FLUOR. Sogou SAUDI KAYAN PETROCHEMICAL COMPLEX 000-658-0046 SPECIFICATION FOR WIRING SYSTEMS APPLICATION FOR VARIOUS ENVIRONMENTAL, CLASSIFICATIONS. chine Soud Kayan Petrochemical Company Alsubalt, Saud Aria Location Ccambertey Fluor Project No: 86-578501FLUOR Segall ‘SAUDI KAVAN PETROCHEMICAL COMPLEX Non 455-0046 TARGUS ENVIRONMENTAL CLASSIFICATIONS Record of Revisions Reason | Date To Ne. | Oana [esd or seas 2p 2t1ouNs | eeved Tor Consracon ‘Secon 32 drecive SSD-12 added Sechon3.4~ sgecticaton 000-655-0083 deleted, 000-655-0043 tle moti & pee st o-oo in ascending rural ors J [HORNE | Sacton and’ Change of Owners Beat | Seaton 3.4 reference specication chenges | Section 35 added Section & 3 rferencespeciicatonchenges | Parae'532,6221.0211,624 1.625%, reference specteaton | ranges, —_______} sT06 | Revied Fe 1aga FLUOR, SPECIFICATION FOR woRING SYSTEMS APPLICATION FOR ae TABLE OF CONTENTS. 1. scope 2. DERINTIONS at Genera 32 Royal Comigsion for Jubail and Vanbu Secerty and Safety Orectuee 33. Natonal Fre Protcton Resocion (NFPA) 34__Engneetng Proect Spocteatons 4 SERVICE CONDONE 442 Indoor Becca Equipmont an Matas 23. Hscaraovs rea Cagefeston 5. Wine SYSTEM TYPES 51. Systms Used m Parchorical indsity 52. Oter Types of Wang Systems 53 Genera 6. AREA TYPES AND PERMITTED WiRING INSTALLATIONS 61 Genors Non Hazardous Lacatans ATTACHMENTSFLUOR age SAUDIKAYAN PETROCHEMICAL COMPLEX No 080-485-0048 SPECIFICATION FoR Winn SySTENS APPLICATION FOR ort {YAROUS ENARONMIENTAL CLASSIFICATIONS. 4 scope This specication covers the various ypes of slctical wiring systems and the selec of proper weng systom rom the slandport of mechameal des for Saud Kayan, Pevocherweal Complex feted in A-iibal. Kingdom of Saud rab, 2 DEFINITIONS “The folowing coriions apply for use in this Projet Spifeabon: owner SSaua Kayan Petrochemical Co. / Project Management ‘Contartor PRC) CONTRACTOR The _Engaerng, Procuement and Constcton Company LICENSOR Process technology leensor VENDOR The supplermantacurer ofequpment and mates GROUNDED ‘Ace conductor tat intron grounded Conpucror GROUNDING. | conductor used fo connect equpment or the grounded ConoucToR Ceout of 8 wang syst fo'a grounding secede vetoes he ota Cae NM Non Metaic Shestned ne Noo Mele Sheathed - Moitie- and Coraion Resistant se Service Entrance Use Service Entrance ue UG Feeder shu ‘Shilbee Nor Metate te Tray Cable We Instrumentation Tray Cable pure Power Limited Tray Cable ww Medium Votage 2. REFERENCES 34 General 311 Reference & mage a ths speciation 0 the fotoning lites ‘Socuments Ths latest eatin. amendments and supplements 0 those documents shal apply less mdeatod horseAogamule FLUOR. ‘SheclICATION ron wir SYSTEMS APPLICATION FOR Meet {Teeious EM ARONMENTAL CLASSE IEATIONS 212 Any confits between tie specticaton andlor. rferonced toments shal e resolved st the Sexton ofthe OHNER. a2 1nd Yanbu Security and ‘$80.09 Minimum Standards for Buldings Housing Sensiive or Vita Equipment 'SSD-10 Protection of Via! Eauipment SSD-11 Power Suppies 'SS0-12 _Commuricabons 8-13 Securty Lighting Systoms S8D-14 Check Paint Lightog 80-15 intuder Detecton Systoms 'S50-16 Automate Conta of Enty (ACE) Systems SSD-17 Gate House ard Voice Lock 33, Natlonat 10 Association (NFP/ 70 ‘Naor letical Coe (NEC) 54 Engineering Project Specifications oe. No. Deserption (990-256-0001 Basic Engneerng Design Data (900-655-0001 Cetera fr Electric SyrtomDesign (00-055.0054 Specttaten for Undergmund Duct Bark Conti Nantole sed Cabe Instalnon SESEO2-E02 Hazardous Area Clastfeaton NEC) ‘SESE22-S01 _Speciteaten fer Power Cates Low Votage SESE22-S02 _Specfeaton for Power Caies 510.35 KV SESE22-CO1 Wes and Cable Insaliaten, Sling a Termination vequremerts SESE29-CO1_Condut Systm Intalaton Requrements SESE23-S0t Gondus: Metalic, PVC Coated and NenmtacFLUOR. Bogmalo 4. SERVICE conomions 41 General “ne instalation wil be sutate er operation under ciate conditons a the {pb ate as shown i Basic Engneeng Design Data document no 00-258: 411 Maximum dosign ambient trmperatie fo continuous operaton for fqupment and matetlsstalod ousors in shace or m nts ‘ral vertisted sheters or encosroe shal be 50°C 412 outeoor elect! equiment shal be provided with sunshills surshades to protect thom aganst drect sunt eaposure ‘These elude bit are ol ined to thw Yhowng. pemary asconnect sutchos,sutetvacks, tus dite cable ays mal ower anstomors, contol anes” and cathode polecion ‘acters Sunshade or sunahades shat tbe required for motors, Junction boxes. contol stains, recoptacies,nhts and OF les owe vansiomars 42° todoor Electrical Equipment and Matis Maomum design anbiont shade temperature for conteuous operaton for loctiea equipment instal n a-cardtioned watégs shall be 40°C 43° Harardous Area Classification Hazardous area classification shall be camed out in accordance wih the ‘equtement of specfeaton no: SES E02 E02, 5 WIRING SYSTEM TYPES, 54 Systems Used in Petrochemical “Types of weng sysemsin geneva ute nthe Petrochemical Industry cde 2 Rigid atl conaut 5 Metacind cab (MC) ©. Stel ine Amauted cable — IE ype © Normetate sheated cae (NM MIC) SE) (USE) (UF) (SNM) (TC) tireyyecte) a 6 Cables installed ways, (TC) NEC types of cables are ncded in parents for eerence, 52 Other Types of Wing Systems 521 Ohor types of wring methods wine to a lesser extent and Frequently forming’ a part of one ofthe above, types of wing syetems Incude Flee meta an nonmetaie conduitAsoqaut FLUOR, 532 “Te va Luquls oh Nexble meta conduit Bus aye and wie ways, Under Boor and eats metal for raceways Surtace meta raceway Elctncal metalic bing (EMT or teal cond) Intemegste metal condut FRigd ronnetaliccondut UUnerroune ect brid cable UUnergcund cable n ducts or re-formed trenches us wing systoms and uses are coveres inthe flbwng 0 this specication. Tabs | sts the wring systems ane ‘Me appicabaty for be varios enuonmental classtiestons a Sofned in NEC Ales 508 8 506 for Zonal Cissfestens of Hazardous Locatone cable ae listed in his specteation, NEC cable yes ave Used Bott NEC type table ard te EC equivalent ry be used interchangeably For accoplale NEC cate contvcons a het EC equstonts olor io SES E22 ~ 80! and SES E22 S02 AREA TYPES AND PERMITTED WIRING INSTALL ATONS, 61 General Non Hazardous Locations 612 Grade talons For permite wring installations spect eas, eer o Table + cabo e124 6122 6123 Cable specications shall be selected taking account of pectic seas of ston Underground cable intalatons in loetons here there ‘sa tak of the ound. becoming satiated wth hysrocaroong, shal ave smealc shea © lead, ‘ppled under the over pretectne PY ich. Cables shat be terminated using brass compression type cabo ands. Cable fants shal be desired to marlan the enevonmenta protection easeticaion of ‘he ondosuretermnal bo: in whch the cable ISdagen FLUOR SAUDI AVAN PETROCHEMCAL COMPLEX No, 00038-0046 61a Condit ntalatons esa oaa e144 ‘Genera Purpose Locations (Ory and Now hazardous) Cond shal nomly be gi gaharized seo! (RS) However lect! metalic ting (EMT) or nerd rete conduit (IMC) may be used In ror hazaraous [eaters fr buldng nian and exter wing whee 'Sshetored tom an Dusty Non Hazardous Localons [Conduit shal be type RS. Out boxes and equipment erclosies shall be equipped with gasketed covers CCoraut ends shal be stered 10 outlet boxes and ‘equipment encloses nth freaded locket, bushings Sand neoprene of peljeylane washer Conduit tings Shall be freaded‘n type wi gasketed sheet etal Damp, Wet and Sigty CovosiveLocabons Conduit shall be typ6 RS. At condut fons shat be throaded and sere ghtta make 8 waterigh system ‘Als shal be protected agaest corso by 2oaing the tweads vith omini or graghts bearng pa ot compounds. There should e ammmum ofa Bm (3 Inch) arspace between Ne const ar the wal eather Scpporingsisctire (NEC, ARTICLE 200) Ao boxes and quipment encloses shal be made of cat metal or hay sheetmetal contusion wth gasketed cavers Trreades rubs shal be Used for conduit erirances oF thay shal be made ran tigi by other means, Proviso Shall be mado at te lamas pont oF pots, of the Eenaut system for dtairg of condensation in wet ity Coos Locatons GS conduit shal be PYC coated and used wih PVE coat condut rs, bores eaupmon! enclosures, and fings Bones made of sari or fowls may be Used with OWNERS approval duncion boves, shall be Slates stool Provisions sal be made st he lovest onto points, ofthe con syst for caring offarqauile FLUOR, SAUJOLKAYAN PETROGHEMICA, COMPLEX Noa 455-0086 ‘SpECricaTiON FoR WANG SYSTEMS APMLICATIONFOR ae) AeiGuS ENVIRONSIENTAL CLASSIFICATIONS 62 Hazardous Locations e21 ‘Above Grade nstalasons For permite wing nstalations inspec reas, rele to Table ‘Te fale oration shal be reacinodied wth reference B the folowing secon for haardaus ication reqaremoris ‘lass, Zane 1, Hazardous Locators 6221 6222 Cables shal be metalcad NEC ype MC) oF single wee Smourod oC spoicters Rete to SES E22 Sot Sut SES £22 ~ 502 for USA pe and IEC pe fvhent cable consucten Underground instalations sing single wie armoures fae locators where tere a esk of the ground bocoming. saturated wih "yarocarbors. shall have 2 ote sheath eg. lea) sppled under te outer Cables shal be terminated using brass compression type cable glands Cable gonds thal be corvette forse ina Class 1, Zone hazardous area and shal be ‘Sengned to. mana the onufermental protection Slasteaton ofthe anclesreermina! boinc the fables terminated. Corcnd Med (baer ype cable ‘jade shal be used for detent ino Explosion Proo! {Et erminal voces Conds stators Threaded RGS conduit ort shall have 2 minmum of fe fal eeads engages Fresible connections shal be insaled only where acessany Oniy approver explosion roo! types. fo Clas oeatons shit be used Frings and boxes ae taadeahub ype with a Irinemum of five. ful treads engaged on are of Soproved exosion area! pe or Class ocatons Conduit shal be sale in scordance wah NEC Arte 505-1610 prevent the popazaton of fame from one part fhe system fo anor mere te candutengnates ina hazardous locaton, 2 eal fitng shal Beatles 96 the fest Ring ater @ Condu emerges roma. concrete sab "or fomogame FLUOR, SPecreCariow Fo wir sysrews APPucATON FoR SNe t ERROUS ENIROMENTAL CLASSIFIER dering wheter othe cad eneresn 3 Approved canage fringe shat be proved at the ‘west pont. oF pass. of he cond system fr craning of condensation n wet haar locations 6223 Fone cords (NEC, Art 605) ‘hal te used only for comnecton of portale lamps or portable applances Al such cords sna 1 Beota ype approwd or exra howd usage 2. Boconected to eminats 5. Canta a gourd conductor aden tothe rout conguctors and connected i sccardarce ‘nn NEC Arc 805 4 Be supported by cams or other sutabie means in sucha manver that hee wl be no rs on terminal cannactors 15 Bo provided wi) sitale sale whare the cont femars boxes. tings. or encsure of rpioson root ype 623. Class Zone2, Hazardous Locations 6231 Gable Instatatons| NEC Type MC, MV, TC, MC or IEC saavalet catie, Fer 19 SES E22 ~ SOV an SES E22” S09 tor USA "ype and IEC ype equvalet cable constr, Cate station in cable trastadde. Refer to NEC. ‘rele $18 regardeg stanton lmtstons, Where ays pss rough wala om hazardous area to 200 Fazardous ‘tea, Hrougy Tors, te entve epering halle efecto ses ater cabies ae sted underground instalation wing eae i locatons where tho tea rsk of the ground becoming saturated wth hyarecabone shall have © meta sheath 9, lod bpted under he over protecve PVC ach Cables shall be terminated using bass compression type cable gands. Cable gree shal be credited forse ina Class 1, Zone 2hazatdous area ar shal be osigned ‘to raintan the anuronmental tector lasafeaton ofthe enciosuestermea! box in wich he ables terminated. Compornd fl fare) ype coble Sands shal be used for dra entry wo Explosion Prook (x formina boxes where eh are equresFLUOR, aqua SBECHICKTION Fom WRING SYSTEMS APPLICATION FOR ee aisOus ENVIRONENTAL CORSSFICATIONS 6232 6233 Condit istatanons Frings, boxes, and ecpnent enclosures need not be pproved explosion sro! pe except fo arcing devices {HEC tele 808) Cond terminabons stat be made tothe box body 8 pert bythe NEC. Where double Teck nt typeof conduit teminatons.afe ported toning pers fom the tow Body the cond hal be proved, Fxible mela) condut has only a invled appcoved pplication such as foc Mtor connectors and oer ‘auipmant where some adjustment location "is eotwtar,. to sccommotate equpnintwbraton ‘Couidigy fexble-meta! condist should be used in wt ‘st comosie cao Connectors for orénary oxo cond trmiatons ant for connecting the foxble condut to row cnet are ‘versd n NEC. Aro 36), Connectors fc Inu Hert ‘enbie condul ae covered nNEC Ae 35% Canduts must be seated at al encosures whch are ‘ered to be exloson pmol ane where cond uns bate rom the Clare Zone? hazardous lation ito 2 on hazardous ieston (eter fo NEC. Ace 508) Te re fting ater condut emerges fom a concrete $ab or com underground mst bea seis Fn, ‘Ta same provisions apply 28 hase for Class | Zone 1 Instafotons except at sppoved explosion pool ngs ‘re requred ony at approve! explo prea housings Fete cords NEC, Att 505) Shall be used any for camection of potabie lamps or portable appliances Alsuch eos shat 1 Be ofa type approve for entra hard sage 2. Beconnecte’to ers 4. Contam a goundg conductor in aaiton o be Siowt conductors ans connected in accordance “Ne Brice 505 4 Be aippored by damps or other sutabie means in such a manner Wal hee wa no tension on terminal consactons 5. Be provdod wth stable seas whare the cord triers boxe, iting, of enclosure of exD0sbo root oeeget FLUOR, ‘SAUDI KAVAN PETROCHEMICAL COMPLEX ne ono. ose Srecricanow ror wowa svstens apPLicaTon FOR eee ARIGUS ENVIROMENTAL CLASSIFICATIONS Zone 20 & Zone 21 Hazardous Locations e241 242 Cable Instatations Cables shal be moa-clad (NEC type MC) of singe wee amour to EC specteatons. eter SES E22” $0! fang SES E22 ~ S02 we USA hee and IEC tye ‘uit cable const Cables shall be terminate using brass compression \ype cable dards" Cade ganda shal be cefod std {or use in a Zone 20/21 hazardous wea and shal be designed’ to. maintain Ye enuranmental protein [assfeaton ofthe endossrakermna box wach he (abe s terminated Conduit insttatens Tveaded gd conduit, electrical metalic tubing. onmetaic “condut. oF austen io ays. may be Used Festi metal cond apsroved formed apotcations ‘only. 36 at mole lermnale and ther squint where Some equstnent im locaton 6 Necessary Ligutigh ‘lente conduit maybe used exon here dust ae of an eecnealy conducting maiure Bonding jmpers sha i Drove across TexiBy congot secions eer Wo NEG. Arties 508 approves dustigniton poo! este ‘oupings may be used ard do nat requ boning simper Al tings and novos shal te threaded hub or eeaded boss type for connection ocondutor cable terninabos Nave osertong covers and shall have no opens {uch 9s eles for alacant sees) tug whch ‘st might enter or trouen when sparks or burn ‘materal might escape Fiirgs and boues which ops {pnts or ermal comectoxs are made or whieh are locations where edie ae of an ecb conducting nature shall be approved dustignton pct yo for Clas focatons.Condut terminators sha be ‘made per NEC. Ate S06 Connectors for quitight fxile condue terminations ‘and for connecting the fexsie condut To ge cond Shall be approved fo hat appeatin, Const sal be sealed in asordance wh NEC Article 500 fo prevent he propagation of dusts ram one pat of the system to anatherarsqaulu FLUOR, sao gavaviermacreneaconPesx eno na 6243 Aoproved drainage tings shal be provided at the ‘Ghest port or pants, of he cond syste for rang (condensation wet hazardous locabone Fexaie cords INEC, rice 06) Sal be used only for connection of porta lamps oF portable applances. Al suck cords shal 1. Be ofa type approve! for extra hard usage 2. Be connected terminal. 4. Contam» qaunding conductor in adtion to to ‘rout conauclors ata connects » accordance 4. Be supported by amps or eter suitable means Irsuch a manner tht here wl be no Ynsion on terminal connectors 5 Be peouded dustight seals where ‘mers Bowes, Fngs or endows, 625 Zone72, Hazardous Locatons Cale nstaiatons Cables shale meta-dad NEC Woe MC) or sf wee ‘rowed 0 EC spacietens Reer to SES E22 S01 aha. SES E22 ~ $02 for USA ype ad IEC Ope quaint cable constnicten Type Ml may be used wih BWR approval Catles shal be terminates using brass compression type cabo glands Cable gancs shall bo cerheisod for vse in 3 Zone. 22 hazardous ae and shat be Sitsigned” mantan the eriormental protection ‘Gaesteaton of the endosurtamina box wich the ‘abies terminated Conduit irstaons Threaded rid stool cond, eecreal metal tuba, onmetalie condut or ciseagnt wro.ways may be eed Fenble metal condo i aprrove for ined apptieations (ny. ab at motor ternal and other eqpment where Somme austmant in locaten s nevessaryqudigh one conduit may be ued except where dusts a0 of fan eecealy conducting mature. Bonding jumers stl te promded’ seroes fenbie condut sections (lr 10 NE¢. Artes S06 approves sustgnton root Rexble oupings may be used an} do not Yequre a bongagate FLUOR, YAROUS ENGRORMENTAL CLASSIFICATIONS e253 AI itiegs an boxes in which taps ots, or terminal onnecions “ae mage are. be. provided wih Ielescooing oF closeiing covers, oF other effetve means (uch as cover gases) prevent the escape of Sparks burning materi. Such ings shal have no (suah a8 holes lr tachment screws) though ‘thick ater station. sprks or bung matali escape. oF through whch adjacent conbuste mater ‘rght be grea Conduit rmnatons shall be Made 2 Secordance wit) NEC. Ale S06, Where Ine double IBeknut type of condt terminations ee. ported bonaing jampers tom the box body tothe eons shal Be provided Connectors for liquide fexble conduit torminaions ard for connocing the exe condi t0 rgd anda ‘Stan be spprvod for tha spteaion Condut sha be sealed in accordance with NEC Arie 5060 prevent the propation of sts ram ane pat of the system fo another Approved drainage figs shall be provided at the femest sont er pats, of he cond system or can off condensation n wet hazardous locations Fexsie cards (NEC, Arte 506) ‘Shall be used ony for comection of potable las oF Potabeappianoes. Al such cords shat 1. Bel atype approved fr exrahard usage 2. Be coneted florins 5. Conta a grounding conductor in ator to he reat conductors 234 connected in accordance ‘a NEC Arte 506 4 Bo supporod by clamps or ctr sutabla means sneha manne tht ther i eo fenton ont terminal comactors 5. Bo" provided sth seals where the od fomers boxes, fiings or enclosuresFLUOR, sega SAUDI KAYAN PETROCHEMICAL COMPLEX No. 09456-0045 SPECIFICATION FOR WIRING SYSTEMS APPLICATON FOR ther {ERIQUS ENVRRONMEENTAL CLASSIFICATIONS TABLE _viag Systems Applicable 6 Various Lecatens (Above Grade) ane eR TE TEN a ar Te == were rena reawry | Soe dremeaooiis, | | xfox |x | «x a ae poe ts LL * pox po tea a aa centage tea one —— to stretctaeg, * ~ * * * {corte Pet =gma FLUOR, SAUD KAVA PETROCHENCAL COMPLEX ne ono. TABLE 1 (continued Wing Systems Appeable to Varous Lecatons RE ‘PERMITTED WIRING SYSTEMS RES] REY ET] EY Ral] Ure | ORE congue | cowwe | 8 | [Stes | “easesin’ | ation | cation | get | whe foe sce | cts | Ss? | ey, {Setoma x x x x fucrgesances” | * | x | x x TABOAATORIES ‘remialsizage [tx [Since Roos L xx - WAREHOUSES AND STOCK ROOWS nee canes x= — | a sot et i SHOPS. Tpraae wpe Pepe — sae