 Battery Management............................................................................................................................................. 5
1.5.1 Normal Function ........................................................................................................................................ 5
1.5.2 Advanced Function .................................................................................................................................... 6
1.5.3 Battery Temperature Compensation.......................................................................................................... 6
1.6 Battery Protection ................................................................................................................................................. 6
Chapter 9 Communication................................................................................................................................................. 72
10.1 Safety................................................................................................................................................................ 74
10.2 Service Procedures Of Power Module And Bypass Module ............................................................................. 74
10.2.1 Notes ..................................................................................................................................................... 74
10.2.2 Service Procedures Of Power Module................................................................................................... 74
10.2.3 Service Procedures Of Bypass Module ................................................................................................. 75
10.3 Replacement Procedures Of Air Filter .............................................................................................................. 75
10.4 Maintenance Of UPS And Options.................................................................................................................... 76
Chapter 1 Overview
This chapter briefly introduces the features, design concept, parallel system, operation mode, battery management
and battery protection of NXr UPS Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~
90kVA@208V UPS (UPS for short).
1.1 Features
The UPS is connected between a critical load (e.g. a computer) and mains power to provide high quality power for
the loads. The UPS has the following advantages:
zIncrease power quality
The UPS protects its output against the input power change through the internal voltage and frequency controller.
zImprove noise rejection
Due to the application of AC-DC-AC conversion mode, the noise in the input power is effectively filtered, and the load
gets clean power supply.
zProvide mains failure protection
If the input power fails, the UPS will work in battery mode, and the power supply to the loads will not be interrupted.
As shown in Figure 1-1, the AC mains source is converted by the rectifier into DC power. The inverter converts that
DC power from the rectifier or the DC power from the battery into AC power, and provides the AC power to the load.
The battery supplies the load through the inverter in the event of a mains failure. The mains source can also supply
the load through the static bypass.
Input Output
Maintenance switch
Maintenance bypass
Static switch
Bypass input
Rectifier Inverter
Mains input UPS output
Charger
Battery
If UPS maintenance or repair is necessary, the load can be transferred without power interruption to the maintenance
bypass.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
2 Chapter 1 Overview
1.2.2 Bypass
The circuit block labeled ‘Static switch’ in Figure 1-1 contains an electronically controlled switching circuit that enables
the load to be connected to either the inverter output or to the bypass power source through the static bypass line.
During normal system operation, the load is connected to the inverter; but in the event of a UPS overload or inverter
fault, the load is automatically transferred to the static bypass line.
During normal operating conditions, the inverter output and bypass supply must be fully synchronized so as to
achieve a clean (no-break) load transfer between the inverter output and static bypass line. The synchronization
between the inverter output and static bypass is achieved through the inverter control electronics, which make the
inverter frequency track that of the static bypass supply, provided that the bypass remains within an acceptable
frequency window.
A manually-controlled maintenance bypass supply is incorporated into the UPS design. It enables the critical load to
be powered from the maintenance bypass supply while the UPS is shut down for routine maintenance and repair.
Note
When the UPS is operating in bypass mode or on maintenance bypass, the connected equipment is not protected from power
failures, surges, or sags.
Normal operation
Normal mode: It means that the UPS has normal input mains, the rectifier and inverter operate normally, the load is
supplied by the inverter, and the battery is in stable floating charge state.
(Parallel System) Note: As the single UPS module outputs are connected in parallel, the system checks that the
inverter control circuits are perfectly synchronized with one another and with the bypass in terms of both frequency
and phase, and that they have the same output voltages. Current supplied to the load is automatically divided among
UPSs. A warning message appears while synchronization is in progress.
Mains abnormal
When the mains fails or is abnormal, the rectifier will stop working automatically, and the system will transfer to
battery output (through inverter). The length of the operation time in battery mode depends on the load and the
battery capacity. During this period, if the battery voltage falls to the EOD voltage and the mains still has not been
recovered, the inverter will stop working automatically, and the UPS operator control and display panel will display
corresponding alarm messages. If the system uses split bypass configuration and the bypass is normal, the system
will transfer to bypass.
Mains recovery
When the mains resumes normal within allowable time, the rectifier will start automatically (at this time its output
power will increase gradually) and supply the load and charge the battery again. Therefore, the power supply to the
load will not be interrupted.
Battery disconnection
To disconnect the external battery from the UPS system for maintenance, use the external isolating switch. At this
time, except for the battery backup function upon mains failure, other functions and all the steady state performance
of the UPS will not be affected.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 1 Overview 3
Overload
If the inverter is overloaded or the inverter current remains outside the specifications (refer to Table 11-6) longer than
the specified time, the load will automatically transfer to the bypass without power interruption. If both the overload
and the current are reduced to a level within the specified range, then the load will be transferred back to the inverter.
In case of output short circuit, the load will be transferred to the bypass, and the inverter will shut down. Five minutes
later, the inverter will start up automatically. If the short circuit is removed at this point, the load will be transferred
back to the inverter. The transfer is determined first of all by the features of the protective device of the system.
In the above two situations, the UPS operator control and display panel will display alarm messages.
(Parallel System) The control logic system constantly monitors load requirements and controls the power supplied
by each UPS module. In the event that an overload condition is sustained for greater than a preset time, the load will
transfer to the bypass, when the number of active modules is unable to satisfy load requirements. The load returns to
the inverter if the power is reduced to a value that can be sustained by the number of active modules in the system.
Maintenance bypass
The UPS has a second bypass circuit, i.e. maintenance bypass, which provides a safe working environment for the
engineers to provide regular maintenance or repair to the UPS system and at the same time provide unregulated
mains supply to the loads. The maintenance bypass can be manually selected through the maintenance bypass
switch, and it can be disconnected by turning the switch to OFF.
Warning
If the UPS system is composed of two or more parallel UPS modules, and the load capacity exceeds the single module capacity,
do not use the internal maintenance switch.
1. The hardware and software of parallel system are completely the same as those of single UPS module. The
parallel configuration is achieved through settings in configuration software. The parameter settings of each UPS
module in parallel system should be the same.
2. Parallel cables are connected in a ring, providing both system reliability and redundancy. LBS cables are
connected between any two UPS modules of each bus. The intelligent parallel logic provides the user with maximum
flexibility. For example, shutting down or starting up UPS modules in a parallel system can be done in any sequence.
Transfers between normal mode and bypass mode of operation are seamless and self-recoverable, that is, the
overload is cleared, and the system will be automatically recovered to its original operation mode.
3. The total load of the parallel system can be queried from each UPS module’s LCD screen.
A group of paralleled modules behave as if it were one large UPS with the advantage of presenting higher reliability.
To ensure that all modules are equally utilised and to comply with relevant wiring rules, the following requirements
apply:
1. All UPS modules must be of the same rating and must be connected to the same bypass source.
2. The bypass and main input sources must be referenced to the same neutral potential.
3. Any RCD, if installed, must be of an appropriate setting and located upstream of the common neutral bonding point.
Alternatively, the device must monitor the protective earth current of the system. Refer to Warning: high earth leakage
current before Contents.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
4 Chapter 1 Overview
Note
Optional isolation transformers are available for applications where sources do not share the same neutral reference or where
the neutral is not available.
Modo normal
Como se muestra en la Figura 1-2, la red eléctrica es rectificada por el rectificador del SAI y luego invertida
por el inversor para suministrar energía CA ininterrumpida a las cargas. Al mismo tiempo, el cargador
cargará la batería.
Rectifier Inverter
Mains input UPS output
Battery Charger
Modo de baterias
Como se muestra en la Figura 1-3, el modo de funcionamiento en el que la batería proporciona alimentación de
respaldo a las cargas a través del rectificador y el inversor se denomina modo de batería. En caso de falla de la red,
el sistema se transferirá automáticamente al modo de batería sin interrupción de la alimentación de carga. Cuando
se recupera la red eléctrica, el sistema volverá automáticamente al modo normal sin intervención manual y la
energía de la carga no se interrumpirá.
Rectifier Inverter
UPS output
Battery
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 1 Overview 5
Maintenance switch
Generator Mode
Si se selecciona el modo del generador, se puede configurar la potencia máxima de salida del generador y el
porcentaje de la potencia de carga de la batería en modo generador.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
6 Chapter 1 Overview
The UPS provides an advanced function, battery maintenance test. At periodic intervals, 20% of the rated capacity of
the battery will be discharged automatically, and the actual load must exceed 20% of the rated UPS (kVA) capacity. If
the load is less than 20%, the automatic discharge cannot be executed. The periodic interval can be set from 30 to
360 days. The battery self-test can be disabled.
Conditions: battery at float charge for at least 5h, load equal to 20% ~ 80% of rated UPS capacity.
Trigger: manually through the command of Battery Maintenance Test in LCD or automatically.
Battery maintenance interval: 30 ~ 360 days (default setting: 60 days).
The UPS system has battery charge temperature compensation function. When the ambient temperature is increased,
the DC bus voltage (which charges the battery) will be reduced correspondingly to provide optimal charging voltage
for the battery, thus prolonging the battery service life time.
This function must be used together with the Emerson battery temperature detection device (a standard option).
EOD protection
When the battery voltage drops to the EOD voltage, the battery converter shuts down automatically. The EOD voltage
is adjustable from 1.6V/cell to 1.75V/cell (VRLA).
BCB alarm
The BCB alarm occurs when the external BCB opens, if you select the Emerson BCB (optional).
The external battery connects to the UPS through the BCB. The BCB is manually closed and tripped by the UPS
control circuit.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 2 Mechanical Installation 7
This chapter briefly introduces the mechanical installation of the UPS, including the precautions, initial inspection
before installation, environmental requirement, mechanical requirement and installation diagram.
2.1 Precautions
This chapter describes the environmental and mechanical requirements and mechanical considerations that must be
taken into account when planning the positioning and cabling of the UPS equipment.
Because each site has its particular characteristics, this chapter does not provide the detailed installation steps, it
only acts as a guide for the general procedures and practices that should be observed by the installing engineer, so
that they can properly handle the specific situation of the site.
1. Do not apply electrical power to the UPS without permission of the service engineer.
2. The UPS should be installed by a qualified engineer in accordance with the information contained in this manual. All the
equipment not referred to in this manual is shipped with details of its own mechanical and electrical installation information.
The UPS must be connected to TN and TT AC distribution systems (IEC60364-3) of 3-phase 5-wire (A, B, C, N, PE).
Take special care when installing batteries. When connecting batteries, the battery terminal voltage will reach 400Vdc, which is
fatal to human being.
1. Please wear safety glasses to protect the eyes from being damaged by arc.
2. Remove all the metal items, including finger rings, watch, etc.
3. Use tools with insulated handle.
4. Wear rubber gloves.
5. If the battery has electrolyte leakage or the battery is damaged, it must be replaced. Place the battery into the container that
can withstand sulfuric acid and dispose of it according to the local regulations.
6. If the skin contacts the electrolyte, flush it with water immediately.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
8 Chapter 2 Mechanical Installation
Note
The UPS should be installed on a cement surface or other surface that is not combustible.
Batteries generate some amount of hydrogen and oxygen at the end of charge, so the fresh air volume of the battery
installation environment must meet the EN50272-2001 requirements.
The ambient temperature is the main factor that affects the battery capacity and life. The normal operating
temperature of the battery is 20°C. If the ambient temperature is higher than 20°C, the battery life will be reduced. If it
is lower than 20°C, the battery capacity will be reduced. In normal situation, the allowable ambient temperature for
the battery is 15°C to 25°C. The ambient temperature of the battery shall be maintained constant, and the battery
shall be kept away from heat source and air outlet.
Battery can be installed inside the specialized battery cabinet which shall be close to the UPS. If the battery is placed
on the raised floor, bracket shall be installed under the floor, just as for the UPS. If the battery adopts rack mounting
or is mounted far from the UPS with other installation mode, the battery circuit breaker shall be installed near the
battery, and the cabling distance shall be minimized.
2.3.3 Storage
Should the UPS not be installed immediately, it must be stored with the original packaging in a room for protection
against excessive humidity and heat sources (see Table 11-2). The battery needs to be stored in a dry and cool place
with good ventilation. The most suitable storage temperature ranges from 20°C to 25°C.
Warning
During battery storage, periodically charge the battery according to the battery manufacturer instructions. In the charge process,
temporarily connect the UPS to the mains and activate the battery by recharging the battery.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 2 Mechanical Installation 9
Warning
1. The lifting equipment for moving the UPS cabinet shall have enough lifting capacity. For the UPS weight, refer to Table 10-3.
2. The UPS is fitted with castors, take care to prevent movement when unbolting the UPS from its shipping pallet.
3. Ensure that adequate personnel and lifting aids are available when removing the shipping pallet.
Note
Take special care when moving the battery cabinet fitted with batteries, in which case, the moving distance shall be minimized.
2.4.2 Clearances
As the UPS has no ventilation grills at either side, no clearances are required for either side.
To enable routine tightening of the power terminals within the UPS and the removing of the power modules, it is
recommended that clearance around the front of the equipment should be sufficient to enable free passage of
personnel with the door fully open. Meanwhile, maintain in the rear of the cabinet a clearance at least 350mm to
permit adequate circulation of UPS exhaust air, and advisably more than 500mm to facilitate maintenance.
Note: The minimum rear clearance for air circulation purposes may be relaxed when less than six power modules are
installed in the UPS cabinet. A pre-requisite is that the room layout must prevent the exhaust air flow from being
further diminished by other obstructions or from being recirculated back into the UPS.
Table 2-1 Clearances
Voltage system
Module number Distance (mm)
400V 208V
30kVA 15kVA 1 150
40 & 60kVA 30kVA 2 190
90 & 100kVA 45kVA 3 230
120kVA 60kVA 4 270
150 & 160kVA 75kVA 5 310
200kVA 90kVA 6 350
The UPS adopts top cable access method and bottom cable access method.
For top cable access, remove the cover board of the cabinet, and route cables along the cabinet side column to base,
then correctly connect cables to corresponding terminals.
For bottom cable access, lead cables through the cabling hole at the bottom of the cabinet, then correctly connect
cables to corresponding terminals
The component layout of the UPS supports front access and top access for servicing, diagnosing and repairing the
UPS.
After final positioning, fix the UPS cabinet securely in the position by adjusting the adjustable feet. For NXr 30-B UPS
and 200kVA UPS, after final positioning, fix the UPS directly on the installation surface through the anchor holes on
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
10 Chapter 2 Mechanical Installation
the UPS base. If the UPS is mounted on raised floor, a suitable pedestal should be designed, which should be able to
bear the UPS weight. When designing the pedestal, refer to the bottom views in Figure 2-1 to Figure 2-3.
Important
Fixing the UPS to the installation surface through the anchor holes on the UPS base is mandatory.
600 843
1390
75
678
1400
475
Top view Bottom view
(door open)
Figure 2-1 30kVA (NXr 30) ~ 160kVA@400V/30kVA ~ 75kVA@208V UPS installation dimensions (unit: mm)
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 2 Mechanical Installation 11
600 843
1400
81
Front view Side view
445
A
1400
35
A amplified view
Figure 2-2 30kVA (NXr 30-B)@400V/15kVA@208V UPS installation dimensions (unit: mm)
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
12 Chapter 2 Mechanical Installation
600
600 843
843
1598
1600
586
586
Front
前视图 view 80 Side
侧视图 view
476
100 145
803
800
645
1400
1400
顶视图
Top view Bottom view
15
35
A amplified view
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 3 Electrical Installation 13
Warning
1. Do not power on the UPS before the arrival of authorized service engineer.
2. The UPS cables should be routed by an authorized engineer in accordance with the information contained in this chapter.
El tamaño de cable del cable de alimentación del sistema debe cumplir los siguientes requisitos
UPS input cable - UPS cable de entrada
El tamaño del cable de entrada del SAI difiere con las clasificaciones de potencia del SAI y los voltajes de CA de
entrada, siempre que cumpla con el requisito de la corriente de entrada máxima, incluida la corriente máxima de
carga de la batería, consulte la Tabla 3-1..
UPS bypass and output cable
The cable size of the UPS bypass and output cable differs with the UPS power rating and output AC voltages,
provided that it meets the requirement of nominal output or bypass current, as shown in Table 3-1.
Battery cable
Each UPS connects to its battery through the three cables connecting to the positive pole, negative pole and neutral
line. The cable size of the battery cable differs with the UPS power ratings, provided that it meets the battery
discharge current requirement when the battery discharges to near EOD voltage, as shown in Table 3-1.
The power cable must be selected according to the current and voltage values in Table 3-1 as well as the local wiring
regulations, and take environmental conditions (temperature and physical media) into consideration, then refer to
Table 3B in IEC 60950-1.
Table 3-1 Rated steady state AC and DC currents for 400V system
Rated current (A) Busbar stud size
Input mains 2 Battery Main input,
1,2 Output current at full
UPS rating current with full discharge output, bypass Battery cables
load
(kVA) battery recharge current at input cables
EOD (thirty-six Torque Torque
380V 400V 415V 380V 400V 415V Bolt Bolt
12V batteries) (N.m) (N.m)
200 330 320 302 303 290 278 530
160 280 270 255 240 231 222 440
150 280 270 255 225 215 205 440
120 224 216 204 180 172 164 352
100 168 162 153 150 144 139 264 M8 15
M8 15
90 168 162 153 135 129 123 264
60 112 108 102 90 86 82 176
40 75 70 68 60 57 55 118
30 (NXr 30) 56 54 51 45 43 41 88
30 (NXr 30-B) 56 54 51 45 43 41 88 M6 4.8
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
14 Chapter 3 Electrical Installation
Table 3-2 Rated steady state AC and DC currents for 208V system
Rated current (A) Busbar stud size
1,
Input mains current 2 Battery Main input,
2 Output current at full
with full battery discharge output, bypass Battery cables
UPS rating load
recharge current at input cables
(kVA@208V)
EOD
Torque Torque
208V 220V 208V 220V (twenty-four Bolt Bolt
(N.m) (N.m)
12V batteries)
90 306 288 250 238 399
75 255 240 208 198 332
60 204 192 166 158 266
M8 15 M8 15
45 153 144 125 118 200
30 102 96 83 78.7 133
15 51 48 41.7 39.4 66.5
Note:
1. Input mains current for common rectifier and bypass AC input.
2. Non-linear loads (switch mode power supplies) affect the design of the output and bypass neutral cables. The current
circulating in the neutral cable may exceed the nominal phase current. A typical value is 1.7 times the rated current.
3. The battery discharge current should change with the the battery voltage
3.1.3 Distance Between The UPS Connection Point And The Floor
3.1.4 Notes
The following points are for general guidance only. If there are relevant local regulations, the local regulations shall
prevail.
1. Protective earth cable: Follow the most direct route possible to connect the earth cable to the cabinet. The earth
cable shall be sized in accordance with the AC supply fault rating, cable lengths and type of protection. Typical CSA is
70mm2 (150kVA) according to AS/IEC60950-1 Table 2D.
2. When sizing the battery cables, a maximum volt drop of 4Vdc is permissible at the current ratings given in
Table 3-1. The load equipment is generally connected to a distribution board containing individually protected busbars
rather than connected directly to the UPS output. The output cables from paralleled units to the parallel distribution
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 3 Electrical Installation 15
bus should be of the same length to optimise the sharing of current. Do not form coils, so as to minimize the
formation of electromagnetic interference.
3. For terminal location, refer to Figure 3-2 ~ Figure 3-5.
Warning
Failure to follow adequate earthing procedures may result in electromagnetic interference or in hazards involving electric shock
and fire.
The rectifier input, bypass input, output and battery power cables are connected to the corresponding terminals
shown in Figure 3-2.
The protective earth cable is reliably connected to the PE input terminal (see Figure 3-3) via the fixing bolt. All the
cabinets and cable troughs shall be grounded according to the local regulations. The grounding wires shall be tied up
reliably to prevent the loosening of the grounding wire tightening screws when the grounding wires are pulled.
Warning
Failure to ground as required can cause EMI, electric shock or fire risk.
To ensure the safety, it is necessary to install external circuit breaker for the input and battery of the UPS. Because of
the difference of the specific installations, this section only provides general practical information for the installation
engineer. The qualified installation engineer should have the knowledge of the local wiring regulations on the
equipment to be installed.
Note
The rectifier input and bypass input must use the same neutral busbar.
2. Earth leakage
The residual earth current introduced by the RFI suppression filter inside the UPS is greater than 3.5mA and less
than 2500mA. It is recommended that the sensitivity of all differential devices be verified upstream of the input
distribution panel.
3. UPS output
The UPS output distribution shall be configured with a protective device. The protective device shall be different from
the input distribution protection switch and able to provide overload protection (refer to Table 11-6).
For cable access mode of the UPS, refer to 2.4.3 Cable Access Mode.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
16 Chapter 3 Electrical Installation
Important
The operations described in this section must be performed by authorized personnel. If you have any questions, please contact
the local customer service center of Emerson immediately.
Warning
1. Before cable connection, ensure that you are aware of the location and state of the breaker that connect the UPS input to the
mains distribution panel. Check that this breaker is off, and post any necessary warning sign to prevent inadvertent operation of
the breaker.
2. The power cables should be routed through cable tunnel or metallic cable trough to avoid being damaged under mechanical
stress and reduce electromagnetic interference to the environment.
Once the equipment has been finally positioned and secured, refer to Figure 3-1 to connect the power cables as
described in the following procedures:
oA
UPS oB
oC UPS output
oN
mA
mB Power cable
mC Main input
mN
Bypass module bA
bB
bC Bypass input
mN
1 ENV 1
BAT J7 2 BIG BFP_O 2
3 Output
BFP_S 3
Input 4 12V BFP_C 4
1 EXT_Q3
2 IN_S J5 +
EXT J9 3 EXT_OUT BPS
4 GND N
Battery input
1 EPO_NC -
2 12V
External EPO J10 3 12V
BAT_OUT
4 EPO_NO
+12V
GND
GND
DRV
OL
FB
J6 1 2 3 4 2 3 4
J8
Connection steps
Warning
Before cables connection, make sure that all external and internal power switches of the UPS are off, and post necessary warning
signs to prevent inadvertent operation of the switches. Meanwhile, measure the voltages between the UPS terminals and the
voltages between the terminals and the earth.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 3 Electrical Installation 17
Refer to Figure 3-2 ~ Figure 3-5, connect the power cables as described in the following procedures:
1. Open the UPS door and remove the protective cover at the lower part in the front to gain access to the power
terminals, as shown in Figure 3-2 ~ Figure 3-5.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
18 Chapter 3 Electrical Installation
bA bB bC
mA mB mC
mN
oA oB oC
oN
+ N -
Note:
1. Main input: mA, mB, mC, mN
2. Bypass input: bA, bB, bC, mN
3. UPS output: oA, oB, oC, oN
4. Battery input: +, -, N
5. Earth: PE
Figure 3-2 30kVA (NXr 30-B@400V/15kVA@208V) UPS power terminals (1)
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 3 Electrical Installation 19
PE
Side view
Figure 3-3 30kVA (NXr 30-B)@400V/15kVA@208V UPS power terminals (2)
mA mB mC mN
mN
+ N -
oA
PE oB oC
bA bB bC
oN
Note:
1. Main input: mA, mB, mC, mN
2. Bypass input: bA, bB, bC, mN
3. UPS output: oA, oB, oC, oN
4. Battery input: +, -, N
5. Earth: PE
Figure 3-4 30kVA (NXr 30) ~ 160kVA@400V/30kVA ~ 75kVA@208V UPS power terminals
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
20 Chapter 3 Electrical Installation
mN mA mB mC
oN bA bB bC
oA oB oC
PE
Note:
1. Main input: mA, mB, mC, mN
2. Bypass input: bA, bB, bC, mN
3. UPS output: oA, oB, oC, oN
4. Battery input: + , - , N
5. Earth: PE
2. Connect the protective earth cable and all other necessary earth cables to the earth terminals (PE).
Note
The earth cables and neutral line connection must be in accordance with local and national codes of practice.
3. Identify and make power connections for the input cables according to one of the following two procedures,
depending on the type of installation.
Common input connections
1) En la configuración de entrada común de derivación y rectificador, for 30kVA ~ 160kVA@400V/15kVA ~
75kVA@208V UPS,
conecte los cables de entrada de CA a los terminales de entrada principal (mA-mB-mC-mN); para 200kVA @ 400V
/ 90kVA a 208V UPS, conecte los cables de entrada de CA a los terminales de entrada de derivación
(bA-bB-bC-mN). Consulte la Tabla 3-1 para conocer el torque. Asegure la rotación de fase correcta.
Split bypass connections - conexiones de derivacion
2) Si se usa una configuración de derivación dividida, conecte los cables de entrada principales a los terminales de
entrada principal (mA-mB-mC-mN),
y conecte los cables de entrada de derivación a los terminales de entrada de derivación (bA-bB-bC-mN). Consulte la
Tabla 3-1 para conocer el torque. Asegure la rotación de fase correcta.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 3 Electrical Installation 21
Warning
Para la operación de derivación dividida, asegúrese de que las barras colectoras de enlace entre la entrada de derivación y
la entrada principal se eliminen. La entrada principal y la entrada de derivación deben estar referenciadas al mismo punto
neutral.
System output connection
4. Connect the system output cables between the UPS output terminals (oA-oB-oC-oN) and the critical load. Refer to
Table 3-1 for the torque. Ensure correct phase rotation.
Warning
If the load equipment will not be ready to accept power on the arrival of the service engineer then ensure that the system output
cables are safetly isolated at their ends.
1. Asegure la polaridad correcta de las conexiones del extremo de la cadena de la batería a los terminales del UPS, es decir,
(+) a (+), (-) a (-) y (N) a (N). Pero no realice estas conexiones antes de que el técnico de servicio lo autorice. 2. Asegure la
polaridad correcta de las conexiones del extremo de la cadena de la batería al BCB y del BCB a las terminales del UPS, es
decir, (+) a (+) y (-) a (-), pero desconecte uno o más enlaces de celda de batería en cada nivel No vuelva a conectar estos
enlaces y no cierre el BCB antes de que lo autorice el ingeniero de servicio.
5. For frequency converter applications ensure the bypass links are removed.
6. Replace the protective cover.
3.2.1 Overview
As shown in Figure 3-6, the bypass module provides dry contact ports (J5 ~ J10) and communication ports (RS485
port, RS232 port and three Intellislot ports) on the front panel.
J8 J5
J6
J9
The input dry contact ports J7 and J8 provide environmental and battery ground fault contacts. The ports are shown
in Figure 3-7 and described in Table 3-4.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
22 Chapter 3 Electrical Installation
12V
J7 J8
+12V
GND
ENV
+12V
BAT-IN
BtG
BAT-OUT
Figure 3-7 Input dry contact ports J7 and J8
J6 is the BCB port. The port is shown in Figure 3-8 and described in Table 3-5.
12V 12V 12V
J6
DRV
FB
GND
OL
The connection between the BCB port and BCB is shown in Figure 3-9.
J6
GND
DRV
OL
FB
AUx-N.O.
AUx-N.O.
BCB
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 3 Electrical Installation 23
J9 is the maintenance switch and output switch state port. The port is shown in Figure 3-10 and described in
Table 3-6.
J9
EXT-Q3
GND
IN-S
EXT-OUT
Figure 3-10 Maintenance switch and output switch state port
Table 3-6 Description of maintenance switch and output switch state port
Position Name Description
External maintenance switch state. Connection J9.1 to J9.4. The external breaker auxiliary
J9.1 EXT_Q3 requirement is as follows: When the isolator is in the open position, the external bypass
auxiliary contact is closed
J9.2 IN_S Internal maintenance switch state. Connection J9.2 to J9.4
External output switch state. Connection J9.3 to J9.4. The external breaker auxiliary
J9.3 EXT_OUT requirement is as follows: When the isolator is in the open position, the UPS external output
auxiliary contact is open
J9.4 GND Power ground
J5 is the output dry contact port, providing two relay output dry contact signals. The port is shown in Figure 3-11 and
described in Table 3-7. The shunt trip coil of the external air breaker can be driven directly through this dry contact.
The shunt trip coil of the external air breaker should be 250Vac/5A or 24Vdc/5A.
J5
BFP-O
BFP-S
BFP-C
The UPS has an EPO function that operates by a button on the operator control and display panel of the UPS or by a
remote contact provided by the user. The EPO switch is under a hinged, plastic shield.
J10 is the remote EPO input port. The port is shown in Figure 3-12 and described in Table 3-8.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
24 Chapter 3 Electrical Installation
+12V
J10
EPO-NO
EPO-NC
+12V
+12V
Figure 3-12 Remote EPO input port
EPO is triggered when pins 3 and 4 of J10 are shorted or pins 2 and 1 of J10 are opened.
If an external EPO facility is required, pins 1 and 2 or 3 and 4 of J10 are reserved for this function. The external EPO
facility is also connected to the normally open or normally closed remote stop switch between these two terminals
using shielded cable. If this function is not used, pins 3 and 4 of J10 must be opened or pins 1 and 2 of J10 must be
shorted.
Note
1. The UPS EPO action disables the UPS a.c. output by shuting down the rectifiers, inverters and static bypass.
2. The UPS EPO action does not disconnect any input power supply. To disconnect all power from the UPS, open the upstream
input breaker(s) and the battery breaker when EPO is activated.
3. Pins 1 and 2 of J10 are supplied factory-shorted.
4. If the UPS EPO function is not used, pins 1 and 2 of J10 must remain shorted and pins 3 and 4 of J10 must remain open .
The RS485 and RS232 ports provide serial data and are intended for use by authorized commissioning and service
personnel in UPS commissioning and service.
Intellislot 1 ~ 3 ports support communication cards as follows:
1. IS-WEB-L card, IS-485EXI card, IS-Relay card
These cards communicate with the UPS through Liebert’s Velocity protocol and with the external network through
industry standard protocol.
2. Modbus card, relay card, SIC card and UF-RS485EXI card
These cards communicate with the UPS through YDB23 protocol and with the external network through industry
standard protocol.
For more information, see Chapter 8 Options.
Note
1. Intellislot 1 port shares communication resources with the RS232 port for service programming and, to avoid conflict, should
preferably be used for cards other than the relay card.
2. For card installation and setting procedures, refer to the user manuals of the cards.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 4 Operator Control And Display Panel 25
Este capítulo expone las funciones y el uso de los componentes en el panel de visualización y control del operador,
proporciona información de pantalla LCD, incluidos los tipos de pantalla LCD, mensajes de menú detallados, ventanas
de solicitud y lista de alarmas de UPS.
4.1 Introduction
El panel de control y visualización del operador está ubicado en la puerta frontal del UPS. Es el punto de acceso para
el control y monitoreo del operador de todos los parámetros medidos, el UPS y el estado de la batería y las alarmas.
El panel de control y visualización del operador está dividido en tres áreas funcionales: diagrama de flujo de potencia
mímica, pantalla LCD con teclas de menú, teclas de control, como se muestra en la Figura 4-1. Los componentes en
el panel de control y visualización del operador se describen en la Tabla 4-1.
Mimic power flow chart LCD display with menu keys Control keys
6
3 STATUS 单机在
Lieber
1 20 151 3 1 211:3 :3
NXr - -kVA
kV
5t线
NX -3X3 08单机00 1 : : 正
6 1270 6
8
1 4 5 A 在线 常
0
主路输入 旁路输入 交流输出
A(AB) B(BC) C(CA)
EPO
相电压( V) A( 220
AB ) B220
( BC ) 220
C( CA )
2 相电流
相电压 (V () A) 20.5
220 20.5
220 20.5
220
频率(Hz)
相电流 (A ) 50.1
20 .5 50.1
20 .5 50.1
20. 5
频率 (Hz ) ( V)
线电压 50380
.1 380
50 .1 380
50. 1
功率因数
线电压 (V ) 0.99
380 0.99
380 0.99
380
7 功率因数 0.99 0 .99 0 .99
INVERTER ON INVERTER OFF
主路空开闭合 交流输出 01 - 12
手动开机
主路逆变供电 01 - 22
?
F1 F2 F3 F4 F5 FAULT CLEAR SILENCE ON / OFF
4.1.1 Indicators
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
26 Chapter 4 Operator Control And Display Panel
UPS activity is accompanied by the three kinds of sound listed in Table 4-3.
Table 4-3 Audible alarm description
Alarm sound Meaning
A short beep Any key on the operator control and display panel is pressed
Beep every other second The UPS has a general alarm, for example, AC input failure
Continuous beep The UPS has a serious fault, for example, fuse or hardware fault
The operator control and display panel provides five control keys, as described in Table 4-4.
Table 4-4 Description of control keys
Control key Silkscreen Description
Cut off the load power, shut down the rectifier, inverter, static bypass and
EPO switch EPO
battery
Inverter start switch INVERTER ON Start the inverter
Inverter shutdown
INVERTER OFF Shut down the inverter
switch
Fault reset switch FAULT CLEAR Restart the UPS (subject to any fault being cleared)
Audible alarm silencing When an alarm is active, pressing this button silences the audible alarm.
SILENCE ON/OFF
switch Pressing this button again enables the buzzer again
The operator control and display panel provides an LCD and five menu keys (F1 ~ F5). The menu keys are described
in Table 4-5.
Table 4-5 Menu key description
Key F1 F2 F3 F4 F5
ESC
Function 1
HOME Escape Left Right Enter
Function 2
Up Down
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 4 Operator Control And Display Panel 27
Providing 320 × 240 dot matrix graphic display, the user-friendly and menu-driven LCD allows you to easily browse
through the input, output, load and battery parameters of the UPS, learn current UPS status and alarm information,
perform functional setting and control operation. The LCD also stores up to 1024 historical records that can retrieve
for reference and diagnosis.
Al iniciarse el UPS, el UPS ejecuta la autocomprobación y aparece la pantalla de inicio, que permanece
aproximadamente 15 segundos, como se muestra en la Figura 4-2.
F1 F2 F3 F4 F5
Keypad window
F1 F2 F3 F4 F5
Las funciones de las teclas de menú F1 ~ F cinco5 para la pantalla actual se muestran mediante iconos
autoexplicativos en la ventana del teclado, según corresponda. Desde cualquier menú en la pantalla principal,
presionando la tecla F1 vuelve al menú OutPut.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
28 Chapter 4 Operator Control And Display Panel
F1 F2 F3 F4 F5
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 4 Operator Control And Display Panel 29
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
30 Chapter 4 Operator Control And Display Panel
Keypad window
The functions of the menu keys F1 ~ F5 for the current screen are shown by self-explanatory icons in the keypad
window as appropriate.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 4 Operator Control And Display Panel 31
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
32 Chapter 4 Operator Control And Display Panel
Alarm Explanation
This alarm appears when the load arises above 105% of the nominal rating. The alarm automatically
resets once the overload condition is removed.
1. Find out if this alarm is true by checking which phase has overload through the load (%) displayed
Unit Over load on the LCD.
2. If this alarm is true, measure the actual output current to confirm if the displayed value is correct.
3. If yes, disconnect the non-critical load.
In a parallel system, this alarm will be triggered if the load is severely unbalanced
This alarm appears when the total load rises above 105% of the nominal rating of the parallel
system.The alarm automatically resets once the overload condition is removed.
1. Find out if this alarm is true by checking which phase of which unit has overload through the load
System Over load (%) displayed on the LCD.
2. If this alarm is true, measure the actual output current to confirm if the displayed value is correct.
3. If yes, disconnect the non-critical load.
This alarm will be triggered if the load is severely unbalanced
The UPS overload status continues and the overload times out.
Note that:
1. The highest loaded phase will indicate overload time-out first.
2. When the timer is active, then the alarm Unit Over load should also be active as the load is above
the nominal rating.
Unit Over load Timeout 3. When the time has expired, the load transfers to static bypass. The inverter shuts down and will
restart after 10 seconds.
4. If the load decreases to lower than 95%, after five minutes, the system will transfer back to the
inverter.Check the load (%) displayed on the LCD to confirm if this alarm is true. If the LCD tells that
overload happens, then check the actual load and confirm if the UPS has overload before the alarm
happens
Byp. Abnormal
Both the bypass and inverter voltages are abnormal, and the output is off
Shutdown
Inverter Over Current The inverter has overcurrent fault
The phase rotation of the bypass voltage is reverwed. Normally, phase B lags 120 degrees behind
Bypass Phase Reversed phase A, and phase C lags 120 degrees behind phase B.
Check that the phase rotation of the UPS bypass supply is correct
A transfer to bypass occurred due to a large step load. The UPS can recover automatically. Turn on
Load Impact Transfer
the load equipment in stages to reduce the load impact on the inverter
The load remains on bypass power owing to excessive number of transfers that occurred within the
Transfer Time-out last hour. The UPS can recover automatically and will transfer the load back to inverter power within
an hour
Load Sharing Fault The UPSs in a parallel system are not sharing the load current correctly
DC Bus Abnormal The DC bus voltage is abnormal and results in inverter shutdown. The load transfers to bypass
All UPSs in the parallel system transfer to bypass at the same time when one of them needs to
System Transfer
transfer to bypass. This message appears on the LCD of the UPS with passive transfer to bypass
The rectifier, inverter and battery converter shut down because the DC bus voltage is too high.
DC Bus Over Voltage Check if the rectifier has any fault. If no, check if an overload has occurred. Restart the inverter after
the fault is cleared
Bypass Over Current The bypass current is above 135% of the rated current. The UPS alarms but has no action
LBS Active The LBS setting is active. The UPS is acting as an LBS master or slave in a dual bus configuration
Mains Neutral Lost The neutral line of the AC input mains is not detected
The battery ground fault option has detected a battery ground fault. Contact the local customer
Battery ground fault
service center of Emerson to inspect the battery installation
Manual Turn On INVERTER ON button activated on the operator control and display panel to turn on the inverter
Manual Turn Off INVERTER OFF button activated on the operator control and display panel to turn off the inverter
EPO The local or remote EPO has been activated
Interrupted Transfer A prompt for the user to decide whether to press the Enter key to acknowledge an interrupted load
Confirm transfer to bypass
A prompt for the user to decide whether to press the ESC key to avoid an interrupted load transfer to
Transfer Cancel
bypass
A prompt for the user to decide whether to press the Enter key to shut down a UPS in the parallel
Unit Risk Off Confirm
system
Parallel System Risk Off
A prompt for the user to decide whether to press the Enter key to shut down the parallel system
Confirm
Fault Reset FAULT CLEAR button pressed
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 4 Operator Control And Display Panel 33
Alarm Explanation
Alarm Silence SILENCE ON/OFF button pressed
The inverter failed to turn on when the INVERTER ON button is pressed. This may be the result of an
Turn On Fail
invalid operation (maintenance bypass on) or DC bus or rectifiers not ready
Audible Alarm Reset FAULT CLEAR or SILENCE ON/OFF button pressed
Bypass Mode The UPS is in bypass mode
Normal Mode The UPS is in normal mode
Battery Mode The UPS is in battery mode
UPS Shutdown UPS shutdown with no output power
BCB Open BCB status (open)
BCB Close BCB status (closed)
Batt. Float Charging Battery status (float charge mode)
Batt. Boost Charging Battery status (boost charge mode)
Battery Discharging Battery status (discharge mode)
Battery Period Testing The battery is under automatic periodic battery maintenance test (20% capacity discharge)
Batt. Capacity Testing The user initiated a battery capacity test (100% capacity discharge)
Battery Maintenance
The user initiated a maintenance test (20% capacity discharge)
Testing
Inverter in Setting The inverter starts up and is in synchronization
Rectifier in Setting The rectifier starts up and is in synchronization
Battery room alarm The temperature in the battery room is high and needs to be attended
BCB open BCB status (open)
BCB closed BCB status (closed)
Battery Reverse Reconnect battery and check battery wiring
Auto start After UPS shutdown at EOD, the inverter automatically starts upon mains restoration
Rec Flash Update Rectifier software being updated
Inv Flash Update Inverter software being updated
Monitor Flash Update Monitoring software being updated
Bypass Flash Update Bypass software being updated
LBS abnormal LBS is abnormal
Note: If the alarm is caused through setting the software value by Emerson authorized engineer, and you wish to change the
setting values, please contact the Emerson local customer service center
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
34 Chapter 5 UPS Operation Introduction
5.1.1 Precautions
Important
The user can conduct relative operation only after the authorized engineer carries out the first power on and test.
1. Los componentes a los que solo se puede acceder abriendo la tapa protectora con herramientas no pueden ser operados
por el usuario. Solo el personal de servicio calificado está autorizado a eliminar dichas cubiertas. 2. Los terminales de entrada
y salida de CA del UPS tienen voltaje peligroso en cualquier momento. Si el gabinete está equipado con un filtro EMC, el filtro
puede tener un voltaje peligroso.
1. For the control keys and LCD related to all the operating steps, refer to Chapter 4 Operator Control And Display
Panel.
2. During operation, the buzzer alarm may occur at any time. Press FAULT CLEAR key to silence the audible alarm.
3. When UPS uses traditional lead-acid battery, the system provides boost charge optional function. If the lead-acid
battery is used, when the mains returns after an extended mains failure, the charging voltage of the battery will be
higher than the normal charging voltage, this is normal, and the charging voltage of the battery will return to normal
value after a few hours’ charging.
El UPS proporciona solo un interruptor de mantenimiento (serigrafía: MAINTAIN CB), como se muestra en la Figura
5-1 a la Figura 5-3. El usuario necesita proporcionar interruptores externos para la entrada principal, la entrada de
derivación, la salida y la batería.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 5 UPS Operation Introduction 35
Maintenance switch
Maintenance switch
Figure 5-2 Location of maintenance switch of 30kVA (NXr 30) ~ 160kVA@400V/30kVA ~ 75kVA@208V UPS
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
36 Chapter 5 UPS Operation Introduction
Maintenance switch
5.2.1 Procedures For Startup Into Normal Mode - modo normal procedimientos
Warning
1. Estos procedimientos provocan que se aplique voltaje de red a los terminales de salida del UPS. 2. Si algún equipo de carga
está conectado a los terminales de salida del UPS, verifique con el usuario que es seguro aplicar potencia. Si la carga no está
lista para recibir energía, asegúrese de que esté aislada de manera segura de los terminales de salida del UPS. 3. No encienda
el UPS hasta que se complete la instalación y el sistema haya sido encargado por personal autorizado.
Use los siguientes procedimientos para encender el UPS desde una condición de apagado total. En un sistema
paralelo, realice
cada paso de los procedimientos en cada módulo de UPS antes de proceder al siguiente paso
1. Cierre el interruptor de entrada del SAI para alimentar la alimentación de la red eléctrica al SAI y cierre el BCB
externo. En la configuración de derivación dividida, se requiere cerrar ambos interruptores de entrada.
En este punto, la pantalla LCD se inicia. El indicador del rectificador parpadea en color verde durante el arranque
del rectificador. Aproximadamente 30 segundos después de que el rectificador entra en funcionamiento normal, el
indicador del rectificador se pone en verde fijo. Después de la inicialización del sistema, el STS de derivación se
cierra. Los estados del indicador de UPS se enumeran en la Tabla 5-1.
Table 5-1 UPS indicator state
Indicator State
Rectifier indicator Green
Battery indicator Off
Bypass indicator Green
Inverter indicator Off
Output indicator Green
Status indicator Amber
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 5 UPS Operation Introduction 37
电池启动按钮
Battery start button
Note
After step 2, if any of the following conditions occurs, open the BCB or confirm that the BCB has tripped automatically and is
open. The system can be started up one minute later.
z EPO action
z Fault in system commissioning
3. Press and hold the INVERTER ON button on the operator control and display panel for 2s, and the UPS begins to
operate in battery mode.
Open the external power switch to isolate the mains power and initiate the UPS on battery mode. To transfer the UPS
back to normal mode, wait for several seconds, then close the external power switch to re-connect the mains power
to the UPS. 10s later, the rectifier restarts automatically to feed power to the inverter.
Cuando el UPS está en modo normal, presione el botón INVERTER OFF en el control del operador y el panel
de visualización transfiere el UPS del modo normal al modo de derivación.
Note
En el modo de derivación, la carga se alimenta directamente por la alimentación de red en lugar de la potencia de CA pura del inversor.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
38 Chapter 5 UPS Operation Introduction
Cuando el UPS está en modo de derivación, presione el botón INVERSOR ENCENDIDO en el control del
operador y en el panel de visualización. Después de que el inversor entra en funcionamiento normal, el SAI se
transfiere del modo de derivación al modo normal.
5.3.4 Transfer From Normal Mode To Maintenance Mode
Estos procedimientos transfieren la carga de la salida del inversor del UPS al suministro de derivación de
mantenimiento, pero la condición previa es que el UPS esté en modo normal.
Caution
Antes de realizar esta operación, lea la información en la pantalla LCD para asegurarse de que el suministro de
derivación sea normal y de que el inversor esté sincronizado con la aplicación de derivación, para no correr el riesgo de
una breve interrupción de la alimentación de la carga.
1. Mantenga presionado el botón INVERTER OFF en el control del operador y el panel de visualización
durante 2 segundos.
En este punto, el indicador del inversor se apaga, el indicador de derivación se enciende y el indicador de estado
cambia a ámbar, acompañado por una alarma audible. La carga se transfiere a la derivación y el inversor se apaga.
Note
Al presionar el botón de SILENCIO ENCENDIDO / APAGADO, se cancela la alarma audible, pero deja el mensaje de
alarma en pantalla hasta que se corrija la condición de alarma.
2. Para un UPS único, abra la puerta del UPS y gire el interruptor de mantenimiento desde la posición de APAGADO
a la posición ENCENDIDO;
para un sistema en paralelo, cierre el interruptor de mantenimiento externo. En este punto, la
fuente de alimentación de carga es proporcionada por el bypass de mantenimiento manual.
Warning
1. Si necesita mantener un módulo defectuoso, espere 10 minutos para que el condensador interno del bus de CC se descargue
completamente antes de retirar el mantenimiento defectuoso para realizar el mantenimiento. 2. Cuando el UPS opera en modo
de mantenimiento, la línea neutral todavía está energizada. Por lo tanto, solo personal calificado debe mantener el UPS.
Caution
Cuando el UPS está en modo de mantenimiento, la carga no está protegida contra un suministro anormal de la red
2. Las pruebas se pueden llevar a cabo desde el control del operador y el panel de visualización del UPS por
parte del operador cuando se cumplen las siguientes condiciones:
z la carga debe ser mayor al 5% de capacidad nominal del UPS y debe ser estable (para prueba de mantto de bateria)
z la carga debe estar entre el 20% y el 80% de la capacidad nominal del UPS y debe ser estable (para la prueba de
capacida de la bateria)
z la bateria debe haber estado cargando durante 5 horas o mas antes de la prueba de capacidad de la bateria.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 5 UPS Operation Introduction 39
Los procedimientos de prueba de la batería están controlados por contraseña y controlados por menú. La
prueba finaliza inmediatamente en caso de falla de la batería o de la red eléctrica, y la fuente de alimentación
total es compatible sin interrupciones.
Test procedure
1. Seleccione el menú Comando en la pantalla LCD en el control del operador y el panel de visualización del UPS. Use la tecla de
flecha derecha o izquierda para navegar al menú Comando. 2. Seleccione la prueba deseada (la prueba de mantenimiento de la
batería o la opción de prueba de capacidad de la batería). Use la tecla Mayús (F1), las teclas de flecha hacia arriba y hacia abajo
(F2, F3) para resaltar la prueba deseada. Presione la tecla Enter (F4). Cuando se le solicite, ingrese cada dígito de contraseña con
la flecha hacia arriba (F2) y use la flecha hacia la derecha (F3) para acceder al siguiente campo. presione el
Ingrese la clave (F4) cuando todos los dígitos hayan sido ingresados. 3. Espere hasta que finalice la prueba. Esta
prueba actualiza la información de la batería, incluido el tiempo de autonomía de la batería (duración de la
descarga de la batería durante la AC
falla de entrada) y el coeficiente de envejecimiento de la batería (porcentaje de capacidad de la batería en
comparación con una batería nueva). 4. Detenga la prueba. Si es necesario, la prueba puede detenerse
antes de completarse seleccionando Detener prueba en el menú de Comando.
Caution
The following procedures will cut off the load power, making the load completely power off.
The battery terminals still have hazardous voltage after the UPS is completely shut down.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
40 Chapter 5 UPS Operation Introduction
5.6.2 Procedures For Completely Powering Down UPS While Maintaining Power To Load
The following procedures are applicable for completely powering down the UPS and still keeping the power supply to
the load. Refer to the procedures in 5.3.4 Transfer From Normal Mode To Maintenance Mode.
Note
In a parallel system, the EPO only isolates the UPS whose EPO has been activated.
Note
1. The rectifier will start and the bypass will begin to power the load. The rectifier indicator flashes while the rectifier is starting up.
When the rectifier enters normal operation (about 30s later), the rectifier indicator turns green.
2. The rectifier will be turned on automatically when the overtemprature fault disappears five minutes after the disappearance of
overtemprature signals.
After the EPO switch is pressed, if the mains input is cut off, the UPS will shut down completely. When the mains
input returns, the UPS will start up on bypass. There will be power at the output terminals of the UPS.
Warning
1. If the maintenance switch is in the ON position and the mains input is present, there will be power at the otuput terminals of the
UPS.
2. If you need to maintain a faulty module, wait for 10 minutes to let the internal DC bus capacitor fully discharge before removing
the faulty module for maintenance.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 5 UPS Operation Introduction 41
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
42 Chapter 6 Battery
Chapter 6 Battery
This chapter introduces the relevant information of the battery, including the brief introduction, battery safety, battery
power cables, battery maintenance and recycling, reference current and connection of external BCB.
Note
It shall be possible to disconnect the battery from the UPS when undertaking maintenance or service procedures. The BCB can
be switched manually on or off.
6.2 Safety
Take special care when working with the batteries associated with the UPS. When all the cells are connected together,
the battery string voltage can be up to 576Vdc and is potentially lethal. Please follow the precautions for high voltage
operation. Only qualified personnel are allowed to install and maintain the battery. To ensure the safety, the external
batteries shall be installed inside a key-lockable cabinet or in a purpose-designed, dedicated battery room, so that
they are segregated from all but qualified maintenance personnel.
During battery maintenance, pay attention to the following items:
z Place the maintenance switch in the ON position
z The battery cell number setting in the background software must be consistent with the actual battery cell
number
Note
Full safety instructions concerning the use and maintenance of UPS batteries are provided in the appropriate battery
manufacturers manuals. The battery safety inforamtion contained in this section relates to key considerations that must be taken
into account during the installation design process and might affect the design outcome depending on localised conditions.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 6 Battery 43
1. No user-serviceable parts are located behind covers that require a tool for their removal. Only qualified service personnel are
authorized to remove such covers.
2. Before operating the copper bars connected with the external battery, please disenergize the copper bars.
3. Observe the following safety precautions when working on the batteries:
1) The battery shall be firmly and reliably connected. After the connection is completed, all connections between the terminals
and the batteries shall be calibrated. The requirements on torque specified in the instructions or user manual provided by the
battery manufacturer shall be satisfied. All connections between the terminals and the batteries shall be inspected and tightened
at least once a year. Failure to observe this may cause fire!
2) Inspect the battery appearance before accepting and using the battery. If there exist any package damage, dirty battery
terminal, terminal erosion, rust, or enclosure crack, deformation or electrolyte leakage, replace it with new product. Otherwise,
battery capacity reduction, electrolyte leakage or fire may be caused.
3) The battery is very heavy. Please use proper method to move and hoist the battery, so as to prevent any damage to human
being or the battery terminals. Severe damage to the battery may cause fire.
4) The battery terminals shall not be subject to any force, such as the pulling force or twisting force of the cable. Otherwise, the
internal connection of the battery may be damaged, and severe damage may cause fire.
5) The battery shall be installed and stored in a clean, cool and dry environment. Do not install the battery in a sealed battery
chamber or a sealed room. The battery room ventilation shall at least meet the requirement of EN50272-2001. Otherwise, battery
bulging, fire or even personal injury may be caused.
6) The battery shall be kept away from heat sources like transformers, or fire sources. Do not burn the battery or the battery in
fire, otherwise, electrolyte leakage, battery bulge, fire or explosion may be caused.
7) Do not directly connect any conductor between the positive and negative terminals of the battery. Remove finger rings,
watches, necklaces, bracelets and other metal objects before operating the battery, and ensure that the tools (for example,
wrench) are wrapped with insulating material. Otherwise, battery burning, explosion, human death or injury may be caused.
8) Do not disassemble, modify or damage the battery. Otherwise, battery short circuit, electrolyte leakage or even personal may
be caused.
9) Clean the battery enclosure with wringed wet cloth. To avoid any static or arcing, do not use dry cloth or duster to clean the
battery. Do not use the organic solvent, such as thinner, gasoline, volatile oil, to clean the battery. Otherwise, the battery
enclosure may be cracked. In worst case, fire may be caused.
10) The battery contains diluted sulfuric acid. In normal use, the diluted sulfuric acid is absorbed to the baffle plate and polar
plate of the battery. However, if the battery is damaged, the acid may leak from the battery. Therefore, use personal protective
equipment, such as, goggles, rubber gloves and apron, when operating the battery. Otherwise, if the diluted sulfuric acid enters
the eyes, blindness may be caused; if it contacts the skin, the skin may be burnt.
11) The battery may have short circuit, electrolyte dry-up or positive-pole plate erosion at the end of its life. If it is still used in this
state, the battery thermorunaway, bulging or electrolyte leakage may occur. Please replace the battery before it enters this state.
12) Before connecting or disconnecting the battery connection cables, please cut off the charging power.
13) Check if the battery has been unexpectedly earthed. If yes, remove the earth power. Contact with any part of the earthed
battery may cause electric shock.
6.3.1 Overview
Please install and connect the batteries according to the following description and graphic presentation.
1. Before installation, check the battery appearance to ensure that there is no damage, inspect and count the
accessories, and carefully read this manual and the user manual or installation instruction provided by the battery
manufacturer.
2. There shall be a clearance of 10mm between the vertical sides of the batteries for the smooth flow of the air
around the batteries.
3. Certain clearance shall be maintained between the battery top and the underside of the layer above it to facilitate
battery monitoring and maintenance.
4. The batteries shall be installed from the bottom layer upwards to avoid high gravity center. The battery shall be
properly installed and protected from vibration or shock.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
44 Chapter 6 Battery
5. Measure the battery voltage, and calibrate the battery voltage after UPS startup.
1. When the battery cabinet is installed on a raised floor, the battery power cables and optional BCB control cables
can enter the UPS cabinet through the cabinet bottom. If the UPS and battery cabinet are installed side by side on a
solid floor, these cables can be led into the UPS cabinet through the cable entry holes on the lower part of the battery
cabinet.
2. When multiple battery strings are used, they shall be connected in series and then in parallel. Before applying load
and power-up, be sure to measure the total voltage of the battery strings and make sure that it is correct. The
negative and positive terminals of the battery must be connected to the corresponding negative and positive battery
terminals of the UPS according to the labels on the battery and UPS. Reverse battery connection may cause
explosion, fire, battery damage, UPS damage, and personal injury.
3. After connecting the battery cables, install an insulating shroud for each terminal.
4. When connecting the cables between the battery terminals and the BCB, connect from the BCB side first.
5. The bending radius of the cable shall be larger than 10D, where D is the outer diameter of the cable.
6. After cable connection, it is prohibited to pull the battery cables or the cable terminals.
7. Do not cross the battery cables during connection, and do not tie the battery cables together.
8. Refer to Figure 6-1 to Figure 6-3 for the battery cable connection.
9. For NXr 30-B UPS@400V UPS and NXr 15kVA@208V UPS, it is required to install a separator between the two
rows of batteries on each layer of the battery compartment, as shown in Figure 2-2 and Figure 2-3. The separators
have been placed in the battery compartment in factory before delivery.
- + - + - + - + - + - +
- + - - + - + - + - +
+
- + - + - + - + - + - +
- + - - + - + - + - +
+
BCB- BCB+
BCB N
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 6 Battery 45
126.5
Battery Battery
40
Lead out the battery neutral
46.7
Battery cable from here on the third layer
384
46.7
Red Red
Battery
Black Black
Battery Battery
Battery Blue Blue
Battery Battery
46.7
compartment Battery
Battery Battery
Battery Battery
Battery 46.7
Separator
Battery
171.5
Battery Battery
Lead out the battery neutral cable from
here on the third layer. There are only
Battery four batteries on the third layer.
5.7
384
There are five batteries on other layers.
Battery Red Red
5.7
688
Separator
Battery
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
46 Chapter 6 Battery
Table 6-2 Reference table for selection of BCB rated current and connection cable CSA of 208V system (recommended)
UPS rating (kVA)
Item Unit
15 30 45 60 75 90
Maximum battery discharge
A 62 124 186 248 310 372
20-cell current at full load
battery Reference rated current of BCB A 80 150 225 300 350 400
Connection cable CSA mm2 16 35 50 70 95 120
Maximum battery discharge
A 56.8 113.6 170 226.8 283 340
22-cell current at full load
battery Reference rated current of BCB A 60 150 225 250 300 350
Connection cable CSA mm2 16 35 50 70 95 120
Maximum battery discharge
A 52 104 156 208 260 312
24-cell current at full load
battery Reference rated current of BCB A 60 125 160 225 300 350
Connection cable CSA mm2 16 35 50 70 95 120
If the external battery is configured to have separate wiring of positive terminal and negative terminal (that is, four
wires will be led out from the battery side), for the UPS, due to the limitation of the rated current, it is recommended to
use a 4P DC MCCB (DC rated voltage of the breaker meeting 1-pole 250Vdc, 2-pole 500Vdc, 3-pole 750Vdc, rated
breaking capacity limit being 35kA) or two 2P DC MCCBs (DC rated voltage of single breaker meeting 1-pole 250Vdc,
2-pole 500Vdc, rated breaking capacity limit being 35kA). Connections between the battery, BCB and UPS are shown
in Figure 6-4.
If the external battery is configured to use CT wiring (that is, three wires will be led out from the battery side), it is
recommended to use a 4P DC MCCB, with DC rated voltage of the breaker meeting 1-pole 250Vdc, 2-pole 500Vdc,
3-pole 750Vdc, and rated breaking capacity limit being 35kA. If the battery cell number ranges from 30 to 34, for
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 6 Battery 47
cost-saving purpose, refer to Figure 6-5 for the connections between the battery, BCB and UPS. If the battery cell
number ranges from 36 to 40, refer to Figure 6-6 for the connections between the battery, BCB and UPS.
+
+
UPS
N
N
-
-
Figure 6-4 Connections between battery, BCB and UPS (4 wires at battery side)
UPS
N N
Figure 6-5 Connections between battery, BCB and UPS (3 wires at battery side, battery consisting of 30 to 34 cells, and 20-24 cells)
+
UPS
N N
Figure 6-6 Connections between battery, BCB and UPS (3 wire at battery side, battery consisting of 36 to 40 cells)
If you select the BCB box (containing a BCB and a BCB control board) made by Emerson, you need to modify the
BCB box and connect the BCB box with the battery and UPS according to Figure 6-7.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
48 Chapter 6 Battery
Temp sensor
+ NC
N 12V
- OUT
TPM2 GND
W3
BCB
X100
UPS + X103
UV 220Vdc OUT-P
Battery N OUT-N
X104
- AUX1
AUX2 X105
X106
Bypass module Auxiliary
contactor
J6 J8 BCB control board
UHW241C2
X101
X108 X102
W2
+12V +12V
W3 BAT-T BAT-T
GND GND2
OL USE
GND GND1
FB AUX
DRV DRV
Figure 6-7 Connections between UPS, BCB and BCB control board (option)
Warning
The batteris should be of the same capacity and type. Using different types of battery may cause fire!
Note
1. Check every screw of the battery terminals for loose connection within one or two months after putting the battery into service,
and periodically afterwards. If there is any loose screw, tighten it immediately.
2. Check that all safety devices are present and that their functions are normal. Check that the battery management parameters
are set correctly.
3. Measure and record the air temperature inside the battery room.
4. Check the battery terminals for damage and heating. Check the battery enclosure and terminal covers for damage.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 7 Parallel System And LBS System 49
This chapter gives details on the installation of parallel system and LBS system.
7.1 General
The parallel system can comprise of up to four UPS modules of the same power rating and connected in parallel
without the need for a centralized mains static bypass. Instead the bypass static switches of each UPS share the load
when the system transfers to the mains bypass supply.
From a ‘power’ viewpoint, each module is internally identical to the ‘single module’ configuration. A parallel system
requires inter-module control signals to manage the load sharing, synchronizing and bypass switching. The control
signals are connected through the parallel cables, which are multi-way ribbon cables connected between the units of
the system to form a ring.
When two or more modules are to be connected in parallel, it is recommended that inductor should be inserted in the
static bypass line. This can be installed internal to the UPS as an option.
Be sure that the options of the parallel cables are correct, and that the modules are of the same rating, model, and
with the same software and hardware release.
Warning
To achieve coordinated operation of the modules in the parallel system, it is required to configure each module separately using
Emerson setting software. This must be done by Emerson service personnel.
Position the UPS modules and make connection as shown in Figure 7-1. The output distribution consisting of external
UPS output switches and maintenance bypass must be installed, as shown in Figure 7-1, to facilitate maintenance
and system testing.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
50 Chapter 7 Parallel System And LBS System
Qin
Qin UPS1 Qin UPS2 Qin UPS3 Ext
Supplied by others Byp
Bypass
Mains input input
Bypass input L1,L2,L3,N Bypass input L1,L2,L3,N L1,L2,
L1,L2,L3,N L1,L2,L3,N Mains input L1,L2,L3,N Mains input L3,N
L1,L2,L3
Charger
Charger
Charger
Rectifier Rectifier Rectifier
Note
For parallel system installations, an external bypass rated for the total system load must be installed and the UPS internal
maintenance bypass must be locked off to prevent operation.
For parallel systems with 3 or 4 UPSs with redundancy and parallel systems with 2 or more UPSs without redundancy,
it is recommended to install bypass load sharing inductors to optimize current sharing during static bypass operation.
The power cable wiring is similar to that of the UPS module. Refer to 3.1 Wiring Of Power Cable.
The bypass and rectifier input supplies must use the same neutral line input terminal. If the input has a current
leakage protective device, the current leakage protective device must be fitted upstream of the neutral line input
terminal.
Note
The length and specification of power cables including the bypass input cables and UPS output cables should be the same. This
facilitates load sharing in bypass mode.
Auxiliary wiring must be installed as shown in Figure 7-2 to protect the system and enable a single UPS to be isolated
and tested during service.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 7 Parallel System And LBS System 51
Input distribution
J9 J9 J9
1 4 3 1 4 3 1 4 3
Q UPS
Distribution panel
To load
Shielded and double-insulated parallel control cables available in lengths 5m, 10m and 15m must be interconnected
in a ring configuration between the UPS modules, as shown in Figure 7-3. The parallel ports J2 and J3 are provided
on the front panel of the bypass module, as shown in Figure 7-4. The ring connection ensures the reliability of the
control of the parallel system. Be sure to verify the reliable cable connection before starting up the system!
Note
You must use the shortest parallel control cables to suit the application and must not coil excess. Meanwhile, separate the parallel
control cables from the power cables to prevent electrical inteferences.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
52 Chapter 7 Parallel System And LBS System
J3 J3 J3 J3
J2
J3
J4
In addition to the EPO switch provided on the operator control and display panel of each UPS module for controlling
the EPO of each module respectively, the parallel system also provides remote EPO function for controlling all UPS
modules to shut down simultaneously from a remote terminal, as shown in Figure 7-5.
Note
1. The remote EPO switch must provide dry contact signal, which is normally open or closed.
2. The open circuit voltage provided is 5Vdc, <20mA.
3. The external EPO device can be composed of another control system which can disconnect the UPS mains supply or the
bypass input.
4. Pins 1 and 2 of the normally closed EPO-J10 port on the bypass module have been linked in factory.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 7 Parallel System And LBS System 53
UPS1
J10:3
J10:4 Bypass module
UPS2
J10:3
Bypass module
J10:4
J10:3
J10:4
UPS1
Bypass module
Warning
If UPS input uses RCD, differential switch is only used in the system’s bypass mains supply. At the moment of electrical
connection, current may not be immediately separated, which may result in the tripping of RCCB respectively.
Only one step is needed for once, and only after finishing this operation step of each UPS module, the next step can
be carried on.
These procedures are applicable to start the UPS under total power-down state, which means the UPS or the
maintenance bypass switch has not supplied the load before. Make sure UPS has been completely installed and
commissioned by the engineer, and external power supply switch has been turned off.
Warning
1. These procedures result in mains voltage being applied to the UPS output terminals.
2. If any load equipment is connected to the UPS output terminals, check with the user that it is safe to apply power. If the load is
not ready to receive power, disconnect the downstream load switch, and stick a warning label on the connection point of the load.
For the detailed operation procedures, see 5.2.1 Procedures For Startup Into Normal Mode.
Warning
If the UPS system is composed of more than 2 parallel UPS modules, and the load capacity exceeds the single module capacity,
do not use the internal maintenance switch.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
54 Chapter 7 Parallel System And LBS System
This operation will make the load transfer from UPS power supply protection state to direct connection with AC input
bypass state.
For the detailed operation procedures, see 5.3.4 Transfer From Normal Mode To Maintenance Mode.
Caution
The following procedures will switch off all power to the load.
The UPS battery and connecting terminals remain energized at hazardous voltage levels at all times.
Important
These procedures shall only be carried out by service personnel of Emerson or under their guidance.
The following procedures apply when one UPS module must be isolated from the parallel system for repair due to
serious fault:
1. Pressing the EPO button stops the operation of rectifier, inverter, static switch and battery, but this action will not
affect other UPSs in parallel system to power the load normally.
2. If the UPS has internal battery, use the special tool to open the battery compartment, then pull the three terminals
'BAT+', 'BAT-' and 'BAT N'. If the UPS has external battery, disconnect the corresponding switch of the external
battery.
3. Disconnect the mains input and bypass input, and disconnect the output. At the moment, all the internal power
supply is closed and the LCD does not display any more.
Warning
1. Post a label at the AC input distribution (generally far away from the UPS) to alert that the UPS maintenance is being operated.
2. Wait 10 minutes for the internal DC bus capacitance discharing. Then the UPS is completely shut down.
Important
These procedures shall only be carried out by service personnel of Emerson or under their guidance.
The following procedures are used to reintegrate a UPS module that has been previously isolated from the parallel
system:
1. If the UPS is connected with a battery, just close the battery external distribution switch or three terminals 'BAT+',
'BAT-' and 'BAT N'. Then close the mains input.
At the moment, the system is power on, and the startup screen pops up. Refer to Refer to 4.2.1 Start Screen.
2. Close the bypass input.
At this moment, confirm that the LCD shows the bypass input supply is normal; if not, check whether the switch Q2 is
closed. Then the rectifier starts up and the alarm indicator turns solid red. About 30s later, the alarm indicator (red) is
flashing (if the UPS has internal or external battery not connected) or off (if the UPS has internal or external battery
connected).
3. Close the output switch Q5, and press the INVERTER ON key for 2s.
The inverter starts up, and the inverter indicator (green) is flashing. After the inverter runs normally, the inverter
indicator turns solid green, and the inverter supplies power to the UPS.
At this point, the UPS will join the operation of the parallel system, and supply power to the load.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 7 Parallel System And LBS System 55
The UPS is in normal mode, and the UPS indicator states are as listed in Table 7-1.
Table 7-1 UPS indicator state
Indicator State
Rectifier indicator Green
Battery indicator Off
Bypass indicator Off
Inverter indicator Green
Output indicator Green
Status indicator Green
Complete UPS shutdown and load power-off should follow this procedure. All power switches, isolating switches and
breakers are disconnected, and then UPS no longer supplies power to the load.
Caution
The following procedures will cut off the load power, making the load completely power off.
The battery terminals still have hazardous voltage after the UPS complete shutdown.
For the detailed operation procedures, see 5.6.1 Procedures For Completely Powering Down The UPS.
7.3.6 Procedures For Complete UPS Shutdown While Maintaining Power To Load
Complete UPS shutdown and load power-off should follow this procedure. All power switches, isolating switches and
breakers are disconnected, and then UPS no longer supplies power to the load.
Caution
The following procedures will cut off the load power, making the load completely power off.
The battery terminals still have hazardous voltage after the UPS complete shutdown.
For the detailed operation procedures, see 5.6.2 Procedures For Completely Powering Down The UPS Whilst
Maintaining The Power Supply To The Load.
A dual bus system consists of two independent UPS systems, each containing one or more (maximally 4) parallel
UPS modules, as shown in Figure 7-6. The dual bus system has high reliability and is suitable for load with multiple
input terminals. For single-input load, an optional STS can be fitted to achieve the transfer between the two outputs of
the dual bus system.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
56 Chapter 7 Parallel System And LBS System
Bypass Bypass
Parallel Parallel
control control
cable cable
LBS
STS
To load
Figure 7-6 Typical dual bus system (with STS and LBS)
The dual bus system uses the LBS to keep the output of the two independent UPS systems (or parallel systems) in
synchronization. One system is designated as the master, the other is designated as the slave. The operation modes
of the parallel system comprise master and/or slave operation in normal or bypass mode.
Place the UPS modules side by side and interconnect the UPS modules according to the following instructions.
The power cable wiring is similar to that of the UPS module. Refer to 3.1 Wiring Of Power Cable.
The bypass and rectifier input supplies must use the same neutral line input terminal. If the input has a current
leakage protective device, the current leakage protective device must be fitted upstream of the neutral line input
terminal.
For NXr-to-NXr dual bus system, connect the optional LBS cables (5m, 10m, 15m) between the two UPS systems as
shown in Figure 7-7 to Figure 7-9. The J3 and J4 ports are provided on the front panel of the bypass module, as
shown in Figure 7-4.
Note
You must use the shortest LBS cable to suit the application and must not coil excess. Meanwhile, separate the LBS cable from
the power cables to prevent electrical inteferences.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 7 Parallel System And LBS System 57
J3 J3 J3 J3
J4 J4 J4 J4
LBS cable
LBS cable
Figure 7-7 Connection of typical dual bus system of two parallel systems
UPS 1 UPS 2
J3 J3
J4 J4
LBS cable
Figure 7-8 Connection of typical dual bus system of two single UPSs without redundancy LBS cable
UPS 1 UPS 2
J3 J3
LBS
cab
le
J4 J4
le
cab
LBS
Figure 7-9 Connection of typical dual bus system of two single UPSs with redundancy LBS cable
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
58 Chapter 8 Options
Chapter 8 Options
This chapter provides the UPS option list, and introduces the functions, installation and configuration of each option.
8.2 Option
Install the bypass load sharing inductors for the parallel system comprised of two or more UPS modules, to ensure
the bypass output load sharing for the parallel system. The bypass load sharing inductor is used to compensate the
impedance differentia between SCR and cable.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 8 Options 59
Each UPS cabinet has three bypass load sharing inductors, with no extra clearance occupied. The load sharing rate
is generally 10% of the system rated current with the difference of external cable configuration. Try to make the cable
length be the same from bypass to each UPS and from UPS module output to parallel system connection point.
Preparation
1. Prepare the installation tools, including an electric screwdriver, a screw driver, a torque sleeve and a red marker.
2. Check that all installation materials, types and cables are present and complete, and that auxiliary materials (such
as fastener, heat shrinkable tube and wire saddle) are present and in good condition.
Procedures
Warning
NXr 30-B
1. Disconnect all input power of the UPS, such as battery and load.
2. Wait five minutes for the inside of the UPS to fully discharge.
3. Remove the left panel of the UPS cabinet, reserve the removed screws.
4. Place the three inductors (A, B, C from left to right) in the installation position and fix them with twelve M4 × 12
screws, as shown in Figure 8-1.
Amplified inductors
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
60 Chapter 8 Options
U-F
V-F
W-F
W201
W202
W203 W54 W55
W53
1) Remove the cables labeled W53, W54 and W55 respectively from output EMI board (M8 board, see Figure 1).
2) Connect the cables labeled W53, W54 and W55 respectively to the terminals (LA-2, LB-2 and LC-2, see Figure 1)
of the inductors with three M6 × 16 screws and three 1-type hex M6 nuts.
3) Connect one end of the cables labeled W201, W202 and W203 respectively to the terminals (LA-1, LB-1 and LC-1,
see Figure 1) of the inductors with three M6 × 16 screws and three M6 1-type hex nuts.
4) Connect the other end of the cables labeled W201, W202 and W203 respectively to the terminals (U-F, V-F, W-F)
on the output EMI board (M8 board).
6. Restore the left panel of the UPS cabinet.
The installation and connection are complete.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 8 Options 61
5. Use hexagon sems screw M8 × 20 (12 pcs) to install the three inductors (A, B and C) to the base plate of the UPS
cabinet shown in Figure 8-4.
A
B Inductor
C
Installation hole
6. Use hexagon sems screw M8 × 20 (6 pcs), plain washer 8 (6 pcs) and hexagon nut M8 (6 pcs) to connect cables
(W51B, W52B and W53B), see Figure 8-5. Then connect cables (W51A, W52A and W53A) to the rear terminals of
the bypass module, see Figure 8-6.
bC bB bA
W51B
W53B
LA-1
A W52B
LA-2
C B
W55 oB W54 oA
W55 oB W54 oA
DLZ3
12 13 14 13 12
W53A Z3-1 W51A Z3-9
W52A Z3-5
W52A Z3-5
After finishing the above procedures, you should check that cables are connected correctly.
The installation and connection of the bypass current-sharing inductor assembly for NXr 30kVA ~ 160kVA UPS is now
complete.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
62 Chapter 8 Options
Bypass module
Rear terminals
oB copper bar
5. Place the three inductors (A, B, C) in the installation position and fix them onto the base plate of the UPS cabinet
with twelve M8 × 20 screws, as shown in Figure 8-8.
The base plate reserves 12 installation holes (see Figure 8-8), four installation holes for each inductor.
LC-2 terminal
LB-1 terminal
LA-1 terminal
LA-2 terminal LB-2 terminal
LC-1 terminal
A B Inductors
C
6. Use the cables labeled W61B, W62B and W63B to respectively connect the copper bars (oA, oB, oC, see
Figure 8-7) and the terminals (LA-1, LB-1 and LC-1, see Figure 8-8) of the inductors with three M8 × 25 screws and
three M8 nuts. See Figure 8-9 for cable connection.
7. Use the cables labeled W61A, W62A and W63A to respectively connect the rear terminals of the bypass module
and the terminals (LA-2, LB-2 and LC-2, see Figure 8-8) of the inductors with three M8 × 25 screws and three M8
nuts. See Figure 8-9 for cable connection.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 8 Options 63
W61A
W62A
W63A
W61B
W62B
W63B
W61B
W61A
W62A
W63A
Figure 8-9 Cable connection
8. Restore the front door, left panel and back panel of the UPS cabinet.
The installation and connection are complete.
Maintenance
1. Keep the connections tight.
Tighten all connections in installation and at least annually thereafter.
2. Keep the inductors clean.
Maintain the inductors free of dust and moisture.
3. Keep good records.
Troubleshooting is easier if you have historical background.
A battery temperature sensor is used to measure the battery temperature. The battery temperature is installed next to
the battery for measuring battery temperature. The sensor signal output cable is connected to the UF-RS485 card of
Intellislot port. At this moment, the temperature sensor is connected with the UPS internal logic circuit.
With this feature fitted, the nominal float voltage supplied to the battery is adjusted so as to be inversely proportional
to the ambient temperature of the battery cabinet or battery room. This prevents the battery being over charged at
high ambient temperatures.
Preparation
1. Prepare the installation tools, including a cross head screwdriver.
2. Check that all installation materials are present and complete, including a battery temperature sensor, a UF-RS485
card.
Procedures
Warning
1. Connect the cables strictly following the instructions. Failure to observe this may cause damage to the UPS and the battery.
2. Shut down the UPS when installing the battery temperature sensor. During installation, do not touch the battery terminals,
bared copper bars and components.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
64 Chapter 8 Options
Air filter needs regular inspection and replacement, whose time interval is related to the environmental conditions
under which UPS is working. Under normal environmental conditions, the air filter should be cleaned or replaced
every two months and need more frequent cleaning and replacement in dusty or other bad environment. Frequent
inspection or replacement should also be made in newly-built construction.
The replacement method of the air filter is shown in 10.3 Replacement Procedures Of Air Filter.
The SIC card is a network management card. It can make the UPS made by Emerson Network Power Co., Ltd real
network equipment. It can also be connected to the IRM series sensor to provide environment monitoring function.
When the intelligent equipment generates an alarm, the SIC card can notify the user by recording the log, sending
trap information, and sending a mail.
Preparation
1. Prepare the installation tools, including a cross head screwdriver.
2. Check that all installation materials are present and complete, including an SIC card.
Procedures
Note
No need to shut down the UPS during SIC card installation, because the SIC card is hot pluggable.
Warning
Some electron components in SIC card are sensitive to static, therefore, do not touch the electron components or circuit in SIC
card by hand or other conductive materials, so as to protect the SIC card against static shock. When removing or installing the
SIC card, hold the card side edge to operate it.
The SIC card should be installed in the Intellislot port (see Figure 3-6) in the UPS. See Table 8-1 for installation
positions of optional cards.
Method for installation:
1. Remove the cover of Intellislot port. Note to reserve the removed screws and take care of the cover for future use.
2. Insert the SIC card (along two sides of the Intellislot port) into the port position recommended in Table 8-1, and
then fasten the screws.
For more information of the SIC card, refer to Site Interface Web/SNMP Agent Card User Manual in accessory.
The UPS provides relay card for the user to use dry contact signals to monitor the UPS. It is hot pluggable for easy
installation.
The relay card can provide four channels of relay digital signal output to the remote site. They are UPS on Battery,
Battery Low, UPS on Bypass or in Standby, UPS Faulty. Each dry contact signal output channel provides both
normally open and normally closed ports. The relay card can also receive three channels of digital signal input, two of
which control the UPS turn-on and turn-off respectively, the third is reserved.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 8 Options 65
DIP switch
DB25 connector
The DIP switch is used to configure the UPS turn-on and turn-off signal input function of the relay card. The DB25
connector provides dry contact signal input and output. The pins of the DB25 connector are described in Table 8-2.
Table 8-2 DB25 connector pin description
Pin No. Pin name Description
Pin 1 Va, power output 9 ~ 15Vdc (reserved for factory use)
K0_NO, Channel 0 dry contact normally open output
Pin 14 Closed: UPS on Battery
contact
Pin 2 K0_COM, Channel 0 dry contact common output contact
K0_NC, Channel 0 dry contact normally closed output
Pin 15 Open: UPS on battery
contact
K1_NO, Channel 1 dry contact normally open output
Pin 3 Closed: Battery Low
contact
Pin 16 K1_COM, Channel 1 dry contact common output contact
K1_NC, Channel 1 dry contact normally closed output Electrical
Pin 4 Open: Battery Low
contact parameter:
K2_NO, Channel 2 dry contact normally open output Closed: UPS on Bypass or in 30Vdc/1.8A,
Pin 17
contact Standby resistive load
Pin 5 K2_COM, Channel 2 dry contact common output contact
K2_NC, Channel 2 dry contact normally closed output
Pin 18 Open: UPS on Bypass or in Standby
contact
K3_NO, Channel 3 dry contact normally open output
Pin 6 Closed: UPS Faulty
contact
Pin 19 K3_COM, Channel 3 dry contact common output contact
K3_NC, Channel 3 dry contact normally closed output
Pin 7 Open: UPS Faulty
contact
Pin 24 DRY_IN2, Channel 2 dry contact signal input Reserved
The UPS is turned off if this contact is closed for more
Pin 12 DRY_IN1, Channel 1 dry contact signal input
than one second
The UPS is turned on if this contact is closed for more
Pin 25 DRY_IN0, Channel 0 dry contact signal input
than one second
Pin 9 RXD_PC, for communication to PC, receive terminal Reserved, for factory commissioning
Pin 21 TXD_PC, for communication to PC, send terminal Reserved, for factory commissioning
Pin 13 GND, common GND Power GND, dry contact signal input common GND
Others NC
Cable options
Emerson provides three cable options to connect the DB25 connector of the relay card, to suit the user’s different
requirements on the functions of the connector.
Figure 8-11 ~ Figure 8-13 show the appearance and wiring principle of each cable.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
66 Chapter 8 Options
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 8 Options 67
Installation procedures
Note
Some electronic components on the relay card are sensitive to static electricity. To prevent static electricity from damaging the
relay card, do not touch its electronic components or circuits, also avoid their contact with live objects. Please hold the side edges
of the relay card when moving or installing it.
ON
OFF
1 2 3 4 5 6 7 8
Bits 1 through 7 are designed for use in factory, the user is not allowed to change their default settings. Bit 8 is used
to configure the UPS turn-on and turn-off signal input function of the relay card, its setting method is described in
Table 8-3.
Table 8-3 Setting of UPS turn-on and turn-off signal input function
Bit 8 Function
ON UPS turn-on and turn-off signal input function enabled
OFF UPS turn-on and turn-off signal input function disabled
Note
1. The relay card should be installed in Intellislot 1 or 3 port (advisably in Intellislot 3 port).
2. The relay card is hot-pluggable, you can install it without shutting down the UPS.
1) Remove the Intellislot port cover on the bypass module, reserve the screws.
2) Align the relay card with the Intellislot port, insert the relay card into the port along the grooves on both sides of the
port.
3) Fix the relay card through the fixing holes on the relay card panel with the screws obtained in step 1.
3. Connect the cable.
You can select an optional cable according to your needs, or make the cable according to Table 8-2 and Figure 8-11
~ Figure 8-13. Connect the cable end with a DB25 male connector to the DB25 connector of the relay card, and the
other end to the user equipment.
Warning
1. The DB25 connector must connect to SELV circuit. Failure to observe this could cause damage to the relay card and even lead
to safety accidents.
2. The external equipment must meet the electrical parameter requirement in Table 7-2, failure to observe this could cause
damage to the dry contact output terminal.
Troubleshooting
See Table 8-4 for the troubleshooting of the relay card.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
68 Chapter 8 Options
The UF-RS485 card converts RS232 signal to RS485 signal to realize UPS networking and communication. It should
be installed in an Intellislot port of the UPS. It is hot pluggable for easy installation.
Appearance
The appearance of the UF-RS485 card is shown in Figure 8-15.
Goldfinger
RJ45 port 2
RJ45 port 1
Installation hole (2 pcs)
The goldfinger is used for insertion into the Intellislot port of the UPS. It provides RS232 input signal. The RJ45 port 1
and RJ45 port 2 are in parallel connection. They provide RS485 output signal.
Installation
Note
1. The UF-RS485 card is hot-pluggable, so you can install it without shutting down the UPS.
2. Some electronic components on the UF-RS485 card are quite sensitive to static electricity. To prevent static electricity from
damaging the card, do not touch its electronic components or circuits with hands or other live objects. Please hold the side edges
of the UF-RS485 card when moving or installing it.
Warning
1. The RJ45 ports of the UF-RS485 card must connect to SELV circuit. Failure to observe this could cause damage to the card
and even result in safety accidents.
2. The connecting cable of the UF-RS485 card and the external equipment must be a double-end shielded cable.
Troubleshooting
Fault: The UF-RS485 output signal does not change with the UPS status.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 8 Options 69
Action to take: Ensure that the UF-RS485 card is properly inserted into the Intellislot port and the cable is properly
connected.
The Modbus card can realize the conversion from UPS internal protocol to Modbus RTU protocol, so you can use
your host monitoring software to manage your UPS through Modbus RTU protocol, to learn about the UPS operating
status by acquiring the UPS electrical parameter data, operating data and alarm data, thus achieving UPS monitoring.
One UPS can be fitted with up to two Modbus cards, which allows you to monitor the UPS through multiple hosts.
For the installation and setting of the Modbus card, refer to UPS JBUS/MODBUS Adapter User Manual in accessory.
The installation method of the Modbus card is the same as that of the SIC card described in 8.2.4 SIC card.
The UPS provides seismic anchor kits to avoid and reduce the damage to UPS caused by earthquake or vibration.
Warning
Preparation
1. Prepare the installation tools, including a cross head screwdriver, a torque spanner and an adjustable spanner.
2. Check that all installation materials are present and complete, including five seismic anchors, four M10 × 30 sems
screws, eight M16 × 50 sems screws, eight M12 expansion bolts.
Procedures
The installation procedures are as follows:
1. Lift up the UPS cabinet and remove the four adjustable feet on the bottom, as shown in Figure 8-15.
Remove the
adjustable feet
2. Use four M16 × 50 sems screws to install seismic anchor 1 and seismic anchor 2 on the rear bottom of the UPS
cabinet, as shown in Figure 8-16.
Seismic anchor 2
Seismic anchor 1
3. Use four M16 × 50 sems screws to install seismic anchor 3 on the front bottom of the UPS cabinet, as shown in
Figure 8-17; then carefully place the UPS cabinet on the ground.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
70 Chapter 8 Options
Seismic anchor 3
4. As shown in Figure 8-18, use four M12 expansion bolts to fix seismic anchor 4 on the ground, then push the UPS
backward to insert seismic anchor 1 and seismic anchor 2 into the two holes of seismic anchor 4 respectively.
Seismic anchor 1
Seismic anchor 4
Seismic anchor 2
Figure 8-19 Fixing seismic anchor 4 on the ground and fixing the cabinet
5. Use four M10 × 30 sems screws to fix seismic anchor 5 onto seismic anchor 3, as shown in Figure 8-19.
Seismic anchor 5
6. Use four M12 expansion bolts to fix seismic anchor 5 on the ground, as shown in Figure 8-20.
Seismic anchor 5
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 8 Options 71
Shielded and double-insulated parallel control cables available in lengths 5m, 10m and 15m must be interconnected
in a ring configuration between the UPS modules, as shown in Figure 7-7 to Figure 7-9.
For details, see 7.4.4 Control Cable.
Shielded and double-insulated parallel control cables available in lengths 5m, 10m and 15m must be interconnected
in a ring configuration between the UPS modules, as shown in Figure 7-3. The ring connection ensures the reliability
of the control of the parallel system. Be sure to verify the reliable cable connection before starting up the system!
For details, see 7.2.6 Parallel Cables.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
72 Chapter 9 Communication
Chapter 9 Communication
The UPS supports SNMP communication, Modbus protocol communication, dry contact communication and Velocity
protocol communication. This chapter provides information relevant to these types of communication.
Refer to corresponding settings in Table 4-7 for communication protocol transfer. Selecting ‘Velocity’ means the
system supports the Velocity protocol communication; selecting ‘YDN23’ means the system supports SNMP
communication, Modbus protocol communication, dry contact communication
The UPS provides an optional Relay card for the user to use dry contact signals to monitor the UPS. The Relay card
should be installed in an Intellislot port (see Figure 3-6) of the communication box in the cabinet. For the installation
and use of the Relay card, refer to 8.2.5 Relay Card.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 9 Communication 73
For on-site specific needs, the UPS may need auxiliary connection to achieve functions like acquiring external
equipment status information, providing alarm signals to external devices, and remote EPO. These functions are
realized through the following interfaces on the external interface board (EIB):
zInput dry contact port
zOutput dry contact port
zEPO input port
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
74 Chapter 10 Service And Maintenance
The UPS system (including battery) needs regular service and maintenance in long-term operation. This chapter
elaborates on the advice on the service life, regular inspection, maintenance and replacement of the UPS key
components. Effective maintenance of the UPS system can reduce the risk in UPS failure and prolong the UPS
service life.
10.1 Safety
Warning
1. Daily inspection of UPS systems can be executed by people who have received relevant training, and the inspection and
replacement of devices should be operated by authorized professionals.
2. The components that can only be accessed by opening the protective cover with tools cannot be operated by the user. Only
qualified service personnel are authorized to remove such covers.
3. Note that the neutral line has hazardous voltage when servicing the UPS.
10.2.1 Notes
1. Only customer service engineers shall service the power modules and bypass module.
2. Remove the power modules and bypass module from top to bottom, so as to prevent cabinet toppling due to high
gravity center.
3. To ensure safety, before servicing the power modules and bypass module, be sure to use a multimeter to verify
that the DC bus capacitor voltage is lower than 60Vdc, and that the voltages between the earth and the components
you are going to work on are under dangerous voltage values, that is, lower than 60Vdc or 42.4Vac peak value.
4. The bypass module is not swappable. Only when the UPS is transferred to internal or external maintenance
bypass or completely powered off can the bypass module be removed.
5. The power modules and bypass module should be serviced 10 minutes after they are removed.
Provided that the UPS is in normal mode, and that the bypass is normal:
1. If the available UPS power modules have redundancy, proceed to step 2; if not, press and hold the INVERTER
OFF button on the operator control and display panel for two seconds to manually turn off the inverters, and the UPS
transfers to bypass mode.
2. Place the ready switch on the front panel of the power module to the up position (that is, in unready state).
3. Two minutes later, remove the fixing screws on both sides of the front panel of the module, and pull the module out
of the cabinet.
Note
The module will be blocked by a spring piece on the left side of the module when the module is pulled out of the cabinet halfway.
At this point, you must press the spring piece before you continue to pull the module out.
4. After servicing the module, check that the address of this module is different from those of other modules and that
the address is in the range from one to five (one to six for 200kVA UPS). Check that the ready switch is in unready
state.
5. Push the module (at least 10s after another) into the cabinet, and tighten the screws on both sides.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 10 Service And Maintenance 75
6. Wait for two minutes, place the ready switch of the module to the down position, and the module will connect to the
system. If the UPS has been transferred to bypass, press and hold the INVERTER ON button for two seconds to start
up all power modules.
Provided that the UPS is in normal mode, and that the bypass is normal:
1. Press and hold the INVERTER OFF button on the operator control and display panel for two seconds to manually
turn off the inverters, and the UPS transfers to bypass mode.
2. Close the maintenance bypass, and the UPS transfers to maintenance mode.
3. Open the UPS output switch and input switch. In split bypass configuration, it is required to open both input
switches.
4. Press the EPO switch, ensure that the battery current is less than 2A. Open the BCB or disconnect the batteries.
5. Remove the fixing screws on both sides of the front panel of the bypass module, and pull the module out of the
cabinet. Wait for 10 minutes before servicing the bypass module.
6. After servicing the module, push the module (at least 10s after another) into the cabinet, and tighten the screws on
both sides.
7. Close the UPS output switch and input switch in turn. In split bypass configuration, it is required to close both input
switches.
Two minutes later, the bypass indicator on the operator control and display panel turns on, indicating the UPS is
operating in bypass mode.
8. Open the maintenance switch, press and hold the INVERTER ON button on the operator control and display panel
for two seconds to manually turn on the inverters, and the UPS transfers to normal mode.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
76 Chapter 10 Service And Maintenance
Fixing screw
Fixing bar Fixing bar
Air filter
Fixing screw
Fixing bar
Fixing bar
Air filter
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 10 Service And Maintenance 77
3. Maintain appropriate ambient temperature. The most appropriate temperature for battery is 20°C to 25°C. Too low
temperature will reduce the battery capacity and too high temperature will reduce the battery life.
4. Check the wiring. Check the tightening of all connected screws, and there should be routine tightening at least
once a year.
5. Check regularly if there is any abnormity in the superior or subordinate switch to ensure cutting off the import or
export when the current is too large. Maintenance staff should be familiar with the typical ambient conditions where
UPS is working in order to rapidly position which ambient conditions are unusual; the setting of UPS operation control
panel should be known as well.
For information of the UPS battery maintenance, refer to 6.5 Battery Maintenance.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
78 Chapter 11 Specifications
Chapter 11 Specifications
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 11 Specifications 79
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
80 Chapter 11 Specifications
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 11 Specifications 81
Table 11-9 Inverter output (to critical load) for 208V system
Item kVA 15 30 45 60 75 90
Rated AC voltage1 Vac 208/220 (three-phase four-wire, with neutral reference to the bypass neutral)
Frequency2 Hz 50/60
105, long term
110, 60min
Overload % 125, 10min
150, 1min
>150, 200ms
Fault current % 310% current limination for 200ms
Non-linear load capability3 % 100
Neutral current capability % 170
Steady state voltage stability % ±1
Transient voltage response4 % ±5
Total harmonic voltage % <1 (linear load), <4 (non-linear load3)
Inverter voltage tolerance % ±5
Slew rate (maximum change
rate of synchronisation Hz/s 1; setting range: 0.1 ~ 3 (single unit), 0.2 (parallel system)
frequency)
Note:
1. Factory set to 380V. 208V, 220V selectable by service engineer.
2. Factory set to 50Hz. 60Hz selectable by service engineer. Note that the system frequency can be changed only when the UPS
is on bypass. It is strictly prohibited to change the system frequency when the UPS is on inverter.
3. EN 50091-3 (1.4.58) crest factor 3:1.
4. IEC 62040-3/EN 50091-3 also for 0% ~ 100% ~ 0% load transient. Transient recovery time: return to within 5% of steady state
output voltage within half a cycle
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
82 Chapter 11 Specifications
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Chapter 11 Specifications 83
Table 11-13 Efficiency, heat losses and air exchange for 208V system
Rated power (kVA)
Item Unit
15 30 45 60 75 90
Overall efficiency
Normal mode (double-conversion) % 94
Inverter efficiency (DC/AC) (battery at nominal voltage 288Vdc and full-rated linear load)
Battery mode % 94
Heat losses & air exchange
Normal mode kW 1.2 2.4 3.6 4.8 6 7.2
No load kW 0.6 1.2 1.8 2.4 3.0 3.6
Maximum forced air cooling (front
L/sec 144 288 432 576 720 864
intake, rear exhaust)
Note: 208Vac input and output, battery fully charged, full-rated linear load
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
84 Appendix 1 Glossary
Appendix 1 Glossary
AC Alternating current
BCB Battery circuit breaker
CSA Cross sectional area
CT Center tap
DC Direct current
DSP Digital signal processor
EMC Electromagnetic compatibility
EMI Electromagnetic Interference
EOD End-of-discharge
EPO Emergency power off
LCD Liquid crystal display
LBS Load bus synchronizer
MCCB Moulded-case circuit breaker
PE Protective earth
PWM Pulse width modulation
RCCB Residual current circuit breaker
RCD Residual current detector
RFI Radio frequency interference
SCR Silicon-controlled rectifier
STS Static transfer switch
UPS Uninterruptible power system
VRLA Valve-regulated lead-acid
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V User Manual
Emerson Network Power, a business of Emerson
(NYSE:EMR),a global company that leads by applying a unique
combination of industry expertise, technology, and resources to
make the future of our customers' enterprises and networks
possible.
Emerson Network Power provides innovative solutions and
expertise in areas including AC and DC power and precision
cooling systems, embedded computing and power,
integrated racks and enclosures, power switching and
controls, infrastructure management and connectivity.
All solutions are supported globally by local Emerson
Network Power service technicians.
While every precaution has been taken to ensure the accuracy and completeness of this
literature, Emerson Network Power assumes no responsibility and disclaims all liability for
damages resulting from use of this information or for any errors or omissions.
All rights reserved throughout the world.
Specifications subject to change without notice.
All names referred to are trademarks or registered trademarks of their respective owners
31012561-V1.1 www.EmersonNetworkPower.com