ZAMIL PROJECTS PROJECT & RETROFIT DIVISION, Zamil DOCUMENT TRANSMITTAL Projects lzce ion Ne: Tae [PROVECT: SHAY BAI INCREASE GAS HANDLING CAPACITY PROJECT ‘TO: SAMSUMG ENGINEERING [LOCATION: SHAYRAH. [DOCUMENT TRANSMIFTAL Ne: 2NLP-SEILMIIOOS |SUBMISSION CHANNEL: Online Sabmision PDF Format DATE: —[1S-fn-13 KIND ATTN: Mr. Raju George HVAC & Plumbing _______Sapervisor [SNe Docimen Drawn No ‘Desameet/ Drawing Tie 1 | srenveot-zamoes Conger pve works. ‘Math Sateen for HVAC Refgeran pie work & Punbing TE sino ron arrrovataray [—Jissuen ror iwronmarion ary [_—Jsstn rom neconn arm TEGEND. oo TO -arrroven, work may PRoceED IMAY PROCEED SUBJECT TO. [INCORPORATION OF COMMENTS. 2- REVISE AND RESUBMIT, WORK o | a nevise anp ResumMrr, WORK MAY NOT PROCEED “4-REVIEW Nor REQUIRE INFORMATION ONLY [comMENTS/ REMARKS: Prepared Trane 7 Bethea By NAME sicxarure| Vere y Tear Hassan TAMIL COOLCAREZamil Projects Shaybah Increase Gas Handling Project No: SSA-Shaybah # 4-HV-008 Project Doc No: SP4-HV-001-ZML-045 Capacity Project

ee Zamil] WORK METHOD STATEMENT FOR HVAC P+ HY-001-7Ml-045 Projects 10.0 Rev. A, REFRIGERANT PIPE WORK Page 12 of 12 © PVC nitrile rubber insulation (such as Armafiex) shall not be used exposed to sunlight. ‘+ Piping insulation shall be applied only where the Pressure test and other inspections required are completed. * Before insulation, all surfaces shall be thoroughly cleaned to remove slag, rust, grease, etc. Insulation shall be applied only on dry surface. * Insulation installed outdoors shall be protected from moisture and sunlight degradation by 0.5mm aluminum jacket or an approved and acceptable method. * Outdoor insulated piping shall be finished with aluminum sheet 0.5 thicknesses, and all seams and joints shall be caulked. Safety Action Plan ‘+ The installation works shall always be carried out in a safe manner, with all site personnel, staff and labor, fully adopting the project safety Procedures. * Tool Box talk will be conducted and brief safety measures required for the Ensuring days will be discussed. * First Aid facility will be available entire the period in the work site. Correct PPE and Safety precautions requirement will be taken for the entire Works. * Safety Hamess will be used whenever work is carried out on the above grade elevations. Area shall be barricaded and warning boards will displayed.ja ‘ oA 4 Hh :‘Special vacuum drying ‘This vacuum drying s performed only when dere may be moisture intruded into the piping. For exemple: ‘© Moisture was detected when flushing rofigerant piping. ‘© There may be condensation in piping because ofa construction work in rely season. ‘© There may be condensation in piping because of longterm construetion work ‘© Rainwater may intrude into the piping during contruction. In this method, @ vacuum break process process shown above. nitride gas i added onthe way ofthe normal vacuum drying (Work sequence) © acu dy tine) — two ours © Vacant tine) ~ nid i pesado Keto. (Theft of acum dying is caaned eed ai ed nitrogen. However tei much ‘water, it can’t be eliminated by this method. So, take care that water should not intrude or be generated inthe cnastrution of roftigerant pipes) © Vacuum drying (econd tims) ~- Operate a vacuum pump for one hour ot more. (evaluation: theultimate pressure should be Sm or less. When 5 mmHig or les isnot obtained inspite of| two hour evacuation, repeat from @) vacuum break to @ vacuum drying). @© Vacuum protracted test, © Refeigerant additional filing (Speci vacua dy tinea) © Shut-off valve full open sare 2 Be sure to use nitride ges for vacuum break, | Preston sd (The use of oxygen gas may eause an explosion) i rif $s babs ati ping work “Airtight test Roos3) Procedure of vacuum drying ‘Thote ar wo patterns of vacuum drying, Adopt ether one depending on field conditions. ‘Normal vacuum drying se» Common method (Work sequence) © Vacuum drying (ft tine) — Connect a manifold gauge to service port of liquid pipes and ga pipes COpertea vacuura pump for two hows or more. ‘he pressure should he Smt oc ess) IrStomtg or less can't be obtained after two hours of vacuuming, there may be moisture or leaking points in the system, Vacuum it farther for one hour oF more. {Sig or less can't be obtained after three hours of vacuuming, check leaking pots. @ Prosracted vacuum test Leave it for one hour or more under -75SmmlHg or less. Confirm thatthe value indicated by the vacuum, _gnuge does not increase. (Ifthe value increases, there is moisture of leaking poins inthe sysiem) © Additional iting of rehigerant Fil required amount of reftigerant from te @ Shutoff valve full open Full open the shut-off valve on liquid and gas side. id side service port with a charging cylinder, "Note: Vacuumize from both liquid pipes and gos pipes. (Because piping is blocked onthe way dus to the functional pars in the indoe uit) (rl enon ding tine cat) ee ear Penton ite sa | pesad onsale 498 (Gunes) Piping work “Ainight test R | oo1) What i "Vacuum drying”? is “to ry inside of piping by converting the moisture (liquid) in piping to stam (gas) and discharging it outside." “The boiling point (evaporating temperature) of water is 100°C in 1 atm (76OmmEig). The boiling point fll apy ‘wine approaching ar pressure In piping to vacuum state witha vacuum pemp. Ife boiling point fl tothe ambient temperature, the water will evaporate. (Example'In the case of ambient temperature 72°C, ‘vacuum drying is impossible unless the pressure is reduced to -Bamfig or est.S0, ees” "lection and maintenance ofa vacuum i 4s pump" is important for vacuum drying. LA Ey ve [ 2) Seteting a vacuum pump Sen riricre ai aren Consider the following to points in selecting vacuum ‘emp CO) pump. @ Selects vacuum pump wit ine ultimate pressure eto > — are (tis desirable to reach Smmiig o less) = id Te Fs @ Airvolume displacement should bereaively large 24 z3 (Boot 40 Liner above) a in Be sure to confinn thatthe pump reaches Smmiig cor less with a vacuum gauge before vacuum, ying work. tis also important to check the ulate pressure ofan ol rotary type pup by exchanging ol every one or two month (Reference) Ultimate pressure by types of vacuum pump oe ie ta Frvn | ‘esol C0 2mm NG ify Om OK eee o.ozmmigy i, ok oeCheek 1 Pulp Fitting, Check? 2) Leaking point check (in the case that pressure fll in the step 1 to 3 in the previous page) ‘+ Audio check Listen nose of large leakage. ‘+ Manipulation check Check large leakage by puting hands on the uneton ‘+ Soap water check 5 (Snoop) [theres a leakage, bubbles are generated. 3 Snoop: spray type agent which can be used instoad of soap. I prevent rust formation. (manufectured by Osaka Ie) |tn the ease of seeking minute leakage, or leaking points are unknown inspite thatthe pressure ® Check Cautions | Dif the pipe is ton, perform an airtight test by blosk, fell in pressurized protected test method) @ inject nitide gas to 3.0Kp/on?. @ Pressurize chlorofluorocarbon gas (R22) in gas state to 5.0K gem’. (sitrde gs and chloreffuorocarbon gas ‘are mixed) eaking point with a halide torch type detector, a propane type detector, an electric detector, te. ‘@ if eaking points are not found, check them by pressurizing to28.0Kgyem* with nitride gas. (Never pressurize more than 8.0K yeni") ude 1 Indoor unit side. 2) Indoor unit side + vertical pipe. 3) Indoor unit side-+ vertical pipe + outdoor unit side Airtight test RY] 0010‘Work sequence ‘Completion of | | “> Pressurzatio <> [Pressure crop check] C>[ Passed retigrant pe wok o (Check and conection of leaking points ol ‘Test method (protracted pressurizing tet) Be sure to perform test in the following work mathod and sequence. 4) Pressorizn both liquid and gas pipes step by step by reffigerantsystom. (Be sure to use nitride gas) © Step 1 __3.0kg/empressuried > 3 minutes + mp? iilgtinrind’ —yanines | “*etouercm intone © ‘Step3__28.0kg/em pressurized about 24 hours 9} Even minus leakage ean be found, pr vee a eee mrm sete} ns ine to eaten Does nero 1) Check pressure fll. te pressure doesnot all the pipe willbe accepted, there isa difference between ambient temperatures at ¢—t> Refer to next page Dresuzng ep ad pressure chek sep theres pressure fluctuation of about.0.1Ke/em® per 1'C. So, perform compensation for this ease su temperature at fall 01 med? et) 2 8 Kon? an oi ese fl on 3 opt Bn =? a hens exp) 1 8K 2 When prssuise 28Kp/em? 25°C Saeed peak Aer2bhous — 27.5Kgfem? 20 BE anal In such case, there isn't pressure fall down, age PO (passed). 9-9 4H ing work RY 00096) Flange junction 8) The seat surface ofa flange should be clean and heve no flaw, et. (Afstans exist, clean them with waste cloth ete. Then, confirm there is no flaw) ') Insert a gasket in the sent surfbeeof the flange after applying freezing machine ol onnio ny conte at {ut uw ething eae escuge ©) Tighten bots ina diagonal ine in sequence in order to evade imparial tightening. Progress Cautions © Use clean feezing machine oll. (no stain or moisture) @® Tighten Nange bolts with proper torque. Screw and bottrightening torque (standard) 5 0 hexagonal A> CS BSD Chssif[_ 68 GT) 103 GOT) size kyfodi | Nod | kind] Now NB 1 v0 | 302 2960 M0 267 20 [a0 6080 Miz 46 460 [1050 | 10000 Mis | 1030 toto | zen [24300 mao_[ 250 | oto | ae50 | 40600 Refiigeran piping works Repeat the order shown on the let side. Finally, four bolts should be tightened with even7) Flare junetion 2) Be sure to anneal pipes once before performing flare processing ofhardened pipes ') Besureo use a pipe cuter to cut pipes. (Use a cuter with larger size for arger pipe diameter. A hacksaw ‘may be used to cut pipes which are larger than the cutter size, Take cae that cuttings should not intrude into the pipe). ©) Set flare tools in order to make specitied fare size, SS ia, [Peeone ss ele epson A] 3a" | 953 | 122~128 we" ia7 | 1s6~162. |_| se" | 1538 | 188~i94 Loe a* | 19.05 | 23.1~237 4 «Apply freezing machine oft outside and inside surface of the flare (It prevents the twist of pipes by Smproving lbvelty of fare nuts) Cautions © Remove weld flashes securely. ® Be sare to use two wrenches to tighten, © BBe-sure 1o inset a fae nut before processing a fare @ Tighten nuts with proper torque. Flare nut lightening torque standard (Clarap torque KefGom [| _N Oem Ws (69) | _144~176 | 1420~1720 378 (959) | 333~407 | 3270~3990 12 2.79] s04~616 | 4950~6030 5 (5.99)| _630~770_| 6180~7540 3/4 G9.19)| 990~1210 | 9270~11860) © Confirm that theres no Naw onthe flare surface. Size femevor [_tetimtrsevors TT om] |6) Brazing work 8) Perform brazing work in downward or horizontal direction. Evede upward direction as possible (for preventing leakage) a kw) 1) Be sure to use specified liquid pipes and ges pipes. Take care offing direction and ange. (to prevent ol return and Brazed joint, special branch © For common use, (L-bend joint, socket joint, Tint, ete) ‘+ Be sure to use pipes complying with JS. (size, materials, wall thickness, et) ® Special branch ‘+ Use gensine pats of Dakin Industries, Lid. specified by series (types). EXII (Example) REFNET bender REPNET joint [froncorwinsnsaan Goi) [rw eitovainon Gam) 4 raetes [_& tranches | 6 tranches [8 branches Ey ES foe re | ere | or SS ee le ee oe 6) Brain ater After tis, “copper to eopper* junction wil be explained because other types of junction are not performed for building mult. © Besure to use “hard brazing materials” gman] Brazing [ncn woemon] taser] Flix eat zing en enn Rema a | 518 [acer | cremn?| Gm [redfodnne | ome! Beur-| 75 005 Crossnn] ', foomuzs| | om YES > ag | Mehl aso farms} gn FOOL re p/m 3 | copper 8 | solder) 2 BAS [700 005 eee [Pig ie meson] > [Farm sinc] => [Nog ga ncaa] CO>[ Bang [Fisting] [artist ] > [Vase yg] > Froese] 1) Three principles for refigeran piping ‘Observe sicily “Three principles for reftigerant piping” ra Trae poor nea aa nivaton a overnenuad) Five peecta] >| Psing | >> [come 15 5 Moisture genaration and 3)” intron de ocondensetin S| ncaa ~, |P strate B | ping et brazing ieee | seston ct st [Fasting 4G] atiagremanae es ‘ Te virag age i } zg = | Tle leakage june 2 | nr 8 | oleae rare es en Dry (dehydration) Clean (purity) Tight (air-tighiness) Tha krtnosiasinadoppe | —Thavistgatageti ope | Thelin else lee “2 © Sue) S29 he Piping work04 oAU OY. REVE Ct a seit [SAUDI ARAMCO INSPECTION CHECKLIST a a [Refrigerant Gas - Receiving, Handling, Storage Preservation | SAIC-K-4025 | ance Hvac 1 DecePTANCE CRITERIA rerenence | pass | rat | wa |newsr oave| a [Recaking Mansfactrer and/or vende hal fariaha dain Wenthng the 1m [scanty Sunder" Rcengruice ad sang Bet tmess wan] SES ACO | standard 70083 in pury (UMC Para 1102.2) “| Reigeran shal be of ype tntedin te tached able (Table T-A) | SAESK100, | [sytem stl be stored as este by he Fe Code Secon ‘See atachmant No.1 (UMC Seeton 1502) ‘Secton 'B | Handing, Storage and preservation ct Retigeranss and retigeart ais not charged witn the retigeraton | SAES-K-100 1124 |Liqueties gas compressed gas containers, except those designed for | eso in ahorizontal positon an al noniiqutad tamable gases |conisners hal be stred n "Valve end up" upright potion, '2-Contaners containing nontaramable gases containers containing ‘oniqulted fanymable gates, which have Deen secured to pallet O° |verepotaton purpose. (UMC Secon 11247 UFC Para 7402.1) Soren tz [tclmlmvth tects etn gore (ae wm] SHEBSD (Sieur onan [Very tat approved procedures for handing. storage and preservaion | Schedule “Gr }-SAES-4-001 ~ Heating, Ventilating and Air Conditioning HVAC), 8 July 2008 /SAES-K-100 ~ Suc Aramco Mectanicl (HVAC) Code, 31 May 2008 Ja. Schedule "O° ~ Sauck Aramco Quslty Requirement, 052007 Je- Uniform Mechanical Code (UMC, 1897, s-Untonm Fire Code (UFC), 2008 ite athe roauited nspectonscheciues formating the quay ef | Section 6, At {ne containers iv. [REWARKS: [REFERENCE DOCUMENTS [ATTACHMENTS [-Table-t1-A retigerant Groups, Propertios and Allowable Quantios Page 1 of3 Contasor THra ary Seu aes Sa eo Pn aes ee ee jermemeer — OCI [pee teen” ina a ad Pere” Caiamena Llacreaativena Lan aronaco G0 6 10 nt ata we [SAUDI ARAMCO INSPECTION ‘CHECKLIST aoe Peer eer [Refrigerant Piping lay-out | Salc-K-4026 | 31-Aug-11 HVAC Saar aT oT ae sae ae laseoneonerecrenaTeF me RL WEPEC TEN TET TT FERRE fares ETT RETORNEPEENOR TST | rH ACCEPTANCE CRITERA rerenence | pass | ran | wa |Rewaroste 4 etjots and connections [Pipng and ting shal be stad so a o prevent vibration and ersine | SAES-K100 Para 111041 FRefigerant piping and tubing eal be installed so that tis not subject to | SAES--100 | Te ost coment und recon sein Su on |__brejects is lamina Glee (cnogs tmnt eouce Soong Se ese cope tg sal ret gr an Fc 048] sa (enutraascttnatsecaeeean emcreie pgs ngs or | SAESHE100 titecingar carey nist poses wowette sig | Po t1i03 pammedentvaytonmemtreers va [Meceralrtta rtte made ong ertenaivnen | AECCD [tm rin Pots er sa. | tretigant or ty certo fomase hse sacsicort (ansiesis areata Coast Mine Se stechmar Nb *At efit a [A Regt shat be pred win 7Kongnee .Orea)er | SAEDICONT foyer seg arg or wetngcometor. Poses eae oe pti ai roa iB saessciva a ted or cictan sha be rovowsd nd aprvedby Su | am iVi08 Pei "SAES-K-100 oH 7 esrpore otro pe at be cr, SESK0 | atignant ping entry sa osu oder a pornanart sg nner (wry be nnsinscn tome ron | SAED‘19 serpent earunz tect mnt ea eteanntbonger | Para 102 as se. [Rettman gana etn ped agate atmo an | AES 00 ‘Sealasromm cnet, Peis AES R10 1 [peer pp sabe owed in roe SES "gg_[Patiorant sion tes sa bore tonto rapomiedtowbe | SAESCOD) Sonera Poeasis3 Tinie of wal gpiips etal oadeon wale less am manson mgt ape av spared sod 19 [Beepinte mato snesicot Page 1 of