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Fuel 86 (2007) 1069–1078

www.fuelfirst.com

Effects of asphaltene content on the heavy oil viscosity


at different temperatures
Peng Luo, Yongan Gu *

Petroleum Technology Research Centre (PTRC), Petroleum Systems Engineering, Faculty of Engineering, University of Regina,
Regina, Saskatchewan, S4S 0A2 Canada

Received 29 May 2006; received in revised form 18 October 2006; accepted 24 October 2006
Available online 21 November 2006

Abstract

Asphaltene content plays an important role in determining the high viscosity of heavy oil. This paper presents an experimental and
theoretical study of the specific effects of asphaltene content on the heavy oil viscosity at different temperatures. In the experiment, a
deasphalted heavy oil is obtained by using a standard ASTM method to precipitate asphaltenes from a crude heavy oil. Then eleven
reconstituted heavy oil samples are prepared by adding the precipitated asphaltenes into the deasphalted heavy oil at a different asphal-
tene content each time. The viscosities of such reconstituted heavy oil samples with different asphaltene contents are measured at six
different constant temperatures by using a cone-plate viscometer. Theoretically, two viscosity models for a colloidal dispersion system
are applied to find the best fit to the experimental data by using non-linear regression. The following four important parameters are thus
determined to characterize the reconstituted heavy oil samples: the solvation constant, shape factor, intrinsic viscosity, and maximum
packing volume fraction. The detailed non-linear regression results show that the state of asphaltene particles in the heavy oil changes
with the asphaltene content and temperature and that this state change strongly affects the heavy oil viscosity.
Ó 2006 Elsevier Ltd. All rights reserved.

Keywords: Viscosity modeling; Asphaltene content; Heavy oil viscosity

1. Introduction Due to their extremely high viscosities, the heavy oils can-
not be effectively recovered by using some existing oil
With the gradual depletion of conventional light and recovery techniques for the conventional light and medium
medium oil resources, more attention is focused on how crude oils.
to effectively and economically recover tremendous uncon- The high viscosity of heavy oil is a crucial factor that
ventional heavy oil and bitumen reserves. The western strongly affects its up-stream recovering, down-stream
Canada contains a large amount of heavy oil and bitumen surface transporting and refining processes. A better
deposits [1], among which approximately 70%–80% of the understanding of the origination of its high viscosity can
original-oil-in-place (OOIP) remains unrecovered at the greatly help to find more effective and economical methods
economic limit after the cold production [2]. Heavy oil for recovering the heavy oil and reducing the related capital
and bitumen can be categorized by their high viscosities and/or operating costs. In the literature, there are a num-
(i.e., higher than 100 mPa s for heavy oil and 10,000 mPa s ber of theoretical models and empirical correlations for
for bitumen) and low API gravities (i.e., lower than predicting the crude oil viscosity [4–6]. However, some rig-
20.0°API for heavy oil and 10.0°API for bitumen) [3]. orously developed viscosity models for a simple liquid can-
not be directly applied to accurately predict the viscosity of
*
Corresponding author. Tel.: +1 306 585 4630; fax: +1 306 585 4855.
a heavy oil sample due to its rather complex composition.
E-mail address: Peter.Gu@Uregina.Ca (Y. Gu). The chemical and physical properties of a heavy crude oil
URL: http://uregina.ca/~gupeter2/ (Y. Gu). can change dramatically from one reservoir to another.

0016-2361/$ - see front matter Ó 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.fuel.2006.10.017
1070 P. Luo, Y. Gu / Fuel 86 (2007) 1069–1078

In practice, several empirical correlations are obtained by temperature. The detailed regression results are used to
using non-linear curve-fitting techniques [7,8]. They have study the specific effects of the asphaltene content on heavy
no or little theoretical basis and are only applicable to oil viscosity and analyse the different states of the asphal-
the heavy oils tested under the specified experimental tene particles in the heavy oil samples at different
conditions. temperatures.
In the past, several experimental studies have shown
that heavy oil viscosity is strongly dependent on the volume 2. Experimental
fraction, chemical structures, and physicochemical proper-
ties of its asphaltenes, which are the most polar and/or 2.1. Materials
heaviest components in heavy oil [9,10]. An effective way
to model the viscosity of a heavy oil is to consider it as a The heavy oil sample was collected from the Lloydmin-
colloidal suspension system, in which the asphaltene parti- ster area, Canada. The density and viscosity of the cleaned
cles are dispersed [11]. The heavy oil is found to follow the field oil sample are equal to qoil = 988 kg/m3 and loil =
theories formulated for predicting the effect of dispersed 24,137 mPa s at the atmospheric pressure and 23.9 °C,
solid particles on the viscosity of a colloidal suspension sys- respectively. The asphaltene content of the crude heavy
tem [12–14]. According to the existing suspension viscosity oil is found to be wasp = 14.50 wt.% (n-pentane insoluble).
theories, the volume fraction and aggregation state of The compositional analysis result of this heavy oil obtained
asphaltene particles in a given heavy oil sample can greatly by using the simulated distillation is given in Table 1. It can
affect its viscosity. be seen from this table that there are no light components
The effect of asphaltene content on the heavy oil viscos- under C12 and that there is a large fraction of heavy com-
ity has long been studied. Mack [15] measured the viscosity ponents with C50+ = 47.50 wt.%. Given the asphaltene
data for a Mexican asphalt, which clearly show an increase content of wasp = 14.50 wt.% (n-pentane insoluble), it
of its viscosity with its asphaltene content. The viscosity of becomes obvious that the carbon numbers of most asphalt-
a reconstituted oil with 20 vol.% of asphaltenes was 367 enes in this heavy oil are much larger than C50. The purity
times higher than that of the deasphalted oil (i.e., maltenes) of n-pentane (Fisher Scientific, USA) used in precipitating
at the room temperature. Also it was concluded that the the asphaltenes and measuring the asphaltene content is
significant viscosity increase with the asphaltene content 99.9%.
is probably due to strong aggregation of asphaltene parti-
cles. Dealy [16] added 5 wt.% asphaltenes into an Athaba- 2.2. Oil sample preparation
sca bitumen sample with the original asphaltene content of
16 wt.% (n-pentane insoluble) and found that the bitumen The experimental procedure for preparing the reconsti-
viscosity increases from 300,000 to 1,000,000 mPa s. More- tuted heavy oil samples with different asphaltene contents
over, Storm and Sheu [13] applied four viscosity models for is described below. In the preparation, first, asphaltenes
a colloidal dispersion system to study the relative viscosity were precipitated from the original crude heavy oil by using
of a Ratawi vacuum residue as a function of asphaltene the standard ASTM D2007 method. More specifically, one
weight percentage. It was found that the Ratawi asphaltene volume of heavy oil was mixed with 40 volumes of n-pen-
particles have spherical shapes and are considerably sol-
vated with the solvation constants of 2.4–2.9 at 93 °C.
Table 1
The maximum packing volume fraction of asphaltene par- Compositional analysis result of the original crude heavy oil (wasp =
ticles at which the viscosity of the Ratawi vacuum residue 14.50 wt.%, n-pentane insoluble)
approaches infinity was determined to be 0.35. Argillier Carbon wt.% Carbon wt.% Carbon wt.%
et al. [14] studied the effects of asphaltene and resin con- number number number
tents on heavy oil rheological properties. They found that C1 0.00 C18 2.08 C35 1.47
the intrinsic viscosities of two different heavy oils are equal C2 0.00 C19 2.13 C36 1.40
to 12.8 and 10.1 at 20 °C, and suggested that the resins can C3 0.00 C20 1.87 C37 0.87
form steric layers around the asphaltene particles to pre- C4 0.00 C21 2.28 C38 0.85
C5 0.00 C22 1.50 C39 1.35
vent their aggregation.
C6 0.00 C23 2.24 C40 1.23
In this paper, an experimental study is conducted to C7 0.00 C24 2.08 C41 0.62
measure the viscosities of eleven reconstituted heavy oil C8 0.00 C25 1.66 C42 0.61
samples with different asphaltene contents at six different C9 0.00 C26 1.56 C43 1.10
constant temperatures. The measured relative viscosity C10 0.00 C27 1.80 C44 0.80
C11 0.00 C28 1.85 C45 0.80
dependence of each heavy oil sample on its asphaltene con-
C12 0.86 C29 1.56 C46 0.57
tent is interpreted by using two viscosity models for a col- C13 1.14 C30 1.50 C47 0.72
loidal dispersion system. Non-linear regression of the C14 1.33 C31 1.93 C48 0.72
experimental data is undertaken to determine the solvation C15 1.74 C32 1.78 C49 0.68
constant, shape factor, intrinsic viscosity, and maximum C16 1.75 C33 1.04 C50+ 47.50
C17 2.01 C34 1.02 Total 100.00
packing volume fraction of the asphaltene particles at each
P. Luo, Y. Gu / Fuel 86 (2007) 1069–1078 1071

tane, which was used as a precipitant. The mixture was agi- the shear stress. This torque was measured and displayed
tated by using a magnetic stirrer (SP46925, Barnstead/ on a digital LCD panel equipped with the viscometer,
Thermolyne Corporation, USA) for 12 h and then filtered and finally converted into the viscosity reading from a
through a 2.5 lm filter paper (Whatman, England). The pre-calibrated viscosity versus torque chart. The viscosity
filter cake, which was mainly composed of precipitated datum was recorded when the measured torque was in
asphaltenes, was kept rinsing with n-pentane until n-pen- 50–100% of the full scale. The constant temperature during
tane remains colorless. On the other hand, the filtrate the viscosity measurement was maintained by using a
was distilled to recover the dissolved n-pentane and the heated circulating water bath (Haake DC10, Thermo Elec-
remainder was the deasphalted heavy oil (i.e., maltenes). tron Corporation, USA) with the accuracy of ±0.1 °C. The
The precipitated asphaltenes and the remaining maltenes viscosity measurement for the original crude heavy oil was
were slowly dried on the heated magnetic stirrer until their carried out three times and the average value of the three
weights did not change from the readings of an electric measured viscosity data was noted. The largest rela-
balance (PM 4600, Mettler Toledo, Canada). Then the tive error in the viscosity measurements was found to be
asphaltenes were ground and sifted through a 75 lm sieve 3.39%. It was found that in the tested temperature range
(RX-29, Fisher Scientific, USA). Finally, the reconstituted of T = 20.0–60.0 °C and asphaltene volume fraction range
heavy oil samples with different asphaltene contents were of / = 0–13.50 vol.% (i.e., w = 0–16.01 wt.%), the heavy oil
prepared by dispersing a different amount of sifted asphalt- sample behaves as a Newtonian fluid, and that its measured
enes into the maltenes each time and agitating the mixture viscosity varies in the range of l = 118.7–53,672 mPa s.
for 1 h at 80 °C.
The density of maltenes was measured by using a digital 3. Viscosity modeling
densitometer (DMA 512 P, Anton Paar, USA) and found
to be qmal = 962 kg/m3 at the atmospheric pressure and It has been well known that the presence of dispersed
23.9 °C. Also the density of the crude heavy oil was mea- solid particles or liquid droplets in a colloidal dispersion
sured to be qoil = 988 kg/m3 under the same conditions. significantly affects its viscosity. The relative viscosity of a
Thus the density of asphaltenes can be estimated from colloidal dispersion can be expressed as [17]:
the following equation: l
lr ¼ ¼ 1 þ m/eff þ k 1 /2eff þ k 2 /3eff þ    ; ð3Þ
wasp l0
qasp ¼ 1 1wasp
; ð1Þ

qoil qmal where the relative viscosity lr is defined as the ratio of the
viscosity l of the colloidal dispersion to the viscosity l0 of
where wasp is the weight percentage of asphaltenes in the ori-
the dispersing liquid (i.e., the continuous phase); m is called
ginal crude heavy oil, which is equal to wasp = 14.50 wt.%
the shape factor of the dispersed solid particles or liquid
(n-pentane insoluble) in this study. With the measured qmal,
droplets [18]; k1 and k2 are two coefficients; and /eff repre-
qoil, and wasp, the density of asphaltenes was found to be
sents the effective volume fraction of the dispersed phase in
qasp = 1175 kg/m3. Moreover, the weight percentage w of
the colloidal dispersion after it is solvated in the dispersing
asphaltenes in each reconstituted heavy oil sample can be
liquid. The ratio of the effective volume fraction /eff of the
converted into the volume fraction / by
solvated phase to its original dry volume fraction / is
qsample referred to as the solvation constant K:
/¼ w; ð2Þ
qasp
/eff
K¼ ; ð4Þ
where qsample is the density of each reconstituted heavy oil /
sample calculated from its weight percentage by using lin-
ear interpolation of the measured densities of the maltenes where / represents the dry volume fraction of the dispersed
and original crude heavy oil at the atmospheric pressure phase prior to its dispersion. Therefore, in terms of the dry
and 23.9 °C. volume fraction of the dispersed phase in the colloidal dis-
persion, the relative viscosity of the colloidal dispersion can
be generally expressed as
2.3. Oil viscosity measurement
l
lr ¼ ¼ 1 þ ½l/ þ K 1 /2 þ K 2 /3 þ    ; ð5Þ
After each reconstituted heavy oil sample was prepared, l0
its viscosity measurement was conducted at the atmo- and
spheric pressure and different constant temperatures by
½l ¼ Km: ð6Þ
using a cone-plate viscometer (DV-II+, Brookfield Engi-
neering Laboratories, USA). During the measurement, a Here, the intrinsic viscosity [l] is introduced when the dry
heavy oil sample of 0.5 ml was placed and sheared between volume fraction / of the dispersed phase is used, which
a stationary flat sample cup and a slightly coned spindle, represents the joint effects of solvation and shape of the dis-
which was rotated at a preset rate. The torque exerted on persed phase on the relative viscosity; K1 = k1K2 and
the spindle by the heavy oil sample was proportional to K2 = k2K3.
1072 P. Luo, Y. Gu / Fuel 86 (2007) 1069–1078

Einstein [19] pioneered in modeling the viscosity of an sion. The corresponding global optimum values of K and m
infinitely diluted dispersion and developed the following are the determined solvation constant and shape factor for
Einstein equation: the reconstituted heavy oil samples with different asphal-
lr ¼ 1 þ 2:5/: ð7Þ tene volume fractions tested at the same constant
temperature.
In the above equation, the intrinsic viscosity [l] is equal to It is worthwhile to point out that according to the
the shape factor m = 2.5 for rigid spherical particles with no generalized Pal–Rhodes equation, Eq. (8b), the emulsion
solvation effect (i.e., K = 1). In many practical cases, how- viscosity approaches infinity only if the effective volume
ever, several factors make the Einstein equation inapplica- fraction (/eff = K/) of the emulsion droplets is equal to
ble. They include the solvation effect, non-sphericity, and unity. Physically, the viscosity of a colloidal dispersion
high concentration of the dispersed phase. In the literature, approaches infinity if the solid particles or liquid droplets
different viscosity models for a colloidal dispersion have are so densely dispersed and packed that there is no free
been proposed to take account of these factors. space for them to move around. In this case, the effective
Pal and Rhodes [20] suggested the following viscosity volume fraction of the dispersed solid particles or liquid
model to consider the solvation effect of a concentrated droplets is less than unity and is termed the maximum
emulsion: packing volume fraction /max. Mooney [22] considered this
2:5 crowding effect of the dispersed phase and formulated the
lr ¼ ð1  K/Þ : ð8aÞ
following semi-empirical equation:
This equation is applicable for the dry volume fraction of " #
the emulsion droplets to be higher than 0.1. The shape fac- ½l/
lr ¼ exp /
: ð10Þ
tor of m = 2.5 in the Pal–Rhodes equation indicates that the 1  /max
emulsion droplets are assumed to be spherical. For the
non-spherical dispersed solid particles in a suspension, This equation has two parameters, i.e., the intrinsic viscos-
the above equation can be generalized by introducing the ity [l] and the maximum packing volume fraction /max,
shape factor m [21]: both of which can be determined by applying the two-
m parameter ([l] and /max) search and the non-linear regres-
lr ¼ ð1  K/Þ ; ð8bÞ sion, similar to the case for the generalized Pal–Rhodes
where the solvation constant K and the shape factor m can equation. It is also of great interest to compare the intrinsic
be used as adjustable parameters and determined simulta- viscosity obtained from the above Mooney equation and
neously by using the non-linear regression if the measured [l] = Km, where the solvation constant K and the shape fac-
lr versus / data are available. tor m are obtained from the generalized Pal–Rhodes equa-
The computational scheme for the two-parameter (K tion. On the other hand, it is worthwhile to note that the
and m) search used in this study is briefly described below. maximum packing volume fraction /max obtained from
For the heavy oil samples with different dry asphaltene vol- the Mooney equation should be considered as the maxi-
ume fractions at each constant temperature, the following mum effective packing volume fraction if the dispersed
objective function is defined to quantify the overall discrep- phase is solvated in the dispersing liquid.
ancy between the theoretically calculated relative viscosity Finally, the liquid viscosity dependence on temperature
lrci from the generalized Pal–Rhodes equation with some can be described by using the Arrhenius equation, which
guessing values of the solvation constant K and the shape was derived from the Eyring’s theory of viscosity [23]:
factor m and the experimentally measured relative viscosity   
Ea 1 1
lrmi at the same dry volume fraction /i of the dispersed lðT Þ ¼ lðT 0 Þ exp  ; ð11Þ
R T T0
asphaltene particles, i = 1, 2, . . ., n:
vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi where l(T) is the liquid viscosity at the absolute tempera-
u n 
u1 X lrci  lrmi 2 ture T; l(T0) is the liquid viscosity at a reference tempera-
EðK; mÞ ¼ t ; ð9Þ
n i¼1 lrmi ture T0; Ea is the activation energy of viscous flow (J/mol);
R is the universal gas constant (J/K mol). The Eyring’s the-
where n represents the number of the reconstituted heavy ory states that in order for a liquid molecule to move, the
oil samples with different asphaltene volume fractions other surrounding molecules must move into the adjacent
tested at the same temperature, n = 11 in this study. Math- vacant sites to create a free space for the molecule to enter.
ematically, the objective function E(K, m) is equal to the The viscous flow of any liquid can be generally regarded as
root-mean-squared relative error between the theoretically a thermally activated process. At a higher temperature, the
calculated and experimentally measured relative viscosities liquid molecules have higher thermal energy so that they
for the heavy oil samples with different asphaltene contents can more easily overcome an energy barrier and move into
at the same temperature. Hence, the global minimum the adjacent vacant sites. In this paper, the above Arrhe-
objective function E(K, m)min represents the best fit of the nius equation is used to study the temperature effect on
theoretically calculated relative viscosities to the experi- the viscosity of the reconstituted heavy oil sample with
mentally measured data by applying the non-linear regres- the same asphaltene volume fraction. More specifically,
P. Luo, Y. Gu / Fuel 86 (2007) 1069–1078 1073

T0 = 60 °C is chosen as the reference temperature and Eq. measurements are conducted at six different constant tem-
(11) can be rewritten as peratures in the range of 20–60 °C. Fig. 1 shows the mea-
  sured absolute viscosity of the reconstituted heavy oil
lðT Þ Ea 1 1
ln ¼  : ð12Þ sample versus its asphaltene volume fraction at different
lð60  CÞ R T 333:15
  constant temperatures. It is clearly seen from this figure
lðT Þ 1 1 1 that the asphaltene content in heavy oil plays a dominant
A plot of ln versus  results in a
lð60  CÞ R T 333:15 role in determining its high viscosity, particularly at low
straight line with the slope of Ea, which is the activation en- temperatures. For example, at the reservoir temperature
ergy of viscous flow for the reconstituted heavy oil sample. of 23.9 °C, the viscosity of the original crude heavy oil with
the asphaltene content of wasp = 14.50 wt.% (/asp =
4. Results and discussion 12.19 vol.%) is equal to 24,137 mPa s. The viscosity of the
reconstituted heavy oil sample with zero asphaltene con-
4.1. Measured viscosities at different temperatures tent (i.e., maltenes) is only 1,767 mPa s at the same temper-
ature, which is over one order lower than that of the
In this study, eleven reconstituted heavy oil samples are original crude heavy oil.
prepared, whose dry asphaltene volume fractions range In this paper, the relative viscosity is defined as the ratio
from 0 to 13.50 vol.% (i.e., w = 0–16.01 wt.%). Viscosity of the viscosity of the reconstituted heavy oil sample with a

60000
20.0°C
23.9°C
50000
30.0°C
40.0˚C
Viscosity μ [mPa⋅s]

40000 50.0°C
60.0°C

30000

20000

10000

0
0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14
Asphaltene volume fraction φ

Fig. 1. Measured viscosity of the reconstituted heavy oil sample versus the asphaltene volume fraction at different constant temperatures.

22
20.0°C
20 23.9°C
18 30.0°C
40.0°C
16 Concentrated region
Relative viscosity μ r

50.0°C
14 60.0°C

12
10
8
6 Diluted region
4
Tangled region
2
0
0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14
Asphaltene volume fraction φ

Fig. 2. Measured relative viscosity of the reconstituted heavy oil sample versus the asphaltene volume fraction at different constant temperatures.
1074 P. Luo, Y. Gu / Fuel 86 (2007) 1069–1078

known asphaltene content to that of maltenes with no volume fraction becomes higher, the asphaltene particles in
asphaltene content at the same temperature. Fig. 2 shows heavy oil become more concentrated and the short-range
the measured relative viscosity of the reconstituted heavy inter-particle interactions become more pronounced. The
oil sample versus the asphaltene volume fraction at differ- relative viscosity versus the asphaltene volume fraction
ent constant temperatures. Roughly speaking, there are starts to deviate from the linear relation and increase more
three different regions in the asphaltene volume fraction quickly. Also the relative viscosity becomes more sensitive
range tested. First, at low asphaltene volume fractions to the temperature in this region. Thirdly, after the asphal-
(/ 6 5 vol.%), the relative viscosity of each reconstituted tene volume fraction in the reconstituted heavy oil sample
heavy oil sample increases slowly and almost linearly with exceeds /asp = 12.19 vol.% in the original crude heavy oil,
the asphaltene volume fraction at all the temperatures. The the relative viscosity increases most quickly with the
relative viscosity is the least sensitive to the temperature in asphaltene volume fraction and is the most sensitive to
this case. In such a diluted region, the asphaltene particles the temperature. The dispersed asphaltene particles are
are sufficiently far away from each other and thus the inter- close to each other and become tangled. There exist strong
actions among them are negligible. Slow increase in viscosity inter-particle interactions among the dispersed asphaltene
with the asphaltene volume fraction is due to the long- particles in the third region.
range hydrodynamic interactions between the asphaltene It should be noted that increase of the relative viscosity is
particles and the maltenes [24]. Secondly, as the asphaltene much larger at higher asphaltene volume fractions and lower

5
13.50 vol.%, Ea = 80.42 kJ/mol
12.19 vol.%, Ea = 78.34 kJ/mol
4 10.35 vol.%, Ea = 74.93 kJ/mol
6.68 vol.%, Ea = 69.07 kJ/mol
3.17 vol.%, Ea = 64.15 kJ/mol
3
μ (60oC)

0 vol.%, Ea = 61.03 kJ/mol


μ (T)
ln

0
0.00 0.01 0.02 0.03 0.04 0.05
1 1 1
( − ) [mol/kJ)]
R T 333.15
Fig. 3. Plots in terms of the Arrhenius equation for six reconstituted heavy oil samples with six different asphaltene contents.

85
Activation energy of viscous flow E a (kJ/mol)

80

75

70

65

60
0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14
Asphaltene volume fraction φ

Fig. 4. Activation energy of viscous flow versus the asphaltene volume fraction for eleven reconstituted heavy oil samples.
P. Luo, Y. Gu / Fuel 86 (2007) 1069–1078 1075

temperatures. For example, at 20.0 °C, as the asphaltene 3.2


volume fraction increases from 5.08 to 13.50 vol.%, the cor-
responding relative viscosity increases from 2.6 to 20.8. At
60 °C, however, the relative viscosity increases only from
1.9 to 7.8 in the same asphaltene volume fraction range. 3.1

Solvation constant K
Fig. 3 shows the plots in terms of the Arrhenius equa-
tion, Eq. (12), for six reconstituted heavy oil samples with
six different asphaltene contents and Fig. 4 shows the deter-
3.0
mined activation energy of viscous flow versus the asphal-
tene volume fraction curve for eleven reconstituted heavy
oil samples. The activation energies of viscous flow deter-
mined in this study are in the same range of 60–85 kJ/ 2.9
mol for petroleum asphaltenes reported in the literature
[25–27]. It is clearly seen from Fig. 4 that the activation
energy Ea increases almost linearly with the asphaltene vol-
ume fraction /. This is because at a higher asphaltene vol- 2.8
ume fraction, there exist stronger attractive inter-particle 5.5 5.6 5.7 5.8 5.9 6.0 6.1 6.2 6.3 6.4 6.5
interactions among the dispersed asphaltene particles. Shape factor v
Therefore, a higher activation energy of viscous flow is
required to overcome these attractive inter-particle interac- 2.7
tions and enable the heavy oil sample to flow [28].

2.6
4.2. The solvation constant K and the shape factor m
Solvation constant K

In this study, the generalized Pal–Rhodes equation, Eq.


(8b), is used to find the best fit to the experimentally mea- 2.5
sured relative viscosity data shown in Fig. 2 in the asphal-
tene volume fraction range of / = 0–13.50 vol.%. In Eq.
(8b), the solvation constant K and the shape factor m are
chosen in the ranges of 1–5 and 2.5–10, respectively. 2.4
Fig. 5a and b show the contours of the objective function
E(K, m) defined in Eq. (9) at two different temperatures of
20 and 60 °C, respectively, where lrc is calculated from
the generalized Pal–Rhodes equation. It can be seen from 2.3
4.5 4.6 4.7 4.8 4.9 5.0 5.1 5.2 5.3 5.4 5.5
these two figures that E(K, m) is strongly dependent on both Shape factor v
K and m in the chosen ranges. When temperature increases
from 20 to 60 °C, the contours move downwards to the Fig. 5. Contours of the objective function E(K, m) defined in Eq. (9) at
(a) 20 °C; and (b) 60 °C, where lrc is calculated from the generalized
left-hand side and become wider. Pal–Rhodes equation.
Table 2 summarizes the obtained non-linear regression
results, including the correlation coefficients R2, at six dif-
ferent constant temperatures. The corresponding intrinsic decreases quickly with temperature. Meanwhile, the mini-
viscosity [l] is calculated from Eq. (6) as a product of the mum objective function E(K, m)min decreases as tempera-
solvation constant K and the shape factor m. This table ture increases. This means that the generalized Pal–
shows that, in general, both the solvation constant and Rhodes equation is more applicable for the heavy oil at a
the shape factor decrease as temperature increases, except higher temperature when the inter-particle interactions
for the solvation constant at T = 60 °C and the shape among the dispersed asphaltene particles become weaker.
factors at T = 40 and 50 °C. Thus the intrinsic viscosity It is worthwhile to note that the generalized Pal–Rhodes

Table 2
Non-linear regression results obtained by using the generalized Pal–Rhodes equation
Temperature (°C) 20.0 23.9 30.0 40.0 50.0 60.0
Solvation constant, K 2.982 2.940 2.912 2.524 2.488 2.494
Shape factor, m 5.934 5.820 5.494 6.032 5.504 5.050
Minimum objective function, E(K, m)min (%) 3.924 3.859 3.469 2.951 2.514 2.400
Intrinsic viscosity [l] = Km 17.695 17.111 15.999 15.225 13.694 12.595
Correlation coefficient, R2 0.994 0.993 0.995 0.996 0.996 0.997
1076 P. Luo, Y. Gu / Fuel 86 (2007) 1069–1078

equation has been proposed for a simple dispersion system


20
with no interactions among the dispersed phase.
For analysis purpose, here, the asphaltene particles are
assumed to be spherical. At a lower temperature, there is
19
a stronger solvation effect and thus the effective volume

Intrinsic viscosity [ μ]
of the solvated asphaltene particles becomes larger
[29,30]. In terms of the definition of the solvation constant,
18
the average radius of the solvated asphaltene particles is
larger
pffiffiffiffi than that of the dry asphaltene particles by a factor
of 3 K . At a higher temperature, the adsorbed resins at the
17
outmost layers have higher kinetic energy and thus can be
more readily desorbed from the asphaltene particles. As a
consequence, the solvation constant is reduced. For
16
instance, at 20 °C, the average radius of the solvated
pffiffiffiffiffiffiffiffiffiffiffi
asphaltene particles is about 3 2:982 ¼ 1:439 times of that
of the dry asphaltene particles. When temperature increases
pffiffiffiffiffiffiffiffiffiffiffi 15
to 60 °C, this ratio is reduced to 3 2:494 ¼ 1:356. In partic- 0.50 0.55 0.60 0.65 0.70
ular, the solvation constant decreases quickly when tem- Maximum packing volume fraction φ max
perature increases from 30 to 40 °C. This indicates that
the resins at the outmost layers can be easily desorbed from 15
the asphaltene particles in this temperature range. The
hydrogen bonds and charge-transfer p–p bonds between
the asphaltene particles and the resins at the outmost layers 14
are broken in this case [31].
Intrinsic viscosity [ μ]

In the literature, the shapes of the dispersed asphaltene


particles in a heavy oil sample were found to be spherical 13
(m = 2.5) [13,32], ellipsoidal (m > 2.5) [33], and disk-like
(m > 2.5) [34]. In this study, the large differences of the
determined shape factors of m = 5.050–6.032 from m = 2.5 12
indicate that the asphaltene particles tested in this study
are non-spherical. It is also found that the shape factor
decreases as temperature increases. It is speculated that at 11
a higher temperature, more resins at the outmost layers
are desorbed from the asphaltene particles so that their
shapes are more rounded, closer to the spherical shape. 10
0.60 0.65 0.70 0.75 0.80
4.3. The intrinsic viscosity [l] and the maximum packing Maximum packing volume fraction φmax
volume fraction /max
Fig. 6. Contours of the objective function E([l], /max) at (a) 20 °C; and
(b) 60 °C, in which lrc is calculated from the Mooney equation.
With the Mooney equation, Eq. (10), similar two-
parameter search and non-linear regression are applied to
determine the intrinsic viscosity [l] and the maximum
packing volume fraction /max in the ranges of [l] = 5–20 ment with [l] = Km given in Table 2, where the solvation
and /max = 0.2–1.0, respectively. Fig. 6a and b show the constant K and the shape factor m are obtained by applying
contours of the objective function E([l], /max) at 20 and the generalized Pal–Rhodes equation. On the other hand, it
60 °C, respectively. It is seen from these two figures that is found that the maximum packing volume fraction /max
the objective function E([l], /max) is much more sensitive increases with temperature. This is because at a higher tem-
to the intrinsic viscosity [l] than to the maximum packing perature, more resins at the outmost layers are desorbed
volume fraction /max. As temperature is increased, the and thus the effective volumes of the solvated asphaltene
contours move downwards, which indicates a consider- particles become smaller. In this case, more asphaltene
ably decreased intrinsic viscosity [l] at an increased particles can be dispersed in the heavy oil sample. Further-
temperature. more, Table 3 shows that the minimum objective function
Table 3 lists the detailed non-linear regression results, E([l],/max)min decreases as temperatures increases. It
including the correlation coefficients R2, for six different should be noted that the Mooney equation is derived for
constant temperatures obtained by using the Mooney a simple dispersion system, in which the inter-particle inter-
equation. It is found that the intrinsic viscosities [l] deter- actions are neglected. At a higher temperature, the interac-
mined from the Mooney equation are in an excellent agree- tions among the dispersed asphaltene particles in the heavy
P. Luo, Y. Gu / Fuel 86 (2007) 1069–1078 1077

Table 3
Non-linear regression results obtained by using the Mooney equation
Temperature (°C) 20.0 23.9 30.0 40.0 50.0 60.0
Intrinsic viscosity [l] 17.520 16.950 15.840 15.130 13.610 12.510
Maximum packing volume fraction, /max 0.598 0.609 0.613 0.723 0.734 0.729
Minimum objective function, E([l], /max)min (%) 3.902 3.844 3.411 2.934 2.496 2.375
Correlation coefficient, R2 0.996 0.995 0.996 0.997 0.997 0.997

oil samples tested are weaker so that the Mooney equation appreciable solvation effect in the maltenes. The maximum
becomes more applicable. dry packing volume fraction of the asphaltene particles is
It is interesting to note that, here, the intrinsic viscosity lower than the determined maximum effective packing vol-
[l] of the asphaltene particles dispersed in their natural ume fraction by a factor of the solvation constant, i.e.,
medium (i.e., maltenes) is found to be considerably larger / = /eff/K [38]. Therefore, the maximum dry packing vol-
than those of the asphaltene particles dispersed in organic ume fraction of the asphaltene particles is estimated to be
solvents [14,30,35,36]. If the shape factors m of the asphal- in the range of / = 0.201–0.295.
tene particles are assumed to be almost the same due to Finally, it is worthwhile to point out that the theoreti-
their stiffness, a larger intrinsic viscosity means a larger sol- cally determined maximum packing volume fraction /max
vation constant K, as [l] = Km. Thus there exist stronger is solely based on geometrical consideration. In practice,
interactions (i.e., the solvation effect) between the asphalt- when a sufficient amount of asphaltene particles is dis-
enes and the resins in the maltenes for the reconstituted persed in a heavy oil sample, there may not be enough res-
heavy oil samples tested in this study. Altgelt and Harle ins in the maltenes to surround and adsorb onto all the
[12] found that the asphaltene particles dispersed in their asphaltene particles. In this case, the dispersed asphaltene
natural medium (i.e., maltenes) have stronger solvation particles may aggregate and even precipitate if they become
effect than those dispersed in some organic solvents, such large enough. Accordingly, the heavy oil viscosity may
as toluene and xylene [35]. This is because the asphalt- increase significantly. It is to be ascertained whether the
enes and resins have rather similar chemical structures asphaltene volume fraction at which the aggregation and
and strong interactions through the hydrogen bonds and even precipitation of asphaltene particles occur is lower
charge-transfer p–p bonds. or higher than the theoretically determined maximum
It is known that for a mono-dispersion consisting of the packing volume fraction /max, at which the asphaltene par-
rigid spherical particles with only mechanical packing, the ticles are so densely dispersed that there is no free volume
maximum packing volume fraction /max is equal to 0.74 for them to move around.
for a face-centered cubic packing and 0.68 for a body-
centered cubic packing [37], respectively. The differ- 5. Conclusions
ences between the maximum packing volume fractions
(/max = 0.598–0.734) determined in this study and the This study presents a simple and practical method for
above-mentioned two typical values may be caused by analysing the complex heavy oil with the dispersed asphal-
the following three reasons. First, in this study, the asphal- tene particles by measuring its viscosity versus its asphal-
tene particles are found to be non-spherical (m > 2.5) and tene content at different constant temperatures. It is
probably have different sizes, i.e., polydispersity. Secondly, found that the asphaltene content in a heavy oil sample
there exist strong interactions among the asphaltene parti- plays a dominant role in determining its high viscosity.
cles, especially at high asphaltene contents. Thirdly, solva- The strong attractive interactions among the asphaltene
tion of the asphaltene particles in the maltenes makes their particles at a high asphaltene content cause the heavy oil
effective volume fraction much higher than their dry vol- viscosity to increase dramatically. It is also found that at
ume fraction. Hence, at a lower temperature, the deter- an increased temperature, the heavy oil viscosity can be
mined /max is lower due to stronger solvation effect. On reduced significantly, especially at a high asphaltene
the other hand, it is noted that from 30 to 40 °C, /max content. Two commonly used viscosity equations for a
obtained from the Mooney equation has a sharp increase. colloidal dispersion system, the generalized Pal–Rhodes
This corresponds to the sharp decrease of the solvation equation and the Mooney equation, are applied to model
constant K obtained from the generalized Pal–Rhodes the viscosity behavior of eleven reconstituted heavy oil
equation in the same temperature range, as given in Table samples with different asphaltene contents at six different
2. Physically, when the solvation effect of the asphaltene constant temperatures. The solvation constant K and the
particles becomes weaker at a higher temperature, their shape factor m obtained by using the generalized Pal–
effective volumes are smaller so that the maximum packing Rhodes equation show that the asphaltene particles are
volume fraction /max becomes higher. Obviously, the max- considerably solvated in the maltenes and that they are
imum packing volume fraction (/max = 0.598–0.734) deter- non-spherical. At an increased temperature, the adsorbed
mined in this study represents the maximum effective resins at the outmost layers can obtain enough thermal
packing volume fraction of the asphaltene particles with energy to escape from the asphaltene particles so that both
1078 P. Luo, Y. Gu / Fuel 86 (2007) 1069–1078

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