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Résumé — Modélisation de l’absorption de CO2 par des solutions de pipérazine dans un film tombant —
Des études théoriques et expérimentales sur l’absorption réactive du CO2 dans des solutions aqueuses
de PZ mettant en œuvre un outil expérimental de type film tombant sont présentées. Un modèle
rigoureux d’absorption en deux dimensions, prenant en compte les phénomènes cinétique,
thermodynamique et hydrodynamique, a été développé pour simuler l’outil expérimental de film
tombant. Les principales originalités du modèle, par rapport aux travaux antérieurs, consistent
dans la prise en compte de la variation de la concentration en CO2 de la phase gaz en fonction de
la hauteur du réacteur, ainsi que le calcul de l’équilibre gaz-liquide par une approche
thermodynamique cohérente.
Un outil expérimental de type film tombant a été spécialement conçu, pour lequel le coefficient de
transfert de masse dans la phase gaz a été estimé. Des mesures d’absorption de CO2 ont été
effectuées sur des solutions aqueuses de PZ, vierges et chargées en CO2, sur la gamme
298-331 K, et pour des concentrations totales en PZ variant de 0,2 à 1 M. Le modèle de réacteur
permet de prédire les flux d’absorption avec une précision remarquable de 3,2 % AAD, que ce soit
dans les solutions vierges ou chargées. Le gradient de concentration de CO2 dans la phase gaz
ainsi que la réaction de formation du dicarbamate doivent être pris en compte afin de prédire
correctement l’absorption du CO2 dans les solutions aqueuses de PZ chargées en CO2.
Abstract — Modeling of the CO2 Absorption in a Wetted Wall Column by Piperazine Solutions —
Theoretical and experimental investigations on the reactive absorption of CO2 in aqueous solutions
of PZ using a wetted wall column are presented. A rigorous two dimensional absorption model,
accounting for kinetics, hydrodynamics and thermodynamics, has been developed for a wetted wall
column. Major innovative features of the model, compared to previous work, are the account on the
variation of the gas-side CO2 concentration over the reactor height as well as the computation of the
gas-liquid equilibrium by a thermodynamically consistent approach.
A laboratory-scale wetted wall column was conceived and constructed and the gas-side mass-transfer
coefficient was estimated. CO2 absorption experiments were carried out on unloaded and loaded
aqueous solutions of PZ over the range of 298-331 K, and for total PZ concentrations varying from
0.2 to 1 M. The reactor model permitted to predict the absorption fluxes in loaded as well as in
unloaded solutions with an excellent accuracy, i.e. 3.2% AAD. In loaded solutions, the gas-side
CO2 concentration gradient, as well as the dicarbamate formation reaction has to be taken into
account.
886 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 69 (2014), No. 5
The addition of a small quantity of a primary or a sec- hydroxide ion, etc., to produce a compound called
ondary alkanolamine (activator) into an aqueous solu- carbamate:
tion of a tertiary alkanolamine strongly increases the
reaction rate with CO2 without significantly modifying
the energy to provide for the regeneration of the mixture
(Chakravarty et al., 1985). Several studies on the kinetics
of CO2 absorption by aqueous blends of alkanolamines The contribution of each base to the Zwitterion deproto-
can be found in the literature. PZ has revealed itself as nation depends on its concentration, basicity and steric
being a high-performance activator compared to the hindrance.
conventional alkanolamines such as the MEA or the The CO2 consumption rate is obtained by assuming
DEA. Furthermore, BASF commercializes a technology the quasi-steady state for the Zwitterion complex
based on the use of a solvent composed by PZ and and considering that the deprotonation reactions are
MDEA (Appl et al., 1982), which illustrates the consid- reversible:
erable interest of this cyclic amine. The accurate under-
standing of the reaction mechanisms between CO2 and rCO2 ¼
P P
PZ is essential to rigorously investigate the kinetics of k Zw ½PZ½CO2 k B ½Bi k Zw k B ½PZCOO ½Bi Hþ
i
CO2 absorption by MDEA and PZ mixtures. P i
The aim of this work is to study the reactions between k Zw þ k B ½Bi
i
the PZ and its derivatives with CO2. The studies of the
ð3Þ
kinetics of CO2 absorption on unloaded and loaded
solutions were conducted to evaluate the reaction rates Two limiting cases can be considered for this mechanism.
of CO2 with PZ and PZCOO- respectively. The experi- If the deprotonation reaction rate is fast compared to the
mental results were interpreted by a rigorous mathemat- reverse reaction rate of the Zwitterion formation (k-Zw),
ical model coupling all the phenomena occurring within the amine partial order is one. The CO2 rate of consump-
the reactor. This model also accounts for the CO2 partial tion is determined using Equation (4), which assumes
pressure evolution in the gas phase in order to test the Zwitterion deprotonation to be irreversible. For
hypothesis of considering a constant CO2 partial pres- instance, this limiting case was verified for MEA,
sure given by the logarithmic average between the reac- which presents high pKa (9.44 at 298 K, Hamborg and
tor inlet and outlet. Versteeg, 2009) and no steric hindrance:
The CO2 consumption rate is given by the following 2009; Bindwal et al., 2011). The main features of these
expression, assuming the reaction irreversibility: studies are shown in Table 1.
Bishnoi and Rochelle (2000) performed experiments
X X on unloaded solutions at temperatures ranging from
rCO2 ¼ k TM ½Bi ½PZ½CO2 k TM ½Bi Hþ ½PZCOO
i i
298 to 333 K and PZ concentrations of 0.2 and 0.6 M.
The experimental data obtained in a wetted wall column
ð7Þ
were used to estimate the second-order kinetic constant
If water only contributes to the termolecular mechanism of the reaction between PZ and CO2 and the PZ partial
and the reaction is considered as being irreversible, order. A second set of experiments performed on loaded
Equation (7) simplifies to Equation (4) with kZw = PZ solutions qualitatively shown that the reaction
kTM[H2O]. The concentration of water is generally con- between PZCOO and CO2 cannot be neglected at these
sidered as being constant (Bishnoi and Rochelle, 2000; conditions. The experimental data obtained on unloaded
Samanta and Bandyopadhyay, 2007). solutions were interpreted by a simple model considering
The termolecular mechanism is widely used in the lit- that measurements were carried out in the kinetic
erature to explain the chemical reaction existing between regime. They observed that the apparent kinetic constant
CO2 and PZ (Bishnoi and Rochelle, 2000; Cullinane, increased linearly with the PZ concentration, suggesting
2005; Samanta and Bandyopadhyay, 2007; Dugas, that this reaction is first order in PZ. Moreover, they
2009). The authors usually consider one reaction for determined a second-order kinetic constant (k2) of
each amine-function within the PZ molecule: 53.7 m3.mol1.s1 at 298 K, which is significantly
higher than the value obtained by Xu et al. (1992)
(0.13 m3.mol1.s1 at 298 K). Those authors performed
experimental tests on loaded solutions, and probably
in presence of PZ diffusion limitations towards the
gas-liquid interface. The low value of their kinetic
constant can be explained by the model developed to
interpret the kinetic data which did not account
The CO2 consumption rate is then given by the following
for PZ mass transfer limitations within the liquid
equation, assuming that both reactions are first order in
phase.
PZ and PZCOO:
Cullinane (2005) carried out experiments of CO2
absorption into aqueous PZ solutions by using the same
rCO2 ¼ k 2 ½PZ½CO2 k 2 ½PZCOOh ½H3 Oþ i wetted wall column as the one used by Bishnoi and
þ k3 ½PZCOO ½CO2 k 3 PZðCOOÞ2 2 ½H 3 O þ Rochelle (2000). The author proposed a reaction mech-
anism based on Brönsted theory, which states that the
ð10Þ kinetic constant associated to the reactions generating
PZCOO and PZ(COO)2 (PZ (or PZCOO), CO2
The PZ partial order can be estimated by performing
and a base: OH, H2O, PZ, CO32 and PZCOO)
CO2 absorption experiments into PZ unloaded solutions
depends on the pKa of the considered base. The contri-
where the CO2 mass transfer is not limited by the PZ dif-
bution of the hydroxyl ions as a base for catalyzing the
fusion towards the gas-liquid interface (pseudo-first
chemical reaction between PZCOO and CO2 was
order regime). Thus, the CO2 consumption rate is giving
neglected since OH and PZCOO does not coexist
by the following expression:
within the liquid solution. Three other chemical reac-
tions were also considered to account for the bicarbon-
rCO2 ¼ k 2 ½PZa ½CO2 ¼ k app ½CO2 ð11Þ ate formation in the reaction mechanism (CO2, H2O
and a base: H2O, PZ and PZCOO). The impact of the
The representation of kapp as a function of the PZ con- addition of a neutral salt into the amine solution on
centration allows the determination of the PZ partial the global CO2 absorption kinetics was also investigated.
order. The reaction rate was found to increase with the ionic
strength. The same evolution was observed in the case
1.2 Kinetic Constants of the CO2 absorption into aqueous solutions of PZ
and K2CO3. Indeed, the presence of K2CO3 in the solu-
Several authors studied the kinetics between CO2 and PZ tion increases the bases concentration within the liquid
(Bishnoi and Rochelle, 2000; Cullinane, 2005; Derks phase (OH and CO32) and therefore enhances the
et al., 2006; Samanta and Bandyopadhyay, 2007; Dugas, reaction rate. Moreover, Cullinane (2005), estimated a
TABLE 1
Literature review on the kinetics study of CO2 absorption by aqueous PZ solutions
A. Servia et al. / Modeling of the CO2 Absorption in a Wetted Wall Column by Piperazine Solutions
Reference Experimental Loading [PZ] T k2 k3 Kinetic Mass Comments
device molCO2/molPZ (M) (K) (m3.mol1.s1) (m3.mol1.s1) modeling transfer
Xu et al., 1992 Disk column (0.2393-2.138) 0.041-0.21 303-343 0.13 at 298 K - Pseudo-first Film theory Loaded solutions
9 103 mol.m3 (mixtures with order and no kG (Pure
MDEA) CO2)
Bishnoi and Wetted wall 0-0.67 0.2 and 0.6 298-333 53:7 exp - Pseudo-first Film theory No interpretation
Rochelle, 2000 column 36R000 T1 298
1
order of the data taken on
loaded
solutions
Bishnoi and Wetted wall 0.0011-0.625 0.6 (mixture 295-343 53:7 exp 47:0 exp Liquid Eddy theory Complex kinetics
Rochelle, 2002 column with 36R000 T1 298
1
36R000 T1 298
1
discretization with (constant PCO2 considering synergy
MDEA 4 M) constant CO2 within the gas) between both
partial pressure amines
Cullinane, 2005 Wetted wall 0-0.019 0.45-1.20 m 298 and - - Liquid Eddy theory Second order on
column 333 discretization (constant PCO2 PZ for
with constant within the gas) [PZ] > 0.5 M
CO2 partial and study of
pressure impact from
neutral salts and
K2CO3 addition
Derks et al., Stirred cell 0 0.6-1.5 293-313 70.0 at 298 K - DeCoursey (1974) Film theory and Kinetics of
2006 and Hogendoorn no kG reaction between
et al. (1997) (pure CO2) PZH+ and CO2
quantified
Samanta and Wetted wall 0 0.2-0.8 298-313 58.0 at 298 K 59.5 at 298 K Complex model Penetration Kinetics of the
Bandyopadhyay column with constant theory reaction between
(2007) CO2 partial (constant PCO2 PZCOO and
pressure within CO2 quantified
the gas)
Dugas, 2009 Wetted wall 0.222-0.412 2-12 m 313-373 - - Pseudo-m,nth Double film Second
column m = molality order corrected theory order on PZ
with species
activity
coefficients
Bindwal et al., Stirred cell 0 0.025-0.1 303 25.8 at 303 K - Pseudo-first Film theory Unloaded
2011 order and solutions
no impact from
kG verified
889
890 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 69 (2014), No. 5
partial order of 2 for the PZ for an amine concentration the reactor. Besides, even if the gas mass transfer resis-
higher than 0.5 M. This result does not agree with the tance represents a non negligible part of the total mass
work of Bishnoi and Rochelle (2000) that determined a transfer resistance, all studies from the literature con-
partial order of 1 for the PZ, based on measurements sider a constant CO2 partial pressure to describe the
on 0.2 and 0.6 M PZ solutions. CO2 mass transfer, which can lead to errors in the CO2
Derks et al. (2006) determined a value for k2 of flux determination.
70.0 m3.mol1.s1 at 298 K through experiments carried
out in a stirred cell. They also quantified the kinetics of
the reaction between the PZH+ and CO2 by performing 2 MODELING SECTION
a new set of experimental CO2 absorption measurements
on partially protonated PZ. The kinetic constant associ- 2.1 Chemical Reactions
ated to this reaction was 0.280 ± 0.100 m3.mol1.s1 at
Two types of chemical reactions were considered in the
298 K, which is in agreement with the Bronsted theory.
reactor model: equilibrium reactions and reactions lim-
Samanta and Bandyopadhyay (2007) developed a
ited by kinetics. The chemical reactions involving a sin-
mathematical model accounting for mass transfer, kinet-
gle transfer of proton were considered instantaneous
ics and equilibrium phenomena to estimate the kinetics
(Cullinane, 2005; Samanta and Bandyopadhyay, 2007).
of the reactions between PZ and piperazine carbamate
They were described by their equilibrium constant:
(PZCOO) and CO2. Their experimental data were per-
Water dissociation
formed in a wetted wall column. The kinetic constants
obtained were in good agreement with those determined
by Bishnoi and Rochelle (2000, 2002). The consistency
between these values cannot bet justified through the
use of the same device since kinetics determination
strongly depends on the mathematical model used to PZ protonation
interpret the experimental data.
Dugas (2009) performed experiments in the same wet-
ted wall column as the one used by Bishnoi (2000) and
Cullinane (2005). This work considered an activity-
based reaction mechanism based on the Brönsted theory. PZCOO protonation
Both PZ and PZCOO were involved as bases for cata-
lyzing the chemical reactions between PZ and CO2, and
between PZCOO and CO2, implicitly assuming a par-
tial order of 2 for PZ, in agreement with Cullinane
(2005). Carbonate formation
Finally, Bindwal et al. (2011) observed that the sec-
ond-order kinetic constant increases with the PZ concen-
tration. They determined a value of 25.8 m3.mol1.s1 at
303 K, which is considerably lower than the one The carbonic acid equilibrium reaction was not consid-
obtained by Bishnoi and Rochelle (2000). ered in the system due to the high pH of the aqueous
Many discrepancies exist concerning the kinetics of alkanolamine solutions. The equilibrium constants asso-
CO2 absorption by aqueous PZ solutions. The results ciated to each reaction were given by the thermodynamic
depend on the type of model involved to interpret the model which is described later in this paper.
experimental measurements as well as on the experimen- Beyond the equilibrated reactions, the chemical reac-
tal device. The easiest way to determine kinetics is tions involving CO2 were considered to be kinetically
through the pseudo-first order assumption, allowing controlled:
the kinetics to be analytically determined. Nevertheless, Bicarbonate formation
the use of this simple mass transfer model is only suitable
for a specific and narrow range of experimental condi-
tions. Its use can lead to large errors if mass transfer
limitations within the liquid phase are involved (Xu Piperazine carbamate formation
et al., 1992). The kinetics of the CO2 absorption in a wide
range of operating conditions can only be determined by
accurately describing all phenomena occurring within
A. Servia et al. / Modeling of the CO2 Absorption in a Wetted Wall Column by Piperazine Solutions 891
10 000
PCO (Pa)
1 000
2
313 K - PZ: 0.8 M - Hilliard
The CO2 hydrolysis was neglected as its reaction rate is 100 313 K - PZ: 1.7 M - Hilliard
313 K - PZ: 0.6 M - Bishnoi
low compared to the other chemical reactions considered 313 K - PZ: 0.8 M
10
in the kinetic network (Bishnoi and Rochelle, 2000; 313 K - PZ: 1.7 M
313 K - PZ: 0.6 M
Samanta and Bandyopadhyay, 2007). The kinetic con-
1
stant for the bicarbonate formation was obtained from 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
the paper of Pinsent et al. (1956) while the kinetic con- Loading (molCO /molPZ)
2
stants of the reactions between piperazine, and pipera-
zine carbamate with CO2 were taken from the papers
Figure 1
of Bishnoi and Rochelle (2000, 2002), respectively. The
Vapour-liquid equilibrium CO2 partial pressure as a func-
kinetic constant expression associated to the chemical
tion of the solution loading at 313 K; symbols: literature
reaction between the PZCOO and CO2 was given by data; lines: model calculations.
the following equation.
36 000 1 1
k 2 ¼ 47:0 exp ð19Þ 100 000
R T 298
10 000
All reactions were considered to be reversible in this
work.
PCO (Pa)
1 000
333 K - PZ: 0.8 M - Hilliard
2
1.0
PZ
0.8 HCO3
PZH
Molar fraction
0.2 VL(r)
z (m)
0 VG(Z)
0 0.1 0.2 0.3 0.4 0.5 0.6
Loading (molCO /molPZ)
2
z=0
Figure 4 Liquid outlet Gas inlet
Figure 5
Schematic representation of the reactor geometry.
analogy semi-empirical approach by Samanta et al.
(2007), with an AAD of 1.8%. Consequently, the use
of the N2O analogy to determine CO2 solubility would
v L ð r ¼ 0Þ ¼ 0 ð21Þ
be possible in this case, since both the solubilities given
by the thermodynamic model and by N2O analogy are
ovL ðr ¼ dÞ
similar in the range of tested temperatures. However, ¼0 ð22Þ
the difference between values computed using ASPEN or
Plus and N2O analogy increases with temperature which
where d represents the liquid film thickness. The radial
shows that the use of the N2O analogy at higher temper-
(r) and axial (z) coordinates are illustrated in Figure 5.
atures leads to more discrepancy.
The gas phase velocity was obtained by performing a
The thermodynamic model described in this section
mass balance on the nitrogen (N2). A plug-flow model
was used to determine the solution loading correspond-
was used in order to describe the gas phase flow:
ing to the highest concentration of PZCOO, in order to
evaluate its reaction with CO2. The thermodynamic
model predicted a maximum of PZCOO concentration Qin
G 1 y CO2 P
in
vG ð z Þ ¼
ð23Þ
at a loading of approximately 0.5 at 298 K, which is in A P CG CO2 RT
agreement with Bishnoi and Rochelle (2000) (Fig. 4).
The maximum of PZCOO concentration was compara-
where QGin and yCO2 in represent the total gas flow and
ble at 333 K (data not shown).
the CO2 molar fraction at the reactor inlet, respectively.
The total pressure P was supposed constant within the
reactor.
2.3 Hydrodynamics
The liquid phase velocity profile was determined using 2.4 Reactor Model
the Navier-Stokes equation for an incompressible fluid
associated with specific boundary conditions. The veloc- A 2D stationary model was developed using COMSOL
ity profile was considered to be fully developed at the software to predict the absorption flux of CO2 into
reactor inlet. Hydrodynamic calculations performed in aqueous solutions of PZ within a wetted wall column.
Fluent, not shown here, supported the validity of this This model couples hydrodynamics, mass transfer, chem-
assumption: ical reactions and gas-liquid equilibrium. One of the
model originalities is the description of the CO2 partial
2 pressure variation within the gas phase, instead of consid-
o vL ðrÞ 1 ovL ðrÞ ering a constant CO2 partial pressure given by the loga-
0 ¼ lliq þ qliq g ð20Þ
or2 r or rithmic average between the reactor inlet and outlet.
A. Servia et al. / Modeling of the CO2 Absorption in a Wetted Wall Column by Piperazine Solutions 893
2
@ 2 u2
0 ¼ Du2 þ 1r @u
@r2@r
2
þ @ 2 u2
@z 2 þ D u 5
@ u5
@r 2 þ 1 @u5
r @r þ @ 2 u5
@z 2
2
2 – electroneutrality balance:
þ Du6 @r2 þ r @r þ @z2 þ Du7 @r2 þ r @r þ @@zu27
@ u6 1 @u6 @ 2 u6 @ u7 1 @u7
2
2
2
2
þ Du8 @@ru28 þ 1r @u
@r
8
þ @ 2 u8
@z 2 vL ðrÞ @u 2 @u5 @u6
@z þ @z þ @z þ @z þ @z
@u7 @u8
0 ¼ Du3 @@ru23 þ 1r @u
@r
3
þ @ 2 u3
@z 2 þ D u 5
@ u5
@r 2 þ 1 @u5
r @r þ @ 2 u5
@z 2
2
2
ð25Þ Du4 @r2 þ 1r @r4 þ @z24 Du6 @r26 þ 1r @r6 þ @zu26
@ u4 @u @ 2
u @ u @u @ 2
2
2
– global PZCOO mass balance: 2 Du8 @@ru28 þ 1r @u@r
8
þ @ 2 u8
@z 2 D u 9
@ u9
@r 2 þ 1 @u9
r @r þ @ 2 u9
@z 2
2
2 @ u10
2 Du10 @r2 þ r @r þ @z2 1 @u10 @ 2 u10
@ 2 u6
0 ¼ Du6 þ 1r @u
@r2
6 @ 2 u6
@r þ @z2 þ Du7 @@ru27 þ 1r @u @ 2 u7
@r þ @z2
7
@u
@u5 @u6 @u8 @u9 @u10
6 @u7 vL ðrÞ @z3 @u@z þ @z @z 2 @z @z 2 @z
4
þ vL ðrÞ @u
@z þ @z þ R2 R3
ð29Þ
ð26Þ
2
– K1: 2H2O M H3O+ + OH
– global PZ(COO)2 mass balance:
K 1 ¼ u3 u4 ð30Þ
2
@ u8 1 @u8 @ 2 u8 @u8
0 ¼ Du8 þ þ 2 þ vL ð r Þ þ R3 ð27Þ – K2: PZ + H2O M PZH+ + OH
@r2 r @r @z @z
u5 u4
K2 ¼ ð31Þ
u2
– global carbon mass balance:
– K3: PZCOO + H2O M H+PZCOO + OH
@ 2 u1 1 @u1 @ 2 u1 @ 2 u6 1 @u6 @ 2 u6
0 ¼ Du1 @r2 þ r @r þ
þ Du6 @z2 þ þ
@r2 r @r @z2
2 u7 u4
þ Du7 @@ru27 þ 1r @u
2
þ @ u7
þ D
2
@ u8
þ 1 @u8
þ @ 2 u8 K3 ¼ ð32Þ
2 u6
7
@r @z2 u8 @r2 r @r @z2
2
2
þ Du9 @@ru29 þ 1r @u @ u9
þ Du10 @@ru210 þ 1r @u@r10 þ @@zu210
2 2
The kinetics expressions used in the mass balance model (Eq. 42). The flow can be considered countercur-
equations are given as follows: rent since the ratio h/Dh >> 1 and the gas velocity is sub-
stantially higher than the liquid velocity. Moreover, the
k1 gas distribution has been improved by multiple
R1 ¼ k 1 ½CO2 ½OH HCO ð34Þ
K1 3 injection points and the addition of a gas distributor
k2 (Fig. 8). Besides, simulations performed with FLUENT
R2 ¼ k 2 ½CO2 ½PZ ½PZCOO ½H3 Oþ ð35Þ
K2 software have shown that the flow is essentially counter-
k3 h i current:
R3 ¼ k 3 ½CO2 ½PZCOO PZðCOOÞ2 ½H 3 O þ
K3 2
ð36Þ o vG CG
CO2
0¼ þ k G aðPCO2 Hu1 ðr ¼ d; zÞÞ ð42Þ
The partial differential-algebraic system composed oz
by 10 equations was solved using the finite element
method (FEM) in COMSOL Multiphysics. It led The average CO2 flux across the gas-liquid interface was
to the determination of the concentration profiles determined using the following expression:
Ci(r,z) in the liquid phase. Following boundary con-
ditions are applied: R
z¼0
Du1 @u1 ð@r
r¼d;zÞ
dz
z¼h
N CO2 ¼ ð43Þ
h
ui ðr; z ¼ hÞ ¼ ueq
i ð37Þ
given by the logarithmic average between the reactor gas the CO2 partial pressure at the gas-liquid interface does
inlet and outlet, given by: not change with the reactor height.
Pinlet
CO2 P CO2
outlet
Pln
CO2 ¼ ð45Þ 2.7 Choice of the CO2 Partial Pressure
Pinlet
CO
ln 2
Poutlet
CO2 The CO2 mass transfer in a wetted wall column is a function
of the gas mass transfer, the liquid mass transfer, reactions
The boundary condition at the gas-liquid interface rates, CO2 solubility, etc. In order to maximize the sensitiv-
remaining the same (Eq. 41), the only difference between ity of the model calculations to the values of the kinetic con-
both models is the estimation of PCO2 . stants, the experimental tests must be carried out in
Simulations at two different operating conditions were conditions minimizing the resistances due to the PZ mass
carried out in order to illustrate the difference between transfer within the liquid towards the gas-liquid interface.
both approaches. The chosen operating conditions and The reactor model was used to identify these conditions.
the estimated fluxes obtained are shown in Table 2. Figure 7 illustrates the simulated PZ concentration at
The difference between simulated fluxes given by the gas-liquid interface at z = 0 as a function of the CO2
the two approaches is negligible in unloaded molar fraction at the gas inlet. Unloaded solutions were
solutions whereas it is of about 16% for a loading of considered. Figure 7 shows that PZ is almost depleted at
0.4. Appendix A shows that the results given by both the gas-liquid interface for the high CO2 partial pressure.
approaches are identical for unloaded solution when For the low CO2 partial pressure, the PZ depletion at the
gas-liquid interface is low, which means that the CO2 mass
transfer is mostly limited by the chemical reactions carried
out within the solution. The kinetics of CO2 absorption can
be accurately determined in these conditions.
1.0
0.9
3 EXPERIMENTAL DEVICE
Normalized (PZ)
0.8
TABLE 2
CO2 fluxes simulated considering the local CO2 pressure in the gas phase (model) or a Traditional Approach (TA)
i.e. the logarithmic average of the CO2 partial pressure
TA – Traditional Approach.
QL = 16 L/h, QG = 150 NL/h, P = 1.5 bar, yCO
in
= 7 000 ppm.
2
896 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 69 (2014), No. 5
flows counter-currently with the liquid that overflows 4 RESULTS AND DISCUSSION
from the inside of a cylinder to form a thin liquid film.
The gas phase, composed of CO2 and nitrogen (N2), is 4.1 Gas Phase Mass Transfer Coefficient
water-saturated before being in contact with the liquid in
the reactor to prevent from water mass transfer in the The gas-side mass transfer resistance can generally not
reaction zone. The gas phase enters the reactor by be neglected in reactive absorption. Hence the correct
4 injection points. A gas distributor (Fig. 6) is located estimation of the gas-side mass transfer coefficient is cru-
at the reactor inlet, just above the 4 injection points, in cial to accurately model the overall process. The gas
order to achieve an efficient gas distribution in the reac- phase mass transfer coefficient was measured by per-
tion zone. Downstream the reactor, the water contained forming experiments of CO2 absorption in aqueous solu-
in the gas is condensed within two consecutives condens- tions of MEA. The kinetics and the thermodynamics of
ers. The water-free gas is finally sent to an infra-red MEA are well established in the literature, which justifies
spectrometer that measures in-line the CO2 gas concen- the choice of this system to determine the gas side mass
tration. The experimental flux is determined by the var- transfer coefficient kG. Besides, this system was used by
iation of the CO2 gas concentration at both the inlet and Pacheco (1998), to estimate mass transfer resistance in
the outlet of the reactor. gas phase in a similar device. The correlation obtained
by Pacheco (1998) was later confirmed by the work of
Bishnoi (2000), who performed measurements on a sys-
tem presenting an instantaneous chemical reaction
12.6 mm (SO2/NaOH). All experiments were performed at a gas
flow of 150 L/h and at a constant temperature of
333 K. The absorption tests were carried out on
unloaded MEA solutions with overall concentrations
ranging from 0.5 to 2 M. The total pressure was set to
1.5 bar. Experiments conducted at different solvent con-
centrations led to the simultaneous determination of the
gas-liquid contact area, A, and of the volumetric gas-side
mass transfer coefficient, kG. A gas-liquid contact area of
38 cm2 was estimated with an experimental error of
approximately 10%. This value is in agreement with
the geometric area of 36.02 cm2. The experimentally
determined volumetric mass transfer coefficient kG,
reported in Table 3, was consistent with the solution
given by Graetz in a developed mass transfer boundary
layer (Shlim=3.66), however the accuracy was not very
91 mm high. More details are given in Appendix B. kG values
at 298 and at 319 K were estimated assuming a constant
Sherwood number. The estimation of kG values at
another temperature only depends on the CO2 diffusion
coefficient:
k G Dh k G ðT Þ DCO2 ðT Þ
Gas inlet Liquid Gas inlet Sh ¼ ¼ constant ) ¼ ð46Þ
DCO2 k G ðT 0 Þ DCO2 ðT 0 Þ
inlet
TABLE 3
Estimation of the gas-liquid volumetric mass transfer coefficient at different temperatures
Resulting estimations of the gas-liquid volumetric mass reaction rate between CO2 and the PZ. Curiously, the
transfer coefficient are reported in Table 3. experimental CO2 flux is lower at 331 K than at
319 K. This is related to the decrease of the input
CO2 molar fractions at 333 K due to the higher water
4.2 CO2 Absorption in Aqueous PZ Solutions content within the gas phase at these conditions. The
CO2 solubility decreases as temperature increases,
Two set of experimental tests were carried out in order to which can also explain the observed evolution of
characterize the kinetics of the reactions between the PZ fluxes.
and the PZCOO with CO2. All experimental tests were The analysis of the simulated PZ concentration pro-
carried out at constant pressure (1.5 bar) and at a fixed files in the liquid film at the reactor outlet (Fig. 10) shows
dry CO2 molar fraction in the gas phase at the reactor that the PZ depletion at the gas-liquid interface remains
inlet (about 7 000 ppm). The liquid and gas flow rates moderate in all conditions. The CO2 mass transfer is thus
were set to 16 and 150 L/h, respectively. The operating mainly governed by the CO2 diffusion and the kinetics of
temperature varied between 293 and 331 K. the system.
A large experimental error was expected from the
experiments conducted at 298 K since no temperature
regulation could be applied. These measurements were 4.2.2 Loaded Solutions
performed at ambient temperature, which was com- Experiments were performed in order to study the reac-
prised between 293 and 298 K. tion between PZCOO and CO2. The experimental tests
An average relative gas-side mass transfer-resistance were carried out at 298 and 331 K in 1 M PZ solutions
was estimated considering Equation (47): and for initial loadings of 0.2, 0.3 and 0.4 molCO2 /molPZ.
The loadings led to high PZCOO concentrations with-
H 1 Pln
CO2
out too much modifying the physicochemical properties
þ ¼ ð47Þ of the liquid solution.
Ek L kG N CO2
TABLE 4
Experimental results of CO2 absorption into unloaded PZ solutions
Total [PZ] Temperature Gas mass CO2 gas phase composition CO2 flux (9 103)
transfer
resistance
TABLE 5
Experimental results of CO2 absorption into loaded 1 M PZ solutions
Loading Temperature Gas mass CO2 gas phase composition CO2 flux (9 103)
transfer
resistance
predict the absorption flux. The model and the experi- Hilliard M. (2005) Thermodynamics of Aqueous Piperazine/
mental device will be used in the future in order to inves- Potassium Carbonate/Carbon Dioxide Characterized by the
Electrolyte NRT Model within Aspen PlusÒ, MS Thesis, The
tigate the absorption kinetics in more complex, mixed University of Texas.
amine solutions. Hogendoorn J., Vas Bhat R., Kuipers J., Van Swaaij W.,
Versteeg G. (1997) Approximation for the enhancement factor
applicable to reversible reactions of finite rate in chemically
loaded solutions, Che. Eng. Sci. 52, 4547-4559.
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Equilibrium in Piperazine Activated Methyldiethanolamine, Modeling of Reactive Absorption, PhD Dissertation, The
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of Piperazine and (N-Methyldiethanolamine + Piperazine), J.
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DeCoursey W. (1974) Absorption with chemical reaction: On the kinetics between CO2 and alkanolamines both in aque-
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APPENDIX A
The gas phase material balance, assuming a plug-flow behaviour can be expressed as follows:
@C CO2
vG ¼ k G aðC CO2 RT P Þ ðA:1Þ
@z
The integration of Equation (A.1), considering a constant equilibrium partial pressure at the gas-liquid interface gives:
C out
CO2 C kGa
ln
¼ h ðA:2Þ
C in
CO2 C
RTvG
PCO outlet
2
z=h
z=0
PCO inlet
2
Gas phase
Figure A.1
Representation of the gas phase.
902 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 69 (2014), No. 5
C out
CO2 C CO2
in
B¼ C out C
ðA:4Þ
ln CCO
in
2
C
CO2
Consequently, both approaches gives identical results if C* is constant within the reactor.
APPENDIX B
The mass transfer coefficient in the gas phase, kG, was determined using CO2 absorption measurements on MEA
solutions at different concentrations. The gas flow was set to 150 L/h for all the experiments. A plug flow model
was considered to characterize the gas phase flow, and the double film theory was used to model the mass transfer
between the gas and the liquid phase. The CO2 material balance within the gas phase was then given by:
A
F CO2 jz F CO2 jzþdz ¼ PCO2 ðB:1Þ
1
kG þ EkHL
After integration, the following expression is obtained:
!
AP
yout 2 yout yin yin F inert
ln COout þ CO2
ln COin2 þ CO2
¼ ðB:2Þ
1 yCO2 1 yout
CO2 1 yCO2 1 yin
CO2
1
kG þ EkHL
Assuming that the experimental tests are carried out in the kinetic regime, the CO2 mass transfer is not limited by
the MEA diffusion towards the gas-liquid interface. Considering that the perfect gas law can be applied, the fol-
lowing equation is obtained. The hypothesis concerning the kinetic regime was verified afterwards:
! ART
yout 2 yout yin yin Qinert
ln COout þ CO2
ln COin2 þ CO2
¼ ðB:3Þ
1 yCO2 1 yout 1 yCO2 1 yin 1
kG þ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
H ffi
8
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
<
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
:
After rearrangement:
1 Q HQinert 1
¼ inert þ pffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffiffiffiffiffiffiffiffiffiffi
yin yin yout y out
ARTk G ART DCO2 k ½MEA
ln 1yin2 þ 1yin2
CO CO
ln 1yCOout2 þ 1yCOout2 ðB:4Þ
CO2 CO2 CO2 CO2
x
y
A linear regression allows to simultaneously determine the value of the volumetric mass transfer conductance
(kG) and the gas-liquid mass transfer area (A).
The CO2 solubility in aqueous solutions of MEA was calculated by the correlation provided by Pacheco
(1998). The second-order kinetic constant was given by Versteeg et al. (1996) while the CO2 diffusion coefficient
in aqueous solutions of MEA was determined through the N2O analogy (Ko et al., 2001).