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Formato Removal & Installation Conjunto Motor-Convertidor 994H
Formato Removal & Installation Conjunto Motor-Convertidor 994H
Caterpillar Wheel Loader and Wheel Dozer (834 - 854, 992 - 994) Technician Checklist Engine and Torque Converter (TC) Removal
2017/09/20
and Installation {0372, 0374, 1000, 1000, 1003, 1003, 3101, 3101} (REHS9028-01)
Introduction
These checks are required for component removal and installation. Initial check after completion.
Note: Service literature procedures, specific to the model and serial number, must be used in this process. The checklist does not substitute
procedures for the procedures given in the service literature.
Customer Name/ Location Machine Unit Number Machine Serial Number Machine Service Meter Hours Work Order Number
/
Table 1
Tracking Data Engine Removed Engine Installed T/C Removed T/C Installed
Serial Number
CID Number(1)
Source/Rebuilder(2)
Table 2
(1)
(2) CID (Component Identification) is the number assigned to the component by the user/dealer.
Suorce/Rebuilder is either NEW, REMAN, DLR (Dealer Rebuilt), or CUST (Customer Rebuilt).
Checklist
Record
1. Complaint:
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26/9/22, 21:08 SIS 2.0
6. Cover all removed component cores with plastic sheets until shipping covers are available.
Inspect drive shaft splines and U-joints for wear/damage. Refer to Reuse And Salvage Guidelines, SEBF8126, "Universal
7. Joints and Drive Shafts". Spline tooth wear limit is 0.2 mm (0.008 inch).
Inspect engine mounts and machine frame for wear, stripped threads, cracks, or deformation.
8. Repair/replace and paint as needed.
9. Inspect TC/transmission filter bypasses & bypass indicators for correct operation.
Inspect and clean or replace system hoses/tubes. Clean with CAT hose cleaner group. Refer to Tool Operating Manual ,
NEHS0643, "Using the 233-7191, 233-7192, 233-7193 and 265-4959 hose cleaning groups" and Contamination Control
Guidelines, SEBF8485, "Cleaning Fluid-Carrying Hose and Tube Assemblies In Shop and Field Applications". Use new clamps
10. (torque to spec), o-ring seals, and gaskets.
Inspect/replace electrical connectors and harnesses for loose pins, brittleness, and fatigue.
11. Replace the engine/torque converter wire harness every rebuild life cycle.
12. TC filter part # :
Install 6-micron "clean-up" filters in the TC system (also implement hydraulic and steering
filters if systems were opened for pump removal). Use the clean-up filters for at least 8 Hydraulic filter part # :
hours operation time.
Steering filter part # :
13. Install new or rebuilt torque converter oil cooler, and oil pump.
Install cleaned/repaired or new radiator cores. Install a rebuilt/new fan drive or check fan drive hydraulic pump and motor
14. systems (see step 20).
15. Install cleaned/repaired or new radiator cores. Perform hydraulic fan drive system calibration.
16. Clean/protect all mounting surfaces and exposed cavities of the replacement components.
Transfer all covers/plugs to the removed component cores and pack into shipping containers to prevent damage and dirt entry.
17. Tag with completed Cat dealer core tag.
Use new bolts/u-joints to install the drive shafts. Existing bolts cannot be reused. Torque bolts twice. Refer to Service
18. Magazine, SEPD0572, "Correction to the Torque Procedure for the Drive Shaft Bolts ".
Bolt Torque Specification Actual
Main Shaft U-joint
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26/9/22, 21:08 SIS 2.0
Clean/replace the primary air filters. Replace secondary air filters. Clean the pre-cleaners. Reset air filter restriction indicator.
1. Insure air induction system integrity (before turbocharger).
Prelube engine and fill torque converter system with oil meeting ISO --/16/13 cleanliness level. Prime the fuel system before
20. starting.
21. Check engine and torque converter speeds and pressures. Refer to procedures detailed in the Testing and Adjusting manuals.
Engine Speed Torque Converter Transmission Fan
High
Pressure
Low High Single Double Outlet Relief Impeller Clutch Max. Pump Lube Cut Off
Idle Idle Stall Stall Pressure Pressure Pressure Pressure Pressure
Spec.
Test
4000
Hr
Check
22. Before releasing machine, test TC, hydraulic and steering system (if opened) oil. Kidney- TC results:
loop filtration may be required to achieve ISO cleanliness level of --/18/15 (reference
Steering results :
SEBF8452, SEBF8458, and SEBF8494).
At 4,000 operating hours, perform tests in Step 21 and report the results to the Cat dealer. :
Technician
Name: Signature: Date:
Table 3
PPS-0007A92B
2022/09/26
17:07:05-03:00
i05351335
Caterpillar:
Confidential Green
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