BT-426

Industrial Planning and

Material Handling
Mr. Vernan M. Isla
Graphic Arts and Printing Technology Department
Plant Safety and Maintenance
Safety in maintenance is concerned
with the freedom from danger,
protection from or not being exposed
to the risk of harm or injury during
the process of carrying out
maintenance procedures.
Plant Safety and Maintenance

IMPROVEMENT PREVENTIVE CORRECTIVE

(MI) (PM) (CM)
THE THREE MAIN TYPES OF MAINTENANCE
IMPROVEMENT
(MI)

Improvement maintenance excludes

measures aimed at improving the
machinery in terms of speed and quality.
The same applies to the adaption of
equipment for a new product or new
packaging. These measures are called
Modifications.
THE THREE MAIN TYPES OF MAINTENANCE
TYPES OF PREVENTIVE

PREVENTIVE • PERIODIC MAINTENANCE

• METERED-BASED MAINTENANCE
(PM) • PREDICTIVE MAINTENANCE
• PRESCRIPTIVE MAINTENANCE

What is preventive maintenance?

Preventive maintenance (or preventative maintenance) is
maintenance that is regularly and routinely performed on
physical assets to reduce the chances of equipment failure
and unplanned machine downtime that can be very costly for
maintenance teams and facility managers.
THE THREE MAIN TYPES OF MAINTENANCE
CORRECTIVE
(CM)

Corrective maintenance (CM) involves replacing or repairing

equipment after it fails. In response to equipment failure, CM
tasks identify the failure (it may be an equipment component
or equipment item) and rectify the failure so that the
equipment can be reinstated, and the facility production
restored.
FUNDAMENTAL REQUIREMENTS OF
EFFECTIVE MAINTENANCE

INSPECTIONS THRESHOLDS

HUMAN
SENSES LUBRICATION

SENSORS CALIBRATION
FUNDAMENTAL REQUIREMENTS OF
EFFECTIVE MAINTENANCE

INSPECTIONS

Careful inspection, which can be done without

‘‘tearing down’’ the machine,
saves both technician time and exposure of the
equipment to possible damage.
Rotating components find their own best
relationship to surrounding components.
FUNDAMENTAL REQUIREMENTS OF
EFFECTIVE MAINTENANCE

HUMAN
SENSES

We humans have a great capability for sensing

unusual sights, sounds, smells,
tastes, vibrations, and touches. Every
maintenance manager should make a
concerted effort to increase the sensitivity of
his own and that of his personnel’s
human senses.
FUNDAMENTAL REQUIREMENTS OF
EFFECTIVE MAINTENANCE

SENSORS

Since humans are not continually alert or

sensitive to small changes and cannot
get inside small spaces, especially when
machines are operating, it is necessary to
use sensors that will measure conditions and
transmit information to external
indicators.
FUNDAMENTAL REQUIREMENTS OF
EFFECTIVE MAINTENANCE

SENSORS

Since humans are not continually alert or

sensitive to small changes and cannot
get inside small spaces, especially when
machines are operating, it is necessary to
use sensors that will measure conditions and
transmit information to external
indicators.
FUNDAMENTAL REQUIREMENTS OF
EFFECTIVE MAINTENANCE

THRESHOLDS

Since humans are not continually alert or

sensitive to small changes and cannot
get inside small spaces, especially when
machines are operating, it is necessary to
use sensors that will measure conditions and
transmit information to external
indicators.
FUNDAMENTAL REQUIREMENTS OF
EFFECTIVE MAINTENANCE

LUBRICATION

A lubricant is a substance used to

facilitate the relative motion of
solid bodies by minimizing friction
and wear between interacting
surfaces.
FUNDAMENTAL REQUIREMENTS OF
EFFECTIVE MAINTENANCE

CALIBRATION

Calibration material is a solution that contains

a known amount of analyte. Calibration
materials must be appropriate for the test
system and, if possible, traceable to a
reference method or reference material of
known value. In the past, the term “standard”
was generally used to mean calibration
material
Plant Safety and Maintenance
THANK YOU!