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PAPER 2009-008

Coupling Immiscible CO2 Technology and


Polymer Injection to Maximize EOR
Performance for Heavy Oils
Y. ZHANG*, S. HUANG, P. LUO
Saskatchewan Research Council
* Now with Energy Resources Conservation Board of Alberta

This  paper  is  accepted  for  the  Proceedings  of  the  Canadian  International  Petroleum  Conference  (CIPC)  2009,  Calgary, 
Alberta, Canada, 16‐18 June 2009. This paper will be considered for publication in Petroleum Society journals. Publication 
rights are reserved. This is a pre‐print and subject to correction. 

Abstract comparison demonstrates two of the biggest advantages of


coupled CO2 and polymer injection: it can effectively reduce the
With about 90% of Saskatchewan’s original heavy oil in pressure drop across the core and obtain very encouraging
place remaining in the ground, there is excellent potential for recovery if the optimal polymer concentration is added to the
the application of enhanced oil recovery (EOR) methods and water.
new technologies. The goal of the study discussed in this paper
was to investigate if a new proposed process – coupling CO2
and polymer injection – can increase EOR performance for Introduction
heavy oil reservoirs. The oil recovery performance of three
EOR modes [water-alternating-gas (CO2 WAG) injection, The production of heavy oil accounts for more than 50% of
polymer-alone flood, and coupled CO2 and polymer injection] Saskatchewan's total crude oil production.[1] However, currently
was compared in laboratory-scale linear coreflood tests in only about 10% of the province’s estimated 3.1 billion cubic
waterflooded cores. The immiscible CO2 WAG process meters (19.5 billion barrels) of heavy oil originally in place is
recovered 15.3% original oil in place (OOIP) with 6.16 recoverable based on current and expected conditions. With
MSCF/stb gas utilization. Under a controlled maximum about 90% of the original heavy oil in place remaining in the
pressure drop across the core, the polymer-alone (0.4 wt%) ground, there is excellent potential for the application of
flood produced an additional 12.93% OOIP above the initial enhanced oil recovery methods and new technologies. The
waterflood recovery. However, the coupled CO2 and polymer benefits are readily apparent: if the EOR technologies can be
injection process – using a polymer concentration of only 0.2 developed to recover another 10% to 15% of the in-place
wt% – gave better recovery efficiency – 18.7% OOIP – than the resources, an additional 310×106 m3 to 465×106 m3 would be
polymer-alone flood. Moreover, it had much better gas added to Saskatchewan’s oil reserves.
utilization than the CO2 WAG run, consuming only 2.0
Most of Saskatchewan’s heavy oil deposits are described as
MSCF/stb, or one-third of the amount of CO2 used in that run –
lying in the “heavy oil belt,” which extends from the Alberta
to recover the same amount of oil. This performance
border well into Saskatchewan (100–120 km). However, these

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heavy oil belts are deposited in a series of thinner blanket and of polymer solutions; (2) to determine phase behaviour
channel sands at shallow depths and typically low reservoir properties of the reservoir fluid and CO2-saturated reservoir
pressures. They are not suitable for thermal recovery processes fluid; and (3) to demonstrate the application of the CO2–
or for miscible gas injection, since miscibility between the oil polymer process that avoids gas fingering and provides mobility
and injected solvent gases, such as CO2, cannot be achieved control to achieve successful recovery.
under reservoir conditions; In addition, heavy oil production is
constrained by very high oil viscosity, unconsolidated sand, and Materials and Experimental Procedure
bottomwater, which all present special technical challenges.
Oil and Brine Samples
Recently, immiscible CO2 flooding has generated interest as Crude oil and produced water were collected from a
a method of enhanced heavy oil recovery. However, the very Saskatchewan heavy oil reservoir with potential for the
unfavourable viscosity ratio of CO2 to heavy oils leads to a application of the coupled CO2 and polymer process. The stock
combination of gravity override and CO2 fingering through tank oil (STO) properties were measured and are presented in
more permeable zones, leading to early gas breakthrough and, Table 1. The API gravity of the crude oil is 18.3°. The
ultimately, less oil being recovered. Therefore continuous estimated reservoir pressure and temperature are 5 MPa and
immiscible CO2 injection is more problematic in heavy oils than 24°C, respectively. The viscosity and density of the STO at the
in light oils. It should be noted that, although success stories reservoir temperature were 353 mPa⋅s and 937.6 kg/m3,
about immiscible gas injection have been reported in the respectively. The formation brine was represented by produced
literature,[2–8] the advantages of these methods have to be water collected from the field. It was filtered through a 2.5-µm
evaluated in each particular case. There remain many questions pore size filter, and analyzed for density and viscosity at three
that need to be answered in order to optimize field temperatures (15, 20, and 24°C), as well as mineral content
implementation in the heavy oil reservoirs. (Table 2).

The low recovery efficiency of immiscible CO2 injection Polymers


may be addressed with either alternating injection or co- On the basis of the properties of the collected oil/brine
injection of water and gas, which helps control breakthrough samples, three polymers provided by SNF Floerger were
despite a few inherent challenges. The theory behind this evaluated for their rheological behaviour and compatibility with
process is as follows: when slugs of water and gas are the brine. These polymers in the Flopaam series S (solid) have
successively injected into the formation, part of the injected gas molecular weights from about 8 million Da to 20 million Da,
dissolves in the heavy oil and reduces the oil viscosity; thus, the with hydrolysis levels of 25% to 30%. The filter ratios of these
mobility ratio of the system (gas + water/oil) is reduced and the polymers are all about 1.2, denoting good injectivity and
displacement efficiency is improved (Latil 1980).[9] Although minimal insolubility.
PVT experiments showed that CO2 dissolution in the oil
resulted in a greater viscosity reduction with heavy oils than The viscosities of the polymer solutions were measured
light oils at prevailing reservoir conditions, immiscible CO2 using a Brookfield DV-I+ cone/plate viscometer, at a rotation
WAG injections in laboratory-scale linear floods could recover speed range of 0.3 to 60 RPM and temperature of 24°C
only about 5% to 15% incremental heavy oil of the original-oil- controlled by a water bath.
in-place from waterflooded sandpacks.[10–12]
Reconstitution of Reservoir Fluid
Another method that aims at improving areal sweep The cleaned crude oil and pure methane (CH4) were
efficiency for those formations with high-permeability thief physically recombined in the laboratory using the circulating
zones is polymer flooding. The polymer increases the viscosity mixing system to result in a reservoir fluid (live oil). Its
and lowers the permeability (via adsorption) of the aqueous saturation pressure was 3.53 MPa at 24°C, which was close to
phase. However, the principal disadvantage of polymers is the current reservoir pressure of 3.45 MPa. When the pressure
degradation, either chemical, bacterial, or shear.[13] Polymer of the mixing system reached equilibrium, a sample of the
flooding has mostly been applied, usually successfully, to light recombined fluid was flashed to atmospheric pressure and its
and medium oil reservoirs where the oil viscosity ranges from 7 gas/oil ratio and formation volume factor (FVF) were measured.
to 46 mPa⋅s.[14] The viscosity of heavy crude oils in Once the sample was satisfactorily recombined, its viscosity
Saskatchewan ranges from 2,000 to more than 10,000 mPa⋅s at was measured in a capillary viscometer and its density in a
standard conditions. Reducing the unfavourably high mobility vibrating tube densitometer, both as functions of pressure
ratio of an injected solution to a value of about one requires a (above the saturation pressure), which made it possible to
large amount of polymer to be added to the water for these very determine the values at saturation pressure by a short
viscous oils. Therefore, application of polymer-alone injection extrapolation. The major physical properties, including
in very viscous oils might be limited due to the high cost. viscosity and density at the saturation pressure, gas/oil ratio, and
formation volume factor, are presented in Table 3.
To overcome viscous fingering and poor sweep efficiency
in immiscible CO2 flooding, and to reduce polymer Phase Behaviour Measurements of CO2-Saturated
concentrations and polymer solution volumes, a new EOR Reservoir Fluid
process is being developed. It takes full advantage of CO2 The solubility of CO2 in the oil depends on reservoir
solubility into the oil and then capitalizes on polymer mobility conditions and on oil properties. The CO2–reservoir fluid
improvement; these two technologies are combined into a equilibrium liquid properties for a specific oil at the reservoir
polymer/gas-alternating-water (PGAW) process. This new conditions are very important for the optimization of an
process focuses on alternative ways to improve CO2 sweep immiscible CO2 process. The experimental apparatus consists of
efficiency using a polymer solution to create favourable a rocking system with dual cells, one of which is connected to a
synergistic effects for increasing displacement efficiency, variable stroke recirculation pump. Fluids are drawn under
particularly in shallow reservoirs. The specific objectives of this pressure from the top of one cell through a tube and injected
study were: (1) to select polymers and to determine viscosities into the top of the other cell. The rocking, along with the

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circulation of the fluids between the two cells, can facilitate to establish the absolute permeability of the core, brine was
faster equilibrium during the bubblepoint measurements. injected into the sandpack at a constant rate and the pressure
Viscosities are measured by flowing the fluids at a constant rate drop across the sandpack measured. Darcy’s law was used to
through a capillary viscometer. Fluid densities are measured in calculate the permeability to brine. Reconstituted oil was
a high-pressure Anton Paar densitometer (DMA 512 P) at injected to displace brine down to initial (connate) water
reservoir temperature. saturation. The endpoint permeability of the core to the oil in
the presence of formation brine was estimated. The core was
The recombined reservoir fluid was saturated with CO2 at then aged for a period of three days to establish the wettability.
24°C in several steps of increasing pressure. The procedure
used is outlined below: An initial waterflood (IWF) was carried out after the initial
• A sample of recombined oil was charged into the rocking oil saturation was established and the ageing process completed.
dual-cell system. Care was taken that the sample was large The IWF was terminated when oil production became
enough to accommodate the required number of negligible. A constant injection rate (15 or 20 cm3/h) was used
measurements. for waterfloods. Thereafter, the core was flooded using the
• An increment of CO2 gas was charged into the cell to bring various EOR scenarios, including immiscible CO2 WAG
the saturation pressure up to the next level. The amount of injection, polymer-alone injection, and the PGAW process, until
charge was calculated to be a certain percentage of the oil. the designated number of pore volumes was reached. The
In this case the bubblepoint pressure of the reservoir fluid differential pressure and fluid recovery data were recorded. The
was about 3.53 MPa, which was the starting point of the test concluded with an extended waterflood (EWF) and a single-
process. stage blowdown after the enhanced recovery process. The
• After a CO2 addition, the pressure in the cell was raised ultimate oil recovery was subsequently calculated from the oil
well above the estimated saturation pressure, and the cell’s material balance.
contents were mixed until a single phase was obtained. The
oil and gas were mixed for approximately two weeks to
ensure total solubility of the fluid system. The saturation Results and Discussion
pressure of the oil/gas mixture was measured by
isothermally expanding the cell and recording the break in Rheological Measurements of Polymer Solutions
the pressure versus volume plot. A sample of the resultant Fig. 1 presents viscosity curves for solutions containing the
phase was flashed to obtain its composition, gas/oil ratio three selected Flopaam polymers dissolved in the brine at
(GOR), and swelling factor. Furthermore, the viscosities of different concentrations. All polymers exhibited pseudo-plastic
the oil/gas mixtures were measured as a function of behaviour; their viscosity decreased with increasing rotation
pressure in a capillary viscometer, and the densities were speed. In a comparison of the apparent viscosity values of
measured in a vibrating tube densitometer—also as a different concentrations, as shown in Fig. 1, Flopaam 3630S
function of pressure. provided the highest viscosity per amount of polymer in
• Three more increments of gas were introduced into the solution. It was suggested that Flopaam 3630S (hereafter
cell, and the fluid properties were measured after each referred to as 3630S) be used in the corefloods.
addition.
Screen Factor of Polymer Solutions (3630S)
Core Materials The main objective of polymer injection during
To simulate unconsolidated reservoir cores for coreflood waterflooding of an oil reservoir is to decrease the mobility of
tests, produced sands from the field were washed with water to the injected water by increasing its viscosity and decreasing the
remove salts, fines, and clays, then dried at 250°C, and air-dried rock’s permeability to the polymer-laden water. A polymer’s
again. Finally the cleaned sands were mixed with equal amounts transportation in porous media is also affected by many other
of Ottawa silica sands consisting of an 80/20 ratio of 80/120 factors, such as screen factor and filter ratio.
mesh, and then packed.
The concentrations of 3630S in the brine for the screen
Core Preparation and Flood Procedures factor tests were selected to be 4,000 ppm and 2,000 ppm. Table
Corefloods were carried out in sandpacks, measuring 4 lists the calculated screen factors of the two polymer solutions
around 30 cm in length and 5.1 cm in diameter, to compare based on the measurements. To determine the polymer
residual oil displacements by CO2 WAG, and polymer-alone to degradation, the solution with 2,000 ppm of 3630S was run
those by the coupled polymer and gas injection process (also through the screens at three different times: after the first test
known as PGAW—polymer/gas-alternating water), The (referred as 0 time), the solution was left to stand for 4 hours for
sandpacks were wet-packed in a lead sleeve with the cleaned the second test, and a repeat was done at 24 hours. The results
mixed sands using a pneumatic vibrator, in five segments of indicate that polymer degradation did not occur, because the
approximately 200 grams of sand each. Each addition was screen factors were almost the same values at the different test
vibrated for about 15 minutes. For each test, fresh sands were times.
packed to ensure the same wettability for all the tests.
CO2–Reservoir Fluid Equilibrium Liquid Properties
When the injection, production and differential pressure The CO2–reservoir fluid equilibrium liquid properties are
transducer tubing connections were made up, tests proceeded presented in Table 3. The saturation pressures of all the CO2–
with this procedure: The sandpack core was evacuated, and then reservoir fluid mixtures were determined by the break in the
saturated with brine to determine the pore volume (PV). Then, pressure-volume curves in combination with the traditional Y-
the core pressure was increased to the operating pressure of 5 function correlation for the pressure-volume data in the two-
MPa, as a net overburden pressure of 7 MPa was applied to the phase region below the bubblepoint, along with simulations. As
lead sleeve and was maintained during the pressurizing stage. well, the viscosities and densities of all the mixtures were
Brine was injected into the core at the reservoir temperature of measured at several pressures above their bubblepoint
24°C for one week to establish the wettability of the core. Then, pressures.

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MPa and a temperature of 24°C. Different injection scenarios
Gas/Oil Ratio and CO2 Solubility were then carried out to compare the incremental oil recovery
The physical characteristics of a CO2–oil mixture depend over waterflooding by CO2 WAG, by polymer-alone injection,
mainly on how much CO2 could be dissolved in the oil. and by the PGAW process.
Solubility of CO2 is a strong function of pressure: the more CO2
is dissolved, the higher is the saturation pressure. Table 5 summarizes the experimental conditions and oil
recoveries for all three runs. The packed cores had similar initial
The dissolution of CO2 into the reservoir fluid and the total oil saturations of about 87% PV. The permeabilities to brine of
solution gas/oil ratio were studied at pressures up to 7.6 MPa, these cores varied from 1.24 μm2 to 3.35 μm2. These physical
which is close to the initial reservoir pressure. The total solution properties indicate that all the runs had approximately the same
gas/oil ratios, which are a combination of all the gaseous characteristics of the studied reservoir and were very similar to
components in the system—those originally in the recombined each other, providing a strong basis for comparing the
oil plus the added CO2—are presented in Table 3. For mixtures subsequent gas injection results. The initial waterflood was
of the reservoir oil saturated with CO2, the amount of dissolved terminated when oil production nearly ceased. The oil
CO2 increased sharply with increasing saturation pressure recoveries by initial waterflood were approximately 50% OOIP
during the process of CO2 addition. As the solution gas/oil ratio (see Table 5).
reached 76.07 sm3/m3, the mixture’s saturation pressure
increased to 7.6 MPa. Enhanced Oil Recovery Stage of Run 1 (CO2 WAG at 1:1
Ratio)
The calculated CO2 solubilities for the equilibrium liquid The EOR stage in Run 1 used a CO2 WAG process,
phase are listed in Table 3. As expected, the mole fraction of consisting of 0.5 PV of CO2 slugs alternated with 0.5 PV of
CO2 increased steadily as the saturation pressure increased, and water injected into the waterflooded core. Fig. 4 presents the
reached 44.09 mol% (GOR = 76.07 sm3/m3). The results cumulative oil recovery as a function of the cumulative PV
suggest that under the experimental conditions (4.5–7.6 MPa) of injected over four cycles for Run 1. The results showed that
the study, CO2 dissolved readily in the selected oil, and that immiscible CO2 WAG injection is potentially a good choice to
immiscible CO2 flooding could be a suitable enhanced oil recover incremental oil from the reservoir due to good CO2
recovery method for the studied reservoir. solubility. The total tertiary oil recovery from four WAG cycles
and a final extended waterflood was 15.3% OOIP.
Viscosity Reduction and Oil Swelling
Two major mechanisms in the displacement of heavy oil by Enhanced Oil Recovery Stage of Run 2 (Polymer-Alone
CO2 are viscosity reduction and oil swelling, which are Flood)
significant at the studied pressure range. The concentration of the polymer (3630S) was selected to be
0.4 wt% on the basis of the oil recovery efficiency obtained by a
The viscosities of the reservoir fluid saturated with CO2 are previous series of corefloods at different polymer
plotted in Fig. 2. With each of four additions of CO2 in the oil, concentrations.[12] Addition of 0.4 wt% of 3630S to the brine
the viscosity of the CO2-saturated oil decreased substantially as raised the viscosity of the solution to 29 mPa⋅s (20 RPM and
the oil absorbed more CO2 with increasing saturation pressure. 24°C).
The viscosity of the CO2-saturated oil at 24°C ranged from
174.8 mPa⋅s (live oil) down to 25.2 mPa⋅s for 44.09 mol% of Darcy's law is a simple proportional relationship between the
CO2 dissolved in the oil. instantaneous discharge rate through a porous medium, the
viscosity of the fluid, and the pressure drop across a distance.
In general, the magnitude of swelling for heavy oils is not as Therefore, the maximum differential pressure ( P) across the
drastic as for light oils, which can often be swelled by more core in Run 2 was determined simply by Darcy’s law. In Run 1,
than 50% their original volume. The experimental results the viscosity of the displacing water was about 1 mPa⋅s, causing
indicate that approximately 2% to 11.7% expansion of the differential pressure of 7 kPa. To keep this same discharge rate
reservoir fluid can be expected at pressures between 4.5 MPa in Run 2, the maximum ΔP was calculated to be approximately
and 7.6 MPa and the reservoir temperature of 24°C in a CO2 200 kPa by multiplying 29 (viscosity of the polymer solution)
injection project. by 7. If the differential pressure rose above 200 kPa during
polymer injection, the injection rate would be decreased. At this
Density Behaviour of CO2–Oil Mixtures pre-set maximum pressure drop, the incremental recovery
Fig. 3 shows that the densities (plotted with solid lines) of obtained by the polymer injection is considered to be the
the CO2-undersaturated oil phase increased linearly with contribution of the mobility improvement by the polymer.
pressure in the range considered and are slightly greater than
that of the live oil at the same pressure. The lowest pressure As shown in Fig. 5, the oil production profile for 0.8 PV of
point of each CO2 addition represents the density at saturation polymer injection indicated that an oil bank formed at about 0.5
conditions and shows the density increase with increasing PV of polymer injection. The experimental data indicate that 0.8
saturation pressure (plotted using a dotted line). It is interesting PV of polymer solution recovered 9.96% OOIP, and the
to note that the pressure-density curves of all the different CO2- following EWF obtained 2.97% OOIP. The total EOR recovery
undersaturated oil phases are almost parallel. Since the slope of was 12.93% OOIP.
the pressure-density plot determines the fluid compressibility, it
may be concluded that, in the range studied, composition has Differential Pressure Recordings across Core
little effect on the fluid compressibility. The differential pressures during the polymer flood are
plotted on an expanded scale in Fig. 6. After injection of about
Coreflood Results 0.5 PV of polymer solution, the ΔP was over 200 kPa (an oil
bank formed). The injection rate was then reduced from 20
Initial waterfloods were performed in linear sandpack cores cm3/h to 15 cm3/h, and a reduction in P was observed.
aged in the reconstituted oil and brine, at a backpressure of 5 However, the P was found to begin increasing again.

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Therefore, the injection rates were reduced several times to Because this pressure was controlled, it can reasonably be said
maintain the differential pressures at less than the given that the enhanced oil production was attributable to the mobility
maximum value, which shows that the injection rate, plotted in changes. Therefore, the result of this run suggests that mobility
the solid line, was finally reduced to 5 cm3/h. The rate was improvement is quite beneficial for reducing residual oil
gradually raised to 20 cm3/h during the EWF stage. However, saturation.
the differential pressure during the latter part of the EWF was
about 160 kPa—it did not return to the 6 kPa of the IWF, which In Run 3, to investigate the effect of polymer concentration
is evidence that some “plugging” occurred in the core. The high on oil recovery, the polymer concentration was reduced to 0.2
differential pressures observed in this run suggested that 0.4 wt%. In this run, a coupled CO2 and polymer EOR process
wt% concentration of 3630S could be too high, which might recovered 18.7% OOIP with 2.0 MSCF/stb gas utilization,
lead to an injectivity problem if actually applied in the field. comparing favourably with the CO2 WAG that obtained 15.3%
OOIP recovery but with 6.2 MSCF/stb gas utilization. That
Enhanced Oil Recovery Stage of Run 3 (PGAW Process, P = means three times less CO2 gas was used in Run 3 to recover
0.2 wt%) more oil than in Run 1.
To allow a comparison of the oil recovery efficiency
between the CO2 WAG and coupled CO2–polymer processes, The higher gas utilization and lower EOR recovery in Run 1
the EOR stage of Run 3 consisted of a polymer/CO2-alternating- suggest that only a small portion of the reservoir is contacted by
water (PGAW) process. To avoid the quite high pressure drops injected CO2 gas. Therefore, poor sweep efficiency increases
across of the core that occurred during polymer injection in Run the volume of gas required to recover one barrel of oil. The
2, the concentration of polymer in the solution was cut in half, results obtained in Run 3 indicated that sweep efficiency can be
down to 0.2 wt%, in the EOR stage in Run 3. This greatly improved by alternating polymer slug injection with
concentration raised the viscosity of the solution to 11 mPa⋅s CO2 injection.
(20 RPM and 24°C). The PGAW process consisted of four
cycles of the following sequence: an initial 0.2 PV slug of
polymer, followed by a 0.2 PV slug of CO2, and then chased by Conclusion
0.8 PV of water. A final extended waterflood completed the
flood. All the fluids were injected at the rate of 20 cm3/h. The experimental results from this study on a new EOR
process—coupled CO2 and polymer injection (also known as
Fig. 7 presents the cumulative oil recovery as a function of PGAW, or polymer/gas-alternating-water)—are very
the cumulative volume injected over four cycles for Run 3. The encouraging. The laboratory-scale linear coreflooding results
incremental oil recovery from each successive PGAW cycle showed that the oil recovery efficiency by coupled CO2 and
was 8.465% OOIP, 5.65% OOIP, 2.24% OOIP, and 1.9% polymer flooding was better than that by CO2 WAG or by a
OOIP. The total tertiary oil recovery including four PGAW polymer-alone flood. The coupled CO2 and polymer process
cycles and a final extended waterflood was 18.7% OOIP. The recovered 18.7% OOIP with 2.0 MSCF/stb gas utilization. That
EOR performance obtained in Run 3 was the best among the is only one-third of the amount of CO2 consumed in the CO2
three runs. WAG run to recover the same amount of oil.

Differential Pressure Recordings across Core Other conclusions drawn with respect to PVT
The differential pressure recordings across the core of Run 3 measurements and coreflooding results are as follows:
were quite normal (Fig. 8), averaging about 2 kPa during the • CO2 dissolved readily in the selected heavy oil at the
latter part of the IWF. During the PGAW process, the pressure pressures of interest between 4.5 MPa and 7.6 MPa at
drops rose to 6 kPa during polymer injection, but fell back to 3 24°C, resulting in 2% to 11.7% expansion of the reservoir
kPa during the water injection. As shown in Fig. 8, the fluid during CO2 injection.
differential pressures in the EWF stage were much the same as • The viscosity of CO2-saturated oil was reduced from 174.8
in the IWF injection. The oil recovery performances and mPa·s (live oil) down to 25.2 mPa·s for 44.09 mol% of
pressure drop behaviour observed in Run 3 suggest that optimal CO2 dissolution at the saturation pressure of 7.6 MPa.
selection of polymer concentration is very important for an • The rheological behaviour of Flopaam 3630S was found to
enhanced heavy oil recovery process. be compatible and stable with the brine and to provide a
mobility buffer with good viscosity.
Comparison of Enhanced Oil Recovery Efficiency for • Screen factor measurements, which involved flowing the
Different EOR Processes solutions through a series of screens at different times,
An important parameter for the success of the gas injection is showed that significant polymer degradation did not occur.
the amount of gas used to produce oil. Here, an average gas • Immiscible CO2 flooding is still a potentially feasible
utilization factor is defined as the total volume of injected gas process for enhanced heavy oil recovery for the studied
(corrected to standard conditions) divided by the additional oil field, but its economics may not be as favourable as with
recoveries from EOR and extended waterflood. The enhanced the new PGAW process. The tertiary oil recovery by
oil recoveries and gas utilization factors in sandpack coreflood immiscible CO2 WAG injection (Run 1) was 15.3% OOIP
tests by different EOR processes are compared in Fig. 9. with 6.16 MSCF/stb gas utilization.
Although Run 1 had good recovery of 15.34% OOIP, it • The superior performance of PGAW injection over WAG
consumed more gas than Run 3 (6.16 Mscf/STB) because more injection suggests that an important mechanism for the
gas was injected in the each cycle (0.5 PV of CO2). success of an EOR process is improving sweep efficiency
by having more favourable mobility control.
The polymer-alone flood (Run 2) indicated that a 0.4 wt% • Selection of polymer concentration is very important to
concentration was too high and produced a high pressure drop if achieving successful recovery in the application of the
we tried to keep the same injection rate as during the IWF. PGAW process.
However, the run recovered 12.93% OOIP while the maximum • Further research should focus on dealing with major
differential pressure was controlled to not exceed 200 kPa. technical challenges, such as alleviation of gas fingering

5
and better mobility control to achieve successful recovery Saskatchewan Research Council, Energy Division P-
in the application of this EOR process. 110-730-C-06.
12. ZHANG, Y.P. AND HUANG, S., Coupling Gas and
Polymer Injection to Improve Heavy Oil Recovery;
Acknowledgements Technical Report (March), Saskatchewan Research
Council, Energy Division, SRC Publication No. 12273-
The authors acknowledge the financial support of the 1C08.
Petroleum Technology Research Centre and the participating oil 13. HERBECK, E.F., HEINTZ, R.C. AND HASTINGS,
companies, which include BP Exploration (Alaska) Inc., J.R., Fundamentals of Tertiary Oil Recovery; Energy
Canadian Natural Resources Ltd., Canetic Resources Inc., Publications, 1981.
ConocoPhillips Inc., Devon Canada Corporation, Husky Energy 14. EOR Survey; Oil & Gas Journal, Vol. 100.15 (15 April
Inc., Nexen Inc., Shell Canada Ltd. and Total E&P Canada Ltd. 2002).
The authors also wish to express their sincere thanks to B.
Schnell, K. Rispler and R. Shi for carrying out the experimental
measurements, and to B. Tacik for editorial support. Finally, we
appreciate the permission granted by the Saskatchewan
Research Council to publish this paper.

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10. ZHANG, Y.P., SAYEGH, S., HUTCHENCE, K. AND
HUANG, S., Immiscible CO2/Enriched Flue Gas
Injection for Heavy Oil Recovery (Phase II); Technical
Report (March), Saskatchewan Research Council,
Energy Division P-110-692-C-05.
11. ZHANG, Y.P., SAYEGH, S. AND HUANG S.,
Improved Heavy Oil Recovery by CO2 Injection
Augmented with Chemicals; Technical Report (March),

6
TABLE 1– Stock tank oil properties of sampled oil 
Properties Value
Temperature (°C) 15 20 24*
943.6
Density at 0.1 MPa (kg/m3) 940.3 937.6
(18.3°API)
Viscosity at 0.1 MPa (mPa·s) 707 473 353
Asphaltenes (wt%) 12.6
Acid number (mg-KOH/g) 0.86
Molecular mass (g/mol) 327 (by freezing point depression)
* Estimated reservoir temperature

TABLE 2 – Properties of produced water


Property Value Major components ((mg/L)) Value
Density (kg/m3) at 15°C 1056.6 Chloride (Cl-) 50100
at 20°C 1055.1 Sulfate (SO42-) 8.0
at 24°C 1053.8 Sodium (Na+) 27200
Viscosity (mPa⋅s) at 15°C 1.29 Potassium (K+) 860
at 20°C 1.15 Magnesium (Mg2+) 976
at 24°C 1.05 Calcium (Ca2+) 1470
Refractive index at 25°C 1.347 Iron (Fe2+) 0.007
Conductivity (μS/cm) at 25°C 103000 Barium (Ba2+) 29.2
pH at 20°C 7.18 Manganese (Mn2+) 0.4
Total dissolved solids (mg/L) at 180°C 85400

TABLE 3 – Equilibrium liquid properties of reservoir oil, CO2-saturated reservoir oil at 24°C
Mixture Mixture
Saturation Total CO2
Density FVF SF* Viscosity
Fluid Pressure GOR Solubility
at Psat (m3/m3) (m3/m3) at Psat
(MPa) (sm3/m3) (mol%)
(kg/m3) (mPa⋅s)
Reservoir Fluid 3.53 12.1 - 938.22 1.015 1.000 174.8
4.46 22.11 12.25 939.15 1.0361 1.0208 130.5
5.80 39.06 25.85 941.03 1.0656 1.0499 62.0
Reservoir Fluid–
CO2 Mixtures 6.70 57.44 35.83 942.52 1.0992 1.0830 47.6
7.60 76.07 44.09 943.96 1.1344 1.1176 25.2
Cleaned Dead Oil 0.10 - - 937.6 1.000 - 353
*SF – Ratio of the volume of the reservoir fluid plus injected gas at reservoir temperature and mixture saturation
pressure to the volume of the live oil itself at reservoir temperature and saturation pressure.

TABLE 4 – Screen factor measured at room conditions


2,000 ppm 3630S 4,000 ppm 3630S
Time Screen Time Screen
(hours) Factor (hours) Factor
0* 51.6 0 53.4
4 52.2 -
24 51.9 -
*Screen factor at time 0 is the first measurement

7
TABLE 5 – Comparison of recovery efficiency of different EOR processes
Run Number Run 1 Run 2 Run 3
Core Properties
Core Sandpack Sandpack Sandpack
Total Length of Core, cm 30 30 30
Diameter of Core, cm 5 5 5
Core Pore Volume, cm3 196.4 193.3 206
Coreflood Parameters
Brine Permeability, µm2 1.24 2.35 3.35
Oil Permeability at Siw*1, µm2 1.05 2.15 2.71
Initial Oil Saturation, % PV 87.62 86.21 88.35
Injection Fluid Properties
Brine Viscosity at 24°C, mPa⋅s 1.054 1.054 1.054
Oil Viscosity at 5 MPa & 24°C, mPa⋅s 203.4 203.4 203.4
Injection Rate of IWF, cm3/hr 15 20 20
EOR Injection Sequence CO2 WAG P Flood*2 PGAW*3
Polymer (3036S) Concentration, wt% - 0.4 0.2
Viscosity of Polymer Solution, mPa⋅s - 29 10.5
Fluid Injection
Initial Waterflood, PV 2.25 4.71 4.45
P = 0.2 PV
CO2 = 0.5 PV
EOR Injection, PV P = 0.8 PV CO2 = 0.2 PV
W = 0.5 PV
W*4 = 0.8 PV
Extended Waterflood, PV 3.01 2.85 2.20
Recovery Data
IWF Recovery, %OOIP 50.01 53.58 53.19
EOR Recovery*5, %OOIP 15.30 12.93 18.70
Total Recovery, %OOIP 65.31 66.51 71.89
Gas Utilization, MSCF/stb 6.16 - 2.00
         *1 – Siw = Connate water saturation.
*2 – P Flood = Polymer-alone flood.
*3 – PGAW = Polymer/Gas (CO2)-Alternating-Water Process.
*4 – W = Water
*5 – EOR Recovery includes four WAG or PGAW cycles and EWF recoveries.

8
1000 0.5 wt% 3630S 0.5 wt% 3530S 0.5 wt% 3430S 0.25 wt% 3630S
0.25 wt% 3530S 0.25 wt% 3430S 0.4 wt% 3630S 0.2 wt% 3630S

100
Viscosity (mPa⋅s)

10

1
0.1 1.0 10.0 100.0
Rotation Speed (RPM)

FIGURE 1: Viscosity of Flopaam polymers in brine at 24°C

200 1.14
Live Oil Viscosity Swelling Factor
180
1.12
160
Viscosity of CO2 Saturated Oil (mPa⋅s)

140 1.10

Swelling Factor (m3/m3)


120
1.08

100

1.06
80

60 1.04

40
1.02
20

0 1.00
3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0
Saturation Pressure (MPa)

FIGURE 2: Viscosity and swelling factor curves of CO2-saturated oil at 24°C

9
950
Live Oil Add 12.25 mol% CO2
Add 25.85 mol% CO2 Add 35.83 mol% CO2
948
Add 44.09 mol% CO2

946
Density (kg/m3)

944

942 CO2-saturated oil


density curve

940
Dead Oil
938

936
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Pressure (MPa)

FIGURE 3: Density of CO2-undersaturated oil phase at 24°C

70 100

90
60
80
Cumulative Oil Recovery (%IOIP)

50 70

60
40 IWF Cycle 1 Cycle 2
Oil Cut (%)

Cycle 3 Cycle 4 EWF 50


30 Oil Cut
40

20 30

20
10
10

0 0
0 1 2 3 4 5 6 7 8 9 10
Fluid Injected (PV)

FIGURE 4: Cumulative recovery & oil cut vs. pore volume injected for Run 1 (CO2 WAG)

10
70 100
IWF Polymer

EWF Oil Cut


90
60
80
Cumulative Oil Recovery (%IOIP)
50 70

60
40

Oil Cut (%)


50
30
40

20 30

20
10
10

0 0
0 1 2 3 4 5 6 7 8 9
Fluid Injected (PV)

FIGURE 5: Cumulative recovery & oil cut vs. pore volume injected for Run 2 (0.4 wt% Polymer-alone)

FIGURE 6: Differential pressure recordings of EOR stage on expanded scale in Run 2

11
80

Cumulative Oil Recovery (%OOIP) 70

60

50

40

30

20

IWF Cycle 1 Cycle 2


10
Cycle 3 Cycle 4 EWF
0
0 1 2 3 4 5 6 7 8 9 10 11 12
Fluid Injected (PV)

FIGURE 7: Cumulative recovery vs. pore volume injected for Run 3 (PGAW–0.2 wt% Polymer)

FIGURE 8: Differential pressure recordings of Run 3

12
FIGURE 9: Comparison of EOR recovery efficiency of three runs

13

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