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Received 3 June 2016; revised 5 August 2016; accepted 5 August 2016; posted 8 August 2016 (Doc. ID 267654); published 12 September 2016
In this article, pulsed micro-laser line thermography (pulsed micro-LLT) was used to detect the submillimeter
porosities in a 3D preformed carbon fiber reinforced polymer composite specimen. X-ray microcomputed tomog-
raphy was used to verify the thermographic results. Then, finite element analysis was performed on the corre-
sponding models on the basis of the experimental results. The same infrared image processing techniques were
used for the experimental and simulation results for comparative purposes. Finally, a comparison of experimental
and simulation postprocessing results was conducted. In addition, an analysis of probability of detection was
performed to evaluate the detection capability of pulsed micro-LLT on submillimeter porosity. © 2016
Optical Society of America
OCIS codes: (120.4290) Nondestructive testing; (110.3080) Infrared imaging; (140.3070) Infrared and far-infrared lasers.
http://dx.doi.org/10.1364/AO.55.0000D1
second EOF will contain the second most important variability, which is the distance from the porosity to the top of the speci-
and so on. Usually, original data can be adequately represented men [Fig. 1(b)].
with only a few EOFs. Typically, an infrared sequence of 1000 Figure 4(a) shows the surface slice from the micro-CT.
images can be replaced by 10 or less EOFs [22]. Figure 4(b) shows the fourth slice of the same detected zone
from micro-CT, which is 54 μm in depth. Porosities A (marked
in red) can be detected by pulsed micro-LLT after CIS [shown
3. ANALYSIS OF THE RESULTS in Fig. 4(c)] and PCT [shown in Fig. 4(d)]. PCT provides a
A. Experimental Results clearer result than CIS.
In this article, the thermographic results were compared to the Figure 5 shows the comparative results from the position of
corresponding micro-CT slices for verification. The zone of in- 108 mm. Porosity B from the depth of 72 μm can be detected
terest for pulsed micro-LLT analysis is the laser line coverage after CIS and PCT using pulsed micro-LLT.
zone, which approximately has a 3 mm × 10 mm area.
Figure 4 shows the comparison of the micro-CT slices and
the pulsed micro-LLT results from the position of 69 mm,
Fig. 4. Comparison of micro-CT and pulsed micro-LLT results Fig. 5. Comparison of micro-CT and pulsed micro-LLT results
from the position of 69 mm: (a) micro-CT slice on the surface, from the position of 108 mm: (a) micro-CT slice on the surface,
(b) micro-CT slice from the depth of 54 μm, (c) pulsed micro- (b) micro-CT slice from the depth of 72 μm, (c) pulsed micro-
LLT image after CIS, and (d) pulsed micro-LLT image after PCT. LLT image after CIS, and (d) pulsed micro-LLT image after PCT.
Research Article Vol. 55, No. 34 / December 1 2016 / Applied Optics D5
Fig. 8. Comparison of micro-CT and pulsed micro-LLT results Fig. 9. Comparison of micro-CT and pulsed micro-LLT results
from the position of 129 mm: (a) micro-CT slice on the surface, from the position of 141 mm: (a) micro-CT slice on the surface,
(b) micro-CT slice from the depth of 36 μm, (c) micro-CT slice from (b) micro-CT slice from the depth of 90 μm, (c) micro-CT slice from
the depth of 0.162 mm, (d) pulsed micro-LLT image after CIS, and the depth of 0.18 mm, (d) pulsed micro-LLT image after CIS, and
(e) pulsed micro-LLT image after PCT. (e) pulsed micro-LLT image after PCT.
can be considered as the detection limitation. Porosities at a However, there is a risk that the specimen would be damaged.
depth of 0.18 mm and more cannot be detected. PCT shows It is possible to increase the maximum detection depth by
clearer results than CIS. A potential way to greatly enhance the modulating the laser power, which should be on the basis of
detection capacity is to greatly increase the laser power. different characteristics of materials.
Research Article Vol. 55, No. 34 / December 1 2016 / Applied Optics D7
Fig. 10. Micro-CT measurements and the corresponding models: (a) model A, micro-CT measurements; (b) model B, micro-CT measurements;
(c) model A, topview; (d) model B, topview; (e) model A, sideview, and (f ) model B, sideview.
D8 Vol. 55, No. 34 / December 1 2016 / Applied Optics Research Article
in cubic epoxy with the volumetric dimension of 6 mm × is difficult to transmit the heating onto porosities F and H.
2.5 mm × 0.6 mm laid along the x-axis [23]. The parameters The temperature distribution images can directly reveal the
of the submillimeter porosities E, F, G, and H are shown in trend of the heating transmission. However, it cannot provide
Figs. 10(e) and 10(f ). more reliable information for the detection capability. For com-
The laser line power is 2.9 W, which is the same as the laser parative purposes, CIS and PCT were also used for simulation,
line power in the experimental setup. The power density is which was previously poorly documented in the literature.
2.9 W∕3 mm × 10 mm. The heating time is 0.5 s, and
the cooling time is 1.5 s. In order to match the IR camera 3. Postprocessing Results
frame rate (≈55 fps), the simulation frames were set to The simulation data was exported to MATLAB for further
0.02 s (50 Hz). image processing, and the corresponding data structural trans-
formation was performed.
2. Temperature Distributions Figures 12(a) and 12(b) show the simulation results of
The simulation results can reveal the temperature distribution model A after CIS and PCT, respectively. In Fig. 12(a), poros-
directly. Figures 11(a) and 11(b) show the mesh of the models. ities E can be clearly inspected. However, porosity F cannot be
Figures 11(c) and 11(d) show the surface temperature distribu- identified, which is similar to the corresponding experimental
tion at 0.5 s. Porosities E can be identified from the temper- result after CIS. In Fig. 12(b), porosities E can also be in-
ature distribution results. However, porosities F, G, and H spected. The position of porosity F is abnormal in the simu-
cannot be inspected. The reason may be the restricted heating lation image after PCT. However, it is difficult to conclude
transmission. Figures 11(e) and 11(f ) show the temperature that porosity F can be inspected in the image. On the contrary,
distributions from the sideview at 0.5 s, which reveal that it porosity F in the corresponding experimental image after PCT
Fig. 11. (a) Model A, mesh; (b) model B, mesh; (c) model A, surface temperature distribution; (d) model B, surface temperature distribution;
(e) model A, temperature distribution from the sideview; and (f ) model B, temperature distribution from sideview.
Research Article Vol. 55, No. 34 / December 1 2016 / Applied Optics D9
can be obtained by PCT than CIS, but the defect size also
affects the detection capability. Therefore, a thermo-PoD curve
on the basis of both detection depth and size is needed for
further PoD analysis.
The PoD curve is a generally accepted method for character-
Fig. 12. Simulation results of the models A and B after the corre- izing and quantifying the detection capability and reliability of a
sponding image processing: (a) model A, CIS; (b) model A, PCT; NDT technique, which requires a mass of experimental data
(c) model B, CIS; and (d) model B, PCT. [31]. Therefore, robotic pulsed micro-LLT is necessary, which
will need the corresponding specific image reconstruction al-
grorithm [32]. This provides an orientation for further study.
is clearer. The simulation result may be affected by the model
4. CONCLUSIONS
mesh, which leads to the phenomenon and restricts the usage of
PCT on FEA. In this article, the detection capability of pulsed micro-LLT
Figures 12(c) and 12(d) show the simulation images of the was studied. The technique was used to detect the subsurface
model B after image processing. The corresponding experimen- submillimeter porosities in a 3D preformed CFRP specimen.
tal results after image processing reveal porosity G more clearly Micro-CT was used to verify the thermographic results. CIS
than the simulation images. Porosity H cannot be inspected and PCT were used to process the results. Then, a FEA was
in the experimental results. However, it can be identified performed on the basis of image processing techniques for
in Fig. 12(d), which is the corresponding simulation image comparative purposes, which was previously poorly docu-
after PCT. mented in the literature. Finally, PoD analysis was performed
on the basis of experimental and simulation postprocessing
C. Thermo-PoD results.
Probability of detection, as a quantitative reliability measure- As a conclusion, PCT can provide clearer results than CIS.
ment method, has been established for decades to evaluate A FEA on the basis of image processing presents promising re-
the detection capability of NDT techniques [27]. It is already sults. However, the mesh of the models affects the processing
widely used for traditional NDT techniques, but only a brief results severely, especially for the submillimeter flaw. The de-
study for IRT was reported in the literature [28]. Usually, two tection capability is limited to 54 μm in size and 0.18 mm
methods can be used to obtain data for the formation of PoD. in depth.
One involves a data method that uses quantitative stimulus re- Lock-in micro-LLT may be able to detect flaws at a deeper
sponses as the reference. The other method uses hit/miss data, depth [33], which is also useful for PoD analysis. The quanti-
where “1” indicates that a defect is found, and “0” indicates that tative PoD curves on the basis of both the response data
a defect is not found [29]. In this article, a statistical thermo- method and the hit/miss method are promising and merit
PoD on the basis of the hit/miss method was performed, which further study. Robotic micro-LLT could greatly reduce the ex-
is shown in Table 3 [30]. periment time, which will need the corresponding image
In Table 3, “1” means that the porosity is detected by the reconstruction algorithms.
corresponding image processing technique, and “0” means the
corresponding porosity is not detected. Table 3 reveals the de- Funding. Consortium for Research and Innovation in
tection capability. The minimum size is 54 μm, and the Aerospace in Québec (CRIAQ) (COMP-501 - CRDPJ
maximum depth is 0.18 mm. 408010-10); Governments of Québec and Bavaria, Ministère
A thermo-PoD on the basis of simulation data contributes des Relations Internationales and Ministry of External Affairs
to the study. However, the mesh of the corresponding models (13.311); Natural Sciences and Engineering Research
affects the image processing results severely, which is shown in Council of Canada (NSERC); Canada Research Chair in
Fig. 12. Therefore, a thermo-PoD on the basis of simulation is Multipolar Infrared Vision (MiViM); Conselho Nacional
unreliable when the detected defects are at a submillimeter de Desenvolvimento Científico e Tecnológico (CNPq)
level. The simulation results in Fig. 12 reveal that clearer results (166285/2015-3).
D10 Vol. 55, No. 34 / December 1 2016 / Applied Optics Research Article
Acknowledgment. The authors would like to acknowl- 15. A. Rashed, D. P. Almond, D. Rees, S. Burrows, and S. Dixon,
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