Professional Documents
Culture Documents
Present to
Dr.Chatetha Chumkratoke
By
B6303495 Mr.Sitthichok phomchan
B6303501 Mr.Pongthas thavechodanan
B6306007 Miss Piyada Yurod
B6331863 Miss Shanisara Likitpattananukul
You are planning to drill into the White crown basin that is the gas reservoir by Big Bear rig. There are 2
reservoirs in this basin. The first reservoir is formation 2A that is the depth of 13000 to 13800 ft below the
surface and the second reservoir is formation 2B that is the depth of 16800 to 17500 ft. The first well you
planning is SUT#1B well that has to drill to produce gas from reservoir 2A. The SUT#1B has to be 3
sections and the production engineer inform you that the production team plan to use the pump size
diameter for future artificial lift between 2 inch to 4.0 inch pump size diameter. (The require minimum
stand-off from pump to production casing is more than 0.5 inch) In the addition, there are some layers of
fresh water zone at 1200 ft, 1600 ft and 2100 ft.
Class work:
1. You have to design drill string, bit size and casing to be used to drill the SUT#1B well for all section.
The minimum WOB to be used to drill the well are 18 ton, 20 ton and 22 ton for first, second and third
sections, respectively. In the addition, you can choose all pipe grades in iHandbook and you also have to
check the all of drill string failure. (the average stand length is 90 ft) Show your all section well profile
design by I Handbook. The estimated overpull in this area is 70000 lb for production section drilling
2. You have to calculate the require mud volume to be used to drill all sections of the SUT#1B well.
3. You have to calculate the require cement volume to be used to drill all sections of the SUT#1B well,
assuming the top of cement inside the casing string is 50 ft above casing shoe.
4. You have to create the MW windows to be used to drill this well following the data in Table 1 that
gives pore pressure and fracture pressures in the White crown basin. Your MW windows have to include
0.3 trip and kick margin.
5. Design you MW program to be used to drill this well following your MW windows.
6. Design the rock drill bit to be used in the SUT#1B well if the maximum rig pump horsepower
of Big Bear rig is 400 HP with 90% overall efficiency and average surface pressure loss is 150 psi.
คำนวณการออกแบบ Drill string, Bit size and Casing ที่ใช้ในการเจาะหลุม SUT#1B ในทุก section
ค่าน้อยสุ ดของ WOB สำหรับใช้ในการเจาะ section1 ,section2,section3 มีดงั นี้ 18 ton, 20 ton and 22
ton ตามลำดับ และสามารถเลือกขนาด ,เกรดท่อของ Drill string ในโปรแกรม Ihandbook ได้
(ความยาวเฉลี่ยของ Drill pipe เท่ากับ 90 ft,ความยาวเฉลี่ย Drill collar เท่ากับ 30 ft,overpull เท่ากับ 70000
lb
Neutral Point Safety Factor =0.85, Tensile Safety Factor =1.3, Collapse Safety Factor =1.2
Section 1: เจาะไปที่ความลึก 3000 ft. WOB เท่ ากับ 18 ton
1. Buoyancy Force (BF) เมื่อ MW = 12.7
MW
BF=1−
65.5
2. Required collar length
ABW
L DC =
(cos 0)( SF)(CW )(BF)
36000
L DC =
(1)( 0.80611)(0.85)(75)
L DC =700.5348 ft
แต่ในการเจาะ Section 1 เจาะอยูท่ ี่ 3000 ft จึงใช้ Drill pipe ในการเจาะอยูท่ ี่ 26 Stand เท่ากับ 2280 ft.
ตรวจสอบ Collapse Pressure
pc =0.052 MWD=(0.052 x 12.7 x 3000)=1981.2 psi
P p (0.052 x 12.7 x 3000)
pac = = =1651 psi
SF 1.2
P ac x 19.251 1651 x 19.251
Lmax = = =2127.2355 ft
WxSF 12.7 x 0.85
แต่ในการเจาะ Section 2 เจาะอยูท่ ี่ 9000 ft จึงใช้ Drill pipe ในการเจาะอยูท่ ี่ 91 Stand เท่ากับ 8190 ft.
ตรวจสอบ Collapse Pressure
pc =0.052 MWD=(0.052 x 12.9 x 9000)=6037.2 psi
P p (0.052 x 12.9 x 9000)
pac = = =5031 psi
SF 1.2
P ac x 19.251 5031 x 19.251
Lmax = = =8832.8117 ft
WxSF 12.9 x 0.85
ไม่เกิด Collapse Pressure
General BHA and Pipe Properties Data
Type Grade ID(inch) OD(inch) Pipe Tensile Collapse Length
of Pipe Weight(lb/ft) Strength(lbs) Pressure(psi)
Drill S-135 2.602 3.5 15.5 388741 6037.2 8190
pipe
Drill - 2.813 6 75 - - 810
collar
Bit - - 10.625 - - - -
Total - - - - - - 9000
length
แต่ในการเจาะ Section 1 เจาะอยูท่ ี่ 13100 ft จึงใช้ Drill pipe ในการเจาะอยูท่ ี่ 120 Stand เท่ากับ
12200 ft.
ตรวจสอบ Collapse Pressure
pc =0.052 MWD=( 0.052 x 14.1 x 13100)=9604.92 psi
P p (0.052 x 14.1 x 3000)
pac = = =8004.1 psi
SF 1.2
P ac x 19.251 8004.1 x 19.251
Lmax = = =12856.6482 ft
WxSF 14.1 x 0.85
2.คำนวณหา
You have to calculate the require mud volume to be used to drill all sections of the SUT#1B well.
Casing
ขนาด Casing (Inch) Weight Casing Capacity Displacement Pipe Grade
OD ID (Ibm/ft.) shoe (fj.) (gal/ft) (gal/ft) body
internal
Yield
11.75 11 47 970 0.117544201 0.016575189 3070 K-55
8.625 7.825 36 2970 0.059481858 0.012784146 6490 L-80
6.625 5.791 28 13070 0.032577891 0.010059203 8810 L-80
( OD 2−ID2 ) ( 62−2.8132 )
Displacement= = =0.027284856
1029.4 1029.4
( OD 2−ID2 ) ( 3.52−2.6022 )
Displacement= = =0.005323097
1029.4 1029.4
Section 1
Hole volume= Depth Holex Capacity Bit 10.625
10.6252
Hole volume=3000 x
1029.4
Hole volume=328.9992957barrel
Displacement Drill pipe closed-end = Length drill pipe x Displacement Drill pipe
= 2280 × 0.005323097
= 12.13666105 barrel
Dispacement Drill collar closed-end = Length drill collar × Displacement Drill collar
= 720 × 0.027284856
= 19.64509648 barrel
Total mud volume
= Mud in hole – Dispacement Drill pipe closed-end - Dispacement Drill collar closed-end
= 328.9992957 - 12.13666105 - 19.64509648
= 297.2175382 barrel
Section 2
Hole volume
= (2920 × capacity casing section1) +((capacity Bit section2)×(6000+80))
= (2920 × 0.117544201) +((0.109666432)×(6000+80))
= 1010.000971 barrel
Displacement Drill pipe closed-end = Length drill pipe x Displacement Drill pipe
= 8190 × 0.005323097
= 43.59616402 barrel
Dispacement Drill collar closed-end = Length drill collar × Displacement Drill collar
= 810 × 0.027284856
= 22.10073336 barrel
Total mud volume
= Mud in hole – Dispacement Drill pipe closed-end - Dispacement Drill collar closed-end
= 1010.000971 - 22.10073336 - 43.59616402
= 944.3040739 barrel
Section 3
Hole volume = (2920 × capacity casing section1) +((capacity Bit section2)×(6000+80))
= (2920 × 0.117544201) +((0.109666432)×(6000+80))
= 782.3999296 barrel
Displacement Drill pipe closed-end = Length drill pipe x Displacement Drill pipe
= 12200 × 0.005323097
= 12.13666105 barrel
Dispacement Drill collar closed-end = Length drill collar × Displacement Drill collar
= 900 × 0.027284856
= 19.64509648 barrel
Total mud volume
= Mud in hole – Dispacement Drill pipe closed-end - Dispacement Drill collar closed-end
= 782.3999296 - 12.13666105 - 19.64509648
= 692.9017762 barrel
คำนวณหา Cement Volume ที่ใช้ในการเจาะทุก Section ของหลุม SUT#1B หาปริ มาณของ Cement ที่
จะต้องใช้ในแต่ละ Section ได้ดงั นี้ โดยใช้โปรแกรม i-Handbook
1. หลุมปริ มาณทั้งหมดที่ยงั ไม่ใส่ Casing เท่ากับ 328.98 bbl
ดังนั้น ปริ มาณ Cement ที่ใช้ท้ งั หมดในหลุม เท่ากับ 326.78+257.03+356.69 = 571.89 bbl
Casing Design
Internal Yield Pressure for pipe
หาค่า Yield Pressure ที่ Casing สามารถทนรับ Pressure Burst ในหลุมขุดเจาะได้
Pi=1.1× 0.052× MW ×TD
d=
√ Vs × μ
138 ×(21−MW )
Section 1
Volume cement
Section 2
Volume cement
= (Capacity of casing1 × (Length of casing 1 - Cement insite casing )) + (TD2 - (Length of casing 1 -
Cement insite casing )× Capacity of bit2 ) )+ (Cement insite casing × Capacity of casing 2) -
(( Dispalcement of casing 2 + Capacity of casing 2 )× Length of casing 2 )
= (0.117544201 × (2970 - 50) × 0.109666432) + (9000 - (2970 - 50 )) )+ (50 × 0.059481858) -((
0.012784146 + 0.059481858) × 8970 )
=890.4757626 bbl
=37399.9820292 gallon
Section 3
Volume cement
= (Capacity of casing2 × (Length of casing 2 - Cement insite casing )) + (TD3 - (Length of casing 2 -
Cement insite casing ) ×Capacity of bit 3) )+ (Cement insite casing × Capacity of casing 3) -
(( Dispalcement of casing 3 + Capacity of casing 3 )× Length of casing 3 )
= (0.059481858 × (8970 - 50 )) + (130100 - (8970 - 50 ) ×0.060244439) ) + (50 × 0.032577891) -((
0.010059203 + 0.032577891 )× 13070)
=609.1798526 bbl
=25585.5538092 gallon
You have to create the MW windows to be used to drill this well following the data in Table 1 that gives
pore pressure and fracture pressures in the White crown basin. Your MW windows have to include 0.3 trip
and kick margin.
Design Mud weight windows ที่ใช้ในการขุดเจาะของหลุม โดยมีขอ้ มูล Depth (ft.) , Pore Pressure (g/cm3)
Pore Pressure (ppg) Fracture Pressure (ppg) และ Trip Margin (ppg) มีระยะห่ างจาก Pore Pressure 0.3 ppg
Depth Pore pressure Pore pressure Fracture MW Trip Margin Kick Margin
(g/cm3) (ppg) (ppg) (ppg) (ppg)
0 1.03 8.6 13 8.9 12.7
1000 1.03 8.6 13 8.9 12.7
2000 1.03 8.6 13.1 8.9 12.8
3000 1.03 8.6 13.2 8.9 12.9
4000 1.03 8.6 13.6 8.9 13.3
5000 1.03 8.6 13.8 8.9 13.5
6000 1.03 8.6 14 8.9 13.7
7000 1.03 8.6 14.2 8.9 13.9
8000 1.03 8.6 14.3 8.9 14
9000 1.03 8.6 14.4 8.9 14.1
10000 1.05 8.76 14.5 9.06 14.2
11000 1.07 8.93 14.7 9.23 14.4
12000 1.09 9.1 14.7 9.4 14.5
13000 1.11 9.26 14.8 9.56 14.5
14000 1.13 9.43 14.9 9.73 14.6
15000 1.15 9.6 14.9 9.9 14.6
16000 1.17 9.76 14.9 10.06 14.6
17000 1.19 9.93 15 10.23 14.7
18000 1.21 10.1 15 10.4 14.7
19000 1.23 10.27 15.1 10.57 14.8
20000 1.25 10.43 15.2 10.73 14.9
Kick Margin มีระยะห่ างจาก Fracture Pressure 0.3 ppg
5. Design you MW program to be used to drill this well following your MW windows.
นำข้อมูลในตารางไปทำ Mud weight window โดยการพล็อตค่าของ Pore Pressure , Fracture Gradient ,
Trip Margin และ Kick Margin ให้อยูใ่ นหน่วยของ Pound per Gallon (PPG)
Velocity
Effective
( ) ( ) 93.37175 108.3906
n −1 np
96 V p p
3 n p+1
µe =100 K p
Viscosity D 4 np
Reynolds 928 DV ρ 3562.555 2838.723
N ℜ=
µe
Number
Laminar 24 - -
f=
Nℜ
Flow
Turbulent a 0.005397 0.005794
f= b
Flow Nℜ
Friction
Pressure
[ ]
dP
=
dL 25.81 D
f V 2ρ 0.120078 0.087302
Gradient
Friction
Pressure
P=
[ ]
dP
dL
xL 273.7773 62.85716
Drop
Pressure Drop inside Drill Pipe and Drill collar’ Annulus
Calculate Formula Drill Pipe Drill collar
Power Law R600 0.5112454
n=3.32 log ( )
R300
Fluid 5.11 R600 11.091095
K=
Consistency 1022 n p
Velocity
Effective
( ) (
96 V p n −1 3 n p+1
) 172.68077 122.569519
p np
µe =100 K p
Viscosity D 4 np
Reynolds 928 DV ρ 354.85582 424.7567
N ℜ=
µe
Number
Laminar 24 0.0676331 0.0565029
f=
Nℜ
Flow
Turbulent a - -
f= b
Flow Nℜ
Friction
Pressure
[ ]
dP
=
f V 2ρ
dL 25.81 D
0.0024872 0.00548395
Gradient
Friction
Pressure
P=
[ ]
dP
dL
xL 1.7907763 3.94844452
Drop
Parasitic Pressure Drop= 492.3736436 psi
Find the size of the pump
Pump=400 x 0.9=360 HP
qp HPx1714 360 x 1714
HP= ; △ P= = =3428 psi
1714 q 180
D=7.020733864
จะใช้ D ของ Section 1 คือ 10, 10, 10
Pnozzle ใช้ 713.232 psi
Velocity
Effective
( ) ( ) 93.37175 108.3906
n −1 np
96 V p p
3 n p+1
µe =100 K p
Viscosity D 4 np
Reynolds 928 DV ρ 3618.658 2883.427
N ℜ=
µe
Number
Laminar 24 - -
f=
Nℜ
Flow
Turbulent a 0.121374 0.088244
f= b
Flow Nℜ
Friction
Pressure
[ ]
dP
=
dL 25.81 D
f V 2ρ 0.121374 0.088244
Gradient
Friction
Pressure
P=
[ ]
dP
dL
xL 994.0507 71.4775
Drop
Pressure Drop inside Drill Pipe and Drill collar’ Annulus
Calculate Formula DP/Hole DC/Hole DP/Csg
Friction
Pressure
[ ]
dP
=
f V 2ρ
dL 25.81 D
0.00248 0.005548 0.00221
72 3951 2266
Gradient
Friction
Pressure
P= [ ]
dP
dL
xL 13.1074 4.442000 6.45981
88 6059
Drop
Parasitic Pressure Drop= 1239.537528 psi
Find the size of the pump
Pump=400 x 0.9=360 HP
qp HPx1714 360 x 1714
HP= ; △ P= = =3428 psi
1714 q 180
D=7.585241744
จะใช้ D ของ Section 1 คือ 7, 7, 6
Pnozzle ใช้ 3631.196258 psi
Velocity
Effective
( ) ( ) 93.37175 108.3906
n −1 np
96 V p p
3 n p+1
µe =100 K p
Viscosity D 4 np
Reynolds 928 DV ρ 3955.278 3151.653
N ℜ=
µe
Number
Laminar 24 - -
f=
Nℜ
Flow
Turbulent a 0.005223 0.005608
f= b
Flow Nℜ
Friction
Pressure
[ ]
dP
=
dL 25.81 D
f V 2ρ 0.129022 0.093804
Gradient
Friction
Pressure
P=
[ ]
dP
dL
xL 1574.069 84.42402
Drop
Pressure Drop inside Drill Pipe and Drill collar’ Annulus
Calculate Formula DP/Hole DC/ DP/
Hole Csg
Friction
[ ] 0.007450 0.0373 0.0022
2
dP fV ρ
=
Pressure dL 25.81 D 1 49152 12266
Gradient
Friction
Pressure
P= [ ]
dP
dL
xL 24.43633 33.614 19.733
2 23675 4107
Drop
Parasitic Pressure Drop= 1886.27656 psi
Find the size of the pump
Pump=400 x 0.9=360 HP
qp HPx1714 360 x 1714
HP= ; △ P= = =3428 psi
1714 q 180
D=6.611283166
จะใช้ D ของ Section 1 คือ 8, 8, 7
Pnozzle ใช้ 2274.7946 psi