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For analysis of the stress cracking resistance conventional testing methods such as the constant tensile
load method (ISO 22088-2; incl. full notch creep test (FNCT) according to ISO 16770 and Pennsylvania
edge-notch tensile test (PENT) according to ASTM F 1473), the constant tensile deformation method
(ISO 22088-5), the slow strain rate test method (ISO 22088-6), the bent strip method (ISO 22088-3 using
unnotched samples; incl. bell telephone test using notched samples according to ASTM D 1693 or IEC
60811-4-1) and the ball or pin impression test (ISO 22088-4) as well non-conventional testing methods
such as the fracture mechanics method (KIscc) were generally applied (see [07Ram] and [98Ble] for com-
parison of the methods).
log σ
temperature
1
Applied load
region 1: ductile 4
region 2: quasi-brittle
region 3: endurance limit
region 4: brittle
The constant tensile test method (Fig. 4.180.) where a well-defined constant tensile load smaller than the
yield stress has been applied for measuring a single parameter, the time to fracture, as a function of the
material and its specification, the medium and the temperature is the most common method. This tensile
test was performed mostly at room temperature (23 °C) but also at higher temperatures up to 80 °C (see
Table 4.24. and Figs. 4.182.–4.190.). Another conventional test method, the ball impression test, where an
oversized ball of steel is pressed into a hole inside a medium-embedded specimen for a given time of
loading has been only relatively rarely applied. After loading, the residual tensile or bending strength was
determined to quantify the influence of the medium (see Table 4.25.). For the very similar pin impression
test hardly any data are available in literature (except [98Ble]). For the bent strip method (see Table 4.26.
and Fig. 4.191.) a (notched) strip-like specimen inside a medium was loaded at a given bending strain and
the time to fracture was measured partly as a function of the temperature. The slow strain rate test method
rarely applied to polymers is a conventional tensile test at quasi-static loading conditions but using very
low strain rates to measure stress–strain curves as a function of the medium. Due to the fact that only the
onset of crazes formation and no crack growth or fracture have been analysed data obtained by means of
this test methods was not considered here. Furthermore, data of the constant tensile deformation method
are not available in literature.
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break
sub-
. Crack speed, log a critical
no crack high-speed
propagation stable
slow
stable
onset
Table 4.24. Time to fracture as a function of medium and applied load (unit MPa) or the stress intensity
factor K (unit MPa mm1/2) for thermoplastic materials by means of the constant (tensile) load
method (using notched samples; incl. FNCT and PENT).
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PC 60 13.8 00Ber
aqueous media 1.2 ⋅ 104
- pH = 11 6 ⋅ 104
- pH = 9 2.6 ⋅ 105
- pH = 8 1.2 ⋅ 106
- pH = 6.5 1.1 ⋅ 106
- pH = 4 8.3 ⋅ 105
non-ionic ten-
molecular weight: side
low 8.5 ⋅ 104
medium 0.85 – 1.1 ⋅ 106
high 1.3 ⋅ 106
high + chain branching 2.0 ⋅ 106 *
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PE-MD - 50 08Ayy,
air 21 MPa 1.7 ⋅ 107 07Ayy
water mm1/2 + 2.1 ⋅ 107
solution of
igepal (CO-
630) (vol.-%)
0.001 5.7 ⋅ 106
0.003 3.6 ⋅ 106
0.01 9.8 ⋅ 105
1 8.9 ⋅ 105
10 6.2 ⋅ 105
air 28 MPa 1.0 ⋅ 107
solution of mm1/2 +
igepal (CO-
630) (vol.-%)
0.01 1.1 ⋅ 106
0.1 6.3 ⋅ 105
air 32 MPa 7.5 ⋅ 106
solution of mm1/2 +
igepal (CO-
630) (vol.-%)
0.01 5.7 ⋅ 105
0.1 3.3 ⋅ 105
10 3.2 ⋅ 105
10 vol.-% solu-
tion of igepal
CO-997 21 MPa 3.0 – 3.98 ⋅ 106
CO-850 mm1/2 + 1.1 ± 0.15 ⋅ 106
CO-997 32 MPa 1.85 ⋅ 106
CO-850 mm1/2 + 3.63 ⋅ 105
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PS
non-oriented air 23 26 * 1.35 ⋅ 105 07Ram
- - 27.7 3.6 ⋅ 106 96Bec
- 23 30.6 1.35 ⋅ 105 90Ram
oriented 23 37.7 * 1.35 ⋅ 105 07Ram
- isobutanol - 6.9 3.6 ⋅ 106 96Bec
non-oriented 23 8.2 1.35 ⋅ 105 07Ram
oriented 23 12.8 – 1.35 ⋅ 105
- 13.9 90Ram
- propanol - 3.6 ⋅ 106 96Bec
non-oriented 23 5.7 1.35 ⋅ 105 07Ram
oriented 23 6.1 1.35 ⋅ 105
- methanol 23 11.7 * 1.35 ⋅ 105 90Ram
- - 2.0 3.6 ⋅ 106 96Bec
- decan - 9.5 3.6 ⋅ 106
- 23 1.9 * 1.35 ⋅ 105
- palatinol A 23 9.7 1.35 ⋅ 105 90Ram
- - 7.4 3.6 ⋅ 106
- ethylenglycol - 10 3.6 ⋅ 106 96Bec
- hexamethyl- - 7.7 * – 3.6 ⋅ 106
disiloxan 20.2
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* approximated value, ** tested under three-point bending, + stress intensify factor K, elsewhere load,
1
ethoxylated nonylphenol
30
PC a
Tensile stress at break σB [MPa]
25
20
15
non-ionic tenside
10
pH = 11
pH = 9
5 pH = 8
pH = 6.5
pH = 4
0
-1 0 1 2 3
10 10 10 10 10
Time to fracture t B [h]
Fig. 4.182a. Time to fracture as a function of applied load for polycarbonate using the constant tensile
stress method [00Ber]: (a) in aqueous media and non-ionic tenside at 60 °C as a function of
pH.
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35
PC b
25
20
15
M w high
10 M w medium
M w low
5 M w high, chain branching
Mw medium, modified
0
-1 0 1 2 3
10 10 10 10 10
Time to fracture t B [h]
Fig. 4.182b.Time to fracture as a function of applied load for polycarbonate using the constant tensile
stress method [00Ber]: (b) different PC materials in non-ionic tenside at 60 °C.
100
PS a
Tensile stress at break σ B [MPa]
10
ethylene glycol
hexamethyldisiloxane
propanol
n-butanol
1
-1 0 1 2 3 4 5
10 10 10 10 10 10 10
Time to fracture t B [min]
Fig. 4.183a. Time to fracture as a function of medium and applied load for polystyrene using the constant
tensile stress method: (a) [96Bec].
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100
PS b
10
air
isobutanol
decane
palatinol A
methanol
1
-1 0 1 2 3 4 5
10 10 10 10 10 10 10
Time to fracture t B [min]
Fig. 4.183b.Time to fracture as a function of applied load for polycarbonate using the constant tensile
stress method: (b) at 23 °C [90Ram].
80
PS c
Tensile stress at break σ B [MPa]
60
injection molded
40
molded
20
air
propanol
isobutanol
-2 -1 0 1 2 3 4
10 10 10 10 10 10 10
Time to fracture t B [min]
Fig. 4.183c. Time to fracture as a function of applied load for polycarbonate using the constant tensile
stress method: (c) for different processing conditions at 23 °C [07Ram].
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60
PA
Tensile stress at break σ B [MPa]
45
30
15
PA 6
PA 610
PA 66
0
0 1 2 3 4
10 10 10 10 10
Time to fracture t B [h]
Fig. 4.184. Time to fracture as a function of applied load for different polyamide materials in methanol
at 23 °C using the constant tensile stress method [98Bec].
100
PE-HD
Tensile stress at break σ B [MPa]
10
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100
SAN
10
air
isobutanol
decane
propanol
methanol
1
-1 0 1 2 3 4 5
10 10 10 10 10 10 10
Time to fracture t B [min]
Fig. 4.186. Time to fracture as a function of medium and applied load for styrene–acrylonitrile at 23 °C
using the constant tensile stress method [07Ram].
80
ABS
Tensile stress at break σ B [MPa]
60
40
20
air
olive oil/oleic acid
turpentine
0
-1 0 1 2 3 4 5
10 10 10 10 10 10 10
Time to fracture t B [min]
Fig. 4.187. Time to fracture as a function of medium and applied load for acrylonitrile–butadiene–
styrene using the constant tensile stress method [81Mor].
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5
10
PE-LLD
Time to fracture t B in igepal [min]
4
10
3
10
2
10 hexene
butene
octene
1
4-methyl pentene
10
1 2 3 4 5 6
10 10 10 10 10 10
Time to fracture t B in air [min]
Fig. 4.188. Time to fracture in igepal (load = 2.4 MPa, T = 80 °C) versus time to fracture in air (load =
4.2 MPa, T = 50 °C) for linear low density polyethylene with different comonomers [90War,
91War, 93Qia].
120
PVC a
Stress intensity factor K [MPa mm ]
1/2
100
80
60
40
air
20 benzene enriched natural gas
n-octane, low-pressure condensate
high-pressure condensate
0
1 2 3 4 5 6 7
10 10 10 10 10 10 10
Time to fracture t B [s]
Fig. 4.189a. Time to fracture as a function of applied stress intensity factor for poly(vinyl chloride) (a)
and poly(vinyl chloride)/chlorinated polyethylene blend [95Bre].
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346 4.7 Stress Cracking Resistance [R. Lach, W. Grellmann] [Ref. p. 354
120
PVC/PE-C b
80
60
40
air
20 benzene enriched natural gas
n-octane, low-pressure condensate
n-octane/benzene, high-pressure condensate
0
1 2 3 4 5 6 7
10 10 10 10 10 10 10
Time to fracture t B [s]
Fig. 4.189b.Time to fracture as a function of applied stress intensity factor for poly(vinyl chloride) (b)
using the constant bending stress method in different media at 23 °C [95Bre].
7
10
PE-LLD
6
10
Time to fracture t B [s]
5
10
4
10
gas pipe, M w = 128 kg/mol
compression moulded, M w = 128 kg/mol
compression moulded, M w = 170 kg/mol
3
10
0.1 1 10 100
Igepal concentration φ [%]
Fig. 4.190. Time to fracture of linear low density polyethylene (load = 4.2 MPa (black), 3 MPa (gray)
and 2 MPa (light gray), T = 50 °C) in igepal versus time to fracture in air (load = 4.2 MPa,
T = 50 °C) as a function of the igepal concentration (data from [93Qia]).
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Table 4.25. Time to fracture by means of the Bent Strip Method (using notched samples; incl. Bell Tele-
phone Test).
PE igepal 23 * 06Caz
1st generation 0.36 –2.4 ⋅ 105
chromium-oxide
catalysis
2nd generation
chromium-oxide
catalysis:
lower density 5.4 ⋅ 106
higher density 1.7 – 4.1 ⋅ 106
tandem-reactor 2.2 ⋅ 106
Ziegler-Natta
catalysis
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Table 4.26. Flexural (*) or tensile (+) strength as a function of medium for thermoplastic materials using
the Ball Impression Test.
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Ref. p. 354] 4.7 Stress Cracking Resistance [R. Lach, W. Grellmann] 349
80
ABS a
Bending strength σ M [MPa]
60
40
20
air
olive oil/oleic acid
turpentine
0
0.0 0.1 0.2 0.3 0.4 0.5 0.6
Ball oversize Δ x [mm]
60
ABS b
Tensile strength σM [MPa]
45
30
15
air
isopropanol/water 35/65
isopropanol
0
0.0 0.1 0.2 0.3 0.4 0.5
Ball oversize Δ x [mm]
Fig. 4.191. Bending strength (a) [81Mor] and tensile strength (b) [96Bec] as a function of medium and
ball oversize for acrylonitrile–butadiene–styrene using the ball impression test.
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350 4.7 Stress Cracking Resistance [R. Lach, W. Grellmann] [Ref. p. 354
Table 4.27. Fracture mechanics values KIscc for „stress corrosion cracking“ (SCC) as a function of medi-
um for thermoplastic materials.
PA-G - 40 – 60 88Lei
air 57
water 57
PMMA - 23 – 25 75Mai
air 25
carbon tetrachloride 17
ethanol 9
air, relative humidity (%) 20 02Ish
11–33 22
54 22 – 25
75 23 – 27
98 30
PE MFI 20 70Mar
7 methanol 2.6
20 1.6
7 ethanol 2.5
20 1.4
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PMMA
-2
10
Crack speed a [m s ]
-1
-4
10
.
-6
10
10
-8 air
carbon tetrachloride
ethanol
0 10 20 30 40 50 60
1/2
Stress intensity factor K [MPa mm ]
Fig. 4.192. Stress intensity factor K related to the crack speed a for „stress corrosion cracking“ (SCC)
of poly (methyl methacrylate) using different media ([81Mor] with data from [75Mai].
-4
10
PBS
Crack speed a [m s ]
-1
-5
10
.
-6
10
0.05 N
0.1 N
0.3 N
-7
10
0 20 40 60 80 100
1/2
Stress intensity factor K [MPa mm ]
Fig. 4.193. Stress intensity factor K related to the crack speed a for „stress corrosion cracking“ (SCC)
of poly(butylene succinate) as a function of the normality (N) of aqueous NaOH solution
[03aTat].
Lan d o l t - Bör n s t e i n
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Ref. p. 354] 4.7 Stress Cracking Resistance [R. Lach, W. Grellmann] 353
1
6×10
PE-HD a
Crack speed a [mm min ]
-1
-1
6×10
-3
6×10
M w lower
M w higher
-5
6×10
0 2 4 6 8 10
1/2
Stress intensity factor K [MPa mm ]
-1
10
PE-HD b
-2
10
Crack speed a [mm min ]
-1
-3
10
.
-4
10
-5
10
M w lower
M w higher
-6
10
0 10 20 30 40
1/2
Stress intensity factor K [MPa mm ]
Fig. 4.194. Stress intensity factor K related to the crack speed a for „stress corrosion cracking“ (SCC)
of lower and higher molecular weight (Mw) high density polyethylene using different media:
(a) methanol [72Mar], (b) 5 % solution of dispersant [84Hof].
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