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Article history: An important characteristic of self-healing concrete is its ability to regain liquid tightness after it has been
Received 20 September 2018 damaged. This ability can be tested using water permeability setups. However, a lack of standardized test
Received in revised form 14 January 2019 methods makes it difficult to compare results between different studies. Additionally, the large variation
Accepted 17 January 2019
on crack widths between specimens results in a large spread of the permeability results. This, together
with all other factors (e.g. internal crack geometry) contributing to the variability of permeability results,
should be clearly assessed in order to develop a standardized permeability test. In this study a new active
Keywords:
crack width control technique has been developed to significantly reduce the variation on the crack width
Active crack control
Permeability test
within a series of specimens, resulting in more consistent permeability results. By analysing permeability
Variability results of specimens from test series with different nominal crack widths the factors contributing to vari-
Internal crack geometry ability could be assessed. The two main contributors are the variability on the mean crack width at the
Self-healing concrete crack mouth and the variability on the internal crack geometry. The variability of the mean crack width
Sealing efficiency can induce a 3 times higher variability of the permeability results. In contrast to the crack width, the
internal geometry of a crack cannot be determined directly, yet it can cause a difference in permeability
of more than 25% for specimens with an identical nominal surface crack width. It can be concluded that
when crack widths are actively controlled, the main source of variability on permeability results is the
internal geometry which cannot be controlled, regardless of the chosen cracking technique. In order to
reduce the variance on the mean permeability, it is proposed to use at least six specimens per series.
Ó 2019 Elsevier Ltd. All rights reserved.
1. Introduction the concrete, which would damage the matrix and result in corro-
sion of the steel reinforcement, thereby limiting the service life. It
Self-healing concrete is a material which is able to repair and has been estimated that Europe spends about half of its construc-
close its own cracks without the need for external interaction. This tion budget on the repair of damaged structures [1]. These high
prevents the ingress of water and other aggressive substances in repair costs have increased the interest in self-healing concrete.
Many different self-healing strategies for concrete have been
developed: encapsulated polymers [2,3], bacteria [4,5], superab-
⇑ Corresponding author.
sorbent polymers [6,7], crystalline admixtures [8,9], among others.
E-mail address: Nele.DeBelie@ugent.be (N. De Belie).
1
ORCID: 0000-0003-0657-8893. Yet, it is difficult to compare results of different studies due to the
2
ORCID: 0000-0003-0117-2544. lack of standardized tests to evaluate the healing performance
3
ORCID: 0000-0003-4074-7478. of concrete. Currently, a wide range of characterization and
4
ORCID: 0000-0002-0851-6242.
https://doi.org/10.1016/j.conbuildmat.2019.01.105
0950-0618/Ó 2019 Elsevier Ltd. All rights reserved.
542 T. Van Mullem et al. / Construction and Building Materials 203 (2019) 541–551
assessment techniques are used to test the behavior of self-healing nique. Shin et al. [26] cracked cylindrical specimens through
concrete under a wide variety of boundary conditions [10]. Many their entire depth in a splitting test and tied the two halves
studies focus on techniques to test the recovery of liquid tightness together with spacers. They determined the permeability by mon-
(sealing efficiency) as this is directly related to durability. These itoring the weight of the leaked water instead of the water drop
techniques can mainly be divided in two categories: sorptivity (the hydraulic water head was kept constant, see Fig. 1(b)). Palin
tests and permeability tests. et al. [27] also completely broke and reattached their specimens
Sorptivity tests assess the amount of water concrete is able to using spacers to obtain a specific crack width (taking extra care
absorb. The driving force of these tests is capillary suction. The that debris did not get lodged in the crack), but the test technique
cumulative absorbed water is plotted against the square root of did not have a lower reservoir; the leaked water was captured in a
time. The slope of the data points gives the sorptivity index. Due container (see Fig. 1(c)). Roig-Flores et al. [9] used a similar tech-
to its simplicity the test has been widely used to assess the sealing nique but applied a much higher pressure. Mechtcherine and Lie-
efficiency by comparing the sorptivity index of uncracked, cracked boldt [28] developed a pressure-tight chamber system in which
but unhealed, and cracked and healed specimens [11–16]. How- it is possible to subject specimens to tensile stress during testing.
ever, a recent study executed on uncracked samples questioned This setup used a pressurized lower reservoir and measured the
the calculation of the sorptivity index by using the square root of amount of water leaking out of the top reservoir (see Fig. 1(d)).
time [17]. Also the accuracy of the test is debated, as a partially Van Tittelboom et al. [29] tested the water ingress in large-scale
healed crack could have a smaller crack width and thus a higher concrete elements. They mounted a water reservoir at the crack
capillary force resulting in a possible larger amount of water mouth (parts not covered by the reservoir were sealed) and mon-
uptake compared to an unhealed crack. itored the water drop over time (see Fig. 1(e)).
Permeability tests investigate the amount of water which Most of the cracks in the previously mentioned permeability
passes through a crack. The driving force for these tests is water tests were induced using a (closed-loop) splitting test, except for
pressure which eliminates the accuracy problem mentioned for the study on large-scale elements [29] and the study of Mechtcher-
sorptivity tests. This type of tests was originally used for perme- ine and Lieboldt [28]. In a recently finished European collaboration
ability studies in cracked concrete [18,19] and fiber-reinforced project a permeability setup was developed in which standardized
concrete [20]. The studies of Edvardsen [21] and Aldea et al. [22] mortar prisms (40 40 160 mm3) are cracked in a crack-width-
were among the first to study the healing behavior of concrete controlled 3-point bending setup [30,31]. The prisms had a cast-in
using a permeability setup. The setup described by Aldea et al. hole over their length which was connected to a reservoir (see
[22] consists of clamping a specimen (cracked in a splitting test) Fig. 1(f)). The mass of the water which came from the reservoir
between an upper and a lower water reservoir and looking at the and went through the hole to leak out of the crack was recorded
water drop in the upper reservoir (see Fig. 1(a)). This setup has before and after healing (for more details see Section 2.4). In order
been used in several other studies about different healing mecha- to prevent the specimens from breaking during 3-point bending,
nisms [3,5,23–25]. Many researchers have also adapted this tech- the specimens had 2 tensile reinforcement wires. The test setup
Fig. 1. Schematic overview of different permeability setups (dimensions are not to scale). (a) setup of Aldea et al. [22], (b) setup of Shin et al. [26], (c) setup of Palin et al. [27]
and Roig-Flores et al. [9], (d) setup of Mechtcherine and Lieboldt [28], (e) setup of Van Tittelboom et al. [29], (f) setup of Tziviloglou et al. [30] and Gruyaert et al. [33].
T. Van Mullem et al. / Construction and Building Materials 203 (2019) 541–551 543
was evaluated in a round robin test [32]. Even though the same and as a result of the variation on the internal crack geometry
crack width was targeted there was a large variation of the crack between specimens. Additionally, the variation on the water flow
widths. Even on an intra-lab level significantly different crack results is studied theoretically using the propagation of error the-
shapes and geometries could be observed. On the one hand this ory. In the end recommendations are given to reduce the variabil-
was attributed to the notch which was manually sawed prior to ity on permeability tests to an acceptable level.
cracking. The method of introduction, the width, the shape and It is important to note that the test technique on which this
the depth of the notch varied between the different labs. Therefore, paper focusses is developed for mortar and not for concrete. In
it was concluded by the study that it would be better to cast spec- addition to the fact that mortar is more homogenous than concrete,
imens with the notch. On the other hand, the large variation of the the main reason for the use of mortar is the often high cost for
crack width was attributed to the fact that the reinforcement wires healing agents in the prototype phase. Thus, it is very useful to
were too flexible; they should have been thicker. The round robin do a fast screening of different healing agents and their effective-
test also found a large variation on the sealing efficiency. The seal- ness in mortar, before upscaling the best healing agents for the
ing efficiency SE was calculated as: use in concrete. To test the sealing efficiency of concrete, a varia-
tion on the water flow test used in this study (without active crack
M healed control) has already been used [34].
SE ¼ 1 100% ð1Þ
M unhealed
2. Materials and methods
with Mhealed, respectively Munhealed, the mass of water leaked out
from the healed, respectively unhealed crack, during a period of
2.1. Mortar mixture composition
5 min. Aside from the variation of the crack width and shape, the
large variation on the sealing efficiency was attributed to the fact
The used reference mortar composition (REF) consisted of:
that different specimens were used for the measurements before
450 g CEM I 42.5 N (ENCI, the Netherlands), 225 ml of water, and
and after healing (this to avoid a loss of mortar components or heal-
1350 g standardized sand (grading 0/2, DIN EN 196–1). The mixing
ing agent in the first permeability test). This permeability setup was
procedure was in accordance with EN 196-1.
also used in a study on the sealing efficiency of superabsorbent
The composition was used to fill prismatic moulds
polymers in which also higher water pressures were applied [33].
(40 40 160 mm3) which contained a smooth steel bar
In this study the same specimens were used before- and after heal-
(Ø 5 mm) covered in demoulding oil. This bar was positioned cen-
ing and the specimen did not have a notch. Clear conclusions could
trally with its centre at 15 mm from the bottom side. After the
be drawn from the results, but the researchers noted that the vari-
specimens were cast they were covered by plastic foil and stored
ation on the crack width limited the number of specimens which
in an air-conditioned room at a temperature of 20 ± 2 °C. The day
had a crack width within the predetermined range which was
after casting the steel bar was removed from the specimens when
studied.
they were demoulded. The specimens were then wrapped again in
This permeability test (hereafter termed the water flow test)
plastic foil and stored at 20 ± 2 °C until an age of 7, 14, 28 or
has some clear advantages over other test methods. Firstly, the test
64 days depending on the test series. Each series had 4 to 6
is quite fast compared to other test methods; measurements can be
specimens.
obtained after 5–15 min, as opposed to other permeability meth-
ods which can take several hours to even a month if the specimens
are healed in the setup. Secondly, the specimen can be observed 2.2. Crack creation and active crack width control
from all sides so that leakages can be immediately detected.
Thirdly, the crack is a flexural crack and not a uniform crack such A new technique was developed in order to actively control the
as for (indirect) tensile tests. This shape of a crack (triangular) is crack width. By actively controlling the crack width, the variability
much more common in practice than a uniform through-depth on the crack width between different specimens can be reduced,
crack. Lastly, the specimen does not need to be (re)assembled from resulting in a lower variability of the water permeability results.
two separate halves, which is never ideal since it is impossible to The target crack width varied in the range of 150–310 mm depend-
perfectly reattach two halves, especially with an accuracy in the ing on the series.
order of a few micrometer. The day before cracking a black unidirectional Carbon Fiber
Like other permeability methods, the water flow test can have Reinforced Polymer (CFRP) laminate (40 160 mm2) was glued
some large variations on the results. These are caused, at least par- on the top side of the previously described mortar prisms using
tially, by the variation in crack width between specimens; an epoxy resin, see Fig. 2(a). The CFRP laminates are commercially
Edvardsen [21] stated that the permeability of a crack is related available under the tradename PCÒ CARBOCOMP UNI (TRADECC,
to the third power of the crack width. Specimens with tensile rein- Belgium) and are used to externally strengthen structural
forcement cracked in a crack width controlled 3-point bending elements. One side of the specimens was provided with a tube
setup will undergo an elastic closure of the crack when the load (Øext. 6 mm) to connect the specimen later to the water flow setup.
is removed. Aside from the cohesive component of the crack, this In order to do this, the cast-in hole was enlarged over a length of
elastic regain is the result of the reinforcement and is a significant 25 ± 5 mm using a drill. The tube was inserted in the hole and a
contributor to variability on crack width measurements between watertight connection was ensured by using silicone. At the other
different specimens. However, results of specimens with almost side of the specimens, the cast-in hole was sealed using the same
identical mean crack widths can also have a high variation on silicone.
the permeability results. This is caused by differences in the inter- The specimens were cracked in a 3-point bending setup with a
nal geometry of the cracks. span of 100 mm at a load rate of 50 N/s. The CFRP laminates at the
The current article elaborates on an active crack control tech- top of the specimens did not act as tensile reinforcement, so the
nique to significantly reduce the variation on the crack width. This moment a crack was formed the specimens broke immediately in
crack control technique is used to study the variation on the water 2 halves. These halves stayed connected at the top due to the CFRP
flow results of several series with different crack widths. A clear laminates. However, the crack between the two halves was too
distinction is made between the variation on the flow rate as a large (>1000 mm). Due to the stiffness of the laminates there was
result of the variation on the crack width between specimens only one degree of freedom between the two halves: the crack
544 T. Van Mullem et al. / Construction and Building Materials 203 (2019) 541–551
Fig. 2. Top (a) and bottom (b) side of a specimen restrained with the active crack width control technique.
could widen or close, but any rotation of the two sides with respect width per crack. The reported crack width is the average of all
to each other was prevented by the laminates. In order to restrain these measurements.
the crack width a screw jack was mounted on the bottom of the
specimens. By applying an iterative approach of restraining and 2.4. Water permeability measurement using water flow setup
measuring the crack width microscopically (see Section 2.3), the
desired crack width could be attained with good accuracy. Fig. 2 After the crack width was restrained and measured, the cracks
shows a bottom and a top view of a specimen restrained with at the sides of the specimens were sealed using a viscous methyl
the active crack control technique. methacrylate glue so that water could only leak out of the bottom
side of the crack. Because the methyl methacrylate hardened
2.3. Crack width measurement within a couple of minutes, it was possible to prepare all speci-
mens of a test series on the same day; this includes cracking of
The crack width is not constant over the height of the specimen the specimens, measuring and restraining of the crack width, and
due to the triangular shape of the crack: the crack width is smallest finally sealing of the sides of the crack. The sealing can be seen
near the top of the specimen where the CFRP is located and is lar- in Fig. 2. If water would be allowed to leak out of the sides of the
gest at the crack mouth at the bottom of the specimen. If the crack specimen this could give a too conservative value. After all, the size
width would be measured at the side of the specimens the value of the samples is small compared to practical dimensions of con-
would be dependent on the location where it would be measured, crete elements such as beams and plates. Thus, the test specimens
which induces a degree of uncertainty. Therefore, it was chosen to can be considered as small elements out of a larger member. It can
measure the maximum crack width at the crack mouth on the bot- then be assumed that the flow of one element to another element
tom side of the specimens. It is noted that in many practical situ- can be neglected, and hence it can be considered that the flow out
ations also only the maximum crack width of a concrete element of the sides of the elements is negligible compared to the flow out
is measured. Three microscopic images were taken at random loca- of the bottom.
tions along the length of the crack mouth using an optical crack The water permeability of the specimens was determined using
microscope (Leica S8APO mounted with a DFC295 camera). For the water flow setup. The test was carried out at a temperature of
each image 4 to 5 measurements of the crack width were per- 20 ± 2 °C and a relative humidity of 60 ± 5%. Fig. 3 shows a sche-
formed, resulting in a total of 12 to 15 measurements of the crack matic drawing of the used water flow setup. The tube which was
Table 1
Overview of crack width w (mm) and flow rate q (g/min) of 5 different reference series with calculation of the mean l, the standard deviation r and the coefficient of variation COV.
Dp b w3 Table 2
q¼n ð3Þ Crack width w (mm), measured flow q (g/min) and calculated reduction factor n (-)
12g d
before extra restraining, and crack width w (mm), measured flow qmeas (g/min) and
theoretical flow qcalc after extra restraining.
where n is a dimensionless reduction factor which corrects for the
roughness of the crack walls and the deviation from a fully devel- Before extra restraining After extra restraining
oped laminar flow, Dp is the difference in pressure between the w q n w qmeas qcalc
in- and outlet (N/m2), b is the crack length (m), g is the dynamic vis- 1 316 107.7 0.0435 206 34.5 29.6
cosity of the fluid (here water) (Ns/m2), and d is the distance the 2 315 76.7 0.0313 163 10.7 10.7
fluid has to travel through the crack or in other words the crack 3 298 100.2 0.0485 234 58.3 48.7
depth (m). If all parameters except for w are known, Eq. (3) can 4 302 114.3 0.0529 232 58.6 51.5
5 292 94.1 0.0483 226 39.5 43.4
be rewritten as: 6 308 86.4 0.0377 239 39.7 40.2
7 309 102.1 0.0444 253 50.6 56.6
q ¼ A w3 ð4Þ 8 306 107.4 0.0477 212 28.2 35.5
9 295 87.0 0.0433 259 71.4 58.7
with A a fitting constant. 10 304 103.5 0.0469 244 56.4 53.3
Fig. 5 shows the flow rate in function of the crack width (m) for
the data presented in Table 1 complemented with some additional
own measurements. The figure also shows the third order trend
line calculated using the least square method. This trend line can
be compared to the Edvardsen relation if a few assumptions are
made: the parameter b is assumed to be equal to the width of
the specimens (0.040 m) and the parameter d is assumed to be
equal to the distance from the bottom of the cast-in hole to the
bottom of the specimen (0.0125 m). For all of these experiments
Dp was equal to 4905 N/m2 (0.50 m of water column). Using the
range of the reduction factor n reported by Edvardsen [21] (0.02–
0.17), the fitting constant A can be calculated as 2.61E + 4 1/s for
n equal to 0.02 or 2.22E + 5 1/s for n equal to 0.17. The fitting con-
stant for the trend line found in Fig. 5 for the axis where q is
expressed in m3/s is equal to 5.66E + 4 1/s which falls in-between
Fig. 6. Comparison for 10 different specimens of the measured flow qmeas after
these values. This fitting constant corresponds to an average n
additional restraining against a theoretical flow qcalc calculated by assuming that n
equal to 0.043. If q would be expressed in g/min the fitting constant stays constant when a specimen is further restrained.
for the trend line of Fig. 5 is equal to 3.40E + 12 1/s.
The experimental results in Fig. 5 also confirm that for cracks
with a nearly identical crack width there can still be a high varia-
reduction factor n will not change. Therefore, n is the same before
tion on the flow rate. This variation is caused by differences in the
and after restraining. Using the w measured after restraining, it is
internal crack geometry between different specimens and will be
then possible to calculate a theoretical flow rate qcalc. Fig. 6 com-
elaborated in Section 4.2. In order to limit the influence of the
pares the measured flow qmeas after restraining to the calculated
internal crack geometry, 10 specimens taken from the series REF-
flow qcalc. No clear trend can be discerned. An unpaired samples
7d-305 and REF-64d-307 were dried after their initial water flow
t-test shows that qmeas (l = 44.8 g/min, r = 17.8 g/min) is statisti-
test and their crack width was further restrained, after which an
cally equal to qcalc (l = 42.8 g/min, r = 14.6 g/min) with an effec-
additional water flow test was performed. From the initial crack
tive significance level of 37.7%. This is a clear indication of the
width measurement and the initial water flow test, n could be cal-
validity of the Edvardsen equation. Using this equation, it can be
culated according to Eq. (3), see Table 2. Under the assumption that
concluded that the variability of w induces a 3 times higher vari-
the extra restraining of the specimens is a purely 1D translational
ability of q, if all other factors remain constant (see also Sec-
movement by which the crack walls come closer together, the
tion 4.4). Therefore, it is of paramount importance to work with
narrow crack width ranges when performing water permeability
experiments.
However, the assumption that extra restraining induces a
purely 1D translational movement is not entirely valid. What will
actually happen is that the two crack walls will rotate towards
one another relative to an origin located at the crack tip. Since this
movement will not be a perfect rotation, some parts of the oppos-
ing crack walls may come into contact with one another, also loose
particles inside the crack might move, etc. Additionally, the extra
restraining causes the formation of small cracks at the bottom of
the specimen, see Fig. 7. These smalls cracks are perpendicular to
the main crack. They are located at the edge of the specimen and
are a result of the stiff methyl methacrylate used for sealing the
sides of the crack which resists the extra restraining. It is important
to note that the methyl methacrylate is only applied after the ini-
tial restraining; these small cracks are thus only formed when
extra restraining is applied. The exact influence of these cracks
on the water flow is unknown. However, due to the fact that these
Fig. 5. Flow rate in function of crack width for many different reference specimens cracks are smaller than the main crack and their length is limited,
(R2 = 91.6%). The formula of the trend line is to be used with q expressed in m3/s. it is assumed that their influence on q will not be dominant.
T. Van Mullem et al. / Construction and Building Materials 203 (2019) 541–551 547
Fig. 8. Difference of crack width w and flow rate q relative to the mean of each
group (4 specimens in group 1 and 6 specimens in group 2).
Fig. 7. Main crack (vertical) and cracks due to extra restraining (horizontal). The
white near the top is the sealing.
COV on q cannot be explained by the larger data size of group 2;
disregarding for example specimen 1 and 2 in group 2 would result
4.2. Variability due to the internal crack geometry in an even lower COV of q. A possible physical explanation could be
that for bigger cracks the crack walls are further apart, meaning
The variation on the crack width alone cannot account for the that the influence of the internal geometry becomes less pro-
complete variation on the flow; in Table 1 the COV of q is for all ser- nounced. For smaller crack widths the crack walls are closer
ies distinctly larger than 3 times the COV of w. This is further together; therefore, the influence of the internal crack geometry
demonstrated by for example comparing specimen 1 (w = 316 mm becomes more dominant.
and q = 107.7 g/min) and 2 (w = 315 mm and q = 76.7 g/min) of ser-
ies REF-7d-305. They have a nearly identical crack width w, but 4.3. Variability due to the water flow test method
specimen 2 has a flow rate q which is more than 25% smaller than
the flow rate of specimen 1. Similar examples can easily be found When the water flow test is executed for one specimen, there is
in Table 1. They illustrate the importance of the internal crack a certain error on q as a result of the test method itself. This ran-
geometry on the variation of q. dom error consists out of variations between different measure-
Studying the influence of the internal crack geometry on the ments of the same specimen, as well as variations within one
flow results is not straightforward. The internal crack geometry measurement. This type of error exists for any kind of test method
is represented in Eq. (3) by the reduction parameter n. It is impos- and is the combination of many negligible random errors. For the
sible to determine this parameter directly. Techniques such as water flow test this error can be the result of: operator sensitivity,
tomography would provide a qualitative description of the internal small changes in the environmental conditions, small changes in
crack geometry but would not provide a quantitative description. the water head, accuracy of the scale, small particles which detach
Nevertheless, the influence of the crack geometry can be studied from the crack wall and either block a certain part of the crack or
by comparing results of flow tests on specimens with (nearly) are flushed out,. . .
identical crack widths. For this purpose the data in Table 1 is fil- In order to determine the magnitude of this error, the water
tered and combined in 2 groups with (nearly) identical crack flow test on series REF-7d-305 and REF- 64d-307 was redone twice
widths, see Table 3. From Fig. 8 it is clear that the variation on q more after the initial test reported in Table 1. The testing proce-
is quite large even though w is almost identical for the specimens dure was as follows: a specimen was taken out of saturation, was
within a group. The COV of w is almost identical for both groups: tested, and was then again saturated until the moment it was
0.88% and 0.85% for respectively group 1 and group 2. The COV of tested again. All water flow tests for one series were performed
q is equal to 20.8%, respectively 9.3%. at the same day. The results of the three water flow tests are dis-
The COV of q is lower for group 2 which has a larger mean crack played in Fig. 9. No clear trend can be seen between the repetitions
width (even though the COV of w is similar to group 1). This lower of a specimen, indicating the random character of this error. The
COV of the three measurements of one specimen varies from
0.96% to 4.53% for series REF-7d-305 and from 0.17% to 4.46% for
Table 3 series REF-64d-307, see Table 4.
Crack width w,flow rate q (g/min) and age (days) of 2 groups with an almost identical
crack width within each group. 4.4. Mathematical derivation of the error on the flow rate
Group 1 Group 2
w q Age w q Age
The COV of q can mathematically be derived from Eq. (3) under
the propagation of error theory by using a first order Taylor
1 156 15.5 14 302 114.3 7
2 157 9.3 28 304 103.5 64
approximation [35]. It can be assumed that the crack width w
3 158 11.9 14 306 107.4 64 and the internal crack geometry n are independent from one
4 159 12.6 28 308 86.4 7 another: slightly opening a crack would increase w but would
5 309 97.7 64 not change the internal crack geometry. The practical situation will
6 309 102.1 64
slightly deviate from the assumed independency, as is indicated in
l 157 12.3 306 101.9 Section 4.2. However, a more detailed study on the influence of the
r 1.4 2.56 2.6 9.45
interaction of w and n on q is required to make a better theoretical
COV 0.88% 20.8% 0.85% 9.3%
formulation.
548 T. Van Mullem et al. / Construction and Building Materials 203 (2019) 541–551
Fig. 9. Results of three repetitions (R1, R2 and R3) of water flow tests on six specimen of both series REF-7d-305 and REF-64d-307.
2
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1 lq 2 2
1
lq
COV q ¼ COV n2 þ 9 COV w2 ð8Þ r2n ¼ r2q þ 3 r þ 2 3 rqw
B l3w B l4w w
B l3w B l4w
in which [@q/on] and [@q/ow] are the partial derivatives of q to n, ð11Þ
respectively w, which should be evaluated at the mean values of n
and w, and B is a factor combining all the constant terms in Eq. sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
(3). Note that this is the coefficient of variation of an individual rqw
COV n ¼ COV q2 þ 9 COV w2 6 ð12Þ
lq lw
4.5. Stability of the active crack control technique how the specimens will be cracked. If it is not possible to guarantee
a low variation on the crack width a control technique should be
The active crack control technique is not entirely stable: when used, as was done in this research.
crack width measurements before and after water flow testing Eq. (8) in Section 4.4 gave the coefficient of variation on an indi-
were compared (2–3 days difference), it was noticed that there vidual value of q. When drawing conclusions and comparing
was some elastic crack closure which did not seem related to auto- results with other studies it is mainly the mean of q which is
genous healing. To study this phenomenon five specimens were important, not the individual values. The variation on the mean
cast and cracked at an age of 28 days. After controlling their crack of q can similarly to eq. (8) be calculated as:
width to a mean width of 159 mm, the specimens were stored in an sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
air-conditioned room (20 ± 2 °C and RH 60 ± 5%) for 7 days. Under
COV n2 COV w2
such a dry environment autogenous healing is not expected to take COV lq ¼ þ9 ð13Þ
n n
place [9,36–39]. After the dry storage the crack width of the spec-
imens decreased (Fig. 11) on average by 22 mm. This elastic crack
where n is the number of specimens. This function was evaluated
closure can be explained by an elastic regain of the CFRP and by
for different sample sizes with a COVw which is constant and equal
some localized creep and crushing of the mortar near the crack
to 4%, see Fig. 12. It is clear that the variation on the mean of q can
tip where the crack walls will be in contact with one another at
significantly be reduced if the sample size is increased from 3 spec-
some locations due to the tortuosity of the crack. Note that this
imens to 6 specimens. A further increase in sample size only results
elastic closure is much smaller and much more consistent than
in a limited reduction. It can be concluded that a sample size of 6
the elastic closure which can be monitored for specimens with
specimens within a series will generally not result in a variation
steel reinforcement. For example Gruyaert et al. [33] loaded spec-
on the mean of q which is larger than 10% if COVw is smaller than 4%.
imens in a crack-width-controlled 3-point bending test until
The active crack control technique which was developed
300 mm to have a final crack width after unloading of 150 mm.
induced a small amount of elastic closure of the crack over time,
Tziviloglou et al. [32] also loaded specimens in a crack-width-
see Section 4.5. To reduce this elastic closure of the crack an alter-
controlled 3-point bending test, yet they loaded until 350 mm to
native crack width control step could be applied. This alternative
have a final crack width after unloading of 300 mm, although it
approach consists of restraining the crack width to roughly 30–
should be noted that many specimens had a crack width lower
50 mm more than the intended crack width and allowing for some
than 275 mm. These studies did not investigate the stability of a
acclimatization time. During this time there will already be some
crack over time (without the influence of healing).
elastic closure. When the crack width is restrained to its intended
value the amount of elastic closure that can still develop is more
4.6. Recommendations for test conditions limited, since already part of the elastic closure has occurred dur-
ing the acclimatization time. However, the elastic closure over
It is evident from the previous that the variation on the water time will not be completely prevented. If a completely fixed crack
flow results cannot be completely eliminated. This is independent width is required, the elastic closure over time could be prevented
of the cracking method and the permeability method which is used by stabilization of the specimens. This could be done using epoxy,
and is a result of the fact that the internal crack geometry cannot similarly as is done for thin section analysis (but without allowing
be controlled if real cracks are tested. However, when designing the epoxy to flow into the crack by sealing it using e.g. aluminum
a test program measures can be taken to reduce the variability of tape). Alternatively, CFRP strips could be glued on the sides of the
the flow rate as much as possible. When the test method and the specimens to prevent any movement in the crack.
layout of the specimens is constant, the focus should mainly be This paper focussed on the development of a stable water per-
on the variation on the crack widths and the number of specimens meability test, with an assessment of the factors contributing to
which will be tested. variability. Tests were performed on specimens cracked at different
Section 4.1 indicated that it is important to work with narrow ages as the method has to be applicable for all different cracking
crack width ranges when performing water permeability experi- ages and self-healing strategies. When assessing the efficiency of
ments. Fig. 10 showed that as long as the COV of the crack width a specific self-healing strategy with respect to the regain in liquid
stays below 4%, the contribution to the variation of the flow rate tightness, the age of cracking will play a significant role in the
will be limited. Therefore, it is important to think carefully about amount of autogenous healing. Strategies based upon a slow
autonomous healing will have a significant influence of the autoge-
nous healing, while strategies based on a quick autonomous heal-
ing (e.g. encapsulated polymers) will only have a limited influence
of the autogenous healing.
Fig. 11. Crack width w immediately after crack control and after 7 days of dry
storage. Fig. 12. COVlq in function of COVn for different sample sizes (COVw equal to 4%).
550 T. Van Mullem et al. / Construction and Building Materials 203 (2019) 541–551
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