SAUDI KAYAN PETROCHEMICAL COMPLEX - PHENOLICS FACILITIES PROJECT #:01910 thy SWITCHGEAR & MCC’S SIZING CALCULATION TECNICAS REUNIDAS pocur T# — 500-85C-0010 Rev.2 PAGE Tol 5 SAUDI KAYAN Aragasulli CLIENTS DOCUMENT: Client's ID Code (required) oe MAIN DOCUMENT REV. DATE DESCRIPTION ‘COMMENTS 1 10-12-07 Issue for Design 2 01-07-08 Issue for Construction ATTACHMENTS ATTACHMENT # DESCRIPTION — - REV. DATE PREPARE! REVIEWED BY APPROVED BY Name Name. This documents property of TR Group. Reprotuction thereof is fobidcen.‘SAUDI KAYAN PETROCHEMICAL COMPLEX - PHENOLICS FACILITIES PROJECT # 01910 ths SWITCHGEAR & MCC’S SIZING CALCULATION TECNICAS REUNIDAS DOCUMENT 500.65¢-0010 Rov.2 PAGE2 of 5 TABLE OF CONTENTS 1. OBJETIVE 2. GENERAL DESCRIPTION OF THE ELECTRICAL POWER SYSTEM 3. APPLICABLE REFERENCE DOCUMENTS AND STANDARDS 3.1. Sabic Engineering Standards 3.2 Engineering Project Specifications 3.3. Industry Codes and Standards 3.4 Project Document and Drawings 4, METHODOLOGY AND CALCULATION PREMISES 5. SIZING MOTORS CONTROL CENTERS AND SWITCHGEAR: 6. CONCLUSIONS ‘This document is property of TR Group. Reproduction thereot is forbidden. OAR RAR RR Ow‘SAUDI KAYAN PETROCHEMICAL COMPLEX - PHENOLICS FACILITIES PROJECT é: 01910 ty SWITCHGEAR & MCC’S SIZING CALCULATION TECNICAS REUNIDAS DOCUMENT # —509.65¢-0010 Rev.2 PAGES of 4. OBJETIVE ‘The purpose of this document is to establish the criteria for properly sizing the Medium Voltage Switchgear (SG-50-301) and Low Voltage Motor Control Center (MC-50-401 to 406) to be installed in the Saudi Kayan Petrochemical Complex. 2. GENERAL DESCRIPTION OF THE ELECTRICAL POWER SYSTEM Saudi Kayan Petrochemical Complex, in Al-Jubail Kingdom of Saudi Arabia, shall to construct a new Phenolics Plant which will include a electrical substation (SS50). ‘Substation #50 (SS50) will supply power to Phenol, Cumene & Acetone, BPA (North and South) and Phenolics Tankage units; and will be electrically fed from existing Substation 754A, through Switchgears SG-75A-102 (34.5 kV) and ESG-75A-301 (4.16 kV). The new Electrical Power Distribution System shall have a selective secondary configuration, consisting of eight (8) 480V Motor Control Centers (EMC-50-410, MC-50- 401 to 408 and MC-50-409) and one (1) 4:16 kV Switchgear (SG-50-301). Each 480V Motor Control Center (tags: MC-50-401 to 406) shall be fed by two (2) 3- winding power transformers (tags. TX-50-401A/B to TX-50-403A/B) of 6/3/3 MVA and 34.5/0.48/0.48 kV, as describe below: ‘TX-50-401A and TX-50-401B to feeds: MC-50-401 and MC-50-402 ‘TX-50-403A and TX-50-403B to feeds: MC-50-403 and MC-50-404 ‘TX-50-402A and TX-50-402B to feeds: MC-50-405 and MC-50-408 ‘The 3-windings power transformers mentioned above will be dimensioned for feed two (2) 480 V Motor Control Center at the same time. Emergency 480V Motor Control Center (EMC-50-410) shall be fed by two (2) power transformers (ETX-50-410 A/B).of 3 MVA and 4.16/0.48 kV. The 480V Motor Control Center MC-50-409, shall be connected radially to one (1) power transformer of 1 MVA and 4.16/0.48 KV. “This documents property of TR Group, Reproduction thereo is forbiddenSAUDI KAYAN PETROCHEMICAL COMPLEX - PHENOLICS FACILITIES PROJECT #: 01910 ti |§ — switcHGEAR & MCC’S SIZING CALCULATION TECHICAS REUNIDAS bocuMENT: 650-0010 Rev.2 PAGE ofS Medium Voltage Switchgear (SG-50-301) will be fed by two (2) power transformers (TX- 50-301 AJB) of 20 MVA and 34.5/4.16 kV 3. APPLICABLE REFERENCE DOCUMENTS AND STANDARDS. In this project shall be applied the last edition of the following documents: | 3.1. Sabic Engineering Standards * SES-E14-S02:_ Design Requirements for Unit Substations. 3.2. Engineering Project Specifications * 000-658-0001: Criteria for Electrical System Design. 3.3 Industry Codes and Standards | * IEEE Std, 141: Recommended Practice for Electric Power Distribution for | Industrial Plants. 3.4 Project Document and Drawings + 501-651-0001: Electrical Load List - Phenolics Substation 50. + 501-656-0001: Petrochemical Complex - Overall One Line Diagram + 500-65C-0001: Short Circuit Study 4, METHODOLOGY AND CALCULATION PREMISES ‘The Switchgear and Motors Control Centers should be sizing considering: * Maximum and_peak demand is the sum of all continuously loads and 30 % applied to intermittent loads (paragraph 7.3 from 000-658-0001). * All substation equipment shall be sized initially with a minimum of 20 % spare capacity for future growth (paragraph 5.3 from SES-E14-S02). With peak current obtained according the previous premises, shall be selected the MCC's and Switchgears Bus Ampacity (rating) taking the immediately superior standard, and considering the agreements from de Owner. 5. SIZING MOTORS CONTROL CENTERS AND SWITCHGEAR ‘The Table N° 1 presents the different Motors Control Centers and Switchgear selected, ‘This document is property of TR Group. Reproduction thereof is forbidden.‘SAUDI KAYAN PETROCHEMICAL COMPLEX - PHENOLICS FACILITIES PROJECT #: 01910 ty SWITCHGEAR & MCC’S SIZING CALCULATION TECNICAS REUNIDAS DOCUMENT # 500-650-0010 Rov.2 PAGES ofS with short circuit rating from “Short Circuit Study" No. 500-65C-0001. TABLE N"4 equipment | toape | peax | vor | peak | aus | shor tae | ESTIMATED | dogg | | cuppenr | AMPACITY | ciRCUIT frac pean “ (4) | RATING (ca) moc-50-401 | 2747.77 | 329732 | 480 | s970.76 | 4000 80 Fmcc-so-402 | 2368.98 | 2642.73 | 490 | 3423.92 | 4000 80 woc-so-40s | 264930 | aive1 | 400 | 328.47.) 4000 | 80 [ mce-s0-404 | 2503.5 | arizas | 490 | 9748.63 | 4000 60 moc-50-405 | 2631.08 | 3157.27 | 480.../-3802.11 | 4000 80 mec-so-40s | 262269 | 3027.22) 480° | 9645.49 | 4000 80 ewo-so4i0 | 161608 | 2i8032) ae0 | 2e2ser | 4000 | 0 | seso-sor | seoeea7 | 1a2sa12 | 160 | 267529 | 2000 50 8650-201 | 626230...) 7514.76 | 13800 | 31477 | 1200 40 * From Electrical Load List ev. 16 6 CONCLUSIONS From values obtained and selected in the table above, the Buses, the Incoming and Tie Breakers for Low Voltage Motor Control Centers tags: MCC-50-401 to 406 and EMC- 50-410, were dimensioned for 4000 A. The MCC-50-409 was dimensioned for 2500A, ‘The Medium Voltage Switchgear tag: SG-50-301 was dimensioned for 300A. In the Overall One Line Drawing No. 501-65G-0001 is presented this data and configuration for these equipments, ‘This Cocument is property of TR Group. Reproduction thereof is forbiden,