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O u td o o r T y p e O il Im m e rs e d
D is trib u tio n T ra n s fo rm e rs U p to
a n d in c lu d in g 2 500 kVA, 33kV —
S p e c ific a tio n
Part 1 Mineral Oil Immersed
( F o u rth R ev isio n )
IC S 2 9 .18 0
© B IS 2 0 14
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B U R E A U OF IN D IA N S T A N D A R D S
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MA N A K B H A V A N , 9 B A H A D U R S H A H Z A F A R MA R G
N E W D E L H I-110 0 0 2
w w w .b is.o rg .in w w w .standardsb is.in
J u ly 2014 Pric e G ro u p 8
Transformers Sectional Committee, ET 16
FO R EW O R D
Th is Ind ian Stand ard (Fou rth R ev ision) w as ad op ted b y th e B u reau of Ind ian Stand ard s, after th e d raft finaliz ed
b y th e Transformers Sectional Committee, h ad b een ap p rov ed b y th e Electrotech nical D iv ision Cou ncil.
Th e Scop e of IS 1180 (Part 1) and IS 1180 (Part 2 ) w as to ad d ress d istrib u tion Transformers p rimarily of R EC
(R u ral Electrification Corp oration L td ) rang e, u p to 10 0 k V A , 11 k V . For oth er rang e of d istrib u tion transformers,
reference w as mad e to IS 2 0 2 6 ‘Pow er transformers’.
D istrib u tion Transformer Ind u stry in th e cou ntry h as p rog ressed a lot ov er th e y ears. In recent times, conserv ation
of energ y h as assu med imp ortance and minimu m energ y p erformance stand ard s for d istrib u tion transformers
rig h t u p to 2 50 0 k V A 3 p h ase rating s as w ell as sing le p h ase h ig h v oltag e d istrib u tion transformers u p to 2 5 k V A
h as b een sp ecified in certain reg u lation. A need w as felt to alig n th e stand ard s IS 1180 (Part 1) and IS 1180
(Part 2 ) in terms of max imu m losses w ith th e op timu m minimu m energ y p erformance stand ard and also u p d ate
th e stand ard to tak e into accou nt of th e ex p erience g ained since th e last rev ision.
IS 1180 (Part 1) ‘OO u td oor ty p e th ree-p h ase d istrib u tion transformers u p to and inclu d ing 10 0 k V A 11 k V : Part 1
N on-sealed ty p e (third revision)’ w as orig inally p u b lish ed in 1958, first rev ised in 1964, second rev ision in 1981
and su b seq u ently th ird rev ision in 1989, w h ereas IS 1180 (Part 2 ) ‘O u td oor ty p e th ree-p h ase d istrib u tion
transformers u p to and inclu d ing 10 0 k V A 11 k V : Part 2 Sealed ty p e (first revision w as orig inally p u b lish ed in
(first revision),
1979, first rev ision in 1989. R ev ision of th ese stand ard s h as b een u nd ertak en to tak e into accou nt many
tech nolog ical d ev elop ments tak en p lace on transformer and also to tak e into accou nt th e d ev elop ments at
international lev el.
D u ring th is rev ision scop e of b oth stand ard s Part 1 and Part 2 h av e now b een clu b b ed to mak e one comb ined
stand ard for d istrib u tion transformer and d esig nated as IS 1180 (Part 1). W ith th e p u b lication of th is stand ard ,
IS 1180 (Part 2 ) w ou ld b e w ith d raw n. In th is rev ision max imu m losses at 50 and 10 0 p ercent load ing h av e b een
incorp orated and th e scop e is ex tend ed u p to 2 50 0 k V A . Fu rth er, sing le p h ase h ig h v oltag e (11 to 33 k V )
d istrib u tion transformers u p to 2 5 k V A rating , h av e also b een inclu d ed to mak e it a comp reh ensiv e stand ard on
D istrib u tion Transformers.
A lth ou g h IS 2 0 2 6 ‘Pow
Pow er Transformers’
Transformers inclu d es th e rang e of transformers cov ered b y th is stand ard , y et, it h as
b een d ecid ed to p u b lish th is stand ard , consid ering th e ad v antag es of h av ing a stand ard w h ich h as simp lified th e
req u irements in th e d istrib u tion transformer rang e cov ered b y it. H ow ev er, for v ariou s common req u irements,
normativ e references h av e b een mad e to IS 2 0 2 6 w h ich is, th erefore, a necessary ad ju nct to th is stand ard .
I n th e p rep aration of th is stand ard , assistance h as b een d eriv ed from R EC Sp ecifications on d istrib u tion
transformers, R -A PD R P Tech nical Sp ecification for su ch transformers, B EE recommend ations for loss lev els of
3 star, 4 star and 5 star rated d istrib u tion transformers, G u id elines for Sp ecifications of Energ y Efficient O u td oor
Ty p e Th ree Ph ase and Sing le Ph ase D istrib u tion Transformers p u b lish ed b y CEA and CB I P M anu al on
Transformers, Pu b lication 317.
Th is stand ard recommend s mu ltip le rating w ith reg ard to Energ y Efficiency th at is, th ree energ y efficiency lev els:
lev el 1, lev el 2 and lev el 3 of transformers corresp ond ing to 3 star, 4 star and 5 star lab elled transformers resp ectiv ely ,
as p rescrib ed b y B EE. It is ex p ected th at transformers sh all conform to at least energ y efficiency lev el 1. In d u e
cou rse of time w ith imp rov ements in tech nolog y and materials, h ig h er lev els of energ y efficient transformers
sh all b e p rog ressiv ely u sed .
Th is stand ard (Part 1) is for d istrib u tion transformer filled w ith mineral oil. A s mineral oil is semi b io-d eg rad ab le
it is ex p ected th at in fu tu re from env ironmental consid erations, u se of N atu ral/Sy nth etic Ester O ils sh all increase.
Th is stand ard also allow s u se of su ch oils su b ject to ag reement b etw een u ser and su p p lier. W h en su fficient
Indian Standard
O U T D O O R T Y P E O IL IM M E R S E D D IS T R IB U T IO N
T R A N S F O R M E R S U P T O A N D IN C L U D IN G
2 5 0 0 k V A , 3 3 k V — S P E C IF IC A T IO N
PART 1 MINERAL OIL IMMERSED
( F o u rth R e v is io n )
1 SC O PE o r 3 3 k V a n d s e c o n d a r y v o lta g e o f 4 3 3 v o lt, 3 P h a s e (a n d
25 0 v o lt s in g le p h a s e ) a re c a lle d D is tr ib u tio n T r a n s fo r m e r s .
T h is s ta n d a r d s p e c ifie s th e r e q u ir e m e n ts a n d te s ts T h e m a x im u m ra tin g o f th e s e tra n s fo rm e rs fo r th e p u rp o s e o f
in c lu d in g s ta n d a r d lo s s le v e ls o f m in e r a l o il- th is s ta n d a r d is c o n s id e r e d u p to 2 5 0 0 k V A , 3 P h a s e .
im m e r s e d , n a tu r a l a ir-c o o le d , o u td o o r ty p e , d o u b le - 3 .2 N o n -Se ale d T y p e T ran s fo rm e r — A tra n s fo rm e r
w o u n d d is tr ib u tio n tr a n s f o r m e r s f o r u s e in p o w e r w h ic h h a s a c o n s e rv a to r a n d a b re a th e r f o r b re a th in g
d is tr ib u tio n s y s te m s w ith n o m in a l s y s te m v o lta g e s u p o u t a n d b r e a th in g in w ith e x p a n s io n a n d c o n tr a c tio n
to a n d in c lu d in g 3 3 k V a n d o f f o llo w in g ty p e s a n d o f o il w ith te m p e r a tu re . T h e tr a n s fo rm e r ta n k b o d y a n d
ra tin g s : c o v e r a re b o lte d /c la m p e d /w e ld e d ty p e . T h e ta n k c a n
a) T h r e e p h a s e r a tin g s u p to a n d in c lu d in g a ls o b e o f c o r ru g a te d c o n s tr u c tio n .
20 0 k V A b o th n o n -s e a le d ty p e a n d s e a le d ty p e . 3 .3 Se ale d T y p e T ran s fo rm e r — A tra n s fo r m e r w h ic h
b) T h re e p h a s e ra tin g s h ig h e r th a n 20 0 k V A , u p is n o n -b re a th in g th a t is s o s e a le d th a t n o rm a lly th e re is
to a n d in c lu d in g 2 5 0 0 k V A b o th n o n -s e a le d n o s ig n ific a n t in te rc h a n g e b e tw e e n its c o n te n ts a n d th e
ty p e a n d s e a le d ty p e . e x te rn a l a tm o s p h e re . N o c o n s e rv a to r is p ro v id e d . S u c h
c) S in g le p h a s e r a tin g s u p to a n d in c lu d in g a tr a n s fo rm e r m a y o r m a y n o t h a v e a c u s h io n o f d ry
25 k V A s e a le d ty p e . a ir (o r in e r t g a s fo r e x a m p le ; N itro g e n , IS 17 4 7 ).
2 R E FE R E N C E S S e a le d tra n s fo rm e rs fa ll in to tw o c a te g o rie s :
T h e s ta n d a r d s lis te d in A n n e x A c o n ta in p ro v is io n s a) T ra n s fo rm e rs in w h ic h th e to ta l v o lu m e o f o il
w h ic h , th r o u g h r e f e r e n c e in th is te x t, c o n s titu te to g e th e r w ith a ir (o r in e r t g a s ) o r a n y
p ro v is io n s o f th is s ta n d a rd . A ll s ta n d a r d s a re s u b je c t c o m b in a tio n th e re o f, re m a in s c o n s ta n t o v e r
to r e v is io n , a n d p a rtie s to a g re e m e n ts b a s e d o n th is th e te m p e ra tu re ra n g e .
s ta n d a rd a re e n c o u r a g e d to in v e s tig a te th e p o s s ib ility b) T ra n s fo rm e rs in w h ic h th e to ta l v o lu m e o f o il,
o f a p p ly in g th e m o s t re c e n t e d itio n s o f th e s ta n d a rd s a ir (o r in e rt g a s ) o r a n y c o m b in a tio n th e re o f ,
lis te d in A n n e x A . v a rie s o v e r th e te m p e r a tu r e ra n g e a n d th is
v a r ia tio n is a c c o m m o d a te d b y a s e a le d
3 T E R M IN O L O G Y f le x ib le c o n ta in e r (c o r r u g a te d ta n k ) o r a
F o r th e p u rp o s e o f th is s ta n d a rd , th e fo llo w in g te rm s fle x ib le m e m b ra n e .
a n d d e fin itio n s s h a ll a p p ly in a d d itio n to th o s e g iv e n S e a le d ty p e tr a n s f o r m e r s u s u a lly h a v e a b o lte d /
in IS 18 8 5 (P a rt 3 8 ). c la m p e d / w e ld e d c o v e r c o n s tru c tio n .
3 .1 D is trib u tio n T ran s f o rm e r — A d is tr ib u tio n
4 SE R V IC E C O N D IT IO N S
tr a n s fo r m e r is a tr a n s fo r m e r th a t p r o v id e s th e f in a l
v o lta g e tr a n s f o r m a tio n in th e e le c tr ic p o w e r T h e p ro v is io n s o f IS 20 26 (P a rt 1) s h a ll a p p ly .
d is tr ib u tio n s y s te m , s te p p in g d o w n th e v o lta g e u s e d
in th e d is tr ib u tio n lin e s to th e le v e l u s e d b y th e 5 G E N E R A L
c u s to m e rs . T e c h n ic a l p a ra m e te rs in c lu d in g s ta n d a rd lo s s le v e ls o f
N O T E — T h e d is tr ib u tio n lin e v o lta g e s a r e 3 .3 k V , 6 .6 k V , th r e e c a te g o rie s o f d is trib u tio n tra n s fo rm e rs a re g iv e n
11 k V , 22 k V a n d 3 3 k V in th e c o u n try . T h e d o m e s tic s u p p ly in 6, 7 a n d 8.
f o r th e c o n s u m e r s is 4 15 v o lt, 3 P h a s e (24 0 v o lt, 1 p h a s e ),
5 0 H z . T r a n s fo r m e rs w ith p rim a r y v o lta g e s o f 3 .3 , 6 .6 , 11, 22 O th e r r e q u ir e m e n ts a s d e s c r ib e d in 9 to 22 a r e
1
IS 1180 (Part 1) : 2014
2
IS 1180 (Part 1) : 2014
T a b le 3 M a x im u m T o ta l L o s s e s U p to 11k V C la s s T r a n s fo r m e r s
(C lau s e s 6.8.1.1, 6.8.1.2 , 6.8.1.3 and 6.8.2 )
S l R atin g I mp e d an c e Maximum Total Loss (W)
N o. (k V A ) (P e r c e n t)
L ev el 1 L ev el 2 L ev el 3
( 1) ( 2) ( 3) ( 4 ) ( 5) ( 6 ) ( 7 ) ( 8 ) ( 9 )
i i ) 25 4 . 5 210 6 9 5 19 0 6 35 17 5 59 5
v ) 16 0 4 . 5 7 7 0 2 200 6 7 0 1 9 50 57 0 1 7 00
N O TE — For non-p referred rating s of Tab le 1, max imu m losses are su b ject to ag reement b etw een th e u ser and th e su p p lier.
6.10.2 Th e p ermissib le temp eratu re- rise sh all not Th e rated b asic insu lation lev el (B IL ) sh all b e as g iv en
ex ceed th e limits of 40 °CC (w h en measu red b y resistance in Tab le 5.
meth od ) for transformer w ind ing and 35°C (measu red
b y th ermometer) for top oil w h en tested in accord ance T a b le 5 R a te d B a s ic I n s u la tio n L e v e l
w ith IS 2 0 2 6 (Part 2 ). (C lau s e 7.4)
7 T E C H N IC A L PA R A M E T E R S O F T H R E E Sl N o . N o m in a l Sy s te m V o lta g e R a te d B a s ic I n s u la tio n
(k V ) L e v e l (k V p )
PH A SE D IST R IB U T IO N T R A N SF O R M E R S
H IG H E R T H A N 200 k V A U P T O A N D (1) (2 ) (3)
IN C L U D IN G 2 5 00 k V A (N O N - SE A L E D A N D i) 3.3 40
SE A L E D T Y PE ) ii) 6.6 60
iii) 11 75
iv ) 22 12 5
7.1 R atin g s v) 33 170
Th e stand ard rating s sh all b e as p er Tab le 4.
7 .5 N o -L o a d V o lta g e R a tio s
7.2 R ate d F re q u e n c y
Th e no-load v oltag e ratios sh all b e as follow s:
Th e rated freq u ency sh all b e 50 H z .
3 30 0 /433-2 50 , 6 60 0 /433-2 50 , 11 0 0 0 /433-2 50 ,
7.3 N o m in al Sy s te m V o ltag e 2 2 0 0 0 /433-2 50 and 33 0 0 0 /433-2 50 V
N ominal sy stem v oltag e sh all b e ch osen from th e N O TE — Second ary v oltag e may b e selected as 415-2 40 V ,
follow ing : su b ject to ag reement b etw een th e u ser and th e su p p lier.
3
I S 118 0 (P a r t 1) : 20 14
T a b le 6 M a x im u m T o ta l L o s s e s U p to 11 k V C la s s T r a n s fo r m e r
(C lau s e 7.8.1.1)
(k V A ) (P e r c e n t)
50% Load 100% Load 50% Load 100% Load 50% Load 100% Load
( 1) ( 2) ( 3) ( 4 ) ( 5) ( 6 ) ( 7 ) ( 8 ) ( 9 )
v ) 6 30 4 . 50 2 000 5 8 55 1 8 6 0 5 300 1 7 4 5 4 8 50
4
I S 118 0 (P a r t 1) : 20 14
N ominal sy stem v oltag e sh all b e ch osen from th e 8 .8 .1.2 For transformers h av ing v oltag e class ab ov e
follow ing : 11 k V and u p to and inclu d ing 2 2 k V , th e p ermissib le
total loss v alu es sh all not ex ceed b y 7½
7 p ercent of th e
H V — 11, 2 2 and 33 k V max imu m total loss v alu es g iv en in Tab le 9.
L V — 415V (2 40 V , 1 Ph ase)
8 .8 .1.3 For transformers h av ing v oltag e class ab ov e
8 .4 R a te d B a s ic I n s u la tio n L e v e l (B I L ) 2 2 k V and u p to and inclu d ing 33 k V , th e p ermissib le
total loss v alu es sh all not ex ceed b y 10 p ercent of th e
R ated b asic insu lation lev el sh all b e as g iv en in Tab le 8. max imu m total loss v alu es g iv en in Tab le 9.
T a b le 8 R a te d B a s ic I n s u la tio n L e v e l 8 .8 .2 Im p e danc e
(C lau s e 8.4)
Th e recommend ed p ercent imp ed ance at 75°C for
N o m in a l Sy s te m V o lta g e (k V ) R a te d B I L (k V p ) d ifferent rating s sh all b e as p er Tab le 9.
(1) (2 )
8 .9 P e r m is s ib le F lu x D e n s ity a n d O v e r flu x in g
11 75
22 12 5 8 .9 .1 Th e max imu m flu x d ensity in any p art of th e
33 170 core and y ok e at rated v oltag e and freq u ency sh all b e
su ch th at th e flu x d ensity w ith + 12 .5 p ercent comb ined
8 .5 N o -L o a d V o lta g e R a tio v oltag e and freq u ency v ariation from rated v oltag e and
Th e no-load v oltag e ratios sh all b e as follow s: freq u ency d oes not ex ceed 1.9 Tesla.
N O TE — Th e d esig n calcu lations in su p p ort of flu x d ensity
11 0 0 0 / 3 / 2 50 V , 11 0 0 0 / 2 50 V sh all b e fu rnish ed b y th e manu factu rer.
T a b le 9 M a x im u m T o ta l L o s s e s o f Sin g le P h a s e T r a n s fo r m e r s U p to 11 k V
(C lau s e s 8.8.1.1, 8.8.1.2 and 8.8.1.3)
Sl R a tin g Im p e d a n c e M a x im u m T o ta l L o s s (W )
N o. (k V A ) (P e r c e n t ) Energ y Effic ienc y L evel 1 Energ y Effic ienc y L evel 2 Energ y Effic ienc y L evel 3
5
I S 118 0 (P a r t 1) : 20 14
8 .9 .2 N o load cu rrent sh all not ex ceed 3 p ercent of fu ll cov er and also w ith ou t affecting th e sealing of th e
load cu rrent and w ill b e measu red b y energ iz ing th e transformer. Th e arrang ement sh all meet th e follow ing
transformer at rated v oltag e and freq u ency . Increase req u irements:
of 12 .5 p ercent of rated v oltag e sh all not increase th e
H V and L V B u sh ing s:
no-load cu rrent b y 6 p ercent max imu m of fu ll load
cu rrent. Th e b u sh ing sh all b e mad e in tw o p arts. Th e ou ter
b u sh ing sh all b e of p orcelain. Th e d imensions of th e
8 .10 L im its o f T e m p e r a tu r e -r is e ou ter b u sh ing sh all conform to relev ant Part/Section
8 .10 .1 Th e ty p e of cooling sh all b e O N A N as p er of IS 3347 d ep end ing on th e v oltag e class. Th e internal
IS 2 0 2 6 (Part 2 ). b u sh ing sh all b e of eith er p orcelain or tou g h insu lating
material, lik e ep ox y and sh all h av e emb ed d ed stem.
8 .10 .2 Th e p ermissib le temp eratu re- rise sh all not M etal p ortion of th e internal H V and L V b u sh ing insid e
ex ceed th e limits of 40 °C w h en measu red b y resistance th e tank sh all remain d ip p ed in oil in all op erating
meth od for transformer w ind ing and 35°C measu red cond itions.
b y th ermometer for top oil w h en tested in accord ance
N O TE — A ny oth er su itab le arrang ement can b e u sed su b ject
w ith IS 2 0 2 6 (Part 2 ).
to ag reement b etw een th e u ser and th e su p p lier.
a) Cold rolled g rain oriented electrical steel – 10 .1.5 Th e d imensions of b u sh ing s of th e follow ing
IS 30 2 4 v oltag e classes sh all conform to th e follow ing Ind ian
Stand ard s mentioned ag ainst th em:
b ) A morp h ou s core material – (I S u nd er
p rep aration) Voltage Class For Porcelain For M etal
Parts Parts
c) Cop p er/A lu minu m cond u ctor – IS 191, IS
1897, IS 740 4, IS 12 444, IS 13730 /IS 6162 U p t o 1 . 0 k V I S 3 3 4 7 I S 3 3 4 7
series as g iv en in A nnex A . b u s h i n g s ( P a r t 1 / S e c 1 ) ( P a r t 1 / S e c 2 )
3 . 6 k V b u s h i n g s I S 3 3 4 7 I S 3 3 4 7
d ) K raft p ap er – I S 9335 series as g iv en in
( P a r t 2 / S e c 1 ) ( P a r t 2 / S e c 2 )
A nnex A .
1 2 k V b u s h i n g s I S 3 3 4 7 I S 3 3 4 7
2 4 k V b u s h i n g s I S 3 3 4 7 I S 3 3 4 7
f) M ineral oil – IS 335
( P a r t 4 / S e c 1 ) ( P a r t 4 / s e c 2 )
10 T E R M I N A L A R R A N G E M E N T 10 .2 F o r Sin g le P h a s e T r a n s fo r m e r s
10 .1 F o r T h r e e P h a s e T r a n s fo r m e r s For 11/ 3 , 22 / 3 , and 33/ 3 transformers, neu tral
10 .1.1 Th e transformers sh all b e fitted on h ig h v oltag e end of th e H V w ind ing sh all b e b rou g h t ou t to N eu tral
and low v oltag e sid es w ith ou td oor ty p e b u sh ing s of th rou g h 1.1 k V b u sh ing . N eu tral terminal sh all b e
ap p rop riate v oltag e and cu rrent rating s. Th e h ig h connected to tank b y a tinned cop p er strip of ad eq u ate
v oltag e b u sh ing s (3 N os.) sh all conform to IS 2 0 99. siz e.
Th e low v oltag e b u sh ing s (4 N os.) sh all conform For 11, 2 2 , 33 k V transformers, tw o H V b u sh ing s sh all
to IS 742 1. A lternativ ely , th e low v oltag e sid e may b e b e u sed for termination of b oth end s of H V w ind ing .
mad e su itab le for ad op tion of PV C/X L PE cab les of
su itab le siz e. Th e H V b u sh ing s sh all b e fix ed to th e top cov er and
th e L V b u sh ing s of 1.1 k V class sh all b e fix ed to th e
10 .1.2 If req u ired b y th e u ser, a su itab le cab le-end b ox transformer tank on sid es.
may b e p rov id ed on th e h ig h v oltag e and or low v oltag e
sid e. 10 .3 M a r k in g a n d R e la tiv e P o s itio n s o f T e r m in a ls
10 .1.3 In case of sealed ty p e transformer, th e terminal A p p rop riate ch aracters in accord ance w ith IS 2 0 2 6
arrang ements sh all b e su ch th at it sh all b e p ossib le to (Part 1) sh all b e ind elib ly mark ed u p on or ad jacent to
rep lace th e b u sh ing s (ex ternal) w ith ou t op ening th e terminals.
6
I S 118 0 (P a r t 1) : 20 14
A ll d imensions in millimetres.
FIG . 1 R A TI N G PL A TE FO R TH R EE PH A SE TR A N SFO R M ER S
u p w ard for at least 2 5 mm, to h av e su fficient ov erlap For sing le p h ase transformers u p to 2 5 k V A , th e
w ith v ertical sid ew all of th e transformer. transformer tank sh all b e of rob u st constru ction rou nd
in sh ap e and sh all b e cap ab le of w ith stand ing a p ressu re
15 .2 P r e s s u r e a n d V a c u u m R e q u ir e m e n ts of 10 0 k Pa and a v acu u m of 760 mm of mercu ry .
15 .2.1 In case of transformers u p to 2 0 0 k V A , p lain 15 .2.2 For th ree p h ase transformers u p to 2 50 0 k V A ,
tank sh all b e cap ab le of w ith stand ing a p ressu re of transformer tank s w ith corru g ations sh all b e d esig ned
80 k Pa and a v acu u m of 2 50 mm of mercu ry . L imiting for a p ressu re of 15 k Pa measu red at th e top of th e
v alu es of th e d eflections are sp ecified in 21.5 .1. tank w ith no leak ag e.
For transformers ab ov e 2 0 0 k V A p lain tank sh all b e 15 .2.3 For th ree p h ase sealed ty p e transformers w ith
cap ab le of w ith stand ing a p ressu re of 80 k Pa and a cov er w eld ed to th e cu rb of th e tank sh all b e of sou nd
v acu u m of 50 0 mm of mercu ry . L imiting v alu es of th e and rob u st constru ction so as to w ith stand p ressu re of
d eflections are sp ecified in 21.5 .2. 80 k Pa w ith ou t any d eformation.
8
I S 118 0 (P a r t 1) : 20 14
A ll d imensions in millimetres.
FIG . 2 R A TI N G PL A TE FO R SI N G LE PH A SE TR A N SFO R M ER S
15 .2.4 For sing le p h ase transformers of sealed ty p e 15 .5 Insid e of tank sh all b e p ainted w ith v arnish or
constru ction, w h en th e sp ace on th e top oil is filled oil resistant p aint. For ex ternal su rfaces one coat of
w ith d ry air or inert g as, th e inert g as p lu s oil v olu me th ermo setting p ow d er p aint or one coat of ep ox y
insid e th e tank sh all b e su ch th at ev en u nd er ex treme p rimer follow ed b y tw o coats of p oly u reth ane b ase
op erating cond itions, th e p ressu re g enerated insid e th e p aint sh all b e u sed . Tab le 12 sh all b e referred to for
tank d oes not ex ceed 0 .4 k g /cm2 p ositiv e or neg ativ e. p aint th ick ness for normal to med iu m corrosiv e
atmosp h ere. For h ig h ly p ollu ted atmosp h ere and
15 .3 A ll b olts/nu ts/w ash ers ex p osed to atmosp h ere
sp ecial ap p lication ex ternal p aint w ork sh all b e su b ject
sh all b e as follow s:
to ag reement b etw een th e u ser and th e transformer
a) Siz e 12 mm or b elow — stainless steel. manu factu rer.
b ) A b ov e 12 mm — steel w ith su itab le finish
16 C O N SE R V A T O R F O R N O N -SE A L E D T Y P E
lik e electro g alv aniz ed w ith p assiv ation or h ot
T R A N SF O R M E R S
d ip g alv aniz ed .
16 .1 Transformers of rating s 63 k V A and ab ov e w ith
15 .4 G ask ets w h erev er u sed sh all conform to Ty p e III
p lain tank constru ction, th e p rov ision of conserv ator
as p er IS 11149/Ty p e C as p er IS 42 53 (Part 2 ).
9
I S 118 0 (P a r t 1) : 20 14
A ll d imensions in millimetres.
F IG . 3 T ER M IN A L M A R K IN G PL A TE FO R TH R EE PH A SE TR A N SFO R M ER S W I TH O U T TA PS
A ll d imensions in millimetres.
FIG . 4 TER M IN A L M A R K IN G PL A TE FO R TH R EE PH A SE TR A N SFO R M ER S W I TH TA PS
10
I S 118 0 (P a r t 1) : 20 14
A ll d imensions in millimetres.
mil etres.
es.
A ll d imensions in millimetres.
FIG . 6 M O U N TI N G D I M EN SI O N S O F TR A N SFO R M ER S U P TO 200 kV A
T a b le 12 P a in t Sc h e m e fo r D is tr ib u tio n T r a n s fo r m e r s
(C la u se 15.5)
S l N o. P ain t Ty p e A r e a to b e P ain te d N o. of C oats Total D r y F ilm Th ic k n e ss, Min.
(mic r on s)
( 1) ( 2) ( 3) ( 4 ) ( 5)
i ) T h e r m o s e t t i n g p ow de r p ai n t In s i de 01 30
O u t s i de 01 6 0
i i ) Li q u i d p ai n t
a) E p ox y ( p r i m e r ) O u t s i de 01 30
b ) Pol y u r e t h an e ( f i n i s h c oat ) O u t s i de 02 25 e ac h
c ) H ot oi l r e s i s t an t p ai n t / v ar n i s h In s i de 01 35 / 10
is mand atory . For corru g ated tank and sealed ty p e 16 .2 W h en a conserv ator is p rov id ed , oil g au g e and
transformers w ith or w ith ou t inert g as cu sh ion, th e p lain or d eh y d rating b reath ing d ev ice sh all b e fix ed
conserv ator is not req u ired . to th e conserv ator w h ich sh all also b e p rov id ed w ith a
11
I S 118 0 (P a r t 1) : 20 14
A ll d imensions in millimetres.
N O TE — B id irectional rollers can also b e u sed as p er mu tu al ag reement b etw een th e u ser and th e su p p lier.
12
I S 118 0 (P a r t 1) : 20 14
13
I S 118 0 (P a r t 1) : 20 14
a) D etermination of sou nd lev els [IS 2 0 2 6 (Part Th e assemb led transformer for non-sealed and sealed
10 )] ty p e w ith all fitting s inclu d ing b u sh ing s in p osition,
sh all b e tested at a p ressu re eq u iv alent to tw ice th e
b ) Sh ort-circu it w ith stand test [IS 2 0 2 6 (Part 5)]
normal h ead measu red at th e b ase of th e tank for 8 h .
(ab ov e 2 0 0 k V A )
N O TE — R ou tine tests b efore and after sh ort circu it
Th ere sh ou ld b e no leak ag e at any p oint. Tank w ith
test sh all b e cond u cted as p er IS 2 0 2 6 (Part 1). corru g ations sh all b e tested for oil leak ag e test a
c) N o load cu rrent at 112 .5 p ercent v oltag e p ressu re of 15 k Pa measu red at th e top of th e tank for
(see 5 .9 .3 ). 6 h . Th ere sh ou ld b e no leak ag e at any p oint.
d ) Pa int a dhesion tests.. Th e test is p erformed as 21.5 .2 F or T ra nsform ers a b ove 2 0 0 k V A a nd u p to
p er A STM D 3359 (Stand ard Test M eth od s for inc lu ding 2 5 0 0 k V A
measu ring ad h esion b y Tap e test).
21.5 .2.1 Pressu re test (T y p e test)
e) B D V and moistu re content of oil in th e
transformer (IS 335). For non- sealed and sealed ty p e transformers, th e
N O TE — Tests at (d ) and (e) may b e carried ou t on transformer tank su b jected to air p ressu re of 80 k Pa
more th an one u nit su b ject to ag reement b etw een u ser for 30 min and v acu u m of 50 0 mm of mercu ry for 30
and su p p lier.
min. Th e p ermanent d eflection of flat p late, after
21.5 P r e s s u r e a n d O il le a k a g e T e s t p ressu re/v acu u m h as b een released , sh all not ex ceed
th e v alu es g iv en b elow .
21.5 .1 F or T ra nsform ers u p to 2 0 0 k V A .
L eng th of Pla te D eflec tion
21.5 .1.1 Pressu re test (ty p e test)
U p to 750 mm 5.0 mm
For non- sealed and sealed ty p e transformers, th e 751 mm to 1 2 50 mm 6.5 mm
transformer tank sh all b e su b jected to air p ressu re of
1 2 51 mm to 1 750 mm 8.0 mm
80 k Pa for 30 min and v acu u m of 2 50 mm of mercu ry
for 30 min. A b ov e 1 751 mm 9.0 mm
Th e p ermanent d eflection of flat p lates, after p ressu re/ 21.5 .2.2 Pressu re test (rou tine test)
v acu u m h as b een released , sh all not ex ceed th e v alu es a) Pla in ta nk s
g iv en b elow .
Th e transformer tank w ith w eld ed /b olted
L eng th of Pla te D eflec tion cov er sh all b e tested at a p ressu re of 35 k Pa
U p to 750 mm 5 mm ab ov e atmosp h ere p ressu re maintained insid e
751 to 1 2 50 mm 6.5 mm th e tank for 10 min. Th ere sh ou ld b e no
leak ag e at any p oint.
21.5 .1.2 Pressu re (rou tine test)
b ) C orru g a ted ta nk s
a) N on-sea led ty p e tra nsform ers (p la in ta nk s)
Th e corru g ated transformer tank sh all b e
Th e transformer w ith b olted cov er sh all b e
tested for air p ressu re of 15 k Pa ab ov e
tested at an air p ressu re of 35 k Pa ab ov e
atmosp h ere p ressu re maintained insid e th e
atmosp h ere p ressu re maintained insid e th e
tank for 10 min. Th ere sh ou ld b e no leak ag e
tank for 10 min. Th ere sh ou ld b e no leak ag e
at any p oint.
at any p oint.
14
I S 118 0 (P a r t 1) : 20 14
21.5 .2.3 O il lea k a g e test (rou tine test) 35 k Pa ab ov e atmosp h ere p ressu re maintained insid e
th e tank for 10 min. Th ere sh ou ld b e no leak ag e at any
Th e assemb led transformer for non-sealed and sealed
p oint.
ty p e w ith all fitting s inclu d ing b u sh ing in p osition sh all
b e tested at a p ressu re eq u iv alent to tw ice th e normal 21.5 .3 .3 O il lea k a g e test (rou tine test)
h ead measu red at th e b ase of th e tank for 8 h . Th ere
Th e assemb led transformer for non-sealed and sealed
sh ou ld b e no leak ag e at any p oint. Tank w ith
ty p e w ith all fitting s inclu d ing b u sh ing s in p osition,
corru g ations sh all b e tested for oil leak ag e test a
sh all b e tested at a p ressu re eq u iv alent to tw ice th e
p ressu re of 15 k Pa measu red at th e top of th e tank for
normal h ead measu red at th e b ase of th e tank for 6 h .
6 h . Th ere sh ou ld b e no leak ag e at any p oint.
Th ere sh ou ld b e no leak ag e at any p oint. Tank w ith
21.5 .3 F or S ing le Pha se D istrib u tion T ra nsform ers u p corru g ations sh all b e tested for oil leak ag e test a
to Inc lu ding 2 5 k V A p ressu re of 15 k Pa measu red at th e top of th e tank for
6 h . Th ere sh ou ld b e no leak ag e at any p oint.
21.5 .3 .1 Pressu re test (ty p e test)
Th e tank sh all b e su b jected to air p ressu re of 10 0 k Pa 22 I N F O R M A T I O N R E Q U IR E D W IT H
ab ov e atmosp h eric p ressu re for 30 min. Th ere sh ou ld E N Q U IR Y A N D O R D E R
b e no leak ag e at any p oint and th ere is no d eformation 22.1 Th e information to b e su p p lied b y th e
of tank . manu factu rer w ith enq u iry and ord er to th e p u rch aser
21.5 .3 .2 Pressu re (rou tine test) sh all b e in accord ance w ith A nnex D .
A N N E X A
(CC la u se 2 )
L I ST O F R E F E R R E D I N D I A N ST A N D A R D S
42 53 (Part 2 ) : Cork comp osition sh eet: Part 2 Cork (Part 3/ Sec 3) : Sp ecifications for ind iv id u al
2008 and ru b b er 1984 materials, Section 3 Crep e p ap er
6162 Pap er-cov ered alu minu m cond u ctors (Part 3/ Sec 5) : Sp ecifications for ind iv id u al
(Part 1) : 1971 R ou nd cond u ctors 1985 materials, Section 5 Sp ecial p ap ers
(Part 2 ) : 1971 R ectang u lar cond u ctors 11149 : 1984 Sp ecification for ru b b er g ask ets
740 4 (Part1) : Pap er cov ered cop p er cond u ctors: 12 444 : 1988 Continu ou sly cast and rolled
1991 Part 1 R ou nd cond u ctors electroly tic cop p er w ire rod s for
742 1 : 1988 Porcelain b u sh ing s for alternating electrical Cond u ctors
v oltag es u p to and inclu d ing 1 0 0 0 V 13730 Sp ecification for p articu lar ty p es
8999 : 2 0 0 3 Pip e th read s w h ere p ressu re tig h t of w ind ing w ires:
joints are mad e on th e th read s — (Part 0 / Sec 3) : G eneral req u irements Section 3,
V erification b y means of limit g au g es 2 0 12 Enameled rou nd cop p er w ire
9335(Part 1) : Cellu losic p ap ers for electrical ( Part 17) : 1996 Poly v iny l acetal enameled
1979 p u rp oses: D efinitions and g eneral rectang u lar cop p er w ire, Class 10 5
req u irements (Part 2 7) : 1996 Pap er cov ered rectang u lar cop p er
(Part 2 ) : 1998 M eth od s of test w ire
(Part 3/Sec 1) : Sp ecifications for ind iv id u al 160 81 : 2 0 13 Insu lating liq u id s — Sp ecification
1984 materials, Section 1 G eneral for u nu sed sy nth etic org anic esters
p u rp oses electrical p ap er for electrical p u rp oses
A N N E X B
(CC la u se 18)
M E T H O D O F D E C L A R IN G E F F IC IE N C Y
16
I S 118 0 (P a r t 1) : 20 14
A N N E X C
(C la u se 18)
C A L C U L A T IO N O F IN H E R E N T V O L T A G E R E G U L A T IO N
C -1 I N H E R E N T V O L T A G E R E G U L A T I O N Ex % = 10 0 Ex /E;
C -1.1 Th e inh erent v oltag e reg u lation from no-load Er% = 10 0 Er/E
to a load of any assu med v alu e and p ow er factor may n = Ia/I; and
b e comp u ted from th e imp ed ance v oltag e and Ia = cu rrent in th e w ind ing ex cited d u ring th e
corresp ond ing load loss measu red w ith rated cu rrent sh ort circu it tests corressp ond ing to th at
in th e w ind ing [see a lso IS 2 0 2 6 (Part 8)]. ob tained w h en laod ing at th e assu med load
L et on th e ou tp u t sid e and w ith rated v oltag e on
th e inp u t sid e.
I = rated cu rrent in w ind ing ex cited ;
E = rated v oltag e of w ind ing ex cited ; C - 1.3 For rated load any p ow er factor cos φ, th e
p ercentag e reg u lation is ap p rox imately eq u al to:
IS C = cu rrent measu red in w ind ing ex cited
EZ S C = v oltag e measu red across w ind ing ex cited E r % c os φ + Ex % s i n φ+
(imp ed ance v oltag e); ( Ex % c os φ − Er % s i n φ) 2
$!" C -1.4 For any assu med load oth er th an rated load and
2
EX S C = reactance v oltag e = E # !" ! u nity p ow er factor, th e p ercentag e reg u lation is
%!"
ap p rox imately eq u al to;
P = Psc corrected to 75oC, and from cu rrent Isc
( )
2
to I; n. Ex %
n. Er % +
200
%
Ex = EX SC ×
% !" C -1.5 For any assu med load oth er th an rated load and
at any p ow er factor cos f, th e p ercentag e reg u lation is
P
Er = ap p rox imately eq u al to:
I
200
2
( Ex %)
Er % + C -1.6 Th e ab ov e formu lae are su fficiently accu rate for
200
transformers cov ered b y th is stand ard .
17
I S 118 0 (P a r t 1) : 20 14
A N N E X D
(C la u se 2 2 .1)
IN F O R M A T IO N R E Q U IR E D W IT H E N Q U IR Y A N D O R D E R
18
(C ontinu ed from sec ond c over)
ex p erience is av ailab le, sep arate stand ard to D istrib u tion transformers filled w ith N atu ral/Sy nth etic Esters sh all
b e b rou g h t ou t.
Consid erab le assistance h as also b een tak en, w h ile p rep aring th is stand ard , from IEC 60 0 76-1: ‘Pow er Transformers
— Part 1: G eneral’.
Follow ing d ev iations w ith resp ect to IEC stand ard h av e b een mad e:
a) Sep arate stand ard is p rep ared for d istrib u tion transformers u p to rating 2 50 0 k V A ,
b ) A mb ient cond itions are d ifferent, and
c) Temp eratu re rises of oil and w ind ing s are d ifferent.
Th is stand ard is intend ed to cov er th e g eneric tech nical sp ecifications and it d oes not inclu d e all th e necessary
p rov isions of a contract. H ow ev er, th e stand ard calls for ag reement b etw een th e p u rch aser and th e manu factu rer
in certain cases.
U nlik e, stand ard on Pow er Transformers (I S 2 0 2 6), th is stand ard also p u rp orts to recommend stand ard
manu factu ring config u rations and p ractices w ith a v iew to h av e stand ard , reliab le and energ y efficient d istrib u tion
transformers in th e cou ntry .
For th e p u rp ose of d ecid ing w h eth er a p articu lar req u irement of th is stand ard is comp lied w ith , th e final v alu e,
ob serv ed or calcu lated , ex p ressing th e resu lt of a test, sh all b e rou nd ed off in accord ance w ith IS 2 : 1960 ‘R u les
for rou nd ing off nu merical v alu es (revised)’.. Th e nu mb er of sig nificant p laces retained in th e rou nd ed off v alu e
sh ou ld b e th e same as th at of th e sp ecified v alu e in th is stand ard .
B u r e a u o f I n d ia n Sta n d a r d s
B I S is a statu tory institu tion estab lish ed u nd er th e B u rea u of India n S ta nda rds A c t, 1986 to p romote
h armoniou s d ev elop ment of th e activ ities of stand ard iz ation, mark ing and q u ality certification of g ood s
and attend ing to connected matters in th e cou ntry .
C o p y r ig h t
B IS h as th e cop y rig h t of all its p u b lications. N o p art of th ese p u b lications may b e rep rod u ced in any form
w ith ou t th e p rior p ermission in w riting of B I S. Th is d oes not p reclu d e th e free u se, in th e cou rse of
imp lementing th e stand ard , of necessary d etails, su ch as sy mb ols and siz es, ty p e or g rad e d esig nations.
Enq u iries relating to cop y rig h t b e ad d ressed to th e D irector (Pu b lications), B IS.
R e v ie w o f I n d ia n Sta n d a r d s
A mend ments are issu ed to stand ard s as th e need arises on th e b asis of comments. Stand ard s are also rev iew ed
p eriod ically ; a stand ard along w ith amend ments is reaffirmed w h en su ch rev iew ind icates th at no ch ang es are
need ed ; if th e rev iew ind icates th at ch ang es are need ed , it is tak en u p for rev ision. U sers of Ind ian Stand ard s
sh ou ld ascertain th at th ey are in p ossession of th e latest amend ments or ed ition b y referring to th e latest issu e of
‘B IS Catalog u e’ and ‘Stand ard s : M onth ly A d d itions’.
B U R EA U O F IN D IA N STA N D A R D S
H e a d q u a r te r s :
M anak B h av an, 9 B ah ad u r Sh ah Z afar M arg , N ew D elh i 110 0 0 2
T elep hones : 2 32 3 0 131, 2 32 3 3375, 2 32 3 940 2 W eb site: w w w .b is.org .in
{2 32 3 3841
Central : M anak B h av an, 9 B ah ad u r Sh ah Z afar M arg 2 32 3 7617
N EW D EL H I 110 0 0 2
{2 60
N orth ern : SCO 335-336, Sector 34-A , CH A N D IG A R H 160 0 2 2 2 60 3843
92 85
{2 2 54 2 519, 2 2 54 2 315
Sou th ern : C.I.T. Camp u s, IV Cross R oad , CH EN N A I 60 0 113 2 2 54 12 16, 2 2 54 1442
{2 832
W estern : M anak alay a, E9 M ID C, M arol, A nd h eri (East) 2 832 92 95, 2 832 7858
M U M B A I 40 0 0 93 7891, 2 832 7892
B r a n c h e s: A H M ED A B A D . B A N G A L O R E. B H O PA L . B H U B A N ESH W A R . CO IM B A TO R E. D EH R A D U N .
FA R I D A B A D . G H A Z I A B A D . G U W A H A TI . H Y D ER A B A D . JA I PU R . K O CH I. L U CK N O W .
N A G PU R . PA R W A N O O . PA TN A . PU N E. R A J K O T. V ISA K H A PA TN A M .