04 - D-Ring Network Hardware Maintenance Course (1.000) - 41

Hardware
Maintenance Course
Mitsubishi Hitachi Power Systems, Ltd.

MHPS Control Systems, Ltd.
Table of Contents (1/3)
1. System Basic Configuration 5. System Components Details

(1) Overview 5-1. PC for Netmation
(2) Device Descriptions (OPS/ACS/EMS/DFPC)
(3) D-Ring Network 5-2. Switching Power Supply for D-Ring
Network Node (I/O Module)
2. System Status 5-3. MPS
(1) System Status Example (1) Overview
(2) Status Display within Panel (2) a. CPU Power Supply
(3) Status Display Details (3) b. CPU Card
(4) c. Ethernet Card
3. Control Panel Overview (5) d. SIOS Card
(1) Control Panel External and Internal (6) LED Status of Component Substrates
Overview When MPS is Normal
(2) Components within the Panel (7) RAS: Control/Standby Switching
(8) Insertion/Removal of Substrates for
MPS
4. Device Connections within the Panel
4-1. Card Connections within the MPS
Chassis
4-2. D-Ring Network Node Connections
4-3. D-Ring Network Node Numbering Rules
4-4. Numbering Rules for Devices Outside of
D-Ring Network
© MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 2
5-4. IO Node 7. Wiring Instructions

(1) Overview 7-1. 24 VDC Power Cable
(2) a. SSCG (1) Wiring Instructions for IOA Backplane
(3) b. IOA Power Supply
(4) c. SCG (Optical) 7-2. Wiring Instructions for Signal
(5) d. IOA Backplane (1) Module Terminal Block External Wiring
(6) e. IO Module
(7) f. IOM Backplane 8. How to Power On the Power Supply
(8) g. Node Setup Card 8-1. Operation Steps
(9) Dual Output Module 8-2. How to Power On the Power Supply
(1) Panel Power Supply (Powering On the
6. Installation Instructions Primary Power Supply)
6-1. Installation Instructions for SSCG, IOA, (2) Powering On MPS Chassis Power
SCG Supply
6-2. Open/Close of Module Lock Lever (3) MPS Startup
Using the Dedicated Jigs (IO Node)
6-3. Installation Instructions for IO Module 9. How to Shut Down Power Supply
6-4. Open/Close of Module Lock Lever 9-1. Operation Steps
Using the Dedicated Jigs (IO Module) (1) How to Shut Down MPS
10. Examples of Troubles

11. Maintenance Items

11-1. Maintenance Items
(1) Cleaning the CPU Fan Filters
(2) How to Adjust the CPU Power Supply
(3) Changing the Battery for CPU Card
11-2. Inspection/Replacement Period for
Controllers and Components
11-3. Terminal Block Torque List
12. Security
(1) Security Policies
(2) Security Countermeasures for H/W
(3) Security Countermeasures for S/W
(4) Conceivable Infection Routes
(5) Actions Taken on Virus Detection

1. System Basic Configuration

1. System Basic Configuration – (1) Overview
OPS ACS-A ACS-B ** L3SW

EMS
(Rch) (Router)
* L2SW [Control] [Standby]
(Bridge)
(Pch) (Qch)
Printer 1 Printer 2 * L2SW * L2SW DFPC
(Normal (Reports (Bridge) (Bridge)
usage) only)
[MPS Panel] → T11 IOA(A)
PWR
IOA(B)
PWR
T13
1
2
T11 IOA(A)
PWR
IOA(B)
PWR
T13
1
2
← [I/O Panel]
V24PA V24PA
DIASYS DIASYS 3 DIA SYS DIASYS 3
V24PA ST S STS V24PA ST S ST S
IOA modu le IOA module 4 IOA module IOA module 4
V24N MOD MOD V24N MOD MOD
5 5
V24N V24N
AC C AC C 6 ACC ACC 6
- -
7 7
ABO ABO 8 ABO ABO 8
RST R ST RST RST
1 F0 1 F0
SD SD C 4 SD SD C 4
GBE1 GBE1 8 GBE1 GBE1 8
2 F0 2 F0
4
T12 C
8 T12 C
8
4
F0 F0
3 C 4 3 C 4
8 8
V24PA V24PA
V24PA F0 V24PA F0
4 C 4 4 C 4
V24N V24N
8 8
V24N U SB U SB V24N USB USB
F0 F0
- 5 4 - 5 4
C C
8 8
MPS: Multiple Process Station (CPU)

Single Single
Redundant Redundant
IOM 1 IOM 5 IOM 1 IOM 5
1 RUN RUN 1 1 RUN RUN 1

2 STS 2 2 STS 2
STS S TS
3 NSA 3 3 NSA 3
NSA NSA
4 NSB 4 4 NSB 4
NSB NSB
5 5 5 5
6 DIASYS DIASYS 6 6 DIASYS DIASYS 6
7 LS AIM 01 LS AIM01 7 7 LS AIM01 LSAIM01 7
ch1 ch1 ch1 ch1
8 8 8 8
ch2 ch2 ch2 ch2
9 9 9 9
ch3 ch3 ch3 ch3
10 10 10 10
ch4 ch4 ch4 ch4
11 11 11 11
12 ch5 ch5 12 12 ch5 ch5 12
13 ch6 ch6 13 13 ch6 ch6 13
14 ch7 ch7 14 14 ch7 ch7 14
T11 IOA(A) IOA(B) T13 15 ch8 ch8 15 15 ch8 ch8 15
16 16 16 16
1
PWR PWR 2
V24PA
DIASYS DIASYS 3
V24PA
V24N SC G module
ST S
MOD
SCG module
ST S
MOD
4
5
V24N
ACC ACC 6
-
7
RST 1 1 1 1
R ST 8 RUN RUN RUN RUN
2 2 2 2
ABO ABO STS STS STS S TS
3 3 3 3
4 NSA NSA 4 4 NSA NSA 4
5 NSB NSB 5 5 NSB NSB 5
1 F0 6 6 6 6
SD SD C 4 DIASYS DIASYS DIASYS DIASYS
GBE1 8 7 LS AIM 01 LS AIM01 7 7 LS AIM01 LSAIM01 7
GBE1
ch1 ch1
EMS: Engineering & Maintenance Station (Maintenance tool)

F0 8 ch1 8 8 ch1 8
2
C 4 9 ch2 ch2 9 9 ch2 ch2 9
T12 8 10 ch3 ch3 10 10 ch3 ch3 10
F0 11 ch4 ch4 11 11 ch4 ch4 11
3 C 4
12 ch5 ch5 12 12 ch5 ch5 12
8
V24PA 13 ch6 13 13 ch6 13
F0 ch6 ch6
V24PA 4 14 14 14 14
C 4 ch7 ch7 ch7 ch7
V24N 15 15 15 15
8 ch8 ch8 ch8 ch8
V24N USB USB
F0 16 16 16 16
- 5 4
C
8

1 1 1 1
3 STS STS 3 3 STS S TS 3
6 6 6 6
7
DIASYS DIASYS 7 7
DIASYS DIASYS 7
LS AIM 01 LS AIM01 LS AIM01 LSAIM01
8 ch1 ch1 8 8 ch1 ch1 8
9 ch2 ch2 9 9 ch2 ch2 9
10 ch3 ch3 10 10 ch3 ch3 10
11 ch4 ch4 11 11 ch4 ch4 11
12 ch5 ch5 12 12 ch5 ch5 12
13 ch6 13 13 ch6 13
ch6 ch6
14 ch7 14 14 ch7 14
ch7 ch7
15 15 15 15
ch8 ch8 ch8 ch8
16 16 16 16

T11 IOA(A) IOA(B) T13 T11 IOA(A) IOA(B) T13 1 1 1 1
1 1 3 STS STS 3 3 STS S TS 3
PWR PWR 2 PWR PWR 2 4 NSA NSA 4 4 NSA NSA 4
V24PA V24PA
DIA SYS D IASYS 3 V24PA DIASYS DIASYS 3 5 NSB NSB 5 5 NSB NSB 5
V24PA ST S STS STS STS
IOA module IOA module 4 IOA module IOA module 4
V24N V24N 6 6 6 6
MOD MOD 5 MOD MOD 5 DIASYS DIASYS DIASYS DIASYS
OPS: Operator Station (Operation window)

V24N V24N 7 LS AIM 01 7 7 LS AIM01 7
ACC ACC 6 ACC ACC 6 LS AIM01 LSAIM01
- - 8 ch1 ch1 8 8 ch1 ch1 8
7 7
ABO ABO 8 ABO ABO 8 9 ch2 ch2 9 9 ch2 ch2 9
RST RST R ST RST 10 ch3 ch3 10 10 ch3 ch3 10
11 ch4 ch4 11 11 ch4 ch4 11
12 ch5 ch5 12 12 ch5 ch5 12
13 13 13 13
1 F0 1 F0 ch6 ch6 ch6 ch6
SD SD C 4 SD SD C 4 14 14 14 14
ch7 ch7 ch7 ch7
GBE1 GBE1 8 GBE1 GBE1 8 15 15 15 15
ch8 ch8 ch8 ch8
2 F0 2 F0 16 16 16 16
C 4 C 4
T12 8 T12 8
F0 F0
3 C 4 3 C 4
8 8
V24PA V24PA
V24PA F0 V24PA F0
4 C 4 4 C 4
V24N V24N
8 8
V24N USB USB V24N USB U SB
F0 -
F0
- 5 C 4 5 C 4
8 8 Single Single
Redundant Redundant

Single Single 2 STS STS 2 2 STS S TS 2
3 3 3 3
Redundant Redundant 4
NSA
NSB
NSA
NSB
4 4
NSA
NSB
NSA
NSB
4
IOM 1 IOM 5 IOM 1 IOM 5 5

6 DIASYS DIASYS
5
6
5
6 DIASYS DIASYS
5
6
ch1 ch1 ch1 ch1
8 8 8 8
1 RUN 1 1 RUN 1 ch2 ch2 ch2 ch2
RUN RUN 9 9 9 9
2 ST S 2 2 STS 2 ch3 ch3 ch3 ch3
S TS ST S 10 10 10 10
3 NS A 3 3 NSA 3 ch4 ch4 ch4 ch4
NS A NS A 11 11 11 11
4 NS B 4 4 NSB 4 ch5 ch5 ch5 ch5
NS B NS B 12 12 12 12
5 5 5 5 ch6 ch6 ch6 ch6
13 13 13 13
14 ch7 ch7 14 14 ch7 ch7 14
7 LSAIM 01 LSAIM 01 7 7 LSAIM01 LSAIM 01 7
ch1 ch1 ch1 ch1 15 ch8 ch8 15 15 ch8 ch8 15
8 8 8 8
ch2 ch2 ch2 ch2 16 16 16 16
9 9 9 9
ch3 ch3 ch3 ch3
10 10 10 10
11 ch4 ch4 11 11 ch4 ch4 11
ch5 ch5 ch5 ch5
12 12 12 12
ACS: Accessory Station (Data logger)

13 ch6 ch6 13 13 ch6 ch6 13
14 ch7 ch7 14 14 ch7 ch7 14
15 ch8 ch8 15 15 ch8 ch8 15
1 1 1 1
16 16 16 16 RUN RUN RUN RUN
2 2 2 2
IOM 2 IOM 6 IOM 2 IOM 6 5 NSB NSB 5 5 NSB NSB 5
1 1 1 1 8 ch1 ch1 8 8 ch1 ch1 8
RUN RUN RUN RUN 9 ch2 ch2 9 9 ch2 ch2 9
2 2 2 2
ST S S TS STS ST S 10 ch3 10 10 ch3 10
3 3 3 3 ch3 ch3
4 NS A NS A 4 4 NSA NS A 4 11 ch4 11 11 ch4 11
ch4 ch4
5 NS B NS B 5 5 NSB NS B 5 12 ch5 12 12 ch5 12
ch5 ch5
6 6 6 6 13 13 13 13
DIASYS DIASYS DIASYS DIASYS 14
ch6 ch6
14 14
ch6 ch6
14
7 LSAIM 01 LSAIM 01 7 7 LSAIM01 LSAIM 01 7 ch7 ch7 ch7 ch7
8 ch1 ch1 8 8 ch1 ch1 8 15 15 15 15
ch8 ch8 ch8 ch8
9 ch2 ch2 9 9 ch2 ch2 9 16 16 16 16
10 ch3 ch3 10 10 ch3 ch3 10
11 ch4 ch4 11 11 ch4 ch4 11
12 ch5 ch5 12 12 ch5 ch5 12
13 13 13 13
14
ch6
ch7
ch6
ch7 14 14
ch6
ch7
ch6
ch7 14 IOM 3 IOM 7 IOM 3 IOM 7
15 ch8 15 15 ch8 15
ch8 ch8
16 16 16 16
1 1 1 1
RUN RUN RUN RUN
2 2 2 2
IOM 3 IOM 7 IOM 3 IOM 7 5 NSB NSB 5 5 NSB NSB 5
6 6 6 6
7
DIASYS DIASYS 7 7
DIASYS DIASYS 7
LS AIM 01 LS AIM01 LS AIM01 LSAIM01
1 1 1 1 8 ch1 ch1 8 8 ch1 ch1 8
2 RUN RUN 2 2 RUN RUN 2 9 ch2 ch2 9 9 ch2 ch2 9
3 ST S S TS 3 3 STS ST S 3
10 ch3 ch3 10 10 ch3 ch3 10
4 NS A NS A 4 4 NSA NS A 4
11 ch4 ch4 11 11 ch4 ch4 11
5 NS B NS B 5 5 NSB NS B 5
12 ch5 ch5 12 12 ch5 ch5 12
6 6 6 6
7
DIASYS DIASYS 7 7
DIASYS DIASYS 7
13 ch6 ch6
13 13 ch6 ch6
13
LSAIM 01 LSAIM 01 LSAIM01 LSAIM 01 14 14 14 14
8 ch1 ch1 8 8 ch1 ch1 8 ch7 ch7 ch7 ch7
15 15 15 15
9 ch2 ch2 9 9 ch2 ch2 9 ch8 ch8 ch8 ch8
16 16 16 16
10 ch3 ch3 10 10 ch3 ch3 10
DFPC: Data File Interface PC (Extraction of data)

11 ch4 ch4 11 11 ch4 ch4 11
12 ch5 ch5 12 12 ch5 ch5 12
13 ch6 13 13 ch6 13
ch6 ch6
14
15
ch7 ch7
14
15
14
15
ch7 ch7
14
15
ch8 ch8 ch8 ch8
16 16 16 16
1 1 1 1
NSA NSA
IOM 4 IOM 8 IOM 4 IOM 8 4
5 NSB
NSA
NSB
4
5
4
5 NSB
NSA
NSB
4
5
6 6 6 6
7
DIASYS DIASYS 7 7
DIASYS DIASYS 7
1 1 1 1 LS AIM 01 LS AIM01 LS AIM01 LSAIM01
2 RUN RUN 2 2 RUN RUN 2 8 ch1 ch1 8 8 ch1 ch1 8
3 ST S S TS 3 3 STS ST S 3 9 ch2 ch2 9 9 ch2 ch2 9
4 NS A NS A 4 4 NSA NS A 4 10 ch3 ch3 10 10 ch3 ch3 10
5 NS B NS B 5 5 NSB NS B 5 11 ch4 ch4 11 11 ch4 ch4 11
6 6 6 6 12 12 12 12
7
DIASYS DIASYS 7 7
DIASYS DIASYS 7 13
ch5 ch5
13 13
ch5 ch5
13
LSAIM 01 LSAIM 01 LSAIM01 LSAIM 01 ch6 ch6 ch6 ch6
8 ch1 ch1 8 8 ch1 ch1 8 14 ch7 14 14 ch7 14
ch7 ch7
9 ch2 ch2 9 9 ch2 ch2 9 15 15 15 15
ch8 ch8 ch8 ch8
10 ch3 ch3 10 10 ch3 ch3 10 16 16 16 16
11 ch4 ch4 11 11 ch4 ch4 11
12 ch5 ch5 12 12 ch5 ch5 12
13 ch6 13 13 ch6 13
ch6 ch6
14 ch7 14 14 ch7 14
ch7 ch7
15 15 15 15
ch8 ch8 ch8 ch8
16 16 16 16
* L2SW: Layer 2 Switching Hub

** L3SW: Layer 3 Switching Hub
* When standby ACS (Normal, ACS-B) is in the hot standby mode, standby ACS collects same data as the control mode ACS.

1. System Basic Configuration – (2) Device Descriptions (1/2)
[EMS]
- Configures system settings/creates the design data of a project.
Reflect the system settings by "downloading" each type of data that was created/set, to the
MPS and OPS.
- Parameter tuning of logic elements can be performed on OPS. The data within EMS can be
updated with changes made in OPS by uploading the data from OPS to EMS.
[ACS]
- Saves the trend data and each type of log data for making reports.
- Start the operation with ACS-A as the control system and ACS-B as the standby system.
- When standby ACS-B is in hot standby mode, standby ACS collects the same data as the
(control mode) ACS-A.
- In redundant ACS, during startup, for ACS that started afterwards, there is a function that tracks
the ACS data from the one started first.
For example, if ACS-B is restarted while ACS-A is running, the data missed by ACS-B during restart will be
loaded from ACS-A to ACS-B.
- In general, operation of ACS is prohibited while plant is working.
(To prevent data failure due to overloading.)
[OPS]
- Operates/monitors the plant.
- To display mid/long term trend data saved in ACS using OPS, load the control system ACS data.
- Tuning Parameter can be performed.
The parameters of elements within the logic that is being calculated in MPS can be changed
directly.
(After tuning parameters, upload to EMS the contents that were changed.)
1. System Basic Configuration – (2) Device Descriptions (2/2)
[DFPC]
- DFPC should be used to extract data using external media such as USB memory, etc.
- Data will be automatically/manually transferred to DFPC via ACS.
- In L3SW, the settings were made to restrict sending data from DFPC to ACS/OPS/EMS.
- During automatic transmission of data, an alarm will be generated if the empty space of DFPC
reaches the set warning value.
[Printer]
- Whenever printing is executed from any PC, settings were made to print out from Printer 1.
- Reports that are printed automatically in regular intervals are set to print out from Printer 2.
- You can also choose Printer 2 when printing, irrespective of Printer 1 condition.
[MPS Panel]
- Panel in which MPS is installed.
[I/O Panel]
- Panel in which I/O modules are installed but not MPS.

1. System Basic Configuration – (3) D-Ring Network (1/2)
DIASYS Netmation® has adopted "D-Ring Network" as the input/output network from
B54SP6 onward.
 D-Ring Network
- Ring-shaped network
- D-ring network devices (nodes: SSCG, IOA, SCG) connected in a ring shape
- Dual configuration (A ring, B ring)
- Constant reception of IO signal from both A and B ring via SIOS in the MPS chassis
to the CPU card
- Bridge configuration of D-Ring networks possible by using SCGs
A-Ring
B-Ring MPS
(SIOS)
SSCG
IOA IOA
IOA SCG SCG

IOA

1. System Basic Configuration – (3) D-Ring Network (2/2)
D-Ring Network components are as shown in the table below. The input/output (I/O)
modules are connected under IOA.
[D-Ring Network components]
No. Device name Function
Interface card for MPS to
communicate with the IO module
(1) SIOS
that is connected on the D-Ring
Network (1)
Ring-shaped local network in the
MPS that works as an interface
D-Ring
(2) between process I/O and the (2)
Network CPU. Duplicated in the A-ring
and B-ring (3)
Gateway module to connect
(3) SSCG
SIOS and the D-Ring Network
(4)
Exists on the D-Ring Network
(4) IOA and intermediates signal
transmissions with MPS
(6)
Inputs/outputs signals and
IOM
(5) converts analog/digital signals
(I/O Module)
between the controller and plant
Remotely connects the D-Ring
(6) SCG
Network
(5)
2. System Status Overview

– (1) System Status Overview Example
[SYSTEM STATUS: Overview] In the system status overview (optional), the
status of the controller CPU, printer, and PC‘s
of control system can be verified. In order to
verify the detailed control status, within the
panel, right click the MPS picture of the target
panel and then click [Detail Information].
[Detailed status display for MPS]
[How to Display] OPS EXPLORER ⇒ Graphic ⇒ System Status

– (2) Status Display within Panel (1/2)
By clicking on [Details] button of

CPU-A or CPU-B, the detailed status
of system (including all malfunctions)
will be displayed.

– (2) Status Display within Panel (2/2)
Click the [I/O Ring] button in the System Status Overview window to display the IO-Ring
(D-Ring Network) System Status Overview window. You can check the status of each
node that makes up the D-Ring Network and the IO modules.
In addition, click each node on the window to display the detailed information of the node
on the right side of the window.

2. System Status Overview – (3) Status Display Details
Display status Details

(MPS/PC/Printer)
Control [Control Mode] This will continue even if there is an Abnormal. However,
when the Abnormal level for the standby system is lower than control
system, the standby system will automatically switch to control mode.
Standby [Standby Mode] This will continue even if there is an Abnormal.
However, when the Abnormal level for the control system is higher than
standby system, the standby system will automatically switch to control
mode.
Initialization Mode for preparing to start the logic calculation.
Offline Mode in which data input/output management is not possible.
Shutdown Status for turning off the power of CPU card mounted in MPS.
(When the CPU power of MPS is turned off without switching to
shutdown mode through the CPU card, the system data can be lost.)
Failure During this major failure the logic calculation cannot be done normally.
Abnormal During this minor failure the logic calculation cannot be done normally.

3. Control Panel Overview

– (1) Control Panel External and Internal View (1/2)
Panel external Panel internal
view example view example

– (1) Control Panel External and Internal View (2/2)
[MPS]
[CPU power supply]
[SIOS Card] [Ethernet I/F Card] [CPU Card]
[SSCG]
[IOA]
[IO module] [Power supply (24 VDC, 48 VDC output)]

– (2) Components within the Panel (1/3)
[Ethernet
communication]
Communication network
(1) Switching power
between MPS and each PC
supply
(placement anywhere
in the panel)
(2) (4) (4) (2)
Ｔｒａｃｋｉｎｇ
(5) (3) (3) (5)
Mutual status monitoring

[D-Ring Network]
Network for communication
(10) between MPS and I/O Modules
(6) (6) [LVDS communication]

IOA and the IO modules are
independently connected 1:1
(10) (10)
via wiring in the backplane.
(8) (8) (8) (8)
(11) (11)
(9) (9) (9) (9)
(9) (9) (9) (9)
(9) (9) (9) (9)
(9) (9) (9) (9)
(9) (9) (9) (9)

(9) (9) (9) (9)
(9) (9) (9) (9)
(9) (9) (9) (9)

Name Type Purpose
example
(1) Switching power supply This supplies power to MPS, the IOA backplane (for SSCG/for IOA), and the IOM
backplane (for the IO modules).
(2) CPU power supply CPDDA31 This supplies +5 V, +3.3 V power to each card of MPS.
(3) CPU card CPCPU41 The control data including logic sheets and each type of hardware configuration are
stored and computed here. Also, the mutual status of each CPU (CPU-A & CPU-B)
will be monitored for bumpless operation.
MPS
(4) Ethernet interface card CPETH02 This card is used for data communication (by Ethernet) to each PC.
(5) SIOS card CPIOS01 This monitors the status of the PC for both control & standby CPU cards. Also, this
intermediates reception of the IO signal for MPS from the D-Ring Network.
(6) SSCG LSSCG02 This is one of the D-Ring Network nodes that is a module to transmit/receive IO
signals with SIOS.
(7) SCG LSSCG01 This is a module to be used as the bridge when configuring Remote IO.
Connections from one SCG on the CPU side to three SCGs on the remote side can
D Ring
be made.
Also, IO modules can be placed under the SCG on the remote side.
(8) IOA LSIOA01 This intermediates signal transmissions between the D-Ring Network and the IO
modules under the D-Ring Network.
(9) I/O module LSAIM01, etc. This inputs/outputs the signals and converts the analog/digital signals between the
controller and plant.
(10) IOA backplane LSADB01 SSCG and IOA are placed in the IOA backplane, and the IO modules are placed in
(11) the IOM backplane. By connecting the IOM backplane with a terminal block and
IOM backplane LSIOB01
signal wires from the plant, signals are transmitted between the IO module and the
plant devices.

4. Device Connections within the Panel
4-1. Card Connections within the MPS Chassis

4-2. D-Ring Network Node Connections
4-3. D-Ring Network Node Numbering Rules
4-4. Numbering Rules for Devices Outside of D-Ring Network

4-1. Card Connections within the MPS Chassis
Connect the cards within the MPS chassis as shown below:

(1) SIOS card (CPU-A) and SIOS card (CPU-B) ... Duplicated cable (CSTL-3001-LL)
(2) CPU card (CPU-A) and CPU card (CPU-B) ... Ethernet crossover cable (100/10BASE-TX)
(3) Ethernet card and HUB for the Unit Network (Pch, Qch) ...Ethernet straight cable
(100/10BASE-TX)
CPU-A CPU-B
CPU-A power supply CPU-B power supply

HUB (Pch)
HUB (Qch)
P P
Q Q
(3)
(1) (2)
CPU-A A-Ethernet A-CPU CPU-B B-Ethernet B-CPU

SIOS card SIOS card

4-2. D-Ring Network Node Connections (1/2)
Connect the D-Ring Network nodes. The following figure shows a connection example for
SIOS ⇔ SSCG in MPS.
* The connection symbol "⇔" between SIOS and SSCG does not indicate the direction of communication.
CPU-A SIOS CPU-B SIOS

ETH1 ⇔ East
ETH2 ⇔ East
Node Setup Card

ETH1 ⇔ West
ETH2 ⇔ West SSCG (A) SSCG (B)
A-Ring Ethernet cable

B-Ring Ethernet cable
For the D-Ring Network, use an STP straight cable (RJ45 connector) with the Ethernet category 6 or more as the
communication cable.

4-2. D-Ring Network Node Connections (2/2)
This shows a connection example for SSCG ⇔ IOA, SCG (with remote configuration).
* Connect from the [EAST] socket to [WEST] socket between each set of nodes.
Use optical cables to connect SCG ⇔ SCG.
SSCG (A) SSCG (B) SCG (A) SCG (B)
SCG (A) SCG (B)
Node Setup
Card
IOA (A) IOA (B)

Node Setup
Card
When connecting optical cables,
use the sockets at the same
Node Setup
Card
position for both remote-to and
remote-from.
Node Setup
A-Ring Ethernet cable Card
B-Ring Ethernet cable

Remote-A Optical cable
Remote-B Optical cable
The remote input and output between SCGs are performed by 100 Mbps multi-mode communications using MT-RJ
connector optical cables (without pins).

4-3. D-Ring Network Node Numbering Rules (1/3)
Number addresses to the D-Ring Network nodes. The numbering rules are as follows:
 Address and TAG Numbering Instructions

Example) SSCG of Ring 1
1RN01
Ring domain number
Ring Network
Address
Address
TAG number (set by EMS)
(set by the node setup card)
SSCG 01 (*) 1RN01
SCG (CPU side) 02 to 10 1RN02 to 1RN10
SCG (Remote side) 11 to 30 1RN11 to 1RN30
IOA (CPU side) 31 to 50 1RN31 to 1RN50
IOA (Remote side) 51 to 96 (**) 1RN51 to 1RN96
(*) SSCG is fixed at "1".

(**) Maximum number of connections for D-Ring Network nodes is 96.

Place the D-Ring Network nodes in the control panel as shown below.
(Consecutive numbers on each IOA panel)
SSCG
33 32 37 36 41 40
IOA
01 31 34 35 38 39
SCG
...Ethernet cable route

For remote configuration, place the SCG for remote-from on the
rear side of the panel on the CPU side.
(Multiple placement is available.)
53
04
03
32 13
33 02 37 36 41 40 52
51
01 31 34 35 38 39 12
11
(*) Do not place the IO modules just beneath SCG on the CPU side (remote-from).
Remote IO panel (example)

4-3. D-Ring Network Node Numbering Rules <Reference>
When configuring a remote connection, the network is connected in a star formation.

(The tree type is not available.)
11
SCG 33
02
03
SCG SCG SCG
04
12
(Example) CPU
panel - rear side
SCG SCG
SCG SCG
SCG 13
SCG SCG SCG SCG

SCG
(Example) Remote IO panel - front side

The address of each node is set by the rotary switches (1 to 5) on the node setup card in the
IOA backplane on which a node is placed.
IOA Backplane
T11
DIASYS T13
IOA(A) IOA(B)
Release
Release
Release
Release
1
2
V24PA 3
Node setup card/rotary switch

V24PA
4
V24N
V24N 5
- 6
(five switches: decimal number)

7
8
1 1
2 2
3
4
3
4
Switch number Purpose
T12 5
6
5
6 1 1
1 Node number setting
2 2 2
Lock
Lock
Lock
3
Lock
V24PA
V24PA 3 3
Ring domain number setting
V24N
4
V24N
4
-
4
5
5 With ring configuration: 0, without ring
5
configuration: 1
- Set SSCG and IOA as "with ring configuration (0)".

- Set the remote-from SCG as "with ring configuration (0)".
- For the remote-to SCG, determine whether or not a ring is
configured through further connection of the IOA on the
remote IO panel side, and set whether the ring is
configured accordingly.

4-4. Numbering Rules for Devices Outside of D-Ring Network
Numbering of the backplanes, modules, and terminal blocks is as follows. However, actual
settings, such as switches, are not shown for these numberings.
Example) When node with IOA TAG number 1RN41 is placed in Cabinet 1 of the control panel
(1)
Release
Release
Release
Release
No.
(1) IOA Backplane (ADB) 1RN41-ADB

Lock
Lock
Lock
Lock
1 5
(2) 1RN41-IOB1 (When connected, the
2 6 (2) IOM Backplane (IOB)
last digit is 2 or 3)
3 7
(3) (3) IO Module 1RN41-01 to 24
4 8
(4)
9 13 Left side: 1TBF2L-01 to 12
(4) Terminal Block
Right side: 1TBF2R-01 to 12
10 14
11 15 Terminal Block TAG No.: *1 TB *2 *3 *4 - *5
12 16
*1: Cabinet No.
17 21 *2: Layout (F: Front side/R: Rear side)
18 22 *3: Column No. (1: Left column/2: Right column)
*4: Terminal Layout (L: BP Left side/R: BP Right side)
19 23 *5: Terminal Block No. (When connected with IOB,
20 24 number longitudinally from 1 to 12)
Module No. when the IOM

backplanes are connected

5. System Components Details
5-1. PC for Netmation (OPS/ACS/EMS/DFPC)

5-2.Switching Power Supply for D-Ring Network Node (I/O Module)
5-3. MPS – (2) a. CPU Power Supply (Example: CPDDA31)
5-4. IO Node – (2) a. SSCG (4/4)

5-1. PC for Netmation (OPS/ACS/EMS/DFPC)
PC that can be maintained for 15 years is developed

exclusively by our company, with an aim to provide long-term
stable operation for OPS/ACS/EMS.
(It is also possible to use an ordinary PC with required specifications to
support our company controller.)
[Specifications]
Type: PCLTM31
CPU: Intel Pentium-G2120 (3.1 GHz)
OS: Windows 7 Enterprise, Windows XP
BIOS: Phoenix SecureCore BIOS
Customized
Memory: DDR3-1600 with ECC, 4 GB (2 GBx2)
Network: Onboard x 2ch, Expansion x 1ch
HDD: HDD 1 TB
External
Dimensions: 160 (W) x 458 (D) x 427.2 (H) mm
Weight: 18 kg
Maximum Current
Consumption: 3.5 W (100 VAC)/1.7 A (240 VAC)
Input Voltage: 100 to 240 VAC (50/60 Hz)
External Parts: USB (6 ports), DVD-Multi
5-2. Switching Power Supply for D-Ring Network Node
(I/O Module)
[Type Example] Output (1) (2) (3)
(1) QUINT-PS-100-240 AC/24 DC/5
(2) QUINT-PS-100-240 AC/24 DC/10
(3) QUINT-PS-100-240 AC/24 DC/20
(4) QUINT-PS-100-240 AC/48 DC/5

Input Voltage Output
Current
Output Voltage
Input Input
Item Range of Values Output
Rated input voltage range (1) to (4): 100 to 240 VAC
(4)
Input voltage allowable range (1) to (4): 85 to 264 VAC (90 to 350 VDC)
Rated output voltage range (1) to (3): 24 VDC, (4): 48 VDC
Rated output voltage tolerance (1) to (4): 1%
Output voltage variable range (1) to (3): 22.5 to 28.5 VDC, (4): 40 to 56 VDC
Rated output current (1): 5 A, (2): 10 A, (3): 20 A, (4): 5 A
Inrush current limit (1): <20 A, (2) to (4): <15 A

5-3. MPS – (1) Overview
The side where the A-CPU card exists is called the "CPU-A", and the side where
the B-CPU card exists is called the "CPU-B". Normally, operation starts with
"CPU-A as the control side" and "CPU-B as the standby side". (In descriptions
from here onward, this status is described as normal.)
CPU-A (Control) [MPS] CPU-B (Standby)
a. CPU c. Ethernet card

power A-CPU PS1 A-CPU PS1 B-CPU PS1 B-CPU PS1 (Pch/Qch)
supply
CPDOA31 CPDOA31 CPDOA31 CPDOA31
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
d. SIOS card b. CPU card

Ethernet-A-1
Ethernet-B-1
SIOS-A A-CPU SIOS-B B-CPU
MPS chassis
CPETH CPETH
(Duplicated cable CPIOS01 02 CPIOS01 02
connector)
Duplicated cable Tracking cable (Logic data comparison)

(CPU status monitoring cable) (100/10BASE-TX)
* Tracking: 500 msec/cycle
5-3. MPS – (2) a. CPU Power Supply (Example: CPDDA31)
+5 V LED (Normal: Green light)

(Abnormal: Light is off)
[Specifications]
[CPDDA31]
Input Voltage:
85 VAC to 254 VAC (47 Hz to 63 Hz)
90 VDC to 300 VDC
Rated Output Voltage/Current:
(1) 5 VDC x 16 A/3.3 VDC x 7 A
(2) 5 VDC x 5 A/3.3 VDC x 20 A
Output Protection:
Over voltage protection (Manual reset)
Over current protection (Automatic reset)
Example: Alarm when CPU power supply is

+3.3 LED (Normal: Green light) failure
(Abnormal: Light is off) - [CPU-A] FAILURE - PS1 POWER SUPPLY
- [CPU-A] FAILURE - PS2 POWER SUPPLY

5-3. MPS – (3) b. CPU Card (Example: CPCPU41) (1/3)

LED's
A-CPU PS1 A-CPU PS1 B-CPU PS1 B-CPU PS1

7 seg LED Sub LED
(Normal: Light (Normal: Light is off)
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Ethernet-A-1
Ethernet-B-1
is off) (It will turn blink while the
MPS shutdown is being
CPIOS01
CPETH
02 CPIOS01
CPETH
02
executed. When blinking,
do not turn OFF the MPS
Tracking cable
power supply (CP))
<Front> [CPCPU41]
PWR:
CPU power supply
status LED
(Normal: Light is off)
ACT:
LED for displaying the status of accessibility to
SD card
(Normal: Green light or green light blinking)
Tracking cable connection port * The other ports are not used.
<Side view> [CPCPU41]

SDcard Control calculation cycle: 50 msec
and up
⇒ The calculation cycle can be
set per logic sheet using EMS.
CPU Card Type CPCPU01/02 CPCPU11 CPCPU31 CPCPU41

Compact Flash / 128 MB 128 MB 256 MB 2GB
SD Card capacity （CF）（CF）（CF）（SD）
* For the compact flash card or SD card, please use only the maker/type that is specified
by our company.
The control logics are loaded to the CF or SD card installed in the CPU card.
CPU card (type: CPCPU41) LED assignment table

LED Color Display Status
Name
Off - Started normally
Red 0 Initializing hardware
Red b Starting BIOS
7 seg
Red d Abnormality (software operation error) occurred
Red E BIOS error (OS undetectable)
Red F BIOS failure (memory undetectable)
Off - Started normally. Or, shutdown completed.
Sub Red On Abnormality (software operation error) occurred
Red Blinking Abnormality occurred. When the CPU is shut down.
Off - CPU Power Supply turned off.
PWR
Green On CPU Power Supply turned on.
Off - SD card is inaccessible.
ACT Green On CPU card is accessing Compact Flash card.

(During the normal CPU shutdown, the maintenance log information is
Green Blinking being loaded to the CF.)

5-3. MPS – (4) c. Ethernet Card (Example: CPETH02) (1/2)
[CPETH02]
ACT LED (for Pch)
LINK LED (for Pch) (Normal: Green light or blinking)
(Normal: Green light)
Ethernet port
(P Channel) (For Pch)
ACT LED (for Qch)

(Q Channel)
(Normal: Green light or blinking)
LINK LED (for Qch) Ethernet port

(Normal: Green light) (For Qch)
"Downloading from EMS/Uploading from MPS" can be done only through Pch. (Cannot be done through Qch.)

5-3. MPS – (4) c. Ethernet Card (Example: CPETH02) (2/2)
Ethernet card (type: CPETH02) LED assignment table

LINK Green On Connection to network has been established.
Green On Packet exists on the Ethernet line.
ACT Green Blinking Same as above
Off - No packet exists on the Ethernet line.

5-3. MPS – (6) d. SIOS Card (Example: CPIOS01) (1/4)
[Control Status LED] [Error Status LED]

[Normal] Control Side Card (normally CPU-A): Green light Normal: Green light
Standby Side Card (normally CPU-B): Yellow light Abnormal: Yellow light
[Offline] For both Control & Standby Cards: Red light Failure: Red light
[Control Button]
(A manual button to switch to the
[DIOF: External Alarm Output Port] control side)
This outputs Failure/Abnormal to the relay * If the button is pressed on the
circuit for the CPU status output. When the DIO standby side SIOS, the status
connector is disconnected, the "[CPU-*] switches from standby to the control.
FAILURE - DIO CABLE IS DISCONNECTED"
alarm is generated.
[System Startup Switch]

[CTRLIF: Duplicated Cable
Toggle switch for starting MPS
Connector]
A port to connect communication cable (duplicated
cable) for monitoring mutual status of A-CPU and
B-CPU.
[Ethernet Connector: (ETH1,
⇒ CPU status on the other side: Control or Standby
⇒ CPU status on the other side: Normal or Abnormal ETH2)]
Connect SSCG and the D-Ring Network.
* When the duplicated cable is disconnected, the "[CPU-*]
ETH1 (Upper): A-Ring
FAILURE - DISCONNECT CONNECTOR FOR SYSTEM I/O
MODULE" alarm is generated. EHT2 (Lower): B-Ring

IP address setting (hexadecimal format)

RSW4 RSW3 RSW2 RSW1
[CPIOS01]
RSW3 RSW2 Example of IP
RSW4 RSW1 SW1
(bit1 ... bit8)
address setting (*)
192. 168. 1 . 16
DSW1
(bit1 ... bit8) Fixed Value
S S S S
DSW2
(bit1 ... bit8) W W W W
4 3 2 1
0110
SIOS substrate
* Displayed in
hexadecimal format
(*) Set in accordance with the Network Definition.

SIOS card (type: CPIOS01) SW1 setting table (*)

Bit No. Description ON OFF
1 CPU single selection Single Double
2 (Note 1) Start control prioritized (the normal CPU-A is Other system Own system
proffered for startup.) prioritized prioritized
3 DI interruption permission from the time server Permitted Prohibited
(synchronize time using pulse input signal)
4 PRST# Output permission Permitted Prohibited
5 CLK error check (32 MHz divided into 4 MHz) Error has Normal
occurred
6 FPGA error check (FPGAOK output stop) Error has Normal
occurred
7 Not used - -
8 CPDIO01/02 compatible mode setting Enabled Disabled
(Note 1) This setting is effective only when both CPU-A and CPU-B start together.
This setting is not for the purpose of always completing startup faster for the system where the bit2 setting
is turned OFF.
(If the startup completes earlier, it is the control system; if the startup completes later, then it is the standby
system.)

SIOS card (type: CPIOS01) DSW1 setting table (*)

1 Memory ECC function enabling ECC function ECC function
enabled disabled
2 to 8 Not used - -
SIOS card (type: CPIOS01) DSW2 setting table (*)

1 to 8 Not used - -

SIOS card (type: CPIOS01) LED assignment table

Green On CPU: Currently control
Control Yellow On CPU: Currently standby

status LED Red On CPU: Offline
Red Blinking CPU: Initializing
Green On CPU: Normal
Error status
Yellow On CPU: Abnormal
LED
Red On CPU: Failure
The SIOS card monitors the status of CPU (normal/abnormal) mutually.

5-3. MPS
– (7) LED Status When the Component Substrate in MPS is Normal
Normal LED Status
d. [SIOS card] c. [Ethernet card] b. [CPU card] a. [CPU power

(CPIOS01) (CPETH02) (CPCPU41) supply]
(CPDDA31)

5-3. MPS – (8) RAS: Control/Standby Switching (1/4)
[Tracking Cable Overview] CPU-A (Control) [MPS] CPU-B (Standby)

1. Data Mismatch Detection
- During MPS startup: If there is "data mismatch" between CPU-A CPDOA31
1 2 3
CPDOA31
4 5 6 7 8
CPDOA31
1 2 3
CPDOA31
4 5 6 7 8
and CPU-B, then initialization is not
Ethernet-A-1
Ethernet-B-1
complete. SIOS-A A-CPU SIOS-B B-CPU
- After MPS startup: When the standby side data is compared CPIOS01
CPETH
02 CPIOS01
CPETH
02
with control side data, if there is any data Tracking cable

mismatch, the control/standby switch is not
possible, so standby side is treated as
Failure.
MPS Status before abnormality (CPU-A: Control, CPU-B: Standby, both are Normal)
Example 1) After completion of MPS startup: The transition of operations during "Logic Sheet Data Mismatch"
(1) On logic sheet data (including the parameters of the logic elements) mismatch
(2) The "SYS_2203 [CPU-B] FAILURE - SHEET DATA MISMATCH" alarm generates. The "SYS_2212 [CPU-B]
FAILURE - TRACKING DATA RECEIVING" alarm generates.
(3) After determining that "CPU-A is on the control side" at the CPU status monitoring (duplicated) cable, the
standby side (CPU-B) is treated as Failure.
(4) The "SYS_2004 [CPU-B] FAILURE" alarm generates.
(5) Via the CPU status monitoring (duplicated) cable, the CPU-A System I/O card detects the "[CPU-B] FAILURE"
and generates the "SYS_0091 [CPU-A] B-CPU FAILURE" alarm.
(6) After that, the control continues on the current control side (CPU-A).
In order to avoid the discrepancy during CPU switching, monitor if there is any data mismatch with control side's data.

[Tracking Cable Overview] CPU-A (Control) [MPS] CPU-B (Standby)
2. Data Comparison Inability MPS Status before Abnormality (CPU-A: Control,
CPU-B: Standby, both are Normal)
- Logic data comparison inability due to disconnected CPDOA31
1 2 3
CPDOA31
4 5 6 7 8
CPDOA31
1 2 3
CPDOA31
4 5 6 7 8
tracking cable or abnormalities in status transmission by
Ethernet-A-1
Ethernet-B-1
tracking cable can be detected. SIOS-A A-CPU SIOS-B B-CPU
CPETH CPETH
CPIOS01 02 CPIOS01 02
Tracking Cable
(Logic Data Comparison)
MPS Status before abnormality (CPU-A: Control, CPU-B: Standby, both are Normal)
Example 2-1) The transition of operations "during collate inability" because of disconnected tracking cable on the standby side.
(1) Data comparison inability arose due to disconnected tracking cable on the standby side.
(2) The "SYS_2212 [CPU-B] FAILURE - TRACKING DATA RECEIVING" alarm generates.
(3) After determining that "CPU-A is on the control side" at the CPU status monitoring (duplicated) cable, the
standby side (CPU-B) is treated as Failure.
(4) The "SYS_2004 [CPU-B] FAILURE" alarm generates.
(5) Via the CPU status monitoring (duplicated) cable, the CPU-A SIOS card detects the "CPU-B FAILURE" and
generates the "SYS_0091 [CPU-A] B-CPU FAILURE" alarm.
(6) After that, the control continues on the current control side (CPU-A).
Example 2-2) The transition of operations "during collate inability" because of disconnected tracking cable on the standby side.
Because "FAILURE - TRACKING DATA RECEIVING" is detected earlier than "FAILURE - TRACKING DATA
TRANSMITTING", when the control side tracking cable is disconnected, the transition of operations will be in
same as when the tracking cable is disconnected on the standby side (Example 2-1).
In order to avoid the discrepancy during CPU switching, monitor if there is any data mismatch with control side's data.

[Overview of Duplicated Cable (CPU Status CPU-A (Control) [MPS] CPU-B (Standby)
Monitoring Cable)] A-CPU PS1 A-CPU PS1 B-CPU PS1 B-CPU PS1
Communication cable for monitoring mutual status of

CPU-A and CPU-B. CPDOA31
1 2 3
CPDOA31
4 5 6 7 8
CPDOA31
1 2 3
CPDOA31
4 5 6 7 8
Ethernet-A-1
Ethernet-B-1
- Examine if the other side has Control status or SIOS-A A-CPU SIOS-B B-CPU
Standby status.
- Examine if the other side is Normal/Abnormal. CPIOS01
CPETH
02 CPIOS01
CPETH
02
Duplicated Cable
MPS Status before abnormality (CPU-A: Control, CPU-B: Standby, both are Normal) (CPU Status Monitoring Cable)
Example: The transition of operations when the duplicated cable (control side) is disconnected
(1) Disconnection of duplicated cable on the Control side (CPU-A)
(2) The SIOS card on the side that the duplicated cable was disconnected detects disconnection.
(3) The "SYS_0124 [CPU-A] FAILURE - DISCONNECT CONNECTOR FOR SYSTEM I/O MODULE" alarm
generates (when the duplicated cable on the CPU-A side is disconnected.)
⇒ The folded pin of the duplicated cable connector part helps the SIOS card to detect disconnection of the I/O connector.
(4) The "SYS_0004 [CPU-A] FAILURE" alarm generates.
(5) The "SYS_2091 [CPU-B] A-CPU FAILURE" alarm generates.
⇒ This is the alarm that CPU-B, which switched to the control side, uses to notify of a A-CPU FAILURE during Failure.
(Supplemental note) This alarm was created because when the CPU-A FAILURE occurs, the alarm to notify of a CPU-A Failure
cannot be generated by CPU-A.
(6) When the disconnected duplicated cable is detected, CPU-A, which is in the control mode, will be under Failure.
CPU-B, which was in standby mode, will switch to control mode (standby ⇒ control).
When "the duplicated cable (CPU status monitoring cable) is disconnected", the CPU side where the
disconnection is detected will be under "Failure".

The RAS transition diagram of the dual system for redundancy of CPU
Standby is shown below:
Collate the Logic Sheet Data [Switching Method of CPU Control]
Press the black "Control button" on
the "SIOS Card" on the CPU side
that is to be the Control system.
Normal status
When CPU Failure is detected by

the CPU self-diagnosis function, the
Standby side automatically switches
to the Control side.

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Ethernet-A-1
Ethernet-B-1
CPETH CPETH
CPU Status Tracking cable
[RAS Transition Diagram] Monitoring Cable
When the CPCPU31 tracking cable is disconnected, the Control side is Abnormal and the Standby side is Failure in the specifications.

5-3. MPS – (9) Insertion/Removal of Substrates for MPS
[Installation of Substrate for MPS] [Removal of Substrate for MPS]

Substrate fixing screw Substrate fixing screw
Substrate fixing screw

Substrate fixing screw
(1) Directly insert the substrate so that it aligns (1) Loosen the substrate fixing screws on the top
with the upper and lower guides in the and bottom of the substrate.
chassis. (2) Push down the substrate lock piece.
(2) Raise the substrate lock piece. ⇒ By doing this, the substrate will be
⇒ By doing this, the substrate will be separated from the mother board.
connected to the mother board. (3) Pull the substrate towards you through the
(3) Tighten the substrate fixing screws on the top & bottom chassis guides.
top and bottom of the substrate. * In order to prevent troubles such as short
circuiting, store the removed substrate in an
anti-static sheet.
* When replacing the substrates, use anti-static gloves and be careful not to directly touch the electric components on the mounting portion.

5-4. IO Node – (1) Overview
d. IOA Backplane The IO node consists of the adapter part to

which SCG, SSCG and IOA are mounted,
a. SSCG or and the module parts that each type of IO
b. IOA or
c. SCG
module is mounted to.
g. Node Setup Card
f. IOM Backplane
e. IO Module IOA Backplane

- "SSCG/IOA/SCG": Up to two units
- "Node Setup Card": one
- "SSCG/IOA/SCG" can be mounted
IOM Backplane
- "IO Module": Up to eight sheets
- Up to three "IO module backplanes" can be connected
per one "IOA backplane".
⇒ Up to 24 IO modules can be placed on one node.

5-4. IO Node – (2) a. SSCG (1/4)
SSCG (Super Scanner Gateway)

This is a module to relay between SIOS and the D-Ring Network.
Dual Configuration is possible.
Installation location When in dual configuration
SSCG (A) SSCG (B)

5-4. IO Node – (2) a. SSCG (2/4)
(Front side)
(1) LED : 4 pcs (See the later pages for details.)
(1) (2) PB : 2 pcs (Used for reset/program abort.)
(3) Micro SD card slot : 1 pc (not used)
(2)
(4) GBE 1 connector : 2 pcs (EAST: Upper/WEST: Lower D-
(3) Ring Network Connections I/F)
(5) GBE 2 connector : 2 pcs (EAST: Upper/WEST: Lower
Connection with SIOS I/F)
(5) (4) (6) USB connector : 1 pc (mini-B for maintenance
communication)
(6)

5-4. IO Node – (2) a. SSCG (3/4)
(Rear side) Insertion error prevention key: 1 pc
(Module side) (BP side)
LSSCG02
Key arrangement on the module side cannot be changed.

Install after checking that the key position is the same on
the module side and the BP side.

5-4. IO Node – (2) a. SSCG (4/4)
LED display status of SSCG (Common in IOA and SCG)

Status IOS/IOA
PWR; STS; MOD; ACC ;

Power Status Mode Access
(1) Power supply OFF OFF OFF OFF OFF
(2) Normal Solid green Solid green light Solid green OFF
(3) Initializating Solid oranage - - OFF
(4) Initialization completed Soldi green - - OFF
(5) Power supply single - (※1) Blinking orange and - OFF
system error green
(6) Abnormal - Solid orange - OFF
(7) Failure - Solid red - OFF
(8) No time report or - - Blinking green OFF
no confiugration
(9) No time signal for 4 - - Blinking orange OFF
seconds and green
(10) Ring communication - - Blinking orange OFF
temporary reserved
protection
(12) LVDS Ring error - - Blinkiing red OFF
(13) EtherｎetRing error - - Solid red OFF
(14) SD card exists - - - Solid green
(15) Accessing - - - Blinkig green
(16 )WRITE failed - - - Blinking orange

5-4. IO Node – (3) b. IOA (1/4)
IOA (IO adopter) is a communication module between MPS and the IO Node.
For IOA, dual configuration is possible on one IO Node.
Installation location When in dual configuration
IOA (A) IOA (B)

5-4. IO Node – (3) b. IOA (3/4)
LSIOA01 1 1
2 2
3 3
4 4
5 5
6 6

Install after checking that the key position is the same on the
module side and the BP side.

5-4. IO Node – (3) b. IOA (4/4)
LED display status of IOA (Common in IOA and SCG)

Status IOS/IOA
IOA/SCG
PWR; STS; MOD; ACC ;
Power Status Mode Access
(1) Power supply OFF OFF OFF OFF OFF
(2) Normal Solid green Solid green Solid green OFF
(3) Initializing Solid orange - - OFF
(4) Initialization completed Solid green - - OFF
(5) Power supply single - (※1) Blinking orange - OFF
system error and green
(6) Abnormal - Solid orange - OFF
(7) Failure - Solid red - OFF
(8) No time report or - - Blinking green OFF
No configuration
(9) No time signal for 4 - - Blinking orange and OFF
seconds green
temprarys reserved
(11) Ring communication - - Solid orange OFF
protection
(12) LVDS Ring error - - Blinking red OFF
(13) Etherｎet Ring error - - Solid red OFF
(14) SD card exist - - - Solid green
(15) Accessing - - - Blinking green
(16)WRITE failed - - - Blinking orange

5-4. IO Node – (4) c. SCG (Optical) (1/5)
SCG (Scanner Gateway) is a module that is connected to the IOA

backplane for remote input and output. For SCG, dual configuration is
possible on one IO node.
The SCG is a module with extended IO adopter functions. It sends the
received data by converting it into a form of optical communication. The
IOM backplane can be connected on the Remote side, same as IOA.
Installation location
When in dual configuration
CPU side Remote
side
SCG (A) SCG (B)
PWR PWR
DIASYS DIASYS
STS STS
SCG module SCG module
MOD MOD
ACC ACC
RST RST
ABO ABO
SD SD
GBE1 GBE1
EAST
EAST
WEST
WEST
USB USB

(Front side)
(1) LED : 4 pcs (same as IOA)
(1) (2) PB : 2 pcs (used for reset/program abort.)
(3) Micro SD card slot : 1 pc (not used)
(2)
(4) GBE1 connector : 2 pcs (upper: EAST/lower: WEST
(3) D-Ring Network connections I/F)
(5)
(5) Optical connector : 3 pcs (bridge connection with the remote
(4) side)
(6) USB connector : 1 pc (mini-B for maintenance
(6) communication)

LSSCG01 1
2
3
4
5
6

Install after checking that the key position is the same on
the module side and the BP side.

5-4. IO Node – (5) d. IOA Backplane (1/2)
IOABP (IOA Backplane) is a backplane exclusively for the IO

adapters that have two terminal systems dedicated to the input
of 24 VDC power wiring and can be fixed to the DIN rail.
This supplies 24 VDC power to the IO adopter and the IO
module.

5-4. IO Node – (5) d. IOA Backplane (2/2)
24 VDC Module Backplane

connector insertion slot lock lever
- Module insertion slot : 2 pcs

- 24 VDC connector : 2 pcs
- Insertion error prevention key : 2 places
(to prevent errors while inserting special IOA)
- Backplane lock lever : 2 pcs
- Node setup card : 1 pc
- Alarm output connector : 1 pc
- Module lock key : four places
(one place on the left and right of each module insertion slot)
Alarm output
connector
Module lock Insertion error Node setup card

key prevention key

5-4. IO Node – (6) e. IO Module (1/5)
- This is a module that mediates the input/output signal exchange

between the plant on the field side and DPS.
- There are different types of I/O modules depending on their usage.
(Analog module, Digital module, etc.)
- This is placed in a slot on the IOM backplane, and wiring of the

Installation location field instruments is done with the terminal blocks for external
connection mounted on the IOM backplane.

IO module list
Type Module Ch. Specification Dielectric Protection of I/O module Insolation Isolation method
function overview strength between from field
Over Over
(DC) channel
current voltage
LSAIM01 AI 4-20 mA/ 8 0.1 FSD*1 at 25 ℃ 500 V    Opto-

0-20 mA Isolation
LSAIM02 AI transmitter 8 0.1 FSD at 25 ℃ 500 V FPGA Zener diode  Trans-
4-20 mA control 33 V clamp Isolation
LSAIM03 AI 1-5 V/0-5 V 8 0.1 FSD at 25 ℃ 500 V    Opto-
Isolation
LSAIM04 TC 7 (T,J,K,E) 1 ℃ at 25 ℃ 500 V    Opto-
(+RTD1ch) (R) 3 ℃ at 25 ℃ Isolation
LSAIM05 RTD 4 (Pt100: -40 to 60 ℃) 500 V    Opto-
(Pt100, Cu10) 0.1 ℃ at 25 ℃ Isolation
LSAOM01 AO 4-20 mA 8 Load 24.9 to 750 Ω 500 V FPGA Zener diode  Trans-
/0-20 mA Redundant shuffling 2 ms control 33 V clamp Isolation
LSDIM01 DI 16 ON current more than 2 500 V Limit at S/W controls  Digital Isolator
mA, Data update 0.3 ≒3 mA sense P/S Common (Silicon oxide film)
msec/All-ch cut
LSDOM01 DO8ch_N.O. 8 Contact rating 300 3250 V    Trans
(Normally open) VDC/264 VAC Isolation
LSDOM02 DO16ch_N.O. 16 Contact rating 250 VDC 250 V    Opto-
(+COM:Source) Common Isolation
LSDOM03 DO16ch_N.O. 16 Contact rating 250 VDC 250 V    Opto-
(-COM:Sink) Common Isolation

(1) Module Status LED : 4 pcs (See details in the later part.)
(1)
(2) Channel Status LED: Channel number of module
(2)

IO module
Insertion error prevention key
Module 特殊
name AI AO DI DO （SV 等）
BP side
key
location
1
2
3
4
5
6
BP side
key
location

Install after checking that the key position is the same on the
module side and the BP side.

LED display status of IO module LEDs (Common in all types of IO module)

Status IOM
RUN
STS RUN; STS; NSA; NSB;
NSA Run Status Network status A Network status B
NSB
DIASYS (1) Power OFF OFF OFF OFF

LSAIM 01 (2) Initializing（No Ring） Blinking green Blinking
ch1 OFF
ch2 orange
ch3 (3) Initializing （Ring exists） Blinking green Blinking Solid orange
ch4 orange
ch5 (4) Initialization Blinking green Blinking Solid green
ch6 （Connection confirmed） orange
ch7 (5) Normal status（Normal control） Solid green Solid green Solid green
ch8
(6) Normal status （ Normal Solid green Solid orange Solid green
standby）
(7) Abnormal Blinking orange Solid green No link ：OFF

（24V power supply error） and green Link exists
Connectin confirmed(※2) ：Solid orange
：Solid green
(8) Abnormal Blinking red and Solid green No link ：OFF
（ Other than 24V power supply green Linki exists
：Solid orange
error） Connection confirmed( ※
2) ：Solid green
(9) Failure Solid red OFF OFF
（CRC error/communication error）
(10) Failure Solid red Blinking red No link ：OFF
（ Other than CRC Link exists
：Solid orange
error/communication error） Connection confirmed( ※
2) ：Solid green
(11) Forced error - (※1) Solid red No link ：OFF
Connection confirmed( ※
：Solid orange
2)
：Solid green
Time no recieved or not Blinking ornange Solid green No link ：OFF
recieved for 4 seconds and green Link exists
Connectiona ：Solid orange
confirmed(※2) ：Solid green

5-4. IO Node – (7) f. IOM Backplane (1/2)
The IOM Backplane (abbreviation: IOBP) is an exclusive

backplane for the IO module that has terminals for external
connections and can be fixed to the DIN rail.
24 VDC power is supplied to the IO module via the IOM
backplane.
Up to three IOM backplanes can be connected.

5-4. IO Node – (7) f. IOM Backplane (2/2)
Single/Redundant
marker Backplane lock
lever
- Backplane lock lever : 2 pcs

(For IO backplane connection)
- Single/Redundant marker : 1 place
Sin gle
Insertion error Redu nda nt LS IOB 01
prevention
Sin gle
key Redu nda nt LS IOB 02
- Insertion error prevention key : 8 places

Module lock
key - Module lock key : 16 places
(For IO module lock)
- Terminal block connector : 8 pcs
(For connecting external wires)
- Slot No. marker : 8 pcs
Terminal block
connector (For setting the slot No. of the
Slot No. IO module)
marker

5-4. IO Node – (8) g. Node Setup Card (1/1)
The node setup card is the rotary switch substrate that sets the node number and the
ring number of SSCG, IOA, and SCG by the IOA backplane.
The node setup card has five embedded rotary switches (16 bit).
The followings are examples of setting the rotary switch (decimal):

- Node No. setting
Setting Example 1) For Node 01 : SW1 "1", SW2 "0"
- Ring domain No. setting

Rotary switch (1 to 5) Setting Example 1) For Ring Domain 01 : SW3 "1", SW4 "0"
Setting Example 2) For Ring Domain 10 : SW3 "0", SW4 "1"
Setting Example 3) For Ring Domain 11 : SW3 "1", SW4 "1"
- Setting whether there are adjoining Ring nodes (LAN cable connection) when
R-IO (Remote IO node)
Setting Example 1) With the adjoining node : SW5 "0"
Setting Example 2) Without the adjoining node : SW5 "1"

5-4. IO Node – (9) Dual Output Module
When duplicating the IO module (output module), use the IOM backplane for duplication
(LSIOB02) and place the IOMs to be duplicated on the left and right sides when viewing
from the front.
The left-side terminal is used (One side connection is not required).
Make sure its

「Redundant」 side
LSIOB02
The left-side IOM(5) The right-side
terminal is used. Single
Redundant terminal is not used.
IOM 1 IOM 5
1 RUN
1
2 2
RU N
Rel ease
Rel ease
Rel ease
Rel ease
STS
3 3
ST S
4 4
Redundant IOMs are
NS A N SA
5 5
NS B
NS B
6 DI ASYS DI ASYS
6
7 L S IA M0 1
7
allocated next to
L S IA M0 1
8 8
c h1
c h1
9 9
c h2 c h2
10 c h3
c h3
10
IOM(1) 11 11
c h4
c h4
12 12
each other left and
c h5
c h5
13 c h6 c h6
13
14 c h7
c h7
14
15 c h8
c h8
15
16 16
right.
Lo ck
Lo ck
Lo ck
Lo ck
IOM 2 IOM 6
1 1
2 2
RUN
RU N
Rel ease
Rel ease
Rel ease
Rel ease
3 STS
ST S
3
4 NS A
N SA
4
5 NS B NS B
5
6 DI ASYS 6
7 7
DI ASYS
L S IA M0 1
8 8
L S IA M0 1
IOM(2)
c h1
c h1
9 c h2
c h2
9
10 c h3 c h3
10
11 c h4
c h4
11
12 c h5
12
13 13
c h5
IOM(6)
c h6
14 14
c h6
15 15
c h7 c h7
16 16
c h8
c h8
Lo ck
Lo ck
Lo ck
Lo ck

6. Installation Instructions
6-1. Installation Instructions of SSCG, IOA, SCG

6-2.Open/Close of Module Lock Lever Using the Dedicated Jigs (IO Node)
6-3. Installation Instructions for IO Module
6-4.Open/Close of Module Lock Lever Using the Dedicated Jigs (IO Module)

6-1. Installation Instructions of SSCG, IOA, SCG (1/3)
(1) Before insertion, check that both left and right module lock levers are in the "Release"
position, insert the module straight along the channels of the IOA backplane.
(2) After insertion of the modules, check that the resin projections (a) on both sides of the
case are inserted below the surface of the module lock levers (b), and set the lock
levers on the right and left of the inserted module to "Lock" to fix it.
The insertion error prevention key must be set
correctly during the shipment stage. (Check that
the key is set correctly.)
(1) Always insert straight along the guide

channels of the backplane.
(b) Module lock

levers
Release
(2) After inserting the modules, lock Lock

(a) Resin protrusion with the levers on the left and right.

6-1. SSCG, Installation Instruction of IOA, SCG (2/3)
(1) Insert straight along the channels of the IOA backplane.

IOABP, Zoom-in picture IOABP, Inserting IOA
Release
Lock

6-1. SSCG, Installation Instruction of IOA, SCG (3/3)
(1) Insert straight along the channels of the IOA backplane.

IOABP, Left side lock IOABP, Center lock IOABP, Right side lock

6-2. Open/Close of Module Lock Lever Using the
Dedicated Jigs (IO Node) (1/2)
Using the dedicated jigs, open and close the lock lever of the IO node (SSCG, IOA, SCG).
Release
Release
Lock
Lock

6-2. Open/Close of Module Lock Lever Using the
Dedicated Jigs (IO Node) (2/2)
Using the dedicated jigs, open and close the lock lever of the IO node (SSCG, IOA, SCG).
When the lever is pulled downward, it is in the When the lever is pulled downward, it is in the
Lock position, and when the lever is pulled Lock position, and when the lever is pulled
upward, it is in the Unlock (Release) position. upward, it is in the Unlock (Release) position.
Release Release
Lock Lock

6-3. Installation Instructions for IO Module (1/3)
(1) Insert straight along the channels of the IOM

backplane.
(2) After insertion of the modules, check that the resin
projections (a) on both sides of the case are
inserted below the surface of the module lock
levers (b), and set the lock levers on the right and
left of the inserted module to "Lock" to fix it.
(b) Module lock

levers
(a) Resin protrusion

(1) Insert straight along the channels of the IOM

backplane.
(2) After insertion of the modules, check that the resin
projections (a) on both sides of the case are
inserted below the surface of the module lock
levers (b), and set the lock levers on the right and
left of the inserted module to "Lock" to fix it.
Module lock IOM, Insertion IOM, Insertion

lever left side right side

(1) Insert straight along the channels of the IOM backplane.

(2) After insertion of the modules, check that the resin projections (a) on both
sides of the case are inserted below the surface of the module lock levers
(b), and set the lock levers on the right and left of the inserted module to
"Lock" to fix it.
IOM, Insertion front IOM, Left side lock IOM, Right

side lock

6-4. Open/Close of Module Lock Lever Using the Dedicated
Jigs (IO Module) (1/2)
Using the dedicated jigs, open and close the lock lever of the IO module. (Use jigs for
opening/closing the locks of the IO nodes.)
Release
Lock
Release
Lock

6-4. Open/Close of Module Lock Lever Using the Dedicated
Jigs (IO Module) (2/2)
Using the dedicated jigs, open and close the lock lever of the IO module. (Use jigs for
opening/closing the locks of the IO nodes.)
Dedicated Jig IOM, Open/Close IOM, Open/Close

Left side Right side
Release
Lock

7. Wiring Instructions
7-1. 24 VDC Power Supply Cable

7-2. Wiring Instructions for Signal

This section describes where wires of the 24 VDC power supply cable that connects to each
backplane will be connected to.
The connector has a specific insertion direction to prevent improper connections. However, an
error in wiring may result in serious repercussions on the equipment. Therefore, pay extra
attention to the pin assignment when you check the connections.
Wiring example
When connecting after removing a
connector, be careful about polarity.

(1) Wiring Instructions for Power Wiring of IOA Backplane
To connect each module of the IOA backplane to the power supply, connect with the
pin assignment shown in the tables below:
Table. IOABP connector on the upper side
Pin number Connected to Connection signal
V24PA One of the systems (tentatively named CPU-A) of the duplicated power supply module 24 VDC 24 VDC + side
V24PA One of the systems (tentatively named CPU-A) of the duplicated power supply module 24 VDC 24 VDC + side
V24N One of the systems (tentatively named CPU-A) of the duplicated power supply module 24 VDC 24 VDC - side
V24N One of the systems (tentatively named CPU-A) of the duplicated power supply module 24 VDC 24 VDC - side
- Unused None
Table. IOABP connector on the lower side

V24PB One of the systems (tentatively named CPU-B) of the duplicated power supply module 24 VDC 24 VDC + side
V24PB One of the systems (tentatively named CPU-B) of the duplicated power supply module 24 VDC 24 VDC + side
V24N One of the systems (tentatively named CPU-B) of the duplicated power supply module 24 VDC 24 VDC - side
V24N One of the systems (tentatively named CPU-B) of the duplicated power supply module 24 VDC 24 VDC - side
- Unused None

For the signal connections on the IOM backplane, connect IO module and
terminal pairs
with the pin assignments shown in the table below.
* Each wiring connection terminal and its adjacent IO module
are paired.
Sin gl e
Re d un d an t
IOM 1 IOM 5
* Connect the wiring in the panel to the IOBP terminals

1 R UN R UN 1
R elease
Release
R elease
R elease
2 ST S 2
ST S
3 N SA 3
N SA
4 4
N SB N SB
5 5
6 DI ASY S DI ASY S 6
according to the pin assignment.

Netmati on Netmati on
7 IOmo dul e
7
IOmo dul e ch1 ch1
8 AI AI 8
ch2 ch2
9 9
ch3 ch3
10 10
ch4 ch4
11 11
ch5 ch5
12 12
ch6 ch6
13 13
ch7 ch7
14 14
ch8 ch8
15 15
Lock
Lock
Lock
Lock
16 16
IOM 2 IOM 6
1 1
R UN R UN
R elease
R elease
R elease
R elease
2 2
ST S ST S
3 3
N SA N SA
4 4
N SB N SB
5 5
6 DI ASY S DI ASY S 6
7 Netmati on Netmati on 7

IOmo dul e ch1 IOmo dul e ch1
8 AI AI 8
ch2 ch2
9 9
10 ch3 ch3 10
11 ch4 ch4 11
12 ch5 ch5 12
1 Field equipment signal + side CH1 + side

13 ch6 ch6 13
14 ch7 ch7 14
15 ch8 ch8 15
16
Lock
Lock
16
Lock
Lock
2 Field equipment signal - side CH1 - side IOM 3 IOM 7

1 1
1
2 R UN R UN 2
R elease
Release
R elease
R elease
3 ST S ST S 3
4 N SA N SA 4
2
5 N SB N SB 5
4 Field equipment signal - side CH2 - side

6 6
DI ASY S DI ASY S
7 7
3
8 IOmo dul e ch1 IOmo dul e ch1 8
AI AI
9 ch2 ch2 9
10 ch3 10

ch3
4
11 ch4 ch4 11
12 ch5 ch5 12
13 ch6
13
ch6
5
14 ch7
14
ch7
15 15
ch8 ch8
16 16
Lock
Lock
Lock
Lock
6
7
IOM 4 IOM 8
8 7 Field equipment signal + side CH4 + side 1

2 R UN R UN
1
2
R elease
R elease
R elease
R elease
3 ST S ST S 3
9 8 Field equipment signal - side CH4 - side

4 N SA N SA 4
5 N SB N SB 5
6 6
DI ASY S DI ASY S
10
7 7
8 IOmo dul e ch1 IOmo dul e ch1 8
AI AI

9 ch2 ch2 9
11
10 ch3 ch3 10
11 ch4 ch4 11
12 12
ch5 ch5
13 13
12
ch6 ch6

14 14
ch7 ch7
15 15
ch8 ch8
16 16
13
Lock
Lock
Lock
Lock
14 11 Field equipment signal + side CH6 + side
15
16 12 Field equipment signal - side CH6 - side
17 13 Field equipment signal + side CH7 + side
18
LSACT01 16 Field equipment signal - side CH8 - side
(Recommended 17 COM signal for DI 16 points COM signal
terminal block 18 COM signal for DI 16 points COM signal
connector)

(1) Module Terminal Block External Wiring: Precautions When Connecting (1/8)
With/Without precautions when connecting the terminal block of each module
With/without
No. Type Remarks
precautions
1 LSAIM01 No
2 LSAIM02 No
3 LSAIM03 Yes Prohibition of converted input (described later)
4 LSAIM04 Yes Limitation of wire length (described later)
5 LSAIM05 Yes Limitation of wire length (described later)
6 LSAOM01 No
LSDIM01 and Additional resistance when using the open circuit detection (described
7 Yes
LSDIM01A later)
8 LSDOM01 No
9 LSDOM02 No
10 LSDOM03 No
 Limitation of wire length

When a limitation is not set for the length that is used in the thermal power plant in
general, it is considered "No limitation".
In addition, the total amount of field wire resistance and load resistance to be connected
to a module is defined as a general specification.
It is within the range of the maximum load resistance.

Type Item Description Reason

Conversion of 4-20 mA input to voltage signal of
1 to 5 V with 250 Ω resistance is prohibited. In
addition, its insertion to LSAIM03 is also The internal input
prohibited. resistance of LSAIM03
Field side Field side
module is
approximately 130 kΩ.
The combined
resistance of the
Prohibiting Controller side Controller side
LSAIM03 LSAIM03 connected 250 Ω
LSAIM03 converted
resistor and module
input V R 250Ω V R 250Ω
internal input
resistance fall below
LSAIM03 250 Ω and appear as
an error for exceeding
the specification range
of the module.

In the line resistance of

Check the Extension lead wire length
the extension lead wire,
limitations list for the limitations on the length
the voltage of the
of the extension lead wire applicable for every
detected current is
type of thermocouple to be used.
added to the primary
electromotive force of
Limitation on * The Extension lead wire length limitations
the thermocouple.
LSAIM04 the length of list is included in Table 12-2 Thermocouple
Therefore, the
wiring wire length limitation list in the Overview
resistance value would
Description of G40 Module System_r1.0.1pdf
exceed the range of the
under GREP-085 DPS.
specification,
depending on the
resistance value of the
Examples are shown on the next page.
extension lead wire.

LSAIM04 Limitation of Wire Length (various types of thermo-couples and limitations of wire
length for the extension lead wire) 1/2
The current for the open circuit detection (field wiring) is measured at approximately
Burn Up : 0.2 uA
Burn Down : 0.07 uA. Based on this, we consider the "maximum wire length of the extension lead
wire" to be limited to 0.2 uA.
In the line resistance of the extension lead wire, the voltage of the detected current is added to the
primary electromotive force of the thermocouple.
Therefore, the resistance value of the extension lead wire that can cause a change over the
accuracy range of the specifications is calculated, and the "wire length to be limited (m)" is
calculated by the individual type of the extension lead wire.
How to read the table:

(1) In the "used measurement temperature range",
(2) Check that the "wiring resistance value (Ω) to be changed" is the lowest value,
(3) Check the nominal cross-sectional area (mm2) for each type of extension lead wire, and then
(4) Check the wire length to be limited (m).
<The wire length to be limited is the equivalent length

to a half of the reciprocating wire.>

LSAIM04 Limitation of Wire Length (various types of thermo-couples and limitations of

wire length for the extension lead wire) 2/2
Example) In the case of Type E of TC, it is considered that:
(1) When the temperature range from -150 C up to 799 C is measured,
(2) The wire resistance (Ω) to be changed is 180 Ω at the minimum.
(3) Therefore, if the extension lead wire to be used is the BC type and 0.5 mm2,
(4) A field wire up to 2250 m long can be placed.
* For TC, though there are Type E, Type J, Type K, Type T, and Type R,
only Type E is described in this document as an example.
(3)
(1)
(2) (4)
NC KX KCA KCB EX JX TX
2.0 0.5 1.25 2.0 0.5 1.25 2.0 0.5 1.25 2.0 0.5 1.25 2.0 0.5 1.25 2.0 0.5 1.25 2.0 0.5 1.25 2.0
75 0.66 0.26 0.17 2.20 1.00 0.55 1.40 0.65 0.40 1.20 0.55 0.30 2.70 1.30 0.70 1.40 0.65 0.40 1.20 0.55 0.30
66 189 480 735 56 125 227 89 192 312 104 227 416 46 96 178 89 192 312 104 227 416
40 272 692 1058 81 180 327 128 276 450 150 327 600 66 138 257 128 276 450 150 327 600
00 340 865 1323 102 225 409 160 346 562 187 409 750 83 173 321 160 346 562 187 409 750
46 393 1000 1529 118 260 472 185 400 650 216 472 866 96 200 371 185 400 650 216 472 866
86 439 1115 1705 131 290 527 207 446 725 241 527 966 107 223 414 207 446 725 241 527 966
93 560 1423 2176 168 370 672 264 569 925 308 672 1233 137 284 528 264 569 925 308 672 1233
26 598 1519 2323 179 395 718 282 607 987 329 718 1316 146 303 564 282 607 987 329 718 1316
20 590 1500 2294 177 390 709 278 600 975 325 709 1300 144 300 557 278 600 975 325 709 1300
00 568 1442 2205 170 375 681 267 576 937 312 681 1250 138 288 535 267 576 937 312 681 1250


1) Pt100 wide, Pt100 narrow In the
Maximum resistance for one wire is approximately specifications, the
10 Ω. resistance of a
Margin ratio: as 0.5, it is limited by 5 Ω. single wire is
Limited (Reference value) 2 mm2 limited to 5 Ω or
resistance size of IV wire, Wire length less. Calculate the
value wire length based
3-wire type on the resistance
5Ω 500 m
4-wire type value.
Limitation
on the
LSAIM05 2) Cu10 As mentioned in
length of
wiring Wire resistance will be limited due to the narrow the specifications,
range of input resistance and balance of accuracy. the resistance of a
Limited (Reference value) 2 mm2 single wire for 3-
resistance size of IV wire, Wire length wire type is limited
value to 1 Ω or less, and
3-wire type 1Ω 100 m 2 Ω or less for 4-
4-wire type 2Ω 200 m wire type. Calculate
the wire length
based on these
resistance values.

R=28 kΩ when DI-sense 24 V

R=65 kΩ when DI-sense 48 V
Add the above values to your calculations.
It is because the open
circuit cannot be
Resistance detected when current
value to be x exceeds the range of
LSDIM01
added when 0.5 mA < x < 1 mA
and
using open while OFF.
LSDIM01A
circuit
detection When OFF, the current
should be less than 1
mA.
The next page describes how to calculate the

resistance value.

Additional resistance value when the open circuit detection (field wiring)
of LSDIM01 and LSDIM01A is used
The calculation method of the additional resistance values when using the open circuit detection (field
wiring) of LSDIM01 and LSDIM01A is shown below:
ON/OFF・Disconnection
judgment range
ON
2mA
 When the value is calculated using the open circuit detection feature: Maintain
0.5 mA < (Leakage current value of independent meter connection) + (Value of the current flowing the unfixed
previous
through the dark current resistance) < 1.0 mA value
 When the value is calculated without using the open circuit detection feature: 1mA
(Leakage current value of independent meter connection) + (Value of the current flowing through the
dark current resistance) < 1.0 mA 0.5mA OFF
Disco
* Meters with leakage current exceeding 1.0 mA cannot be applied to LSDIM01 and LSDIM01A. nnecti
on
Leakage current = (Leakage current value of independent meter connection) + (Value of the current 0mA
flowing through the dark current resistance) OFF ON OFF

Disconnection

8. How to Power On the Power Supply
8-1. How to Power On the Power Supply– Operation Steps

8-2. How to Power On the Power Supply

– Operation Steps (1/2)
(1) [Panel Power Supply]

(1) Power on primary power supply (breaker).
(2) Power on secondary power supply (CP).
(3) Power on power supply SW for devices such as bridge
(Layer 2 Switching Hub, etc.).
(2) [MPS Chassis Power Supply]
(4) Power on MPS chassis power supply (CP).
(3) [MPS Startup]
(5) Start A-CPU (move the toggle switch of the SIOS card to the
ONLINE side).
(6) Start B-CPU (move the toggle switch of the SIOS card to the
ONLINE side).
⇒ MPS System Status Verification (A-CPU: Control, B-CPU:
Standby)
[Note]
Before the MPS starts up, secure transmission from MPS may not be possible if the power supply (CP) of I/O
module and other units (switching HUB, etc.) is OFF.

– Operation Steps (2/2)
Wiring inside the panel (example)
800 800
(5)(6)
(3)
(2) CP of SIOS Pch Qch
card
CPDDA31 CPDDA31 CPDDA31 CPDDA31
panel
+5V +5V +5V +5V
+3.3V +3.3V +3.3V +3.3V
+5V +5V +5V +5V

+3.3V CHK +3.3V CHK +3.3V CHK +3.3V CHK
GND GND GND GND
+5V +5V +5V +5V
ADJ ADJ ADJ ADJ
+3.3V +3.3V +3.3V +3.3V
ALM OUT ALM OUT ALM OUT ALM OUT
A-CPU B-CPU
G.CONTROL G.C ONTROL

Y.STAND BY Y.STANDBY
R.INT/OFF-LINE R.INT/OFF -L INE
LIN K ACT LINK AC T
G.NORMAL G.NORMAL
Y.ABNORMAL Y.ABNORMAL
R.F AILURE R.FAIL URE
PWR CF AC T PWR CF AC T
E THE RNET USB ETHERNET USB
SIO SIO SIO SIO LIN K ACT SIO SIO SIO SIO LINK AC T
C NET C NET C N ET C NE T KEYBOAD C NE T C NET C NET C N ET KE YBOAD
PWR C FACT PWR CFAC T
CONTROL CONTROL
ON/OFF C NET C NET C N ET C NE T MOUSE ON/OFF C NE T C NET C NET C N ET MOUSE
SHUTDOWN E THE RN ET SHUTD OWN E THE RNET
RESET RE SE T
RE SE T RESET
ABORT ABORT ABORT ABORT
USB USB
(4) CP of
MPS DIASYS T11 IOA(A)
DIASYS
IOA(B) T13 T11 IOA(A)
DIASYS
IOA(B) T13
T11 T13 T11 IOA(A) IOA(B) T13
IOA(A) IOA(B) P WR P WR
1
2 PWR PWR
1
2
1 V24PA V24PA
1 DIAS YS DIAS YS 3 DIASYS DIASYS 3
P WR P WR 2 V24PA S TS S TS V24PA STS STS
PWR PWR 2 V24PA IO A modu le IO A modul e 4 IOA mod ule IOA mod ule 4
V24PA DIASY S DIASY S 3 V24N MO D MO D V24N MOD MOD
V24PA STS STS 5 5
DIAS YS DIAS YS 3 IO A module IO A module 4 V24N V24N
V24PA S TS S TS V24N A CC A CC 6 ACC ACC 6
IOA modu le IOA modu le 4 MO D MOD 5 - -
V24N MOD MO D V24N 7 7
5 A CC A CC 6 AB O AB O A BO A BO
V24N - 8 8
ACC ACC 6 7
- RST RST RS T RS T
7 ABO ABO 8
AB O AB O 8 RST RST
RS T RST
1 F0 1 F0
SD SD C 4 SD SD C 4
1 F0 GBE 1 GBE 1 8 GB E1 GB E1 8
F0 SD SD C 4
1 2 F0 2 F0
SD SD C 4 G BE 1 G BE1 8 C 4 C 4
GB E1 GBE 1 8 2 F0
4
T12 8 T12 8
C
2
C
F0
4 T12 8 3
F0
4 3
F0
4
T12 8
3
F0
V24PA
C
8
V24PA
C
8
F0 C 4
V24PA F0 V24PA F0
3 C 4 8 4 4 4 4
V24PA C C
8 F0 V24N V24N
V24PA V24PA 8 8
4 C 4 V24N USB USB V24N US B US B
V24PA F0 V24N F0 F0
4 4 8 - 5 4 - 5 4
C V24N USB USB C C
V24N F0
8 - 5 8 8
V24N USB USB C 4
F0
- 5 4 8
C
8
Single
Redundant
IOM 1 IOM 5
日東
1
Single
Redundant
IOM 1
RUN
日東
IOM 5
RUN 1
日東
1
Single
Redundant
IOM 1
RUN
日東
IOM 5
RUN 1
工業工業工業工業
2 STS 2 2 STS 2
1 RUN 1 STS STS
RUN 3 3 3 3
2 2 NSA NSA NSA NSA
STS STS 4 4 4 4
3 3 NSB NSB NSB NSB
NSA NSA 5 5 5 5
4 4
5
NSB NSB
5
7 LSAIM01 LSAIM01 7 7 LSAIM01 LSAIM01 7
6 DIASYS DIASYS 6
8
ch1 ch1
8 8
ch1 ch1
8
7 LSAIM01 LSAIM01 7 ch2 ch2
ch1 9 ch2 9 9 ch2 9
8 ch1 8
10 ch3 ch3 10 10 ch3 ch3 10
ch2 ch2
9 9 ch4 ch4 ch4 ch4
ch3 ch3 11 11 11 11
10 10 ch5 ch5
ch4 12 ch5 12 12 ch5 12
B B
ch4
B B
11 11
13 ch6 ch6 13 13 ch6 ch6 13
12 ch5 ch5 12
14 ch7 ch7 14 14 ch7 ch7 14
13 ch6 ch6 13
15 ch8 ch8 15 15 ch8 ch8 15
14 ch7 ch7 14
16 16 16 16
15 ch8 ch8 15
16 16

IOM 2 IOM 6
1 1 1 1
P P P P
RUN RUN RUN RUN
2 2 2 2
1 1 STS STS STS STS
RUN RUN 3 3 3 3
2 2 NSA NSA
STS 4 NSA 4 4 NSA 4
3 STS 3
4 NSA NSA 4
6 6 6 6
5 NSB NSB 5 DIASYS DIASYS DIASYS DIASYS
6 6
7
DIASYS DIASYS 7
8 ch1 ch1 8 8 ch1 ch1 8
LSAIM01 LSAIM01 9 ch2 9 9 ch2 9
ch1 ch2 ch2
8 ch1 8
10 ch3 ch3 10 10 ch3 ch3 10
9 ch2 ch2 9
11 ch4 ch4 11 11 ch4 ch4 11
10 ch3 ch3 10
5 5
12 12 12 12
5 5
11 11 ch5 ch5 ch5 ch5
ch4 ch4 13 ch6 ch6 13 13 ch6 ch6 13
12 ch5 ch5 12
14 ch7 14 14 ch7 14
13 ch6 13 ch7 ch7
ch6 15 15 15 15
14 14 ch8 ch8 ch8 ch8
ch7 ch7 16 16 16 16
15 ch8 15
ch8
16 16

IOM 3 IOM 7
2 2 2 2
1 1 1 1
1 1 STS STS
RUN 3 STS 3 3 STS 3
2 RUN 2
3 STS STS 3
4 NSA NSA 4
6 6 6 6
5 NSB NSB 5
7
DIASYS DIASYS 7 7
DIASYS DIASYS 7
6 6 LSAIM01 LSAIM01 LSAIM01 LSAIM01
7
DIASYS DIASYS 7
8 ch1 ch1 8 8 ch1 ch1 8
8 ch1 8 ch2 ch2
ch1
10 ch3 ch3 10 10 ch3 ch3 10
9 ch2 ch2 9
11 ch4 11 11 ch4 11
- -
ch4 ch4
- -
10 ch3 ch3 10
12 ch5 12 12 ch5 12
11 ch4 11 ch5 ch5
ch4 13 13 13 13
12 12 ch6 ch6 ch6 ch6
ch5 ch5 14 14 14 14
13 13 ch7 ch7 ch7 ch7
ch6 ch6 15 15 15 15
14 14 ch8 ch8 ch8 ch8
ch7 ch7 16 16 16 16
15 15
ch8 ch8
16 16

IOM 4 IOM 8
1 1 1 1
1 1 1 1
1 1 STS STS
RUN 3 STS 3 3 STS 3
2 RUN 2
3 STS STS 3
4 NSA NSA 4
6 6 6 6
5 NSB NSB 5
7
DIASYS DIASYS 7 7
DIASYS DIASYS 7
7
DIASYS DIASYS 7
8 ch1 ch1 8 8 ch1 ch1 8
8 ch1 8 ch2 ch2
ch1
10 ch3 ch3 10 10 ch3 ch3 10
0 0
9 ch2 ch2 9
0 0
11 ch4 ch4 11 11 ch4 ch4 11
10 ch3 ch3 10
12 ch5 12 12 ch5 12
11 ch4 11 ch5 ch5
ch4 13 13 13 13
12 12 ch6 ch6 ch6 ch6
ch5 ch5 14 14 14 14
13 13 ch7 ch7 ch7 ch7
ch6 ch6 15 15 15 15
14 14 ch8 ch8 ch8 ch8
ch7 ch7 16 16 16 16
15 15
ch8 ch8
16 16
Single
Redundant
IOM 1 IOM 5
1 Single
Redundant
IOM 1
1
IOM 5 1 Single
Redundant
IOM 1 1
IOM 5
5 5 5 5
1 RUN 1 1 RUN 1
RUN RUN
2 2 2 2
1 1 STS STS STS STS
RUN RUN 3 3 3 3
2 2 NSA NSA NSA NSA
STS STS 4 4 4 4
3 3 NSB NSB NSB NSB
NSA NSA 5 5 5 5
4 4
5
NSB NSB
5
6 DIASYS DIASYS 6
8 ch1 ch1 8 8 ch1 ch1 8
7 LSAIM01 LSAIM01 7 ch2 ch2
ch1 9 ch2 9 9 ch2 9
8 ch1 8
10 ch3 ch3 10 10 ch3 ch3 10
9 ch2 ch2 9
11 ch4 ch4 11 11 ch4 ch4 11
10 ch3 ch3 10
12 ch5 ch5 12 12 ch5 ch5 12
11 ch4 ch4 11
13 ch6 ch6 13 13 ch6 ch6 13
12 ch5 ch5 12
14 ch7 ch7 14 14 ch7 ch7 14
13 ch6 ch6 13
15 ch8 ch8 15 15 ch8 ch8 15
14 ch7 ch7 14
16 16 16 16
15 ch8 ch8 15
16 16

IOM 2 IOM 6
(5 (5 (5 (5
1 1 1 1
1 1 STS STS
RUN 3 STS 3 3 STS 3
2 RUN 2
3 STS STS 3
4 NSA NSA 4
6 6 6 6
5 NSB NSB 5
7
DIASYS DIASYS 7 7
DIASYS DIASYS 7
7
DIASYS DIASYS 7
8 ch1 ch1 8 8 ch1 ch1 8
8 ch1 8 ch2 ch2
ch1 10 10 10 10
9 9 ch3 ch3 ch3 ch3
ch2 ch2
0 0 0 0
11 ch4 11 11 ch4 11
10 ch3 10 ch4 ch4
ch3 12 12 12 12
11 11 ch5 ch5 ch5 ch5
ch4 ch4 13 13 13 13
12 12 ch6 ch6 ch6 ch6
ch5 ch5 14 14 14 14
13 13 ch7 ch7 ch7 ch7
ch6 ch6 15 15 15 15
14 14 ch8 ch8 ch8 ch8
ch7 ch7 16 16 16 16
15 15
ch8 ch8
16 16

IOM 3 IOM 7
0 0 0 0
1 1 1 1
1 1
3 STS STS 3 3 STS STS 3
2 RUN RUN 2
(1) Breaker of
3 STS STS 3
4 NSA NSA 4
6 6 6 6
5 NSB NSB 5
7
DIASYS DIASYS 7 7
DIASYS DIASYS 7
7 DIASYS DIASYS 7
8 ch1 ch1 8 8 ch1 ch1 8
LSAIM01 LSAIM01 9 9 9 9
8 8 ch2 ch2 ch2 ch2
ch1 ch1 10 10 10 10
本)
ch3
本)
ch3 ch3 ch3
本) 本)
9 ch2 ch2 9
11 ch4 11 11 ch4 11
10 ch3 10 ch4 ch4
ch3 12 12 12 12
11 11 ch5 ch5 ch5 ch5
ch4 ch4 13 13 13 13
12 12 ch6 ch6 ch6 ch6
ch5 ch5 14 14 14 14
13 13 ch7 ch7 ch7 ch7
ch6 ch6 15 15 15 15
14 14 ch8 ch8 ch8 ch8
ch7 ch7 16 16 16 16
15 15
ch8 ch8
16 16

IOM 4 IOM 8
1 1 1 1
1 1
3 STS STS 3 3 STS STS 3
2 RUN RUN 2
primary
3 STS STS 3
4 NSA NSA 4
6 6 6 6
5 NSB NSB 5
7 DIASYS DIASYS 7
8 ch1 ch1 8 8 ch1 ch1 8
8 ch1 8 ch2 ch2
ch1 10 10 10 10
9 9 ch3 ch3 ch3 ch3
ch2 ch2 11 11 11 11
10 10 ch4 ch4 ch4 ch4
ch3 ch3 12 12 12 12
11 11 ch5 ch5 ch5 ch5
ch4 ch4 13 13 13 13
12 12 ch6 ch6 ch6 ch6
ch5 ch5 14 14 14 14
13 13 ch7 ch7 ch7 ch7
ch6 ch6 15 15 15 15
14 14 ch8 ch8 ch8 ch8
ch7 ch7 16 16 16 16
15 15
ch8 ch8
16 16
power
supply
前面後面

– (1) Panel Power Supply (Powering On the Primary Power Supply)
(1) Power ON the primary power supply

breaker.
(2) Power ON all the panel circuit

protectors (CP).
(3) Power ON the power supply switch

of the Layer 2 Switching Hub.
(Sometimes Layer 3 Switching Hub
must be started up after starting up
the MPS. Therefore, when
externally mounted equipment does
not start normally after powering on
the power supply, re-start the power
supply of equipment side.)
– (2) Powering On MPS Chassis Power Supply
(4) Power ON the circuit protectors (CP) of the MPS chassis power supply
after checking that the toggle switches of both SIOS cards are in the
shutdown direction.
CPU-A
CPU-B
CPU power
CPU power
supply
supply
CPU-A CPU-B
Fan power Fan power
supply supply

– (3) MPS Startup (1/2)
SIOS card SIOS card
(A-CPU) (B-CPU)
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Ethernet-A-1
Ethernet-B-1
CPETH CPETH
(5) A-CPU: Change the toggle switch of the "SIOS card" to the "ONLINE" side
for starting the system.
(6) B-CPU: Change the toggle switch of the "SIOS card" to the "ONLINE" side
for starting the system.

– (3) MPS Startup (2/2)
[SIOS Card] (7) Control status LED: (Green light: Control,

Yellow light: Standby)
(8) Error status LED:
(Green light: Normal, Yellow light: Abnormal,
* Control button Red light: Failure)
(Control/Standby
manual switching
button)
(7) Check that the error status LED is lit in "Green". (Both for A-CPU and B-CPU)
(8) Check that the control status LED is lit in following colors:
CPU-A "Green: (Control)", CPU-B "Yellow: (Standby)"
[How to change the Control system] Press the "Control button" of the SIOS card on the
A-CPU side (the Standby side) to change the [Control] from "B-CPU [Control], A-CPU
[Standby]" to “A-CPU [Control], B-CPU [Standby]".
9. How to Shut Down Power Supply
9-1. How to Shut Down Power Supply - Operation Steps

9-1. How to Shut Down Power Supply - Operation Steps
(1) [How to Shut Down MPS]

(1) Shut down B-CPU
(Change the toggle switch of the SIOS card to the SHUTDOWN side.)
(2) Shut down A-CPU
(Change the toggle switch of the SIOS card to the SHUTDOWN side.)
(2) [Powering Off MPS Chassis Power

Supply]
(3) Power off MPS Chassis Power
Supply (CP)
For steps (3) to (6), please refer
(3) [Powering Off Panel Power Supply] to the details in "Powering On the
Power Supply" in the previous
(4) Power off equipment power supply
chapter.
SW, such as bridge, etc.
(5) Power off Secondary Power Supply
(CP).
(6) Power off Primary Power Supply
(breaker).
9-1. How to Shut Down Power Supply
– (1) How to Shut Down MPS (1/2)
SIOS card SIOS card
(A-CPU) (B-CPU)
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Ethernet-A-1
Ethernet-B-1
CPETH CPETH
(1) A-CPU: Change the toggle switch of the "SIOS card" to the "SHUTDOWN"
side.
(2) B-CPU: Change the toggle switch of the "SIOS card" to the "SHUTDOWN"
side.

9-1. How to Shut Down Power Supply
– (1) How to Shut Down MPS (2/2)
[CPU card]
[Note]
CPDOA31
1 2 3 4
CPDOA31
5 6 7 8 1
CPDOA31
2 3 4
CPDOA31
5 6 7 8
Sub LED
Ethernet-A-1
Ethernet-B-1
CPETH CPETH
c. Check that the CPU card "Sub LED" of both CPU-A and CPU-B is "Blinking".
(While it is blinking, it is being shut down.)
d. After sub LED stops blinking and turns off, switch off the circuit protector for
CPU chassis power supply.
[CAUTION!!] Because a data writing error will occur if the CP for the power supply to the CPU chassis is turned OFF
while the sub LED is blinking, the power supply to the chassis must be turned OFF after the LED stops blinking.

10. Examples of Troubles

10. Examples of Troubles (1/2)
Error information Possible cause of abnormality

1 Abnormal adapter Individual failure or failure due to the in-rush current from the external line.
Check whether cable connector is disconnected.
2 Abnormal I/O module Individual failure or failure due to the contact of metals to the signal pins of
module while it is taken out. Deterioration over time.
* After taking out the I/O module, place it over an anti-static sheet so that
metals don't get in contact with connector pins.
[How to Manage] Check the voltage of the abnormal module. (Check the
voltage between the COM-V of the terminal base; 24 VDC or 48 VDC.)
* When the output module is abnormal, unplug the module and then plug it
back in once.
The terminal block No. to be checked may vary depending on the type of
the terminal block.
3 Abnormal CPU Network abnormality, CPU card memory abnormality.
4 CPU power supply failure Output voltage drop due to deterioration over time. Individual failure or
failure due to the in-rush current from the external line. Replace with a new
power supply.
5 Compact flash access error Data damage due to power shutdown while being loaded. Deterioration
over time. It is necessary to replace to the compact flash that is set
exclusively for the client.
6 CPU battery voltage low Deterioration over time. Normally, it is replaced in the regular inspection
when the remaining capacity is below the specification.
If the battery low alarm is displayed, replace it with a new battery at the
time of MPS shutdown.

10. Examples of Troubles (2/2)
Error information Cause

7 PCI3.3V power supply failure If MPS power supply (3.3 V) is below the tolerance level, carefully
adjust the voltage by using the adjustment screw of the MPS power
supply until voltage is within the tolerance range.
8 OPS/EMS abnormalities Individual failure or failure due to forced shutdown (HDD, Ethernet
card, etc.)
9 Failure of accessory units Individual failure (HUB (port failure) or whole HUB fault)
such as the HUB
10 Trend data failure PC memory failure
11 Temperature within the CPU The temperature within the CPU exceeds 100 ℃ due to clogging of
exceeds the upper limit MPS filter or the cabinet filter.
* Clean the filter periodically.
(The risk of the substrate failure increases as the temperature within
the panel rises.)

11. Maintenance Items

11-2. Inspection/Replacement Period for Controllers and Components
11-3. Terminal Block Torque List

– (1) Cleaning the CPU Fan Filters (1/5)
The frequency of cleaning differs depending on the environment. However, clean the
fan filter periodically. (Standard method to judge the clogging is by using your hands.
Touch the bottom part of the filter. If you do not feel the suction, it needs to be
cleaned.)
[Reason]
If the fan filter is excessively dirty (clogged), the cooling efficiency of the substrate in
MPS will drop. Thus, the internal temperature will become high.
If the temperature within the MPS is high, the CPU will experience a Failure.
Furthermore, the possibility of each substrate getting damaged due to high
temperature becomes higher.
[Possible alarms generated due to clogging]
SYS_0134 [CPU-A] CPU INTERNAL TEMPERATURE
TOO HIGH
SYS_2134 [CPU-B] CPU INTERNAL TEMPERATURE
TOO HIGH
SYS_0004 [CPU-A] FAILURE - CPU FAILURE
SYS_2004 [CPU-B] FAILURE - CPU FAILURE
Places that need to be cleaned -2
Places that need to be cleaned -1
The temperature will become high due to the clogging of the MPS filter, and the possibility of each substrate getting damaged will rise.

[Perform the following shutdown tasks for both System A & System B.]
(1) Change the toggle switch of the SIOS card for MPS to the "Shutdown" side.
(2) Wait until the "sub LED" of the CPU card turns OFF after blinking.
(3) Turn OFF the MPS chassis power supply.
(4) Disconnect all the cables connected to the substrates in the lower part of MPS.
(3) (3)
(2)
(1) (2) (1)
(4)

(5) In order to remove the filters, remove eight cover screws.

(6) By pulling out the covers in the bottom, two filters below MPS can be removed.
(7) Remove the board-shaped filters
just beneath the substrates by
pulling them towards you.
(7)
(6) [Places that need to be cleaned -1]
[Places that need to be cleaned -2]

(8) Remove clogged dust using vacuum cleaners or blowers.

* Do it in a location where dust will not affect the surroundings.

– (2) How to Adjust the CPU Power Supply
Spots to check the voltage Voltage adjustment screw
(Increase voltage: Turn to the right, Decrease
voltage: Turn to the left)
(Adjust using the adjustment driver)
How to Adjust CPDDA21, CPDDA31, and CPDDA41

[+5 VDC adjustment]
(1) Check the voltage between the +5 V Pin ↔ GND Pin.
(2) Using the voltage adjustment screw, adjust the voltage within the
adjustment range.
(Adjustment range: 5.0 V to 5.2 V)
[+3.3 VDC adjustment]
(1) Check the voltage between the +3.3 V Pin ↔ GND Pin.
(2) Using the voltage adjustment screw, adjust the voltage within the
adjustment range.
(Adjustment range: 3.30 V to 3.43 V)
* When there is an allowance in the adjustment screw,
adjust it with a high value (the maximum value of the
adjustment range). When there is no allowance in the
adjustment screw, adjust it with a lower value (almost the
lowest value within the adjustment range). When the lowest
value cannot be adjusted, consider replacement of the
power supply.
[Note] Over-turning the voltage adjustment screw when increasing the voltage results in a CPU power supply unit failure.
When increasing the voltage, check the current value using a tester and turn the bolt to the left (decrease voltage) using the
adjustment driver. After checking the rate of voltage change through the amount of turning, adjust the voltage by turning to the right
(increase voltage).

– (3) Changing the Battery for CPU Card (Example: CPCPU31)
When the battery voltage drops, the "[CPU-A] ABNORMAL - BROWNOUT OF BATTERY FOR CPU MODULE" alarm will generate.
(1) Loosen the battery cover screws using a Phillips head screwdriver, and open the
battery cover.
(2) Pull the battery cover towards yourself and remove the connector of the battery.
[ BATTERY-SET ]
PDS-MA02S1361
[Battery for the CPU card]

Recommended replacement cycle: five years
* This battery is provided for RTC.
If the battery is drained when power is supplied to CPU, this does not affect the control process.

11-2. Inspection/Replacement Period for Controllers and
Components (1/4)
[MPS related parts]

Inspection
Replacement
Part name period Inspection items
period
(Recommended)
CPU power 1 year 5 years Voltage check and
supply module adjustment
CPU card 1 year 10 years Card clean-up
Battery for the - 5 years -
CPU card
Compact flash - 3 years -
Ethernet card 1 year 10 years Card clean-up
SIOS card 1 year 10 years Card clean-up
The replacement period for the controller internal components (condenser, etc.) is
calculated based on the life span of the components under a 35 degree (standard)
operational environment temperature.
Components (2/4)
[I/O module related parts]

Inspection
Replacement
period
(Recommended)
Power supply unit 1 year 5 years
DC/DC converter 1 year 5 years
SSCG, SCG, IOA 1 year 20 years Clean-up
AI/AO module 1 year 20 years Clean-up
DI/DO module 1 year 20 years Clean-up
The replacement period for the controller internal components (condenser, etc.) is
Components (3/4)
[Other parts]
Inspection
Replacement
period
(Recommended)
Relay 3 years 10 years Card clean-up
Door fan 1 year 10 years Card clean-up
Resistance 1 year 10 years -
temperature detector-
temperature converter
Fuse 1 year 10 years Clean-up
The replacement period for the control device internal components (condenser, etc.) is
Components (4/4)
[Peripheral equipment]
Inspection
Replacement
period
(Recommended)
Hard disk 1 year 3 years (Note 1) Clean-up, ScanDisk
(OPS/ACS)
LCD monitor - - -
CRT monitor - - -
Mouse Anytime 3 years Clean-up
Switching HUB 1 year 5 years Connector clean-up
Operation - 5 years -
keyboard (OPKB)
CPU changer - 5 years -
(Note 1) As per PC manufacturer, the service life of a PC is five years, assuming that it is used eight hours for five
days a week.
Based on this calculation, for continuous usage the estimated replacement period is three years.

11-3. Terminal Block Torque List (1/3)
Terminal block connector for the I/O module (Typical), Torque list
Type Recommended Screw type Item name Installation Manufacturer
torque (Nm) method
LSACT01 (*) 0.4 to 0.5 Screw-type bar Terminal block Lock & Release MHPS
(Recommended terminal block terminal connector for IOBP latch
connector)
LSACT02 (*) 0.4 to 0.5 Screw-type bar Terminal block Screw latch MHPS
terminal connector for IOBP
LSACT03 (*) - Spring-type bar Terminal block Lock & Release MHPS
terminal connector for IOBP latch
LSACT04 (*) - Spring-type bar Terminal block Screw latch MHPS
terminal connector for IOBP
LSACT10-L/R (**) 0.5 to 0.6 Screw-type bar Terminal block Flange MHPS
(for the left/right column of IOBP) terminal connector for IOBP
LSACT13-L/R (***) 0.7 (Max 1.0) Ring terminal Terminal block Flange MHPS
(for the left/right column of IOBP) (M3.5) connector for IOBP
(*) Use the tools specified by the manufacturer (Manufacturer: Weidmuller, Flat-head screwdriver recommended).
(Not specified for LSACT10, 13)
Insulation torque: Torque driver tool/DMSI MANUELL0, 5-4, 7
Flat-head screwdriver/WK SI 0, 6 x 3.5 (Max 1.1 Nm)
Insulation: Flat-head screwdriver/SDI 0, 6 x 3.5 x 100
Standard: Flat-head screwdriver/SDIK 0, 6 x 3.5 x 100
(**) The recommended short bar (over bracket) is as follows:
Manufacturer: Weidmuller, Model No.: LPA QB17
(***) The recommended short bar (over bracket) is as follows:
Manufacturer: IDEC, Model No.: BPJ-46B (Package model No.: BPJ-46BPN10)
Both over-loosening and over-tightening lead to troubles. Always manage under the recommended torque values.
When using a calibrated torque driver, use the bit corresponding to the screw. (Appropriate tools/Appropriate torque)

Bar type clamp terminal block torque list (typical)

Type Recommended Screw Item name Manufacturer
torque (Nm) type
QUINT-PS100-240 0.8 to 0.9 Bar terminal Switching power supply Phoenix Contact
AC/24 DC/5 or others
UT-4 0.6 to 0.8 Bar terminal Terminal block for signals Phoenix Contact
between panels
UT4-TWIN 0.6 to 0.8 Bar terminal Terminal block for power supply Phoenix Contact
distribution inside system
UT4-HESI 0.6 to 0.8 Bar terminal Terminal block with fuse Phoenix Contact
Both over-loosening and over-tightening lead to troubles. Always manage under the recommended torque values.
When using a calibrated torque driver, use the bit corresponding to the screw. (Appropriate tools/Appropriate torque)

Round terminal block torque list (typical)

Type Recommended Screw Item name Manufacturer
torque (Nm) type
NF32SW, NF63SW 2.0 to 3.0 M6 Circuit breaker Mitsubishi Electric
Corporation
NF125SW 5.0 to 7.0 M8 Circuit breaker Mitsubishi Electric
Corporation
MYB Type 1.27 M4 Noise filter TDKLambda
CP32FM/1, 3, 5, 10 1.2 to 1.5 M4 Circuit protector Fuji Electric
PTU-20 1.4 M3.5 Terminal block Toyo Giken
PT-40 1.8 M4 Terminal block Toyo Giken
After the first torque check, use a black pen. For the second check, draw a line on the screw with a red pen. In the
end, this decreases the risk of forgetting the torque check by checking the lines for all screws.
Make sure to check the torque after checking that there are no spaces between the screws and terminal blocks.
(When the terminal block screw for the power supply line is tightened in the slanted position, it may cause a fire.)

12. Security

12. Security – (1) Security Policies
[DIASYS Netmation System Security Policies]
A healthy system environment can be maintained by separating it from other

networks and other external media.

12. Security – (2) Security Countermeasures for H/W (1/2)
[PC Front Side] Lock (seal) with a [USB Port] Seal the empty ports using a
cover. special connector.
(The usage of USB, DVD-Multi drive, (A special key is needed to remove this.)
etc. is managed by the person who (To prevent infection from empty
has the key to the cover.) USB ports, the unused ports are
sealed with a special connector.)
[LAN Port] Seal the empty ports using a

special connector.
(In order to remove these, a special
key is needed.)
(To prevent infection from empty
USB ports, the unused ports are
sealed with a special connector.)
This blocks connections to unnecessary external media like a CD/floppy disc, USB memory, etc.
12. Security – (2) Security Countermeasures for H/W (2/2)
1. In DIASYS Netmation, data extraction is

restricted to only DFPC as per security policy.
2. Since the router is installed between

DFPC and monitoring & control network of
plant, even if the DFPC gets infected with
virus, the monitoring & control network is not
affected.
3. By storing the data collected by EMS/OPS

(including logs, etc.) in the automatic
forwarding folder in ACS via the network, the
stored data is automatically forwarded to the
DFPC. (It may vary depending on the system
specifications.)
4. In principle, the ACS operation is

prohibited during the operation of the plant.
Therefore, do not check the data such as
CSV files on ACS, but on the DFPC.

12. Security – (3) Security Countermeasures for S/W
1. A username & password can be set for every user, so that designation of user
will be known by their username when logged in to the system.
Furthermore, as operation rights for different functions can be assigned for
every user, so the operable range of each user can be limited.
Example) Operator level ⇒ (Operation only)

Maintenance personnel ⇒ (Can change settings and adjust
parameters)
Administrator level ⇒ (Can change the logic)
2. Disabling Ctrl+Alt+Del function (OPS Only)

⇒ By disabling, the Work Space Manager window of the OPS can be closed
only through operations on the Work Space Manager window. Therefore,
each user designation can be identified by the login management.
Additionally, because a user without the administrative right to close WSM
will not be able to close it, virus infection through unnecessary file loading
can be prevented.

12. Security – (4) Conceivable Infection Routes - (1/2)
Network Related Infection Routes
(1) Network Transmission

⇒ Through another computer connected to DIASYS Netmation system
network.
[Countermeasure]
- Never connect an external computer to the DIASYS Netmation system
network, even for a short time.
(2) File Transfer Via Control Network

⇒ A certain file, which is outside the DIASYS Netmation system is loaded.
[Countermeasure]
- Do not load a file that is not related to the DIASYS Netmation system to a
computer (OPS/EMS/ACS) in the DIASYS Netmation network.
- Do not install software that is not a part of system specifications,
including software obtained from the network, such as calendars and
memo functions. Carelessly installing software might cause troubles
other than virus infection.

12. Security – (4) Conceivable Infection Routes - (2/2)
Memory Media Related Infection Routes
(1) CD-RW/DVD-RW/Floppy Disc and Other Disc Media

(2) USB Memory, Compact Flash Drive and Other Memory Media
[Countermeasure]
(1) Use a floppy disc, CD-R/DVD-R that has not been used yet.
(2) Use USB and other memory media that were checked for viruses with
a PC that has been installed with the latest virus scan software.
(3) When there is a DFPC, always extract the data from the DFPC.
[Note]
Do not restart the PC when any type of memory media is mounted to the PC
drive.

12. Security – (5) Actions Taken on Virus Detection
(1) In order to prevent the infection from spreading via network, disconnect all
the network cables of the computer that is possibly infected.
(2) Immediately contact our company.

04 - D-Ring Network Hardware Maintenance Course (1.000) - 41

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Hardware

Mitsubishi Hitachi Power Systems, Ltd.

1. System Basic Configuration 5. System Components Details

5-4. IO Node 7. Wiring Instructions

10. Examples of Troubles

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11. Maintenance Items

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© MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 5

OPS ACS-A ACS-B ** L3SW

MPS: Multiple Process Station (CPU)

1 RUN RUN 1 1 RUN RUN 1

EMS: Engineering & Maintenance Station (Maintenance tool)

IOM 3 IOM 7 IOM 3 IOM 7

IOM 4 IOM 8 IOM 4 IOM 8

OPS: Operator Station (Operation window)

1 RUN RUN 1 1 RUN RUN 1

IOM 1 IOM 5 IOM 1 IOM 5 5

ACS: Accessory Station (Data logger)

DFPC: Data File Interface PC (Extraction of data)

* L2SW: Layer 2 Switching Hub

© MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 6

- Data will be automatically/manually transferred to DFPC via ACS.

© MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 8

IOA SCG SCG

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© MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 11

[How to Display] OPS EXPLORER ⇒ Graphic ⇒ System Status

By clicking on [Details] button of

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© MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 14

Display status Details

Offline Mode in which data input/output management is not possible.

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© MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 16

© MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 17

[SIOS Card] [Ethernet I/F Card] [CPU Card]

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(2) (4) (4) (2)

Mutual status monitoring

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(6) (6) [LVDS communication]

(9) (9) (9) (9)

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© MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 21

4-1. Card Connections within the MPS Chassis

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Connect the cards within the MPS chassis as shown below:

CPU-A power supply CPU-B power supply

CPU-A A-Ethernet A-CPU CPU-B B-Ethernet B-CPU

© MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 23

CPU-A SIOS CPU-B SIOS

Node Setup Card

ETH2 ⇔ West SSCG (A) SSCG (B)

A-Ring Ethernet cable

© MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 24

SSCG (A) SSCG (B) SCG (A) SCG (B)

SCG (A) SCG (B)

IOA (A) IOA (B)

B-Ring Ethernet cable

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 Address and TAG Numbering Instructions

(*) SSCG is fixed at "1".