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Abstract: This study presents a remote battery backup for Distribution Management System substation. It elucidates
the importance of the battery at the substation and the necessity of the automation at the substation. By achieving
this we can remotely check the health of the battery from Back Control Center. It also enlightens the affects of the
unavailability of power supply and how the charger gets activated and gives supply to the motors connected to the
isolators and also acts as auxiliary supply to the Field Remote Terminal Unit until the station comes online.
Corresponding Author: Suba Srinivasan, School of Electrical Engineering, VIT University, Vellore-632014, Tamilnadu, India
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Res. J. Appl. Sci. Eng. Technol., 8(24): 2439-2450, 2014
Fig. 2: Block diagram with contact circuit between the charger and the battery
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Res. J. Appl. Sci. Eng. Technol., 8(24): 2439-2450, 2014
supply flows from the battery to the RTU. And it will configuration of relay K1 (relay base connections)
keep discharging until the relay is discharged and the K12 and 10; NO9 and 11; NC1 and 4.
charger is again connected to the battery. In order to
achieve that there is a Under-Voltage (UV) cut-off card Various steps of operation:
which senses the health of the battery and once the
battery voltage reaches the cut-off point the NC of the Step 1: By default when the board is connected, the
light glows, which indicates that the charger
UV relay gets open thus discharging the relay which in
and the battery are connected during normally
turn connects the battery to the charger. operating conditions.
Step 2: When the green button is pushed, i.e., the
Description of the prototype model: As per the Fig. 4 command from BCC is received, (1 sec pulse)
the connection between the charger and the battery is the light goes off, which indicates the charger is
represented by the bulb. The push to on switch (green disconnected from the battery, as the Person at
switch) acts as the 1 sec command pulse from BCC the BCC wants to know about the health of the
(back office) the push to off switch (red switch) acts as battery.
the UV (Under Voltage cut-off) card. K1 coil-relay (24 Step 3: When the red button is pushed, the light glows
volt DC) is used for providing NO and NC contacts. Pin again, which indicates the charger is connected
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Res. J. Appl. Sci. Eng. Technol., 8(24): 2439-2450, 2014
Design description of BCC command: BCC Fig. 7: RC network which consists of the resistor and the
command is given as one second pulse or a 500 msec capacitor
pulse. Thus the same has been achieved by using
LM555 timer in mono-stable mode. In the Mono-stable equals to the 2/3rd of the supply voltage. The output
mode, 555 timer acts as one shot pulse generator pulse width can be lengthened or shortened to the need
(David, Year). The pulse begins when the timer of the specific application by adjusting the values of R
receives a signal below 1/3rd of the voltage supply. The and C. The output pulse width as in Fig. 6 has a time
width of the output pulse is determined by the time period of t, which is the time it takes to charge C to 2/3
constant of the RC network which consists of the of the supply voltage, is given by Eq. (1):
resistor and the capacitor as shown in Fig. 5 to 7. The
output pulse ends when the voltage on the capacitor t = RC1n (3) ≈ 1.1RC (1)
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Res. J. Appl. Sci. Eng. Technol., 8(24): 2439-2450, 2014
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Res. J. Appl. Sci. Eng. Technol., 8(24): 2439-2450, 2014
Though the metallic contact the heat is dissipated As shown in the Fig. 11 the input to CN1 comes
• A 12 volt DC relay is used for coil and NO from the battery output terminal. The input to CN2
(normally open contacts). The LM555 is connected comes from the charger output terminal. The input to
to the coil of the relay and grounded. The alternate CN3 comes from the battery-charger junction. The
connection for the green switch in the board is output of the CN3 is given to the input of the 7812
taken from the relay for this circuit IC which convert 24 to 12 V DC supply which will act
• Two connectors are used, one for the input (24 volt as auxiliary supply in form of Vcc for all the
DC supply) and the other for the NO Contacts components in the circuit. The green LED is connected
acting as BCC command to the 7812 IC to indicate that the auxiliary supply is
• LED, is used to indicate the time period of the active.
output pulse is one sec at pin No. 3. The same can The 1/3 of the battery voltage is given to the
be verified by connecting the CRO probes across inverting terminal of the 1st comparator as shown in the
pin No. 3 and ground Fig. 12. The reference voltage V ref1 which can be
• The 10 nF capacitor is used to reduce the noise measured from TP6 is given to the non-inverting
created at the output terminal of the comparator. Generally the voltage at the
inverting terminal is higher than the non-inverting
UV card design methodology: Figure 8 shows the terminal which is the comparison between the battery
fabricated under-voltage cut-off card on printed circuit- voltage and the cut-off voltage. Once the battery
board. The related circuit diagram is shown in the Fig. 9 voltage reaches the cut-off voltage the comparator gives
and 10. a positive pulse to the gate of the TRIAC.
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Res. J. Appl. Sci. Eng. Technol., 8(24): 2439-2450, 2014
Once the AND gate triggers the thyristor gets short TRIAC. This momentarily OFF state caused by the
circuited. Once the transistor gets short circuited it will relay will act as a reset for the TRIAC. Once it gets
energize the ‘reset’ relay as shown in Fig. 16. Once the reset the UV relay will get de-energized. Once the UV
resetting relay gets energized it will operate its NC an relay gets de-energized its NC contact will get closed
NO contacts. At normal condition there is always a again thus making it ready for the next BCC command.
Vcc = 12 V to the MT1 of the TRIAC since both the Once the TRIAC has been operated there will be zero
NC and NO contacts are connected to the MT1 of the potential at ‘x’ point. Thus it will make one of the
TRIAC. So even after the ‘reset’ relay gets energized terminal of the AND gate at zero potential. Therefore
the MT1 terminal of the TRIAC will continue getting there will be zero potential at the output of the AND
Vcc. Whenever the ‘reset’ relay gets energized the NC gate. So there won’t be any potential at the gate of the
will get open and the NO will get closed. In this process transistor which in turn will make it off thus de-
there will be a momentarily zero voltage applied across energizing the resetting ‘reset’ relay.
the TRIAC which is achieved by the overlapping time The reference voltages can be varied using the
period in the closing and the opening of the NO and NC POT provided in the respective circuits as shown in the
contacts respectively. Thus making both the upper and Fig. 17. The reference voltages can be measured at the
the lower terminal of the TRIAC zero will reset the TPs (Testing Points).
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Res. J. Appl. Sci. Eng. Technol., 8(24): 2439-2450, 2014
RESULTS AND DISCUSSION waiting supply is given and through which it gets
connected to the external relay coil i.e., k1 coil. Now
The two chargers as shown in Fig. 18 are in the hot the relay coil gets energized and it dissociates the
stand-by position and the output of the charger is given charger and battery as well as the load. Thus the load is
to the internal relay. The output of the internal relay is taken the battery. During that time there is also a digital
connected to the external relay. The output of the NC signal at pin no 5 in the digital input which is going
contact of the external relay is connected to the battery towards BCC which is indicating that the load is on
as well as the load which is FRTU. In order to give battery also called as acknowledgement signal.
command to the external relay, in form of the BCC Afterward the battery is in service and whenever 21.6 V
command the signal is given from the 25 and 26 or anything less than 21.6 V reaches on the battery
terminus of the DO command. Now when the command voltage then the under voltage cut-off card immediately
is given through the address of this signal, the detects it and it again reconnects the charger back to the
command reaches the terminus 25 and 26 wherein 24 V battery.
Parameters to be noted before testing: • TP8 = Reference voltage for the 3rd comparator
• Testing Point (TP) 1 = ground point of the charger Consumption by the UV card:
• TP2 = Output voltage of the 7812 IC
• TP3 = Direct 12V from the auxiliary supply • Consumption at 24 V DC supply from the junction
• TP4 = Voltage across the UV relay between the battery and the charger when neither
• TP5 = Charger voltage the battery nor the charger is connected = 82 mA.
• TP6 = Reference voltage for the 1st comparator • When the battery is connected to the UV card,
• TP7 = Reference voltage for the 2nd comparator current consumed = 89 mA.
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