DUYEN HAI 3 THERMAL POWER PROJECT

COMMISSIONING PROCEDURE

0A For approval 2016-10-19

Li Yuliang Li Bin Pu Xiaoqin Guo Baodong

For
0 2016-8-1 Li Bin Hu Zhangwei Pu Xiaoqin Guo Baodong
Construction

D For approval 2016-4-23 Li Bin Hu Zhangwei Pu Xiaoqin

C For approval 2016-2-10 Li Bin Hu Zhangwei Pu Xiaoqin
B For approval 2016-1-4 Li Bin Hu Zhangwei Pu Xiaoqin
A For approval 2015-11-21 Li Bin Hu Zhangwei Pu Xiaoqin

REV DESCRIPTION DATE PREPARED BY CHECKED BY REVIEWED BY APPROVED BY

OWNER
VIETNAM ELECTRICITY
THERMAL POWER PROJECT MANAGEMENT BOARD 3

CONSULTANT
POWER ENGINEERING CONSULTING JOINT STOCK COMPANY 3

CONTRACTOR
THE CONSORTIUM OF CHENGDA-DEC-SWEPDI-ZEPC

SUBCONTRACTOR
THE COMMISSIONING & TEST INSTITUTE OF SICHUAN ELECTRIC
SECTI POWER INDUSTRY

CONTRACT No.
PROJECT DUYEN HAI 3 THERMAL POWER PROJECT
DH3-05082011

FILE NAME Commissioning procedure of varying load of turbine-generator

FILE CONTROL No. DH3-31MA-T-SCT-0018

FILE No. SECTI-TS-QJ-CS-018-2014D REV: 0A

 CHENGDA-DEC-SWEPDI-ZEPC

Contents
1. Objective of commissioning...................................................................................................... 3
2. Content of Commissioning........................................................................................................ 3
3. Compilation Basis ..................................................................................................................... 3
4. Tools and Instruments ............................................................................................................... 3
5. Conditions to be met prior to Commissioning .......................................................................... 3
6. Commissioning Procedure ........................................................................................................ 4
7. Safety measures ......................................................................................................................... 5
 CHENGDA-DEC-SWEPDI-ZEPC

1. Objective of commissioning

The commissioning is intended to check the adaptability of the unit and its coordination
control system on load change.

2. Content of Commissioning

(1) Decrease load test by 15%MCR(93.3MW)

(2) Increase load test by 15%MCR(93.3MW)
(3) The test will be performed at 3 stages: 40~55%MCR，60~75%MCR，80~95%MCR.
.
The changing rate of load command is 3% MCR/min(18.66MW/min).

3. Compilation Basis

3.1 Manufacturers' instruction and manual.

4. Tools and Instruments

N/A

5. Conditions to be met prior to Commissioning

5.1 Main parameters of the boiler and turbine-generator are normal.

5.2 Main auxiliary equipments works normally.
5.3 Automatic control system works normally , CCS can be put into normal operation.
5.4 Water level protections of steam drum are ON-activated.
5.5 Frequency of the grid shall be stable.
5.6 Dispatcher has approved the load varying test.
5.7 All field instruments have been calibrated and in date calibration stickers are affixed.
5.8 Loop check and DCS interface verification have been executed.

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6. Commissioning Procedure

6.1 Methods and Procedures of Load Change Test

6.1.1 The test shall be carried out at three stage: 40%~55% MCR, 60%~75% MCR, 80%~95%
MCR.
6.1.2 DEH of the unit shall be put into the power control circuit.
6.1.3 When the automatic regulation system of each circuit works stably, the coordination control
system shall be put into the turbine-boiler coordination mode, and the dynamic parameters shall be
adjusted.
6.1.4 The load change rate shall be set as 3%MCR(18.66MW/min) when doing the load changing
test.
6.1.5 The target load of the steam generator unit shall be changed 15%MCR up and down with
3%MCR/min changing rate. The load response shall be observed and the change process of actual
load and each measurement parameter of the steam generator unit shall be recorded.
6.1.6 The load varying test will be done by increasing and decreasin: first test decrease load, then
increase load after each step wait for system stabilization.
6.1.7 Flow rate of pulverized coal to applied to change load. HP and LP By-pass station shall not
be applied to change load.

6.2 Parameters to be recorded are as follows

(1) Unit load
(2) TSV pressure
(3) Super heater outlet steam temperature
(4) Reheater outlet steam temperature
(5) Drum level
(6) Pressure of the furnace
(7) Air Flow
(8) Excess Oxygen
(9) Primary air bus pressure
(10) Primary air bus temperature
(11) Mill air flow
(12) Mill temperature
(13) Total coal flow
(14) Air heater cold end temperature
(15) Water level of the deaerator
(16) Water level of the condenser
(17) Water level of HP feed water heater #1
(18) Water level of HP feed water heater #2
(19) Water level of HP feed water heater #3
(20) Water level of LP heater #5
(21) Water level of LP heater #6

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(22) Water level of LP heater #7A /B

(23) Water level of LP heater #8A/B
(24) Gland sealing team pressure
(25) Gland sealing steam temperature

7. Safety measures

7.1 Rules on Commissioning Safety

7.1.1 Personnel participating in commissioning shall beware of and abide by relevant safety
system of the site, be in reasonable clothing and wear suitable safety protection articles, and use
qualified tools and machines.
7.1.2 Before commissioning work, the commissioning personnel shall make technical and safety
clarification to other personnel involved in commissioning to enable them to beware of the
objectives, steps and possible risks in the work and precautions that can be adopted.
7.1.3 If equipment damage or personnel injury accidents have or might to be occurred in working,
stop working immediately and put the equipment in minimum energy status and analyze the
reasons and put forward resolution measures.
7.1.4 Each party participating in commissioning shall follow the commissioning personnel, and in
case of emergency that endangers personal or equipment safety, any person has the right to
immediately stop the running equipment and report immediately to the control room.

7.2 Measures for Personal Risk Prevention

7.2.1 Qualified electric equipment should be used to prevent personal injuries and equipment
damage.
7.2.2 Protective helmet and safety belt shall be correctly worn to prevent from personal injury
accidents.

7.3 Equipment Risks and Prevention Measures

7.3.1 In addition to the descriptions of this plan, as for the operation of load change test, its
operation of equipment shall be carried out according to Operation Procedures of Steam
Generator Unit of the power plant, commanded by the leader on duty and performed by the
operation personnel.
7.3.2 There are special personnel to be responsible for monitoring each automatic regulation
circuit. If the automatic regulation does not work, the manual intervention should be carried out
immediately.
7.3.3 When equipment and system are put into operation, the monitoring for each equipment
within the system shall be strengthened. If any abnormal operation is found, prompt adjustment
shall be carried out, so as to ensure that the equipment and the system are in best operation state.
7.3.4 When an accident occurs during commissioning, the commissioning personnel and the
operation personnel on duty shall quickly judge and find out the cause of the accident, and
correctly and decisively deal with it, so as to ensure the safety of person and equipment and the

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operation safety of non-faulty equipment.

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