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Large-Scale Production
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 Nanotechnology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Nanoparticles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 NP Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Metal NP Synthesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Industrial Nanobiotechnology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1 Biotechnology Manipulation Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2 Fungal Biotechnology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Biosynthesis of Metal NPs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1 Biosynthesis of Nanoparticles by Fungi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2 Mechanism of NPs Biosynthesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.3 Advantages and Disadvantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7 Cross-References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Abstract
Nanoparticles are structures in nanoscale with a wide range of applications
across various fields of technology, industry, environment, medicine, and sci-
ence. Increasing demands for NPs caused to develop their production based on
chemical and physical approaches, recently. These approaches carry health and
S. Karimi Dorcheh
Institute of General Microbiology and Microbe Genetics, Friedrich-Schiller-University Jena, Jena,
Germany
e-mail: sedighk@gmail.com
K. Vahabi (*)
Institute of General Botany and Plant Physiology, Friedrich-Schiller-University Jena, Jena,
Germany
e-mail: khabat.v@gmail.com
Keywords
Nanoparticles • Fungi • Nanotechnology • Nanobiotechnology • Biotechnology •
High-scale production
List of Abbreviations
CNS diseases Central nervous system disease
GHG Greenhouse gas
NP Nanoparticle
1 Introduction
Fig. 1 Nanoparticle biosynthesis by Trichoderma reesei [23], Fusarium oxysporum [24], and
Trichoderma viride [25]
2 Nanotechnology
The term nanotechnology refers to production and study of material in the 1–100 nm
scale [1, 2]. Because of variation in physical characteristics, material with the
nanometric scale exhibits different properties from their original properties [3,
4]. The possibility to have various size- and shape-dependent properties for different
materials provides a unique opportunity for scientists to develop new form of
material with activity in wide-spectrum fields of science and technology.
Nanoparticles are a wide sector of nanomaterials owning new structure and proper-
ties (Fig. 1) with extensive application in different aspects of our life such as science,
4 S. Karimi Dorcheh and K. Vahabi
technology, medicine, industry, and environment [5, 6]. Diversity of different phys-
ical and chemical properties has attracted the attention toward nanoparticle produc-
tion more than other sectors of nanomaterial [7]. At the moment, some nanomaterial
productions have reached to the industrial scale and their number is growing with
their developing applications. Nanoparticles are a promising sector of nanomaterial
that have been forwarded to industrial production because of their significance and
efficiency in various aspects of our life [8]. Growing interest in different
nanoparticles highlights the requirement of safe and efficient procedures for their
high-scale production.
3 Nanoparticles
NPs’ physical and chemical properties are different from their bulk material due to
their nanoscale structure. Various types of NPs can be differentiated by their material
content.
Organic NPs (liposomes, polymeric, micelles, and solid lipids) mostly are biode-
gradable and compatible with biologic systems with low toxicity rate [9, 10]. Lipo-
some NPs (20–100 nm) are made of two phospholipid layers [11]. A polymeric
structure is the main body of polymeric NPs [12]. Organic NPs are suitable for
delivery of hydrophilic and hydrophobic molecules such as drugs. Liposome NPs
have been mainly used as antimicrobials such as Ambisome ® [10]. Polymeric NPs
such as polylactic-co-glycolic acid have been approved by FDA as drug delivery
systems [13].
Inorganic NPs (1–100 nm) are based on different inorganic oxides and exhibit
variation in morphology and chemical properties like solubility [14]. Synthesis of
inorganic NPs such as metallic NPs performs via reduction of the salt mediated by
reducing molecules such as biopolymers [15]. Control of NPs’ chemical and phys-
ical properties is possible via modification of their synthesis condition like temper-
ature, pH, reaction duration, and reducing molecules [16]. Higher loading capacity
and smaller size of metal NPs make them better option for distributing drugs in
human body [14]. But they have weaknesses like aggregation and accumulation over
the time and heterogeneity of the size and shape [17, 18]. Also, their excretion from
human body is a time consuming process [18].
NPs based on biopolymers such alginate, albumin, or chitosan are more compat-
ible with human body as drug delivery system because of their low immunogenicity
in comparison with synthetic polymers [19]. Biological-based synthesis of NPs is
not only important from economy and environmental point of view; also it affects the
NPs’ biocompatibility in pharmacy and medical application. It is critical for drug
delivery purposes to use a biocompatible reducing molecule because it plays a
binding role between drug and NPs [20]. Also, some biomolecules have synergistic
effects on other important properties of NPs like cytotoxicity and antimicrobial and
controlled release of drugs [21].
Nevertheless, some NPs like heavy metal NPs exhibit toxic properties for human
body. The level of metal NP toxicity is different based on the metal ion composition;
Biosynthesis of Nanoparticles by Fungi: Large-Scale Production 5
in some cases, they can be absorbed and excreted through normal physiological
process [22].
3.1 NP Applications
4 Industrial Nanobiotechnology
cultures in large scale are possible with simple and large bioreactors [58]. Normally,
agricultural wastes and biomasses from different sources can be used directly as fungi
feedstock to get valuable proteins and metabolites as their products.
Fungi are easy, flexible, tolerant, and economic biologic system for industrial
biotechnology and have been used extensively in high-scale production of different
metabolites (primary and secondary (see more)). Their tremendous ability in secre-
tion of proteins up to100g/L, metabolic diversity, and high production capacity have
made them unique option for industrial biotechnology for decades [59, 60]. More-
over, the ability of running posttranslational modification implemented in fungi by
genetic and protein engineering turns them in cell factories of overproduction of
engineered proteins. Some species like Trichoderma reesei and Aspergillus niger
have extensively been used in different industrial and medical and food sectors
[60–62]. Fungi also have proved that they are the trustable candidates to produce
succinic acid (SA), alternative molecule to replace petroleum, from cheap and
renewable row materials. SA plays a main role as the building block in biodegrad-
able polymers. It has been shown that some fungi like Fusarium, Aspergillus, and
Penicillium species can produce SA in high scale [57].
Aspergillus spp. is very useful in industrial biotechnology for its valuable proteins
and organic acids such as citric and itaconic acid. Extraction of citric acid from other
sources like citrus fruits and bacteria is more expensive in comparison with A. niger-
based production. Also diversity of metabolites can be controlled over variation of
Aspergillus strains [63, 64].
1600 different antibiotics along with various medical drugs are synthesized by
fungi at present (see more). Anticholesterol statins are another famous example of
drug production by fungi such as pravastatin (Nocardia autotrophica), lovastatin
(Aspergillus terreus), and mevastatin (Hypomyces, Paecilomyces, Trichoderma,
Penicillium citrinum) (see more). Other fungal species are involved in biosynthesis
of steroids (Rhizopus nigricans) and immunosuppressant cyclosporins used in organ
transplanting (Trichoderma, Tolypocladium and Cylindrocarpon) (see more).
Ashbya gossypii fungus naturally carries the ability of high-scale production of the
vitamin riboflavin, which along with its small haploid genome turns this plant
pathogenic fungi to an important industrial biotechnology option [65] (see more).
Fungi abilities for the enzymatic cellulose alteration in plant cell walls make their
industrial cultivation economically efficient (see more). Also, same enzyme activity
has other applications like fiber treatment and modification like cotton alteration by
fungi catalases. In addition, enzymes like cellulases and xylanases from
Trichoderma are used in fabric and leather industries. Biological bleaching of
xylemn in pulp and paper industry by peroxidase and xylanase enzymes from
Trametes and Phanerochaete fungi is safe and economic alternative for chemical
bleaching. Fungal-based synthesis of vitamin B2 has taken over its chemical syn-
thesis process over 25 years ago [66].
Biosynthesis of Nanoparticles by Fungi: Large-Scale Production 9
The extensive application of fungi in industrial biotechnology has made them best
options for large-scale bioprocessing and production of organic products such as
protein, polysaccharides, lipids, metabolites, pigments, and organic acids. Since the
biosynthesis of nanomaterial is the safest economic approach for high-scale nano-
technology, it is convenient to use fungi as the most efficient industrial biotechnol-
ogy agents, to meet competent industrial nanobiotechnology. In this case, the natural
potential of fungi and the enormous diversity of their outcomes will be ideally
effective by having the possibility of fungi manipulation. This provides us a binary
tool to shift the fungi toward the desired biological platform on the one hand and on
the other hand to adapt and simplify the industrial complicated process upon the
fungi growth condition. This brings highest efficiency of industrial production of
nanoparticles in parallel to lowest health and environmental drawbacks.
70000 of fungi species have been identified among a potential number of fungi
species that have been estimated up to 1.5 million. This population contains enor-
mous diversity of biological, physiological, and molecular properties [74]. They
10 S. Karimi Dorcheh and K. Vahabi
Fungi produce NPs in a wide variation of shape and size ranging from >1 nm [79,
80]. Morphology of NPs has great effect on their properties and accordingly it can be
reflected in the applications like antimicrobial, therapeutic, and drug delivery uses.
This wide range of size and shape plays the role of useful toolbox to select the right
12 S. Karimi Dorcheh and K. Vahabi
Fungi produce NPs as part of their defense response against environmental pollu-
tions. They reduce different ion toxicities by precipitating, immobilization, ion form
modification, co-precipitation, and coupling them to biological molecules [85,
86]. Reduction of ions results in precipitation of metals as nanomaterial in the
intra- or extracellular spaces [87]. Human takes advantage of microbial response
system against toxic environment to produce nanomaterial and to clean wastes and
ecosystem via bioremediation process [88]. The key step in the biosynthesis of NPs
by fungi is exchanging electron from a donor molecule to the ion that results in ion
precipitation as nanoparticle. The electron exchange can be done via biological
process by fungi enzymatic system or by fungal-originated molecules. Different
biological molecules have the potential of electron exchanging, for instance, poly-
saccharides, peptides, amino acids, vitamins, enzymes, alkaloids, flavonoids, sapo-
nins, steroids, tannins, carboxylic acids, quinones, and other secondary metabolites
[80, 89]. Also, some enzymes like α-NADPH-dependent nitrate reductase,
phytochelatin, and glutathione reductase FAD-dependent are able to reduce ions of
toxic metal and produce nanoparticles from this reduced ions [90]. The biosynthesis
is possible by direct contact of ions with fungi biomass [23, 75] or interaction of
metal ion with biomass-free extracts [91] such as enzymes and other biomolecules
secreted from fungi [92]. Important factors in controlling size and shape of NPs have
been mentioned as fungi species, reducing biomolecules, reaction conditions, con-
centration of precursors, incubation time, and PH [83, 93]. As presented in Fig. 5, the
application of fungi in biosynthesis of NPs is not only limited to their direct role in
synthesis of NPs but also it includes all biological-based synthesis methods that use
different fungi biomolecules such as peptides, organic acids, enzymes, and poly-
saccharides with high atom economy [94].
control in large-scale process, and easy recovery of NPs [37]. Unlike chemical
process that needs high temperatures more than 250 C [95, 96], biosynthesis of
NPs is performed in biological reaction temperature <60 C [37]. Biosynthesis of
NPs is an unavoidable prerequisite specifically for their application in medical and
pharmacy [97]. The general advantages in all biological-based sustainable processes
are low waste generation, high atom economy [94], using safe process and sub-
stances [98], low energy consumption [99], using renewable feedstock [100, 101],
using enzymes as powerful catalysts [102], no derivatives, and no need for postpro-
duction treatment [103]. Furthermore, in biosynthesis of NPs, scaling up the process
considerably reduces the price of product because feedstock and raw material are
cheap, biodegradable, and safe. These advantages are somehow fitted to the major
green chemistry principles [67].
Besides the general advantages of green synthesis of NPs (Fig. 5), specific
advantages of fungal-based synthesis in high-scale production of NPs are dependent
on the NP composition, fungi strains, feedstock, and reaction condition. In
14 S. Karimi Dorcheh and K. Vahabi
6 Conclusions
7 Cross-References
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