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Disclaimer
This Training Manual is not an official Hamilton Sundstrand publication and is not intended for any use other than student
training. Material contained herein is written and assembled for the purpose of providing the student with organized notes on
the subject matter to be discussed during classroom presentation and to enhance the information contained in applicable
manuals. It has been written based on the current state of design and information available at the time. This document
does not amend or supersede information contained in any Hamilton Sundstrand manual or document. Always refer to the
authorized publications before performing any maintenance activities in connection with the subject systems or components.
PROPRIETARY
This document and the information contained herein are the property of Hamilton Sundstrand Corporation (HSC). Recipient
agrees to hold all such information in confidence, and agrees it shall be used only for the recipient‟s internal training
requirements. The information contained herein shall not be used for any other purposes, including creation, manufacture,
development, or derivation of any repairs, modifications, spare parts, design, or configuration changes, or to obtain FAA or
any other government or regulatory approval for same. Recipient agrees not to disclose such information to any third party,
except as may otherwise be provided for an applicable agreement between recipient and HSC. Copying or disclosure of
this document and the information contained herein by anyone without HSC‟s prior written permission is not authorized and
may result in criminal and/or civil liability.
Table of Contents
Title Page Title Page
Title Page 1 Auxiliary Pump & Motor 30-31
Disclaimer 3 Over-speed Governor 32-33
Table of contents 4 Electro Hydraulic Valve 34-35
Abbreviations 5 Electron ic Propeller Control 36-37
Introduction 6-7 Cockpit Controls 38-39
Propeller System 8-11 Cruise Mode 40-41
Spinner 12-13 Beta/Reverse Mode 42-43
Pitch Change Actuator 14-15 Feather Mode 44-47
Hub 16-17 Over-speed Mode 48-49
Oil Transfer tube 18-19 De-icing 50-51
Blade 20-21 Synchrophasing 52-53
Bulkhead Slip-ring 22-23 HS Value Added Services 54
Brush Block 24-25
Propeller Valve Module 26-29
Abbreviations
Abbreviation Definition Abbreviation Definition
AUX Auxiliary Pf Fine Pitch
ARINC Aviation Radio INC PLA Power Lever Angle
C Celsius Ps Supply Pressure
EEC Electronic Engine Control PSI Pounds Per Square Inch
EHV Electro Hydraulic Valve PSIG Pounds Per Square Inch
EPC Electronic Propeller Control Gauge
Hz Hertz PVM Propeller Valve Module
HS Hamilton Sundstrand RGB Reduction Gear Box
LRU Line Replaceable Unit RPM Revolutions Per Minute
Np Propeller Speed RVDT Rotary Variable Differential
LRU Line Replaceable Unit Transformer
MIL-L Military Specification SLPS Secondary Low Pitch Stop
OAT Outside Air Temperature VAC Volt Alternating Current
Pc Course Pitch VDC Volt Direct Current
Pd Pressure Drain
PEC Propeller Electronic Control
PEEK Polyetheretherketone
Introduction
Propeller s provide aircraft thrust. To date HS regional propeller systems have logged over
60 million flight hours.
Hamilton Sundstrand has manufactured propellers
since the early 1930‟s. The 568F propeller system was introduced to the
Regional Airline market in 1995.
Types have included fixed pitch thru full feathering with
reverse capability. The 568F „s versatility has been enhanced by
maintaining component interchangeability between
Present day HS propeller systems interface with many different aircraft applications.
other components to increase control, safety and
efficiency. Commonality between propeller system components
has reduced customer spare part inventories and
Present day applications serve the regional aircraft maintenance training time.
market aircraft as Line Replaceable Units (LRU).
The 568F-1 propeller system is used on the
Individual components of the propeller system can be Aerospatiale:
changed in a few simple steps. – ATR 42 -400
– ATR 42-500
Light weight design composite blade technology has – ATR 72-2I0A
minimized maintenance and repairs. – ATR72-500
– ATR72-600
Introduction
568F-XX Model Designation Specifications
The first character “5”, denotes HS major model type Feather angle . . . . . . . 78.0 to 79.0 degrees
The second character “6”, denotes the number of blades Reverse angle. . . . . . . . . . . . . . . . . . . . . . . .
– Actuator Assembly 815585-1, -2, -3
The third character “8”, denotes HS propeller blade • -18.5 to -19.5 degrees
shank size – Actuator Assembly 815585-4
• -20.6 to -21.6 degrees
The fourth character “F”, denotes a flange mounted
propeller Operating fluid. . . . MIL-L-7808/MIL-L-23699
The dash number (-XX), denotes an HS specific aircraft Maximum Diameter. . . . . . . . . . . . . . .13 feet
application
Propeller System
Brush
Pitch Block
Change Assembly
Actuator
Over-speed Propeller Main
Governor Oil Pump
Hub
Bulkhead
Slip-Ring
Assembly
Auxiliary
Feathering Motor
and Pump
Propeller System
Rotating Mass Components Other Components
Hub (main propeller structural component, mounts on Brush Block Assembly (mounted on a RGB bracket ,
the RGB flange via 16 bolts) forward side)
Dual Coil Magnetic Sensor (mounted on a RGB bracket,
Oil Transfer Tube (located between the PVM to the forward side)
pitch change actuator) Over-speed Governor (mounted on the aft side of the
propeller main oil pump)
Pitch change Actuator (mounts forward within the hub) Sensor Bracket (mounted on the forward side of the
RGB)
Blades (each of the six blades mount to an individual Electronic Propeller Control (mounted on an engine
hub arm) nacelle strut)
Propeller Valve Module (mounted on the aft side of the
RGB)
Spinner (mounts forward of and over the hub attaching
to the bulkhead slip-ring assembly) Propeller Main Oil Pump (mounted on the aft side of the
RGB)
Auxiliary Feathering Motor and Pump (mounted on the
Bulkhead slip-ring assembly (mounts on the aft side on forward side of the RGB)
the hub)
Single Coil Magnetic Sensor (mounted on the forward
side of the RGB)
Propeller System
Spinner Description
Spinner Spinner Sub-Components
The spinner is made of aluminum. Spinner Internal Bulkhead
Mounts over the hub and bolted to the bulkhead slip-ring Attaching Hardware (12 Apex Torque Screws)
assembly.
Spinner Diagram
Bulkhead
Slip-Ring
Apex
Assembly
Torque
Screws
Forward and
Aft Yoke Plates
Shaft
Sleeve
Packing
Hub
Hub MAINTENANCE TIPS
Main structural component that supports, and interfaces The proper oil level for barrel lubrication is approx. 4.5 to
with all rotating mass components. 5 US quarts.
Made off steel, one piece construction. Replace packing with every actuator change.
Hub Sub-Components
Support Plate
16 Hub Mounting Bolts
Yoke Shaft Support Plate
Glide Ring
Double Hexagon Nuts
Actuator to Hub Packing
Hub
Arm 3
Arm 2
Arm 1
The oil transfer tube installs into the front of the Pitch Change Actuator, thru the RGB, and finally seats on the PVM transfer
bearing.
CAUTION:
DURING THE INSTALLATION OF THE OIL TRANSFER TUBE, PROPER RIGGING BETWEEN THE PVM AND PITCH
CHANGE ACTUATOR IS CRITICAL TO PROPELLER OPERATION.
Blade
The propeller blade assembly is a lightweight, composite, rotating wing.
Blade
Bulkhead Slip-ring
Bulkhead Slip-ring
Layered fiberglass material. Slip-ring assembly provides an electrical current path
from the static brush block to the rotating de-icing
4 bushing inserts to locate and support bulkhead Slip- heaters.
ring assembly on the aft side of hub.
Fabricated from aluminum with three bonded phosphor
12 nut-plates fasteners mounted inside the bulkhead for bronze rings.
spinner attachment.
Phosphor bronze rings provides electrical current path
Locates and supports the slip-ring assembly. from the static brush block to the rotating blade de-icing
heaters.
Bulkhead Slip-ring
Brush Block
Provides electrical current path from the (stationary)
aircraft electrical system to the (rotating) propeller slip
rings and blade de-icing heaters.
Brush Block
6 Graphite Fiberglass
Brushes Reinforced
Housing
Connector
Each of 3 oil
transfer tubes
have packing
(not shown)
– Condition Lever
• Provides no functional input to the PVM
• Does act as a mechanical linkage idler arm for
the fuel control mechanical linkage
EHV receives input from the EPC metering pressure through the protection valve and subsequently
to the pitch change actuator.
EHV inputs:
– Supply Pressure (Ps)
– Electronic Signal from the EPC. (6 Milliamps initiates valve movement)
EHV Outputs:
– Simultaneously drains Pf while metering Ps to Pc
– Or simultaneously drains Pc while metering Ps to Pf
EPC
A-84900
568F-1 Propeller System
For Training Use Only 61-00-00 Page 37
Revised: 2011OCT25
HAMILTON SUNDSTRAND PROPRIETARY. EAR DATA – Subject to the export control restrictions on the title page of this document or file. ECCN: 9E991
For Training Use Only
568F-1 Propeller System
Cockpit Controls
The pilot uses the power management switch to select either 100% (1200 RPM) or 82% (984 RPM).
During flight all aircraft and propeller systems operate within ever-changing atmospheric conditions.
Within ever-changing atmosphere conditions, the propeller system constantly hunts for an optimal blade angle attempting to
maintain the RPM selected by the pilot.
Since it is very difficult to maintain an exact RPM, the propeller system is constantly making minor pitch adjustments to
increase or decrease propeller RPM.
The EPC counts the pulses and determines if the propeller is over, under, or on speed.
EPC signals the PVM EHV to adjust oil pressure to either increase or decrease blade pitch angle.
Cruise mode is a fully automatic closed loop system that constantly monitors and adjust propeller RPM.
The weight on wheels switch must sense the weight of the aircraft and signal the EPC to activate beta control.
The EPC signals the SLPS solenoid to close the drain port and maintaining pressure on the OSG side of the protection
valve allowing very low propeller blade angles required for ground operations.
Very low propeller blade angles provide sufficient forward thrust during taxi operations.
During taxi when the condition lever is placed in the automatic position the propeller will be controlled at 850 RPM.
Beta mode also allows the pilot to reverse the propeller pitch angle.
After landing, sometimes the pilot uses reverse thrust to decelerate the aircraft.
As the pilot moves the power lever towards the full reverse position, propeller speed ranges from 850 through 1100 RPM.
The pilot moves the Power Lever to Flight Idle and the Condition Lever to feather.
The EPC signals the Feather Solenoid to open and drain all pressure from the OSG side of the Protection Valve.
The Protection Valve spindle shift s towards the OSG side of the valve and increased metered pressure flows to the Pc
chamber within the Pitch Change Actuator.
Simultaneously the Protection Valve drains the Pf chamber in the Pitch Change Actuator.
After the pilot confirms there is in fact an engine problem, the engine will be shut down by moving the Condition Lever into
the fuel cut off position.
On initial start up, during jet engine warm up, the pilot sets the Power Lever to ground idle and the Condition Lever to
feather activating the feather solenoid, the propeller will remained feather and RPM will stabilize at approximately 100
RPM.
The propeller is also feathered to test the Auxiliary Pump & Motor.
After parking the aircraft , the pilot moves the Power Lever to ground idle and the Condition Lever to feather. After the
propeller feathers the Condition Lever is moved to fuel cut off position and the engine shuts down and the propeller remains
feathered.
Overspeed Mode
Manufactured by Woodward.
At 102.5% propeller RPM the OSG flyweights over power the return spring and shift the OSG to the drain position.
The OSG shift drains metered pressure from the OSG side of the protection valve.
The Protection Valve spindle shift s towards the OSG side of the valve and increased metered pressure flows to the Pc
chamber in the Pitch change Actuator.
Simultaneously the Protection Valve drains the Pf chamber in the Pitch Change Actuator.
Operation of the OSG is fully automatic and does not require any pilot action.
De-Icing
HS Propeller de-ice systems remove ice once it has accumulated on the propeller.
Propeller de-ice systems deliberately allow ice to accumulate on the leading edge of the propeller blades.
– After ice accumulates, the system heats the blade leading edge long enough to loosen the ice.
– The ice slings off the rotating propeller blade by centrifugal force.
– As ice continues to accumulate the de-ice cycle repeats.
Without a propeller de-icing system the accumulation of ice causes propeller imbalance and disrupts airflow.
When icing conditions are encountered the pilot selects one of the two blade de-ice cycles depending on the Outside Air
Temperature (OAT)
– OAT greater than -10º C, pilot selects 10 second "ON"/ 40 seconds "OFF”
– OAT less than -10º C, pilot selects 20 second "ON"/ 60 seconds "OFF“
When activated the propeller de-ice system applies aircraft supplied 115 VAC electrical power to the stationary Brush Block
Assembly via a 3 pin connector.
The Brush Block‟s graphite brushes transfer current to 3 rotating phosphor bronze rings that are located on the slip-ring.
Blades 1,3,5 are electrically connected to the first brush block circuit supply terminal, blades 2,4,6 are electrically
connected to a second brush block supply circuit terminal, and all 6 blades are grounded to the third brush block terminal.
De-Icing
Each engine propeller system has a primary two channel magnetic pulse pick up that signals propeller pulses to it‟s EPC.
For the sake of synchrophasing , the aircraft master propeller is located on the left side of the aircraft (engine #1), the secondary
propeller is on the right side of the aircraft (engine #2).
The left engine master propeller incorporates an additional independent magnetic pulse sensors that signals the #2 EPC located
on the right side of the aircraft .
During take off, both the #1 and #2 EPC independently monitor and control propeller RPM, to the RPM selected by the pilot.
During takeoff, after both propellers independently stabilize at the pilot‟s selected RPM, the #2 EPC initiates automatic
synchrophasing.
The #2 EPC monitors both #1 and #2 propeller RPM, compares the differences, and signals the #2 PVM EHV to make pitch
adjustments and synchronize the #2 propeller with the #1 propeller.
If either engine propeller RPM, differs from the selected RPM by more than 6 RPM, the #2 EPC will automatically terminate
synchrophasing .
In the event #1 left engine fails during take-off, it‟s secondary magnetic pulse sensors will signal the #2 EPC of the failure.
The #2 right engine EPC will discontinue synchrophasing with #1 and continue to develop maximum take off thrust with the #2
engine and propeller.
568F-1 Propeller System
For Training Use Only 61-00-00 Page 52
Revised: 2011OCT25
HAMILTON SUNDSTRAND PROPRIETARY. EAR DATA – Subject to the export control restrictions on the title page of this document or file. ECCN: 9E991
For Training Use Only
568F-1 Propeller System
Synchrophasing
EPC