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STAND. NO D H S - L - 3 1 0 - 0 0 3
REV. NO 1
ISSUE DATE 1997. 5. 19.

HYDRAULIC CRAWLER DRILL

DNCD - 2000

-.'mg

D a i n o n g Heavy Industries, Inc


INDEX
PREFACE

ATTENTION FOR S A F E T Y • 1

WORKING

SPECIFICATIONS • • -• 2

NAME O F E A C H PART AND EXPLANATION • ••• 3

OPERATION • 7

C H E C K B E F O R E OPERATION 15
1. Engine 15
2. Receiver tank 17
3. Amount of an operating oil 17
4. Amount of power divider ; ; 17
5. Amount of drift lubricant 18
6. Others 18

ENGINE HANDLING METHOD -19


1. Starting : 19
2. Preheating 19
3. After starting 20
4. Stop" 20

DRIVING • -21

WRECKING • 21

OSCILLATION L O C K OPERATION •• 22

PIERCING WORK 24
Preparation • • • 24
Piercing work 24
Caution on piercing work 24
Adjustment on piercing work 25
Name of rod changer parts > 26
Rod changer operation lever 27
rod extension 28
withdrawal of the rod -. 30
T3- I hydraulic drifter • 32
1. construction and function 32
2. daily inspection and maintenance • 34
AUTO GREASER 41
TREATMENT UNDER LOW TEMPERATURE 42
TRANSPORTATION 44

INSPECTION AND MAINTENANCE


GENERAL OBSEVANCE DETAILS OF MAINTENANCE 45
INDEX OF PERIODIC INSPECTION • • • 48
INSPECTION • MAINTENANCE 52
1. lubricating system of engine • 52
2. fuel system of engine 52
3. cooling system of engine 54
4. suction system • 54
5. exchange of gear oil to use gear box 56
6. drawing off water in operation oil tank and exchange operation oil 56
7. exchange of the return filter of operation oil 56
8. exchange of compressor oil 56
9. exchange of the filter element of compressor oil 56
10. exchange of the filter element of air cleaner 56
11. exchange of the element of oil separator 57
12. check of wheel device 57
13. oil exchange of the reducer of driving motor •• 58
14. tension of lubricator chain 59

CAUSE AND TREATMENT OF ABNORMALITY 60


engine 60
body 63
oil pressure 64
air compressor 65
air blow fan, boom, oil cooler, feeder 66
rotor 67
drift 68
dust collector 69
LUBRICANTS RECOMMENDATION 72

FUEL & LUBRICANTS 73

APPENDIXES
I . manual for dust collector filter 1

I I . t r e a t m e n t manual of diaphram v a l v e 9
Operating instruction

« Read this manual c a r e f u l l y about t h e explanations of s a f e t y r u l e , o p e r a t i n g m e t h o d , and m a i n t -

enance b e f o r e using this equipment.

» This manual should be considered as a p a r t of your drill a n d p r e s e r v e d w i t h e q u i p m e n t .

» W e e x e r t e d our s t r e n g t h to m a k e b r i e f l y t h r o u g h o u t this m a n u a l t o h e l p y o u k n o w h o w t o use

this equipment as soon as y o u can. But as custom we included c o m p l e t detailes about technical

explanation, o p e r a t i n g , m a i n t e n a n c e , and safety etc.

» Operater and those w h o are c o n c e r n e d i n this e q u i p m e n t m u s t k n o w t h o r o u g h l y t h i s m a n u a l .

Because i t is necessary n o t o n l y to operate this e q u i p m e n t p r o p e r l y a n d reasonably, b u t also

• to p r e v e n t i n j u r y and incident.

» If y o u r equipment do not o p e r a t e w i t h this manual, or w h e n y o u n e e d h e l p or h a v e any q u e s -

t i o n , o r w h e n y o u a r e f a c e d w i t h any d i f f i c u l t i e s i n using this e q u i p m e n t , please c o n t a c t our

f i r m or branch office.

• Spare parts, expendable supplies, o r some else parts w h i c h are n o t supplied b y D a i n o n g H e a v y

Industries, Inc. o r t h e company nominated b y Dainong H e a v y Industries Inc. are out o f t h e

guarantee of our f i r m .

• In this manuâl all i n f o r m a t i o n s o m i t t e d or contained about t h e c o n s t r u c t i o n o f e q u i p m e n t are

t h e results of our research. T h e r e f o r its r i g h t s cannot be v i o l a t e d .

» T h e process o f c o m p l e m e n t to i m p r o v e this machine is always done. F o r this reason t h e r e

m i g h t b e some f l u c t u a t i o n in this manual.


Operating Instruction

Attention for safety

A large accident is occurred by small carelessness. For safety you have to observe the followings

strictly.

1. Understand the safety manual in annex.

2. Understand the contents of this manual.

3. It is important to check -before operation

© Wear safety helmet' and safety shoes.

© Determine the emergency treatment and connection method when incident or fire is occurred.

© The operation at the unsafe condition make large incident.

(D Check before beginning work everyday and operate after checking the breakdown of machine.

4. In operation " ,.

® Operate at the operation stands.

© After you lock the operating lever, get into or off the machine.

© While operating, look around if there are any person or interference, and be careful when you back.

® Be careful when you turn around at the inclined place. It might cause an accident.

© Do not l i f t up or carry objects with boom or guide shell.

5. After operation

® When you are obliged to work at the inclined place, put a block between the crawler.

© When operater get off at the machine, stop hood and standstill the machine. And then lock the

operating lever and turn off the engine.

® Do not park at the place where ground is not firm or easy to be sink.
Operating Instruction
Specifications

• Main measurements
Weight - 10,300 kg
Overall length - 8,700 mm (when transport)
Overall width - 2,485 mm
Overall height - 2,700 mm
Wheel tread length - 2,280 mm
Shoe width - 300 mm
Ground clearance - 435 mm
Oscillation degree - ±10 °

• Engine
Name - ISUZU A - 6BGTT
Type - direct fuel injection type
Number of cylinder - 6 valve
Maximum horse power - 165PS/2500 rpm
Total engine displacement - 6,494 cc

• Main performance
Traveling speed - 0—3.5 km/h
Hill climbing ability - 30 °
Ground pressure - 0.7kg/cm 2

Attached auto parking brake


Attached hand brake release system

• Hydraulic drifter
Type - T - 3 I I I K
Weight - 200 kg
Number of stroke - 2,000—2,600 bpm
Power of stroke - 43 kgf-m
Revolutions per minute - 0—200 rpm
Torque - 60 kgf-m

• Hydraulic pump
Variable capacity piston pump - 2
Rated capacity gear pump - 1
Operating Instruction

• Guide shell
Overall length - 7,395 mm
Feed length - 3,800 mm
Slide length - 1,500 mm
Feed type - hydraulic motor
Guide shell swing - left 45 °, right 45 °
Guide shell dump - up 35 °, down 145 °

• Boom

Boom length - 2,100 mm


Boom swing - left 15 °, right 45 °
Boom lift - up 50 °, down 25 °

• Compressor
Type - PDC265-S30 Air man
Amount of discharge - 5.4 m /min
3

Discharge pressure - 10.5 kgf/cm 2

• Dust collector
' Type - HS-16-TS
Amount of air - 16 m2/min
Filtering area - 12.5 m 2

• Applied rod, Beet


Rod diameter, length - T38, T45
Connecting rod 10 (3050 mm) or 12"(3660 m m )
n

Beet diameter - ¿ 6 0 ~ 4>95

• Oil capacity
Receiver tank - 25*
Fuel tank - 250*
Operation oil tank - 200*
Engine lubricant - 13*
Traveling motor - 1.6* x 2
Operating Instruction

Name of each part and explanation


Operating Instruction

Device explanation
Operating Instruction

1. Engine tachometer 12. Pilot lamp(engine oil pressuré)

2. Fuel gauge 13. Pilot lamp(engine cooling water)


3. Operation oil thermometer 14. Control resistance
4. Compressor air thermometer 15. Lighting switch
5. Hour meter 16. Lighting switch
6. Engine stop button 17. Lighting switch
7. Charge lamp 18. Lamp test switch
8. Ignition switch 19. Wiper switch
9. Pilot !amp(engine air cleaner) 20. Wiper switch
10. Pilot lamp(compressor air cleaner) 21. Airconditioner switch
11. Pilot lamp(compressor oil cleaner)

1. Engine tachometer
The indicator of speed counter indicates the revolutions per minute of engine.

2. Fuel gauge
This indicates the remains of fuel tank.

3. Operating oil thermometer


This indicates the humidity of operating oil. In case that humidity rises abnormally during operation,

slow down the engine speed and check the reason engine is clogged

4. Compressor air thermometer


This indicates the air humidity of compressor discharge hole. When the temperature of discharge air

rise up to H C C , engine stops automatically. If temperature rise abnormally, check its reason.

5. Hour meter
This indicates the hour of the integrating operation of engine. Do all sorts of inspection according to.

this hour.

6. Engine stop button


In emergency press this button. Then engine stops with no relevance to throttle.

7. Charge lamp
When you turn on the start switch to ON, this lamp lights up. If this lamp does not light up, check the
Operating Instruction

7 . Charge lamp
When you turn on the start switch to ON, this lamp lights up. If this lamp does not light up, check the

electric system. Once engine starts, this lamp goes out. If not, it means that plug system has a

problem. Then must you check and repair this at once.

8. Ignition switch
rOJ OFF - You can put a key in or out. When you turn off the engine, you must let the key in this

position.

r l J ON - In this state an electric current flow in the plug circuit and lamp circuit.

I"2J START - This is the engine starting position. Once engine start, take your hand off the key.

Then the key come back automatically to f l J position.

T3J PREHEAT - -When the temperature is low, hold the key in this position until the number 14,

control resistance, turn to red. Once it turn red, start engine.

9. Pilot lamp(engine air cleaner)

10. Pilot lamp(compressor air cleaner)


When the air cleaner is clogged, this lamp lights up. Then clean up the element.

11. Pilot lamp(compressor oil cleaner)


When oil element is clogged, this lamp lights up. Then exchange the filter element immediately.

12. Pilot lamp(engine oil pressure)


When the pressure of engine lubricant is low, this lamp lights up and the engine stops automatically.

Check and repair the cause of hydraulic insufficiency. In case that this lamp lights up but the engine

^.;4sesvnot;-stop-,; pleaser:Stop the engine immediately.


i

13. Pilot lamp(engine cooling water)


When the temperature of engine cooling water increases over the optimum temperature, this lamp

lights up and the engine stops automatically. Check and repair that'reason. In case that this lamp

lights up but the engine does not stop, please stop the engine immediately.

14. Control resistance


Hold the engine key .at number T3J position, then the engine turnes into the preheated state.
Operating Instruction

*: 15. Lighting switch


| This is a front lamp switch.

16. Lighting switch


This is a rear light switch.

17. Lighting switch


This is-a room lamp switch.

18. Lamp test switch

This is for lighting up each lamp. If each lamp dp not light up, then exchange the lamp into new one.

19. Wiper switch(front)

20. Wiper switch(rear)


If you pull the switch, each wiper operate.

21. Airconditioner switch


This is for operating the airconditioner.

-9-
Operating Instruction

-10-
Operating Instruction

22. Air blow pressure gauge 39. jamming alarm lamp

23. Rotary pressure gauge 40. Centralizer lever


24. Feed pressure gauge 41. Rod changer lever
25. Hammering pressure gauge 42. Rod changer lever
26. Hammering pressure adjusting valve 43. Oscillation lever
27. Hammering lever 44. Boom lift lever
28. Feed lever 45. Boom swing lever
29. Feed pressure adjusting lever 46. Master dump lever
30. Rotating lever 47. Master single lever
31. Super-rotation switch 48. Master extension lever
32. Settle down, auto-grease lever 49. Driving lever
33. Dust collection switch 50. Driving lever
34. Pulse air switch 51. Throttle lever
35. Compressor switch 52. Oscillation lock lever
36. Air lever 53. Oscillation lock lever
37. Slide feed switch 54. Horn button
38. Antijamming switch

22. Air blow pressure gauge


This indicates the pressure of air blowing from compressor to drifter.

23. Rotary pressure gauge


This indicates the rotation pressure of drifter.

24. Feed pressure gauge


This indicates the feed pressure of drifter.

25. Hammering pressure gauge


This indicates the hammering pressure of drifter.

26. Hammering pressure adjusting valve


This is the valve for adjusting the hammering pressure. If you pull this lever and turn it clockwise,

the hammering pressure will increase, but If you turn it counterclockwise, the pressure will decrease.

27. Hammering lever


Push the lever to the front for starting the hammering. If you let this lever in neutral position, the

hammering will stop.

-11-
Operating Instruction

28. Feed lever


If you push this lever to the front, the drift will go forward. If you pull this lever toward your hand,

the drift will back. If you let this lever in neutral position, the hammering will stop.

29. Feed pressure adjusting lever


This is the valve for adjusting the feed pressure. If you pull up this lever and turn clockwise, feed

power will be higher, but turn this lever counterclockwise, feed power will be lower. When you finish

adjusting, push the lever and restore to the original state.

30. Rotating lever


If you push this lever to the front, then rod rotates with statically. If you pull toward your hand, the

rod rotates for naught. And the rod not rotate when this lever in the neutral position.

31. Super-rotation switch


If you press this button in the piercing by pushing the hammering lever and rotation lever, the

rotation speed will be quick-rotation motion. If the hammering lever is not pushed, this switch will

not operate.

32. Settle down, auto-grease lever


Pull this lever, then hammering and feed become about a half. Use this lever at the beginning of

piercing. If you push this lever to the front, grease will be drawn off at the nozzle on the f r o n t of

the mast.

33. Oust collection switch


Turn on the switch ON, and then dust collection will rotate.

34. Pulse air switch


Use this switch to eliminate the dust on the dust collector. Use also this switch to clean the dust

collector filter with operating for a moment after piercing work. Be careful lest you turn o f f this

switch because the air will leak.

35. Compressor switch


Turn OFF this switch when compressor is not used for a long time.

* When you push the pulse air switch, just t u m on the compressor switch.

* Just start the engine when compressor switch is off.


Operating Instruction
m

36. Air lever


If you push this lever, air will come out. When you work piercing, open fully this lever. Then the r.p.

m. of engine increase to maximum speed.

37. Slide feed switch


If you increase the blow when this switch is ON, the dust collector feed will come down.

If you cut o f f the blow, the feed will rise automatically. When you want to see the increasing state

of the'blow, turn off the switch, then feed will go up.

* Please just use this switch when compressor switches ON.

38. Antijamming switch


If you turn ON this switch when you are hammering, the blow pressure change suddenly(about 9kg/

cm2 or more, 3kg/cm2 and less) and then feed back automatically.

This is the circuit for preventing the jamming.

39. Jamming alarm lamp


If jamming occurs and antijamming system starts when you are piercing, this lamp will light up.

40. Centralizer lever


This is the open/close lever of centralizer which is in mast front. Push, and it will be opened. Pull,

and closed. Let this lever in neutral position, and it will stop as it is.

41. Rod changer lever

42. Rod changer lever


This is the lever for auto rod changer. Use this lever when you remove or attach the rod.

43. Oscillation lever


You can this lever to oscillate this machine. You can move the track frame up and down with this

lever. Push right and the front of track frame will go up. Push left and it will go down.

44. Boom lift lever


You can use this lever to lift up-and-down the boom. If you push this lever right, the boom goes

down. If you push this lever left, the boom goes up.

45. Boom swing lever


You can use this lever to swing left or right the boom. If you push this lever right, the boom goes

right. If you push this lever left, the boom goes left.

-13-
Operating Instruction

46. Master dump lever


You can use this lever to lift up-and-down the boom. If you push this lever right, the f r o n t of

master goes down. If you push this lever left, the front of master goes up.

47. Master single lever


You can use this lever to swing left or right the master. If you push this lever right, the f r o n t of

master goes right. If you push this lever left, the front of master goes left.

48. Master extension lever


You can use this lever to make the master move forward and backward. If you push this lever right,

the master moves forward. If you push this lever left, the master moves backward.

49. Driving lever (left)

50. Driving lever(right)


This two running levers are operated independently. Push this lever, and the machine will move

forward. Pull this lever, and the machine will move backward It is necessary to check this lever

while you are piercing and parking, and also to ascertain the safety of circumstance before operating

this lever.

51. Throttle lever


You can use this lever to adjust the r.p.m. of engine. If you push this lever, the r.p.m. of engine will

be increased If you pull this lever, the r.p.m. of engine will be decrease. (If you open the blow lever,

the r.p.m. of engine is increased to the utmost automatically)

52. Oscillation lock lever

53. Oscillation lock lever


If you push this lever to the FREE side, the track frame is able to be a state of osculation. If you

push this lever to the LOCK side, the osculation is locked While you are piercing and carry the

things, lock this lever. But while you are driving, let this lever to the FREE side.

54. Horn button


If you push this button, alarm is ringing. Use this button when you start engine and ring the alarm.
Operating Instruction

Operation

• Check before operation

* WARNING •
Just do the check under the engine stopped for preventing the accident and for
safety before operation.

1. Engine

(1) Engine oil check

Check at the state that the engine is level.

® Pull out a oil gauge, wipe with cloth, put in deeply, and pull out slowly.

© Check the quantity of the oil adhered to gauge.

© If the oil is between the upper limit mark and the lower limit mark of level gauge, i t is a proper

quantity.

(3) If it is under the lower limit mark, fill up the oil.

-k When you already started engine, turn off the engine and do this oil level check after 10—

20 minutes.

© Fill up the oil through the cylinder head cover or oil filter.

© 10—20 minutes after fill it up, check the oil quantity.

* Take care that dust does not get into the fuel drain hole.

-k If you fill up the oil over the upper limit level, it causes the engine abnormality.

-15-
Operating Instruction

I
(2) Fan belt check tf
_ _ _ _ _ _

BBSEB '
Just do the check under the engine stopped for preventing the accident and
for safety

® When you push the middle between fan pulley

and generator pulley with your finger(about 10

kg) and the bending displacement is between

10 mm ~ 15 mm, then it is good.

© Check if there is any damages, and when you

find any damage, change new.

(3) Check when engine is cool enough.

• WARNING •

Check when engine is cool enough. If you open the cap at the engine heated,
it is very dangerous because high temperature vapor will leak.

® Open the radiator cap, and check the quantity of cooling water and whether it is polluted or

not. When the cooling water is more 10 mm than the radiator core, it is proper quantity.
© After radiator check, f i t up the radiator capsurely.
Rated Amount
(4) Battery cable connection

® Check whether the cable joint is loosen or not, and


C)
a Lack
if there are any corrosions. If the cable joint is TOM
loosen, it becomes cause of the lack of plug.

(5) Quantity of a battery electrolyte. Proper


® Check if the battery electrolyte meets the required AAAAAAAAA.

quantity, and if less, fill it up.

Over

• WARNING •

When you check the battery and cable, just turn off the engine. An electrolyte
is the acid mixed with a sulphur. Be careful not to touch it on hand or eyes. Do
not use the firearms near the battery because it is very dangerous.

16-
Operating Instruction

2. Receiver tank

1. Amount of oil in receiver tank

In normal state this is more than the middle of level

gauge. Oil is Over a Galf

(In operating state, this should also be between the level


of Gauge
1
gauge limits) ~ "1

2. Pull out a drain in the receiver tank

Pull out the drain in a drain coke. Close immediately at

the time that the oil come out in the compressor.

• WARNING *

When you pull out the drain, you must check whether the compressor pressure
is zero. If you pull out the drain just after the compressor operation, you can
be burned.

3. Amount of an operating oil


The operating oil tank is in a boom construction. Check if level gauge is in the front side .and the

amount of the operating oil is more than the middle of the level gauge.

4. Amount of a power divider


This is in the power divider. Pull out the oil level gauge and clean it with cloth, and then put in

deeply. And then pull i t out and check the position of the oil adhered to gauge.

• It should be between the level gauge limits. Be careful because it will be the cause of the

temperature increase in case that it is too much,

Airbreather

Oil level Gauge

Power Divider

-17-
Operating Instruction

5. Amount of drift lubricant


This is a mixed system of the lubricator and

drift lubrication oil. You find this if you

open the door of the right side of bonnet. A m o u n t Regulation Clear Cover

Use the level gauge for checking the


II II II tt Drift
Air
amount of oil. Adjust the amount of oil with
Lubricator
turning the adjustment bolt. The normal

amount is 1~2 drop per a second. Lubricant tank


* When you supply the lubricant, do that

after you stop the supply of air

6. Others.
Check the following respectively

1. If bolt is loose.

2. If hose is loose.

3. If oil leaks out.

4. If there are any damages externally.

WARNING

When you check each item, just turn off the engine. If you do not stop engine
when you are checking, a great accident might happen, such as you get
burned by the oil spouting or are rolled.

-18-
Operating Instruction

Engine handling method

When you turn on the engine, check if each lever is in neutral.

* Do the check before operation.

1. Starting

Before starting engine, check the safety of surroundings.

1. Turn the start switch to the operation position, and the charge lamp and engine oil pressure lamp

will light up.(confirm whether the lamps light up)

* A t the same time, put the lamp test switch and check whether others light up.

* When you start engine, the compressor switch have to be OFF.

2. Turn the key to the start position to start engine.

Stop Operation
Preheating
^==cVL Start

Returm
Autmatically

* When engine does not start, do not hold on the starter more than 10 seconds. Stop engine and

starter, and start engine after you wait about 30 seconds until battery is recovered. When you

fail this in several tries, wait about 2 minutes ,and then preheat and start the engine.

3. Once engine starts, the key return to operation position automatically.


Operating Instruction

2. Preheating
When externa] temperature is low, do the preheating in order to start engine carefully.Gf the engine is

heated already, this is not needed)

1. Turn the starter switch to the Preheating position, and preheat about 25 seconds till the control

resistance turns into red.

2. As soon as the control resistance turns into red, start the engine.

3. After starting
1. After starting, operate the engine with 1,000 cycle rotation f o r 10 seconds.

2. Check if each pilot lamp is off.

3. Check there are any problems in engine ventilation, sound, and vibration.

4. Stop
~k Adjust the r.p.m. about 1,000 cycles, and turn off the compressor switch, and then stop engine.

1. Let this machine with the driving posture or the state that the front of guide shell is attached on
the ground.

2. Check if each lever is neutral.

3. Before you turn off the engine, idle the engine for about 3 minute.

* If a battery charger is attached in your engine, do not stop engine abruptly. It is the cause of the

charger trouble.

4. Turn the start key to the stop position, and the engine stops.

* If engine oil pressure lamp lights up, stop engine, and check the amount of oil and if oil leaks

-20-
Operating Instruction

Driving

Drive with a driving posture.

1. Remove the drive lever lock.

2. Set the osculation lock lever to FREE position in order to be shakable.

3. Increase the engine r.p.m. by pulling the throttle lever.

4. If you push or full two drive lever, the machine moves forward, backward or turns round.

• Moving forward •. push two drive lever at the same time.

* Moving backward : pull two drive lever at the same time.

• Pivot turn : If you operate the left drive lever or right drive lever, machine turns on the opposit

crawler shoe.

* Spin turn : If you push the right drive lever and pull the left drive lever, machine turns left. If you

operate two lever the other way, machine turns right.

* Pivot turn must not used often because it make a track damaged.

• WARNING *

Do not turn round at the inclined road because there is worry about overturn.

Wrecking
When you haul this equipment with the other car, first you set the machine to driving posture, and then

set free a brake lock.

* WARNING *

Do not this operation because the machine may move suddenly at the inclined

place.

Hexagonal Bolt
A >f
Cover

A H
Lock State

-21-
Operating Instruction

Brake free

0 Get out a hexagonal bolt.

© Open a cover.

© Turn over the cover and tighten up the bolt.

<D Set free state by throwing out of a spur gear from a

input gear.

it Never drive under the free state.

* When you are hauling, haul blow 5 km/H.

Brake lock
Free State
® Get out the hexagonal bolt.

@ Open the cover.

® Check i f there is a 0 ring.

® Tighten up the bolt with the prominence and depression part of the cover facing outward

Oscillation lock operation


This operation enables to adjust the posture when a track frame is oscillating or when you are piercing.

You can do that w i t h operating each light or left lever on the panel such as following operations.

© If you lock the left track frame, the right track frame moves up an down. You can use this for

controlling the posture of this machine.


© If you lock the right track frame, the left track frame moves up an down. You can use this for

controlling the posture of this machine.


Operating Instruction

(3) Lock all two track frame. You can use this when you are piercing or carrying.

© Operate all two track frames simultaneously, If all two track frames begin to vibrate, you can use this

when you drive.

Under the ® condition : it is impossible to vibrate.

If you drive under this state, the vibration cylinder may be damaged. So do not drive under

this state.

Under the © condition : it is possible to vibrate.


Operating instruction

Piercing work

• Preparation of piercing work


® Move this machine to piercing place by operating the drive lever.

© Adjust this machine to the horizontal posture with oscillation operation, and then lock the vibration

of track frame by setting the oscillation lock handle to the lock position.

© With each lever, determine where to pierce.

© By using extension lever, press a base rock with feed point.

• Piercing work
© Turn ON the compressor switch.

© Turn ON the dust collector switch.

© Turn ON the pulse air switch.

© Open the air lever about half.

© Push the settling down lever

© Keep on a low-speed steady rotation with pushing a rotation lever.

® Push feed lever and hammering lever, and then settle down by moving ahead a drifter slowly.

Check if the settling down hole is bent.

® After settling down, open the blow lever completely. Set the settling down lever neutral and turn

ON the feed switch.

@ Turn ON the antijamming valve switch .

® When you finish piercing about 30~50cm, open the centralizer a little.

© If the drifter reaches at the centimeters of the master front, set the hammering lever and feed

lever neutral.

© Clean the hole enough by operating the feed lever.

• Caution on piercing work


1. Doesn't the drifter pressure hose be shaking?

When you find the drifter pressure hose is shaking abnormally, check and repair it quickly because

gas pressure is decreasing by a leakage of gas as a result of drifter accumulator damage.

2. Doesn't the drill mounting vibrating horizontally?

When the power pressing the feed is not proper, this vibration occurs. Adjust the power passing the

feed properly with the feed pressure control valve.


Operating Instruction

3. Is the state of a excavated powder normal after piercing?

When piercing, check whether the powder is blown out by the air. If the state of air blown is

unwell, stop hammering and do the hole cleaning fully. In case that the powder blown out contains

water or moisture much, stop immediately the dust collecting.

• Adjustment on piercing work ^


This machine is equipped with a pressure control utensils f o r adjusting hammering and feed power as

to the quality of the rock. With choose the most proper piercing condition, you can save the work time

and decrease the friction of a tool. Before piercing, Adjust the work conditions.

1. Control of hammering pressure

Generally set the hammering pressure high to hard rock, and low to the soften rock. If you set the

hammering pressure high recklessly, the tool is worn out excessively. So you need to set i t properly.

If you push up the hammering pressure control valve lever and turn it right, the pressure increases,

or if you turn it left, the pressure decreases.After adjustment, lock it by pushing the lever.

2. Adjustment of a feed pressure

Adjust the feed power, at this time you must be careful about the state blown out the powder on

piercing and about the change of a rotation pressure. If the feed power is too strong, the efficiency

of a work is decreased because the hole is bent. If too weak, on the contrary, the tool of the

drifter may be damaged. The proper control of the feed power affects the efficiency of the

piercing. The usage of this valve is the same as the hammering pressure lever.

3. Adjustment of the r.p.m. of a drifter

You can change the r.p.m. of the drifter as to the quality of the rock. You can fine the control

valve if you open the transverse cover on the back of a cabin. If you turn the flow control valve

clockwise, the r.p.m. increases. If you turn it counterclockwise, the r.p.m. decreases.
Operating instruction

• Name of rod changer parts

-rod rack-
Operating Instruction

• Rod changer operation lever

• L e f t lever

: When you catch the rod with roller equipment, you can make the rod rotate by

operating this lever.

-f 1 LOCK : A sleeve clamp equipment attaches a clamp.

4- 2 REVERSE When you catch the rod with roller equipment, you can make the rod reverse by

operating this lever.

4» 3 FREE : At the neutral position the roller equipment is ordinarily in the position clamping

the rod. You set free the rod with this operation.

O 4 UP : If you press the button in the center of the lever, the roller equipment slides up.

Right lever

*• 5 OUT : The roller equipment frees from the rod rack. You can use this operation to f r e e '

the rod from rod rack.

«#• 6 OUTER : The roller equipment and sleeve clamp equipment go out from the rod connection

rod withdrawal position of the master center.

4- 7 IN : The roller equipment goes into the rod rack center. You can use this to get the

rod into rod rack, to extend the rod, or to handle the rod.

4» 8 CENTERING : The roller equipment and sleeve clamp equipment go into the rod withdrawal posi

tion of the master center following the rod.

O 9 DOWN : If you press the button in the center of the lever, the roller equipment slides down.

-27-
Operating Instruction

• Rod extension
1. If you finish the hole cleaning, blow up and, at the same time, let the beet below the hole. Next,

push only the hammering lever and do the naught rotation hammering, and the joint between shank

rod and sleeve will be loosen.

2. Once you find it is loosen, stop the blow.

3. Pull the centralizer open/close lever and catch the sleeve. At this time, put into near the

centralizer completely with operating the feed.

4. Set the feed lever to backward side, and at the same time set the rotation lever to reverse side,

and the sleeve which reverses and moves back the drifter will be separated from the shank rod.

5. When you move back the drifter, grease a screw of the shank rod. You can do this by pushing the

auto grease lever.

6. Move back the drifter near the rear of the mast.

7. Check if the rod changer is situated at start position.

a. Push the button ® on left rod changer levertfrom now on let's call this a left lever), and then

pull up the roller equipment.

b. Push the right rod changer levertfrom now on let's call this a right lever) toward 6 side. This is a

start position.

8. Open the roller equipment by pushing the left lever toward 4» 3 side, and then set the roller

equipment to the rod clamp position by pushing the right lever toward 4- 7 side.

9. Set the left lever neutral, and rod will be clamped by a elasticity.

10. Put-out the rod from the rod rack by pushing the right lever toward, it 5 side.

11. If you push the right lever toward 4» 8 side, the rod goes to the center of extended rod.

12. By pushing the button ® on the right lever, descend the rod to sleeve clamped to the centralizer.

13. If the rod is not greased, grease at the rod with auto grease switch.

-28-
Operating Instruction

14. Move ahead the drifter with feed lever and screw the shank rod into the upper sleeve.

For this operation, you put the rotation lever to the statical rotation position with the left lever

pushed toward 1 side with your right hand.

15. If you go on the screw joining slowly with the left lever neutral, rod will get in the lower sleeve. If

2—3 screw thread goes in, stop rotation.

Be careful. If you operate excessively, the roller will be worn out.

16. Return the right lever to initial position «¥ 6 with your right hand with the rod free by pushing the

left lever to 4« 3 position with your left hand.

17. Open the clamp with the centralizer open/close lever and then turn to piercing work.

18. If you extend the rod again, repeat above 1—17.


Operating Instruction

• Withdrawal of the rod


1. Clean the hole after you finish piercing completely.

Blow up and, at the same time, let the beet below the hole. Next, push only the hammering lever

and do the naught rotation hammering.

* Repeat this operation several times to loosen the screw connected before.

2. Move backward the drifter to the plane where you catch the lower sleeve with the centralizer.

3. Put the sleeve into the centralizer and then stop the blow.

4. If you catch the sleeve with centralizer, move forward the sleeve by operating the feed lever until

sleeve reaches the centralizer liner.

5. Check if the rod changer is in the start position which is able to withdraw.

a. Set the roller equipment to downward position by pushing the right lever from -t 5 to «¥ 6

position and by pushing the button ® .

6. With the rod clamp opened by pushing the left lever to 4- 3 side, push the right lever to a

centering 4" 8, and the clamp will go toward the position that is able to catch the rod.

7. Grab the left lever with right hand and then clamp the sleeve by pushing the left lever to 1.

Reverse the rotation lever and set the feed lever to reverse position, and move backward slowly.

* If the shank rod and the screw of the sleeve are not loose, repeat the naught rotation hammering
again. In this case, set the left lever to 4» 3 position.

* When the rod and the screw of the sleeve are too loose, react the separation of the shank rod

and the sleeve after you put the screw into it by the statical rotation and advance of drifter.

8. If you finish separating the shank rod f r o m the sleeve, move backward the drifter by setting the

lever into withdrawal position.

9. Push the left lever to 4- 2 position. Then the roller reverse and rotate the rod, so the rod is

separated from the sleeve fixed in the centralizer. Next, grease the screw of the rod with auto

grease lever.

* In case that the rod does not reverse if you set the left lever to 4 2 position, connect with the
drifter again and make it loose with naught rotation hammering because this means that the
sleeve and the screw of the rod are not loose.
Operating Instruction

10. Pull up the rod above the rod slide guard by pushing the button © . If you stop at the lower place

than the r o d slide guard, rod will be bumped into the slide guard when you put the r o d into the

rod rack.

11. Set the r o d to putting position into the rod rack from the center by pushing the right lever to 6

position.

12. Get -the r o d into rod rack by pushing the right lever to 4- 7 position.

13. Set the r o d free from the roller equipment by pushing the left lever to 4» 3 position, and then

separate the roller equipment from the rod rack by pushing the right lever to -f 5 position.

14. If you push the feed lever to the position of moving forward, the drifter moves near the sleeve.

15. Rotate and move forward the drifter by puting the rotation lever to the statical rotation position. If

2—3 screw thread of shank rod goes into the sleeve , set the lever neutral.

16. Open the centralizer and then repeat the operation 2—15, and you will be able to withdraw the

rod

-31-
Operating Instruction

T3 - III Hydraulic drift

1. Construction and function


Main parts and its name

Drive Cap Rotation Motor


Low Pressure Accumulator

(1) Rotation instrument


The rotation of rotation motor is decelerated and transmitted to the chuck driver through a drive gear.

And again i t is transmitted to the shank adapter through chuck.

(2) Flushing air


The pressure .of a flushing air is transmitted f r o m the back head to the shank rod by a air tube.

(3) Forced lubrication


The lubrication of the rotation instrument is sent directly a rock drill oil into the rotation body with

the foggy state by a little compressed air. The lubricant is sent a drop per 2~3 seconds into a

lubricator established in bonnet.

-32-
Operating Instruction

(4) Hammering instrument

The operation part as a hammering instrument consists of hammer and valve. An accumulator absorbs

the change of pressure. Two accumulator, high and low pressure, are fixed on the front and rear part

of the hammer to increase efficiency.

(5) Accumulator

The accumulator, as you see the right figure, Nitrogen Room

have a rubber membrane(diaphragm) in the Diaphragm


middle of a case. One side is full of a nitrogen,-

and a hydraulic operation oil is getting in and //y/yyy TT7


out through another side.
/y y yy yy y/ ^ / ^ Q\\ PreSSUre Patt

The high pressurized accumulator stores up oil when the drifter rises up, and sends oil when hammer

is working. And it also supplies the amount of oil from ta pump, absorbs the severe change of

pressure caused by the piston and valve movement, and prevent shaking and emitting the heat of the

hose. The low pressurized accumulator also absorbs the change of pressure and protects a return hose.

Being Absonbed the Change of Pressure


Because of the Oushin Effect of Nitrogen

Pressure change

-33-
Operating Instruction

2. Daily inspection and maintenance


You can easily disassemble and assemble this equipment. A rotation and a hammer section are made

of precise component. Also please deal with the accumulator after you practice or are trained by

service man for maintenance.

(1) Check and maintenance for each day or work


The drifter is always operated under the severe condition. Thus i f you leave a small problem as it is,

you may suffer a great damage. So check the following everyday before work and during work.

Checking items Checking hours Treatments

bolts, hose are loose, check before •tighten up a loose section, see the reference figure
damaged work about a fastening torque.

•exchange a damaged part

damage i n check before •exchange a damaged part(shank adapter, screw etc.)


appearances work
check if a lubricant ordinary check •check j u s t whether the oil is dropping at the checking
is sent cover of a lubricator when a blow air is acting,
•the amount of dropping oil should be about a drop per
2~3 seconds.
•always keep on the oil level properly, and also check
whether the air is b l o w n at the drifter front.
•if the oil is not dropping, stop the w o r k and repair i t .

whether there is any ordinary check •tighten up a loose section of hose, instrument, etc. I f
part in w h i c h the oil i t is loose nevertheless you did that, exchange i t .
is leaking or not. •tighten up a loose a leaky section and exchange cell,
•check i f the oil is w i t h i n normal range by checking
the oil lever on the operation oil tank.

leakage of the bow ordinary check •when the amount of the air f r o m drifter front is
air suddenly increased, check i f the cap seal of drifter and
blow tube is bent.
Operating Instruction

-35-
Operating Instruction

(3) Oil l e a k a g e at the drifter

When you f i n d the oil leakage at the place marked with O mark in above figure, do as following

table.

place where
oil leak
1. lubricant is too much. adjust to be about a drop per
2~3 seconds
2. damage, degradation of hammer, packing check a packing, exchange
© (to designated service factory)
3. damage, degradation of O-ring of cover check IBG-75, exchange
4. damage, degradation of orbit motor shaft seal check motor (to designated
service factory)

1. looseness of side rod tighten up more 4 5 ~ 5 0 k g / m


©
2. looseness of chuck end joint bolt tighten up more 120kg/m

© 1. looseness of motor weak bolt tighten up more 14kg/m

1. damage, degradation of O-ring of cover check IBG-75, exchange


® 2. looseness of the plug 3/4" of the rear part of tighten up more
a cylinder

1. looseness of fastening bolt tighten up more 14kg/m


2. damage, degradation of flange O-ring check IBG-35, exchange

1. looseness of fastening bolt tighten up more 30kg/m


2. damage, degradation of O-ririg check IBP-20, IBG-30,
©
IBGB-35, exchange
3. looseness of the plug 1/4" tighten up more

1. looseness of fastening bolt tighten up more 30kg/m


<Z>
2. damage, degradation of O-ring check IBG-75, exchange

1. looseness of fastening bolt tighten up more 20kg/m


© 2. damage, degradation of O-ring check IBG-55 a backup r i n g ,
exchange

1. looseness of fastening bolt tighten up more 10kg/m


®
2. damage, degradation of O-ring check IBG-35, exchange

1. looseness of the plug 1/4", 1/8", 3/8" tighten up more


Operating Instruction

(4) Periodic inspection

Check the list on the following table, and check the damage and wear in early stage, hence the

piercing is done under the best condition. If you neglect to check for a long time, the wear and

damage of parts occur and a failure will occur. Thus just do the periodic inspection.

Checking hours Contents of work

® Open the front cap and check its inside.

«1» Check points

• Are there any damage or wear of the chark, chark bushing, and so on?

• Are there any abnormality in piston head, blow tube, and so on?
Every 50H-100H
• Check if there are any alien substances or metal plate. If you f i n d them,

do the over hole at the front section because they may make the f r o n t head

damage.

• Exchange the parts which is wearing.

Every 1000H ® Do the over hole at the drifter.

* The damaged wear state of the drifter is somewhat different according to the operation field.

Maintain the equipment in accordance with your condition with above hours.

(5) Inspection of accumulator

Because accumulator has an important function that accumulates a high pressure oil and absorbs%ie

change of the pressure in a high, low pressure circuit, you must always give take to keep the

accumulator normal. If the high pressure accumulator is damaged, the piercing speed decreases and

the hose may be shaken abnormally and emit heat. In such case, stop immediately moving the drifter

and exchange the accumulator.

-37-
Operating Instruction

Hydraulic Gauge Handle

All Kinds of Accumulator

Note) In case that you put a nitrogen into the low pressure accumulator, use a pressure reduce
transformer between hose and N2 bombay

-38-
Operating Instruction

• Seal s e q e n c e

1. Open accumulator cap®.

2. Turn the handle clockwise till it stops. And (D Cap


connect the charging valve assembly

the screw on the cap®.


to
& Nut / Seal Washer

3. Connect a N2 gas bombay with a charging

valve.

4. Open the bleed plug

5. Turn the handle of a charging valve side

clockwise to the end. And then return it

about V rotation counterclockwise.

6. Open the gas bombay, and the pressure will be increased. See the pressure gauge continuously. If

the pressure rises up more 5kg/cm2 than regular pressure, close the bombay and bleed plug.

7. Remove the hose of the charging valve side and open the plug. And adjust the pressure to the regu-

lar pressure by charging the gas with charging valve handle.

8. After gas seal, turn the charging handle counterclockwise to the end and detach the charging valve

from the accumulator.

9. If you detached the charging valve, fasten up the cap not to be loosen by vibration,

(set up the seal washer, O-ring, and so on not to be lost)

• Check the gas pressure


1. When you check the gas pressure, connect the bombay and accumulator to gas like seal sequence

(1), (2).

2. Lock the bleed plug and turn the charging valve clockwise till the pressure gauge moves.

3. After pressure check, fasten up the cap like above (8), (9).

• Caution on handling
1. When the gas remains in the accumulator, do not remove nut before.

2. When you assemble or disassemble, check whether the O-ring of each part is damaged or not.

3. Grease the O-ring certainly.

4. Pay attention i f the cap is loosen.

-39-
I
Operating Instruction

Seal pressure of gas

Use the seal pressure within the range as shown in the figure below.Cuse the N2 gas)

IS
Kg/cm* m

Sealing Pressure so
High Pressure Steam Engine

Low Pressure Steam Engine

20 30 AO SO *C

Sealing Outside Temperature

• Diaphragm exchange
When you exchange the diaphragm, follow the next sequent.

1. Open the cap and remove the remaining gas completely by pressing a valve seat.

2. Take o f f the cover from a shell.

3. Take off the damaged diaphragm.

4. Grease thinly the outside of a new diaphragm and put it into shell.

5. Return the cover to original position.

m
9.

I
I

-40-
Operating instruction

Auto Greaser

You can grease rod and shank rod by using this equipment.

• S y s t e m drawing of equipment

High Pressure Quick-Coupling Cap-Ring Rod

rt—T—T-r—r~

Nozzle
NO

1. Grease the r o d screw

(D Insert a high pressure quick-coupling into a grease pump.

(2> Turn on the switch and operate the auto grease lever, and air will be sent into the solenoid valve

and the grease pump. And open the solenoid valve on the circuit. The pump sends the grease to

nozzle and at the same time the air is also sent to the nozzle, then the grease is sprayed to the rod

screw with a spray state.

•k Adjust the air pressure to 3kg/cm with a regulator.


2

2. Supply of the grease

You can use a marketing grease as it is. Use the grease as a heat resisting extra heavy grease, and use

the grease which has a illumination No.2 in summer, a illumination N o . l in winter respectively. In the

cold, use a No.O.


Operating Instruction

Treatment under low temperature

Preparation for low temperature

Do the following when you can not start because of low temperature.

Fuel, lubricant
If the viscousness of the fuel or oil of each instrument is low, exchange it.

Refer to the usage of a fuel and oil according to the temperature for the proper viscousness.

Battery

When temperature is low, the ability of battery drops off in efficiency and the percentage of the
charge of battery also drops off. Thus prepare the next morning starting with care about heat
insulation.

•k If you want to supply a distilled water, do that before the beginning of work next day for preventing

the freezing.

WARNING
A battery liquid is a dangerous thing. Be careful not to touch with it. If you are
touched with it, wash with lots of water and go to doctor.

WARNING
Do not put a battery near the fire instrument because it makes a flammable gas.

• Caution after work


Do the followings to prevent the crawler from that the crawler cannot move because of a frozen clay
or water stuck on the crawler.

• Remove the clay or water stuck on a car body. Especially prevent the clay and water on the hydraulic

cylinder rod from going into seal together. Because they damage the seal.

• Park on the hard and dried ground. When the ground cannot satisfy this condition, park on the plate.

• Open the drain coke and draw off the water in fuel system to prevent a freezing.

-42-
Operating Instruction

• Because the battery drops off in efficiency at the low temperature, cover it or put it o f f from car

body and put it in next morning.

• When cold is o v e r

If a cold season is over and it is getting warm, do the following.

• exchange the oil fuel of each instrument to one of each viscousness according to the usage of

lubricant.

-43-
Operating Instruction
<w i m»
1

Transportation

When you transport, observe the related laws and transport safely.

• Loading and unloading

When you load and unload by using a plate, follow the next statement.

© Apply the brakes of trailer certainly and make it not move by inserting a block. Fix the plate

certainly in the middle of trailer and this machine.

•k Use the plate that you can load and unload safely, by considering the width, length, and thickness

of the plate. When the plane is bent so much, reinforce it with a block.

© Set the direction at the plate and drive, load, and unload slowly.

• WARNING * ;
Absolutely do not change the way on the plate. When you change the course,
come down on the plate and change the direction.

© Load at a prescribed place rightly.

• C a r e when loading

© Unload the work instrument carefully.

© Lock certainly the drive lever in safety lock.

© Support the front and back of the crawler with a prop, and f i x this equipment w i t h a chain or wire

rope.

* Choose the proper place where you load, and leave enough space with a cliff.
Operating Instruction

Inspection and maintenance

General observance details of maintenance work

m Use a clean oil and grease


Use a clean oil and grease and prevent dust from going in with using a clean container.

• Remove an old grease


Clean the grease which pushed out after supplement of oil. Specially clean the section which is able to
accelerate the wear of a rotation part because of sticking sand, oil and so on.

• Keep a c a r c l e a n

Keep a car clean always and wash a dirty part. Specially clean the oil level gage and the section in
which the oil is sent. Prevent dust from going in.

• Be careful of w a t e r mixing

Be careful that the water in a drum cover is mixed into a fuel.

• Be c a r e f u l of oil temperature

Because i t is very dangerous to change the oil filter or to discharge the oil right after a stop, work
after the temperature is decreased. If the oil is frozen, work after you make the oil temperature warm
(20~40t:).

• C h e c k a n oil d i s c h a r g e and oil filter

When you change the oil or oil filter, check if there are a lot of metal powder or alien substances
before the oil discharge.

• Be c a r e f u l w h e n you supply oil

If a filter is in the lubrication hole, do not fill with the filter removed.

• Be c a r e f u l of dust

When you check or exchange the oil, prevent dust from going in.

• A t t a c h a tag for caution

Attach a tag for caution into a driver's seat in order to prevent other person from turning on by
mistake when the oil is drawn off.
Operating Instruction

• Caution to fire instrument

When you wash the parts, use a incombustible treated oil or gasoline. When you use gasoline, avoid the
fire instrument.

• Caution w h e n you weld and repair

• Switch off the source of electric power.CBattery switch off)


• Do not supply more han 200V continuously.
• Put to earth within 1 m from a welding part.
• Do not put the sill or bearing between welding part and earth.

• Clean a s h a d o w plane

When you take o f f the seal from the O-ring and gasket, clean the shadow plane and exchange them
with the new.

• C h e c k the amount of a lubricant

Check that the amount of lubricant is within a proper amount when you check and supply it.

• Caution to the electric parts

When you wash, take care to put the water into the electric parts.

• C h e c k the track

Give care to the damage of track and the looseness, wear, and damage of bolt and nut.

• Clean quickly
8
Check carefully that air cleaner is cloggy. Wash the air cleaner element beforehand.
• Wash or exchange the fuel filter beforehand.
• Clean the electric parts, especially starter and generator, to prevent the dust from accumulating up.

• Remove the air

Take o f f the air in the circuit after the exchange or cleaning of the strainer of oil, fuel element, filter
and so on.

After you finish the exchange of the operation oil and element, or when you open the cover of
hydraulic cylinder or instrument piping, rotate the engine with low speed and follow, the next.

© Expand and contract each cylinder in the stroke end's about 100mm ahead 4~5 times.

-46-
Operating Instruction

Next, Operate each cylinder to the stroke end 3~4 times.

•k If you operate the engine with high speed or do the stroke end with cylinder in early stage, the

piston packet is damaged by the air stuck into the cylinder.


Operating Instruction

Index of Periodic Inspection


checking hours(service meter)
checking items
daily 50 200 400 600 800 1000
check engine oil
o
exchange engine o o
lubrica-
oil initial after 2nd o o o o
ting
rotation rotation
system exchange engine o o
oil filter initial after 2nd
o o o o
rotation rotation
leak of fuel
remove water
o
from fuel
o
fuel
exchange fuel o o
system
filter element initial after 2nd
o
rotation rotation
clean feed pump
strainer
o
coolant level,
contamination
o
leak of coolant
o
cooling
check fan belt
o
system
exchange coolant
clean the outside
o
engine of radiator
o
clean the inside of
radiator
o
check dust
indicator
o
clean filter element
suction
(external tube)
o
system
exchange filter
element (inside, o
external tube)
check the level of
batterv liquid
o
clean battery
check charging
o
lamp
o
electric
measure specific
system
gravity of battery o
liquid

check electric o
circuits, joint initial o
rotation
measure gear oil

o
gear box exchange gear oil
initial o
rotation
check leak of oil
o -48-
Operating Instruction

checking hours (service meter)


checking items
daily 50 200 400 600 800 1000
drain off o
check leak of oil O
check oil and
supplement
o
operat
ing exchange return o O
filter element initial after 2nd
oil
rotation rotation
compre
tank
O O
clean suction filter after 2nd
initial
-ssed
rotation
rotation
device
oil exchange O
check leak of
compressed pump
o
check leak of valves o
others check leak of c o -
mpressed cvlinder
o
check leak of hose
and pipe
o
drain off in return
tank
o
check oil and
contamination return o
tank
check operation of
safety board
o
check loosening of
pipeline
o
check operation of
each instrument
o
clean return oil
piece
O
exchange oil of o O
compressor
compressor initial after 2nd
rotation rotation
clean oil filter O O
element, exchange initial after 2nd
rotation rotation
check diaphragm,
and exchange
O
check oil check
valve
O
check oil relief valve o
check oil separator
and exchange
O
check oil
compressed hose o
and nylon tube •l... —

-49-
Operating Instruction

checking hours( service meter)


checking items
daily 50 200 400 600 800 1000
2000hr
front idler, check leak of
oil and exchange
o exchange

o
check wear of front idler O 2000hr
carrier roller, check leak
of oil and exchange
o exchange

o
check wear of carrier
roller
o
driving track roller, check leak of exchange
device oil and exchange
o o
check wear of track roller
control tension of track
o
shoe
O
check wear of track link
check leak of oil for
o exchange
driving motor
O o
check gear oil of driving
motor and exchange
O
loosening of bolts o
control tension of feed
chain, check
o
check drifter and
mast
mounting bracket
o
check wear of sprocket o
loosening of bolts o
check leak of oil
o
loosening of bolts
o
check wear of shank rod o
check oil level of
drift
lubricator
o
check pressure of o
accumulator initial O
rotation
check leak of oil o
loosening of bolts o
feed
O
motor
oil exchange initial o
rotation
clean operator o
check wear of roller
o
auto
check leak of hydraulic o
rod
hose, cylinder
o hose
changer
exchange
loosening of bolts
o
oil supply to each pin
o

-50-
Operating Instruction

checking hoursiservice meter)


checking items
daily 50 200 400 600 800 1000

check level of grease O


check leak of hose
auto
clean nozzle
o
grease
check operation of
device
electronic board
o
loosening of bolts o
cooler
clean cooling pin o
check leak of compressed
oil w
oil
loosening of bolts O

clean the inside of hopper O


check operation of pulse
dust
o
collector air
check operation of air
regulator
o
drain o f f i n air filter o
Operating Instruction

Inspection • Maintenance

1. Lubricating System of Engine


1) Exchange of engine oil and oil filter

Exchange engine oil and oil filter cartridge every 200 hours after initial 50 hours

2) Exchange of engine oil

Drain off oil out of drain plug during engine gets warm and supplement proper amount into lubrica-

tion hole.

3) Exchange of oil filter cartridge

1. Draw out cartridge by using filter wrench.

2. settle on the new cartridge with packing that

oil is painted slightly.

3. Tighten up by using filter wrench because Cartridge


gasket is sticked on seal.
. Hand Filter Wrench
4) Operating after oil exchange

Confine increasing of oil pressure after operat-

ing of engine at low speed, and then check oil

level once again.

2. Engine Fuel System


Check injection pump and injection nozzle periodically not to cause failure or incident by mixing of

dust because they are very precise.

1) Water segment

Water segment is the device that separate water

from oil. It is designed to float a float if water

stagnate the inside of it. Just remove water i f a


(Plug)
float is floated to the limit of gas outer column.
(Water)
limit of Water
Water is drawn off if you loosen a plug on the

upper of segment.

• Just Draw off air in fuel by tightening up a


Drain Plug (Float)
plug after water is removed.

• Loosened the plug, just exchange a packings.


Operating Instruction

2) Drawing o f f air of fuel system

It is the cause of starting difficulty or the bad state of engine to mix air into engine system. Just

draw off air when you exchange filter element in fuel tank.

© Loosen the screw of fuel pump to draw off air.

© Turn the upper of a handle oil pump to the left,

and the handle will rise up by a spring inside.

© Draw off fuel, which air is mixed, from a screw

to draw off air by operating the handle.

® Stop i t if air foam from a screw is exhausted

completely. Tighten up the screw and push into

the handle of oil pump.

3) Exchange oil filter element

Exchange oil filter element every 400 hours after initial 50 hours.

© Draw o f f fuel in a filter by loosening the plug

hung on the center pole of oil filter.

© Disassemble a filter body and an element at the

same time by loosening the center pole. Dwell Fitter

© Clean filter body, insert a new packing and e l e -

ment.

© Join a filter body and an element to the center • -Drain Plug


Center Pold
pole completely.

4) Cleaning of strainer

Clean strainer every 1000 hours. As strainer inserted

to the joint holder at the entrance of oil pump,

disassemble it, wash strainer with light oil and

remove dust with air.

-53-
Operating Instruction

3. Cooling System of Engine


1) Exchange of coolant

(D Exchange every 600 hours. -When the contamination of coolant is remarkable, it would be a cause

of overheat and a burn by coolant extrusion.

® You can draw off coolant by opening the cock, placed in the lower of radiator, and the plug of

the engine cylinder body after disassembled a radiator cap.

• WARNING *
A radiator cap is designed to pressurized type. If you disassemble the radiator
cap at state of engine overheating, you will take a burn by the extrusion of high
temperature vapour. Therefore, Please Disassemble a cap by turning it to the left
slowly after water temperature fell down and pressure did, too.

® Use clean water like piped water, etc.

© Operate about 5 minutes at low speed after you insert water. Insert coolant after engine gets cold

to prevent the lower of water level when air of the inside drawn off.

2) Cleaning of the exterior of radiator

Clean a radiator pin every 600 hours by using steam or pressurized water.

3) Cleaning of the interior of radiator

Maintain clean state pin every 1000 hours by using a cleaning solution.

4. Suction system
When the contamination of the air cleaner element is remarkable, it would be a cause of the lower of

engine power and bad state of engine.

1) Clean and exchange the air cleaner of engine

Clean the air cleaner of engine when the dust indicator lamp was lighted or it is time to clean.

It is designed to the type of twofold element. The outer element can be reuse by cleaning, the inner

element can't and must exchange with the outer element at the same time.
Operating Instruction

2) Cleaning of the exterior tube of element.

© Loosen a clamp, disassemble a cap and a wing-nut, and then disassemble the exterior tube.

® Clean the inside of body and cap.

(D Clean and check the exterior tube of element.

@ Install the cleaned element.

Band

* Exchange the exterior tube of element, after the cleaning of 4 times or 600 hours.

* Check the nut on the interior tube of element. Tighten up i t completely if loosened.

• Exchange seal washerC) and wing-nut() to the new if they are damaged.

-55-
Operating Instruction

3) Exchange of element
Socket Be
© Disassemble the exterior tube of element.

© Loosen nuts and pull the interior tube of element apart. Covet

© Cover air connecter with clean clothes and a tape.


O-ring
© Clean the interior of body, pull the cover of apart.
Fiter Elem
© Install a new element.

* The the interior tube of element can't be reused by cleaning.

•k Don't exchange or clean air cleaner when engine is operating.

5. Exchange of gear oil to use gear box(power-divided) ^ ^ r - — — - ^ ^

Exchange gear oil every 600 hours after initial 50 hours.

Drain off oil in gear box out of drain plug during oil gets warm and supplement proper amount into

lubrication hole.

6. Drawing off water in operation oil tank and exchange operation oil.
Draw off water every 50 hours by opening the drain cock placed in the lower of operation oil tank.

And exchange operation oil every 1000 hours.

7. Exchange of the return filter of operation oil.


Exchange gear oil every 400 hours after initial 50 hours. Install new cartridge element after you

cleaned the place installed previously as cleanly as possible. Tighten up it completely to have oil

sufficiently.

8. Exchange of compressor oil


Exchange compressor oil every 600 hours after initial 200 hours.

9. Exchange of the filter element of compressor oil


Exchange the filter element of compressor oil every 600 hours after initial 50 hours.

10. Exchange of the filter element of air cleaner


Refer to f a i r cleaner of engine J .
Operating Instruction

f 11. Exchange of the element of oil separator.


i Exchange the element of oil separator in the return tank every 1000 hours.

Cover I

•ring 1
Separator
r EIop-

~Y~
Receiver Tank

12. Check of wheel device.


into

1) There is no necessity for supplying oil into f r o n t idler, track roller and carrier roller in wheel

device. In case of leak, please supply oil.

Front Idler Carrier Roller Track Roller


nk.

'ou f

oil . ]

2) Check loosening of each holder.

3) Control of chain tension.

Measure the gap with putting a ruler between f r o n t idler and carrier roller like the following figure

when you measure chain tension. The proper standard tension is 20 ~ 30mm.

Ruler

-57-
Operating Instruction

Controlling tension

© In case of strong tension

Open the covert©) of the lubrication hole on track frame, and then supply giease to the ball check

nippleC© from grease pump.)

© In case of loosening tension

Open the covert®) of the lubrication hole on track frame cover, and then draw o f f grease by

loosening a bleed screw. If grease begins to flow out, Never loosen the screw any more.

(D Bleed Screw © Lubrication Hole Cover

13. Oil exchange of the reducer of driving motor.


1) Supply port and drain port installs at the right angle by driving slowly.

2) Separate plug from both port and draw off gear oil.

3) Supply oil continuously until it overflows from supply port.

4) When you will plug on port, please wind teflon and a slight tape on plug surely.

Check Point of Oil

Oil Dividing Port

-58-
Operating Instruction

14. Tension of lubricator chain


Control chain tension when nut to control a chain tension is loosened. The proper tension is 50—

60mm in the center of master.

2 1

-59-
Operating Instruction

Cause and Treatment of Abnormality

• Please contact with our company or service center, directed by our company, when you have any

question about '( )'.

• Please request to our company or service center, directed by our company, when you have any

problem besides the followings.


• Engine

Abnormal Appearance Main Cause Treatment


• lack of oil in an oil fanisuck in • According to the regulation,
air) supplement oil
• oil filter - rough estimation of • an element exchange
the element
lighting of the oil pressure
• the bad tightening up an oil • check • repair
lamp of engine.
pipe & a pipe joint
• leak an oil due to a fracture
• an bad sensor and an bad oil • exchange
pressure lamp in engine
• lack of cooling water • supplement
• incorrect spray nozzle • check
over heat • a radiator fan is run idle • cleaning
• bad performance of the oil • check
cooler
• lower of engine oil pressure • refer to lighting of the oil
r

pressure lamp of engine, j


engine is stopped • overheating of engine • check
• overheating of air in the • check
compressor
• lack of the spot of the • tension control of the
the charge lamp is lightened up
alternator V-belt
• bad alternator & regulator • check
• supplement
• lack of fuel • repair the air mixed tank
• air is mixed in the fuel system
• bad fuel spray pump or nozzle • (exchange an pump &
• start engine is lately rotated nozzle)
• preheating lamp is not
the starting device is turned lightened up • refer to above device
on, but the engine didn't • bad compression
operated. • bad valve clearance
• blockage of a strainer in the • clearance
fuel pump • clean the strainer
• rough estimation of the fuel
filter • exchange the filter
• fuel pipeline is leaked cartridge and deflate air
• tightened up the pipeline
-60-
Operating Instruction

Abnormal Appearance Vlain Cause Treatment


• battery check
• speed of the starting motor • terminal cleaning & tighte
is not increased(the battery -ning up
terminal is off or voltage is • apply anti-oxidative grease
lower or the copper wire is
exposed)
engine starting is difficult • viscosity of lubricating oil • use lubricating oil of low
is very high(especially in viscosity
winter)
• lack of fuel supply ( • exchange the filter cartridge ,
especially in winter, fuel is deflate air, clean the pump
paraffin-hardened ) strainer and check the pipeline
joint(using winter-oil)
®when colour of exhaust gas
is black
• contamination of compressor
• clean the turbo charge
-side in the turbo charge
• blockage of the air cleaner
• cleaning or exchange
• blockage of the compressor
• cleaning or exchange
cleaner
• blockage of the oil filter
• exchange
• blockage of the compressor
• exchange
oil separator

®when colour of exhaust gas


is white
output(generating capacity) is
• lubricating oil is too much
not regulated or r.p.m. is lower • control to the regulated level
• (check ring & piston, control
• compressor-ring is damaged
the valve maraging)
or damaged by a fire, bad
valve margin
•(check, exchange)
• incorrect fuel-spray pump &
nozzle
• deflate air
• air is mixed in the fuel pipe

®when colour of exhaust gas


is colorless
• exchange the element
• blockage of the fuel filter
• clean the strainer
• blockage of the fuel supply
pump strainer
when the charge indicated lamp • speed of the alternator is
• tension control of the V-belt
is lightened in operating (too late

-61-
Operating Instruction

u.

• because of the bad •(check)


alternator and regulator,
charging of the battery is
impossible
• rough estimation of the air • cleaning or exchange
cleaner element
• bad nozzle • (exchange the nozzle)
• bad compression • refer to r
bad compression^
when the charge indicated lamp
(above)
is lightened in operating
• using bad fuel • exchange into the
standardized fuel
• overheating • refer to r
engine water
pointer indicates the red color
zonej (above)
• damage to the inside of the • exchange the muffler (control
muffler the the clearance)
• bad valve clearance
r.p.m. is maximum, but the • bad w i r i n g • ( check the terminal and
light is dark wire)
when engine is rotated, the • tension control of the belt is • tension control of the belt
light is flickered bad
disorder occurs from the
• bad alternator • exchange
alternator
• bad w i r i n g * (check, repair)
starting s w i t c h turned on, but
• lack of the battery • charge
the starter d i d n ' t rotate
charging 4
pinion is coming and going • lack of the battery • charge
incessantly charging
• lack of the battery • charge
engine shift of the starter is too
charging
late
• bad starter • (exchange)
• bad w i r i n g • (check, repair)
before starting, the starter is
• lack of the battery • charge
gone i n gear
charging
• bad w i r i n g • (check, repair)
preheating signal i s n ' t red • heater relay is bad • (exchange)
• heater signal is bad • (exchange)
• repeat the starting operation
* preheating time is too long
preheating signal is white several times
• short of the electric heater
•(exchange)
• bad w i r i n g • (check, repair)
outer of the electric heater is
• electric heater is cut • (exchange)
not w a r m
• heater relay switch is bad • exchange the heater s w i t c h

-62-
Operating Instruction

• Body

Abnormal Appearance Main Cause Treatment


driving devices
• relief controlled pressure is • (correction)
low
• pump failure • check any movement
besides that related in a
engine is rotated, but can't be driving, repair i t in case of a
run failure
• failure of the directional shift • check and repair the spool,
board
• damage to or breakaway of • check
the driving control cable
• failure of the brake valve • exchange the spool, valve
and so on when they have a
power is not sufficient when place burnt down by a fire
the r.p.m. is maximum • failure of the oil pressure • (exchange the motor and
motor check and exchange oil)
• overload • remove overload
• crack of the joint surface • (correction of the joint
leakage of oil from the joint of surface w i t h a sandpaper)
the operating motor • bolt is loosened up • tightening up the bolt and
check i t
• plug is loosened up • tighten up again
leakage of oil from the case of
• cracked by those like a • exchange the reducer motor
the operating motor
stone
• friction of the moving • exchange the reducer motor
leakage of oil from the floating
surface
closure of the operating motor
• creep to the " 0 " r i n g • exchange the reducer motor
• bolt is loosened up • tighten up again
leakage of oil from the operating
• damage to the " 0 " r i n g • exchange the " 0 " r i n g
pressure motor
• crack of the close surface • (correct w i t h a sandpaper)
• efficiency of the motor is • exchange the reducer motor
low
• oil leakage in the brake • (exchange the brake valve
valve is increased and the rear flange)
running is possible, but parking
• packing brake can't be
is impossible on a slope
operated
• damage to the spring • (exchange the spring)
• wearing of the friction disk • exchange the friction disk
or the counterpart disk
• lack of gear oil • supplement
surface temperature of the
• bearing ball is shaken • exchange the reducer motor
reducer case in the operating
• operating oil is entered into • (exchange the oil closure)
motor is too high
the gear case

-63-
Operating Instruction t

Abnormal Appearance Main Cause Treatment


& Creep : the phenomenon that a deformation is increased under the steady external force
(!) occurs in low pressure
• left extrusion volume is • (pump repairing)
different from the right's
• left drain volume is different * (exchange the reducer
from the right's motor)

® occurs in low pressure


• left extrusion volume is • repair pump and regulator
running is possible, but that
different from the r i g h t ' s
moving is unstable
• left drain volume is different • exchange the reducer motor
from the right's
• left operation of the brake • (exchange the brake valve
valve is different from the and the rear flange)
right's
• lower of the relief pressure (rapidly control a pressure )
on the left side or the right (exchange the relief)
side

• extrusion volume is too little


• pump regulator is not
• (correction of the regulator)
normally operated
speed is not increased • a great deal of oil is leaked
• repair and exchange the
from the outer of the pump
pump
• a great deal of oil is leaked
• exchange the reducer motor
to the outer of the motor

• (correction of the joint


• damage to the motor and the
surface w i t h a sandpaper)
occurrence of strange sound reducer
»tightening up the bolt and
• pipeline is vibrated
check i t
• exchange the reducer motor
leakage of oil f r o m the case of plug is loosened up
• tighten up
the operating motor cracked by those like a stone

Oil Pressure
Abnormal Appearance Main Cause Treatment
• lack of oil • oil supplement
climbing power of the boom
• air is mixed in the oil • deflate air
and master is lacking
* pressure cylinder
a lots of time is spent in
operating the boom and the • filter in oil tank is blocked * exchange
master
• low quality oil
• supply high quality oil
oil foam is serious • oil supplement
• lack of oil
• deflate air
• air is mixed in the oil system
lack of oil pressure • pump is sucking in air • supplement oil and deflate
because oil is lack air
cylinder is vibrated • lack of fuel • oil supplement
-64-
Operating instruction

g Air C o m p r e s s o r
Abnormal Appearance M a i n Cause Treatment
* blockage of the air cleaner • cleaning or exchange
element
lack of air • unloader valve is not opened • lot joint is loosened
completely • incorrect control of the
pressure-control bolt
• control to regulated volume
• oil overflows the tank
• control pressure of the
oil is mixed in air • extrusion pressure is too low
control valve to 4 k g / e m 2

• blockage of the orifice


• disassembling, clearance
• performance of the oil cooler • cleaning of cooler
is lower
temperature of the extrusion air • blockage of the oil filter • exchange the element
is too high • fan belt is loosened • control
(indicator is placed in the red • bad operation of the oil • disassembling, clearance
zone) check valve
• bad operation of the bypass • check and exchange
valve
• bad performance of the • control again
regulator
in no-load running, the pressure • blockage and leakage of the • check and repair
gauge in the air rises above the regulator pipeline
red zone • damage to the diaphragm of • exchange
the regulator
• unloader joint is loosened • control

pressure in the air is not • bad performance of the • control


increased regulator

• incorrect control of the • control again


pressure-control bolt
• unloader joint is loosened • control
safety valve is vomiting air
• leakage of the regulator • check and repair
pipeline
• safety valve is bad • exchange

j& safety valve : valve to prevent explosion by opened when pressure is over its regulated limit in a

boiler.

unloader : device to reduce the load of the compressor by releasing gas.

-65~
Operating Instruction

• Air Blow F a n

Abnormal Appearance Main Cause Treatment


• failure of compressor • control
air is not drawn off
• rupture of air hose • repair
• pressure is set up too low • remove dregs in pipe
burned dregs are not drawn off
• increase pressure of the
well
compressor

• Boom

Abnormal Appearance Main Cause Treatment


• rupture of pump • exchange
boom is not operated • bad valve • exchange(disassembling and
repair)
• efficient of the pressure is • exchange
lower
boom is operated slowly • relief pressure is lower • control
• damage to the rod of the oil • disassemble and repair
pressured cylinder
• damage to the rod of the oil • disassemble and repair
bad operation of the oil
pressured cylinder
pressured cylinder
• damage to the " 0 " r i n g • disassemble and repair

• Oil Cooler

Abnormal Appearance Main Cause Treatment


• exchange
• rupture of motor
• cleaning
overheating of oil • blockage of the oil cooler line
• bad temperature sensor
• exchange
• efficient of motor and pump is • control, repair or exchange
cooling fan is rotated slowly lower
• relief pressure is lower • control

• Feeder

Abnormal Appearance M a i n Cause Treatment


• rupture of motor • exchange
oil supply motor is badly
• rupture of pump • exchange
operated
• valve shift is bad • disassemble and repair
• disassemble, repair, control
• remote controller valve is bad
• reducing valve is bad
• disassemble, repair, control
control in detail is incorrect • resistance between main
• disassemble, repair, control
device and the mounting
bracket is high
Operating instruction

• Rotor
Abnormal Appearance Main Cause Treatment
• oil pressure is not generated • control the pump line
(pressure)
not operated • separation of the electric • confine the © side and the
(all of the oil hydraulic system) circuit of the solenoid earth
• bad valve switch • disassembling, repair, or
exchange
• efficient of pump is lower • exchange
operated, slowly
* relief pressure is lower • control, exchange
• bad oil hydraulic cylinder
• exchange the packings
centering is not available • bad operation of the
• control
solenoid valve
• exchange the packings
• rotor control cylinder is bad
ventilation in the rack is not • exchange the ratchet
• wearing of ratchet
available • disassemble and repair the
• ratchet is not w o r k i n g
ratchet
• rupture of motor
• exchange
• rupture of the driving chain
• exchange
rotation of the roller is not • wearing of roller
• exchange
available • inflow of a foreign
• cleaning
substance
• investigate
• valve operating is bad
• investigate
• cylinder operating is bad
operation of slider is bad • disassemble and exchange
• valve operating is bad
the packings
operating of the sleeve clamp is • valve operating is bad
bad • sleeve clamp is bad

Centering : operation controlling the center of rotary axis i n a rotor like pumps, etc.
% Ratchet : A kind of paw that forces intermittent rotation or prevents inverse
rotation when geared w i t h a hook driver shaped like claws
Operating Instruction

• Drift
Abnormal Appearance Main Cause Treatment
• check and repair pipeline
• failure of oil hydraulic pipe
• check and repair valve
• failure of control valve
• disassemble and investigate
• failure of hydraulic pump
in service center, and then
repair
hammer is not operated
• disassemble and investigate
• failure of inner cylinder
in service center, and then
(hammer cylinder gets scorched
repair
and sticks)
• check and repair spool,
• valve gets scorched and sticks
control pin, etc. because of
foreign substance
• inner cylinder gets scorched • disassemble and investigate
and sticks in service center, and then
hammer is available, but • damage to accumulation repair
hitting force is lower • wearing of U packing
• output of the hydraulic pump
is lower
• oil is f l o w n into orbit doter • check pump and valve, and
repair
• damage to doter • exchange
shank rotor in not rotated • damage to shank rotor • exchange
• drive gear and bearings • exchange
damage to, get scorched and
sticks
• failure of pipeline • check pipe and valve, and
repair
torque is weak • relief valve is controlled • control again, check and
incorrectly, mixed w i t h dust repair
and sticks
• check and supplement to
• lack of valve pressure to seal
regulated pressure
accumulation
hydraulic hoses used to hit • check and supplement to
• gas leaks from the acclamator
vibrate abnormally regulated pressure
seal valve
• exchange
• damage to accumulator gasket

* wearing of packings and • repair i n service center


a lot of fuel is exhausted
damage
Shank : a protrusion to set up a mold i n drop hammer
^ D r i f t : a tool to drill a hole
Operating Instruction

0 Dust Collector

Abnormal Appearance Main Cause Treatment


dust is drained out from a fan • element is set up incorrectly • check and tighten up bolt
in drift • damage to element • exchange element
• reposition drill for hood to
• drill hood is not earthed or
come close to earth, repair hood
incorrect hood
and exchange
• repair fan and exchange
• capacity is short of seriously
• speed of fan is irregular
• control speed of fan
• static pressure of fan is
• control rotation of impeller
changable seriously
dust is b l o w n out abnormally correctly
from the hood of drill • repair duct or exchange

• hopper element of duct inlet


• clean duct inlet and hopper,
is blocked
or exchange element
• pulse system is not operated
• repair pulse system
well
• general life time of element
• replace old element to new
exceeded(about 3 years)

• duct is damaged or wears • repair duct or exchange


dust is piled up abnormally
out
• maintenance door didn't lock • tighten up completely
completely
• gasket of maintenance door • check damage to gasket or
dust leaks from hopper didn't packed completely failure of it, in case of need
abnormally repair and exchange
• vacuum valve didn't shut • check damage to vacuum
down completely after dust valve, repair and exchange
was drained off
• incorrection of compressed • reveal causes
air or electric system
• compressor is operated • repair compressor
abnormally
incorrection of system •freezing of electric system • thaw the air system of
compressor
• incorrection of compressed • exchange the filter cartridge
air filter or regulator of compressed air filter and
regulator

-69-
Operating Instruction

Abnormal Appearance M a i n Cause Treatment


• check whether an electric
• current is not sent to
current is sent or not
electronic board
• check whether an electric
• incorrect electronic board
current is sent to electronic
board or not
• remove dust on electronic
• electronic board is not
board
operated
• check compressed air of, a
• incorrect diaphragm valve
diaphragm valve
(electric timer) • remove dust on valve and
• dust is in diaphragm valve, or
pulse is not operated in a point exhaust tube, repair the
between electronic valve and
or more, pulse timing is compressed air filter of
diaphragm valve
irregular compressor and exchange
• exchange exhaust tube
• gap between electronic valve
and diaphragm valve gets dirty
• current is not sent to timer
• check the fuse of t i m e r and
a electric code
• voltage of timer is too low
• control voltage
• incorrect timer
• exchange timer
• damage to the flanger sheet
• exchange electronic board
of electronic valve

• exchange exhaust tube


• exhaust tube between
electronic valve and diaphragm
valve gets loosened or damaged
(electric timer) • dust is in diaphragm valve
• remove dust on diaphragm
compressed air gets weak and
valve
leaks out • diaphragm of diaphragm valve
• exchange diaphragm v a l v e
gets damaged
• electronic board is opened
• t u r n off timer and exchange
i t when a solenoid is closed

Note) 1. Stop the fan when water is in a hole to pierce. Stop the fan during at least 5 minutes and
operate only pulse air to clean the contaminated filter attached on the outside of element
Operating instruction

2. When you will check the element and treat it, clean the screw sufficiently before attaching or
detaching a wing-nut

3. Just separate the connecter out of control box in case of a wiring work because a timer is
damaged when a short happens in a circuit or a terminal

4. Just check the resistance of electronic valve before connecting electronic valve to a new timer.
Exchange electronic valve if resistance is below 8 i 2 .

-71-
Operating Instruction

Lubricants Recommendation

1. Engine Oil
Use engine oil of the CG-4 class classified by API service because selection of engine oil affects the

performance seriously.

Maker YUKONG SHELL KOREA LG

Names of goods SD5000 G O L F 15W/40 B I W U L A X 15W/40 DELO 1

2. Gear Oil
Use gear oil of the GL-5 class classified by API service.

•" Use gear oil of 10W viscosity in gear box. «.

Maker YUKONG SHELL KOREA LG

Winter Z I C G-5 80W/90 SPIBAX HD 80W/90 T H U B A N E P G L - 5 80W/90


Names of
goods
Summer ZIC G-5 80W/140 SPIBAX HD 80W/140 T H U B A N E P G L - 5 80W/90 "I

3. Use LITHIUM grease of NLGI NO.1 ~ 2 in case of a universal grease

Maker YUKONG SHELL KOREA LG

YUKONG CROWN GOLDEN PEARL


Names of goods ALVANIA G R E A S E
G R E A S E NO.2 NO.2

In cases of sleeve, shank, etc., use the thermostable and extra heavy oil that contain molybdenum

disulfide

Maker YUKONG SHELL KOREA LG

YUKONG CROWN ALVANIA G R E A S E A HOLYTEX GREASE


Names of goods
GREASE HOLY EP2

-72-
Operating Instruction

Fuels & Lubricants

Refuel a designated oil periodically in order to act to the best of performance and prevent any failure.

the I

1. Fuels
Use KSR72610 light oil of good quality because it affects the performance seriously. When temperature

is low, use fuel f o r winter in accordance with following table.

Temperature above -5 *C -5 "C ~ -15 V below -15V

Fuels No. 1 No. 2 special grade No. 3

2. Engine Oil
Use engine oil in accordance with following table because the selection of viscosity for engine oil

affects the performance seriously.

Temperature -30 "C - O t -10 "C ~ 10 *C 0 V — 30 "C

Viscosity S A E 10W S A E 20 S A E 30

3. Gear Oil
Use gear oil of the GL4 class classified by API service. Use gear oil of 10W viscosity in gear box.

Temperature below -10 <C -10 r ~ 40 *C above -30 V

Viscosity \ S A E 10W S A E 20 S A E 30

4. Grease f
Use LITHIUM grease of NLGI NO.1—2 in case of a universal grease

In cases of sleeve, shank, etc., use the thermostable and extra heavy oil that contain molybdenum

disulfide

-73-
I
*
Operating Instruction
I

5. Compressed Operation Oil


Selection of compressed operation oil affects the reliability of a compressor and the performance of a

drift seriously. Select the kind of oil in accordance with the table related to select lubricants.

Temperature -30 V - -10 v -10 "C — 30 *C

Viscosity ISO 32 ISO 46

6. Compressor Oil
Use compressor oil which of pour point is below -25"C when temperature is below -5"C.

( For example, Air Man for four seasons or oil equal to this.)

Iks 115 5 ^ 4 ^ be itil^) <

S>Ul TtlU /jto

SB

-74
Operating Instruction

of

I.' Manual for dust collector Filter


SL-70 SL-160

• Contents •

1. Abstract P-2
2. Structure of dust collector Filter • P-2
3. Principles of Operation •• P - 3
4. Principles of Pulse for Inverse Washing P-3
5. Type Explanation for dust collector Filter P-4
6. Installation of Filter Element P-5
7. Starting and Operation P-6
8. Notice for the Handling of Filter Element P-7
9. Maintenance P-7
10. Failures and Measurements P-8

- 1 -
Operating Instruction

1. Abstract
This is the device that collects dust in air and separates fresh air from the dust. The filter element
separating fresh air from the dust uses sintering substances developed by bading company, West Germany.
Because the structure of this element is a wrinkle type, it makes a boast of surfaces of about 3 times
as big as others in the same volume. In addition to, there is a necessity for retainer because it is a self
preservation type. Therefore, there is no problem even in long-term usage because a rupture by friction
from between filter element is not and the filter is strong sufficiently.
The surface of filter element in dust collector filter is coated by a resin. Accordingly there is little dust
flown into filter element to pass the gap that is of about 4 u. It is possible that continues to operate
stably for a long time because pulse air is passed through filter element directly to remove dust efficiently
and loss of pressure is very small. And filter element is a thermostable plastic, but maximum usable
temperature of SL70 is 70V and that of SL160 is 160YJ. Be careful in controlling a temperature because
i t is ruptured and deformed smoothly when a temperature is over the limits. Please use after you read this
manual in detail, and you can use well for a long time.

2. Structure of dust collector Filter


Refer to the basic structure diagram of dust collector filter
Fig.1 Stracture Diagram
below. This machinery consists of hopperC), intermediate casing
( © ) and upper casingf.®). At first, hopperdower casing; ) has
the exhaust devioei©) to draw o f f collected dust with a support.
Intermediate casing has the filter element(®) to filter dust, the
iron pegf.©) to support element and the baffle plate(©) to
collect fine dust. Upper casingi©) consists to the manifold to
draw off clean air. Filter element (®) is supported by the lower
plate of upper casing with many round holes. Through the hole,
the extrusion of clean and inverse washing of filter element is
done. Injection nozzlei®) for inverse washing and head tank«E>)
is sticked on ® . In addition to, head tank(©) has the diaphragm
valve(@) for inverse washing, electron valvei®), reducing valve
«B» and air filter«B». And through the air filter «BD), head tank
is joined to air compressor. Moreover, the manostat((§>) and the
controlling board of pulse timer(©) is set on. A differential pres-
sure g a u ^ a n d e l e ^ o n panel((B)) is installed between upper cas-
• ing and intermediate casing.

© hopper @ intermediate casing ® upper casing © baffle plate


© injection nozzle © head tank © iron peg ® filter element
® diaphragm valve ® electron valve ® air filter © reducing valve
© exhaust device ® manostat © controlling board of pulse timer

^ Baffle Plate : Diaphragm installed to control the flow direction of gas for duct efficiently.

-2-
Operating instruction

3. Principles of Operation
Air flow including dust intermediate casing is flown into drift from the suction hole of intermediate cas-
ing((2» a n d a
P a r t o f
it conflict with buffle plate(©). Big dust is dropped to h o p p e r ( 0 ) here to lose inertia
force by a clash. Otherwise, light dust rise up by air flow and enter the inside of intermediate casing(©).
Air flow including dust is filtered by passing filter elementC©) and drawn o f f through the extrusion hole
of upper casing(@).
After starting, pressure loss increased by sticked dust on the surface of filter element. You can confine
pressure loss by monostat, but usually it is operated normally at 130 ~ 250mm H A In this machinery,
cleaning of filter element by pulse air because pressure loss is maintained constantly. Pulse air controlled
by the controlling board of pulse timer, but usually it doesn't disturb the operation because 1—2 filters
wash it inverse continuously.
Dust dropped by pulse air is collected to hopper and drawn off by exhaust device.

4. Principles of Pulse for Inverse Washing

© head tank © pipe to supply compressed air


© injection nozzle ® filter element
© diaphragm valve © electron valve
© spring ® diaphragm ass'y
© detailed hole

Pulse air is controlled by controlling board. At first, air in


diaphragm room is flowed to the outer through thé electron
valve if electron valve is turned on. At this time, pressure in
diaphragm room is lower than i t in head tank and by this
differential pressure diaphragm rise up, and than air flow into
injection nozzle through the compressed air pipe. Compressed
airtusually 5kgf/cmG flowed into injection nozzle is injected
into filter element from injector immediatelyCusually 0.1~0.2
seconds) and by the pulse dust, sticked on the surface of filter Fig .3 Diaphragm Valve Diagram
element, is blown to the air. Next, if electron is turned off, air
in
in head tank is flowed into diaphragm room through detailed
{} © DiagramBss^
holes to become the equal pressure. Therefore, diaphragm is
© Spring
shut down by both internal pressure of diaphragm room and
spring force and the operation returns to the normal filtering Electron
Valve
state to stop air flow.
Operating Instruction

S. Type Explanation for dust collector Filter

• Model Expression •

SL-160-©-©/©-© ©-©-©

Filter Type
© filter size
© sheets of filter
© holes of filter
® vessel option
© vessel option
© machinery option

Vessel Option Machinery Option


Type, Size and Holes of Filter
(® ©)
Non symbol non option
(©©)
Non Symbol non option
F fan
SL-160 • SL-70 intermediate
K rotary
(size of filter/ holes of filter) casing R
valve
H hopper
1 450/8 screw
SC
conveyor
2 900/8
exhaust
U
3 450/18 umbrella

4 750/18 slide type


B
tank
5 900/18
gravity
SD
6 1200/18 type tank

7 1500/18 GD

Example of Model Expression •

S L - 1 6 0 - 1 5 0 0 - 1 6 / 1 8 - K H - F - R

The above expression means this machinery consists of the filter element of SL-160 type, the
size of 1500mm, sheets of 16, intermediate valve, hopper, fan and rotary valve.

-4-
Operating Instruction

6. installation of Filter Element


Installation of filter element is varies with the number of holes(9
and 18 holes). And the shape of each filter element is different
slightly. Start to install after you confine the shape of metal fittings
for settlement and the number of holes of filter element.

1. Filter element of 8 holes.


Filter element of 8 holes is the type that installs the installation
part, on the both platform of the upper, in the upper plate with
bolts of-a hexagonal hole.
[ Components 1
© filter element © packing ® spacer
© metal plate © bolts of a hexagonal hole

• Installation
8-18 Holes Filter Element
Like the figure, install in order of spacer, metal plate and bolts of
a hexagonal hole. Only, install completely bolts of a hexagonal
hole not to a gap between element and the upper plate.

• Notice
* When you install element in the upper plate, just wind a clo-
sed tape on bolts of a hexagonal hole.
* When you install element in the upper plate, just install it aft-
er confine not to sticked on the upper plate at the state of
weakened packing.
2. Filter element of 18 holes. 18 Hole Fiter Element
Filter element of 8 holes is the type that installs a metal fitting
already at the end of the installation part. The packing part on the
upper the filter element is anti-brittlized to insert easily to a metal
fitting easily. The element guide to settle element is installed in
the both platform of the upper of filter element.
I Components 1
© filter element © packing © spacer
© metal plate ©bolts of a hexagonal hole
© iron fittings ® element guide

• Installation
18 Hole Fiter Bernent
© Press and insert the upper of element in a iron fitting, at the
counterpart of door, slipped on the guide rail.
© Lift element up to make level with the upper plate.
© Tighten bolts of a hexagonal hole up completely not to not to a
gap between element and the upper plate.

• Notice
& When you install element in the upper plate, just wind a c l o s -
ed tape on bolts of a hexagonal hole.
^ When you install element in the upper plate, just install it a f t -
er confine not to sticked on the upper plate at the state of
weakened packing. 18 Hole Fiter Element

-5~
Operating Instruction
m

7. Starting and operation

When you start after the setting of a dust collector filter, check the followings below,

© Is the pulse timmer controlling board operating well ?

© Are the electric plate and diaphragm operating well ?

© Is the setting pressure of a pressure reducing plate suitable (generally 5kgf/cm G) ? 2

© Is the fan turning on normal direction ?

© Are the compressor and eliminating system operating well ?

If you finish checking above, start the operation of equipment. But in early stage of operation the air
resistance is few and also the amount of air is more than specification. For these reasons, a excessive
current flows in the fan motor, so an unintentional problem may be occurred Thus in early stage of
operation, please operate with the hand damper of an eliminating hole which is made narrow. Next, if dust
is blown, the filtering is begun at the filter element, and the pressure loss indicator, in an meter of air
filtering instrument, rises up slowly. If it rises till about 100mmH O~ 150mmH O, the reverse washing of
2 2

filter element is done by the pulse air, and the pressure loss is decreased. If you continue to operate
again, the pressure loss becomes stable with repeating a rising and decrease. Once the pressure loss
becomes stable, increase slowly the opening of damper and operation of the fan extrusion hole to adjust
the amount of air to specification, and the machine comes to normal operation. Shinda rammera filter is
operated with the pressure loss of 130mmH O~250mmH O
2 2 generally, but there is an exception which is
operated with 100mmH O~300mmH O
2 2 pressure loss. If the pressure loss is over 250mmH O, 2 adjust
according to following sequence.

© First, check whether the amount of air is proper f o r specification or not. Do the next operation

under the proper amount of air.

© Adjust the injection interval of the pulse air short, (but continue 5kgf/cm ) 2

® Increase compressed air pressure.(but till 7kgf/cm ) 2

© Increase the air injection time to 0.3—0.5 second.

& After operation eliminate the water in a head rank at the proper time.
Operating Instruction

8. Caution of the treatment of filter element


The filter element is a plastic snitering and its wrinkled section is thin. So If a concentrated

load is applied, i t may be damaged. Thus careful specially.

1. Custody of the filter element


When you have a custody of the filter element detached from system f o r a short time or long time,
lay horizontally one upon another with crossing one by one. Or take charge of them with the method
that concentrated load is not applied at wrinkled section. If you lay them inclined to the wall, they may
be damaged or changed in apparence. So take care.

2. Lift up the filter element


When you lift up the filter element laid on horizontally, if you hold up one of four corners, element
will be bent like a bow and damaged in the end. Thus hold up slowly all four corners.Cespecially in
large element)
3. Transport of the filter element
: When you transport the filter element, catch the both upper sides of element which are thick. Take
cafe that the element get bumped into anything.
4. Cleaning of the filter element
; Do this by using pressurized air or water. If you use a solvent or brush hard, the surface of element
will be damaged. So take care.
5. Others
When you have a custody of them, take care of the general details such as fire, wind, rain, and so on.

Fig.4 Custody of the Filter Element

Cushion

9. Maintenance and Inspection


The structure of a dust collector filter is simple and it does not have the mechanical operating section.

Thus there is no necessity for maintaining entirely. But We advise you to paint it periodically because

casing is a thin plate structure.

Because the filter element is an expendable supplies, if the pressure loss is not recovered by blockage

with a long time used, exchange it.

And when the next parts are damaged, please contact our company. We always have these as a standard
Parts.
Operating Instruction

© electronic valve : VX2220-02(AC200V/100V) (SMC)

© diaphragm valve : VXF2190-50X1 VXFA2190-50X2 VXFA2190-50X3 (SMC)

© air filter : AF4000-04C (SMC), AF4000-06C (SMC) (above HSL-1500-24/18)

© reducing pressure valve : AR4000-04G (SMC), AR4000-06G (SMC) (above HSL-1500-24/18)

© manostat gauge : WO-81-FN-EP 0~5kPa/0~500mmH O 2

© pulse timer control valve : VRT-6A, VRT-10MTN, VRT-10EXN

& The case of HSL-1500-24/18 or more is a union of VRT-10MTN and VRT-10EXN.

10. Failure and treatment


Failure of dust collector filter and checking order

Failure Cause Treatment


a. amount of w i n d is too much. check the system
b. abnormality of pressurized air
keep the pressure to 5kgf/cm"G
for pulse
T h e pressure loss of c. bad state of pulse controller refer to the treatment manual of
gauge and filtering system pulse timmer control board
system is abnormally d. increase of the amount of w i n d
high by the air extrusion of dust find leaky section and repair
3« generally extrusion section
130~250mmH2O is e. inhalation of element by air after you stop fan, clean and
normal.
temperature remove moisture by pulse air.
f. contamination by pulse air cleaning and exchange of air fan,
(inhalation of the reverse direction extrusion of the water i n head
by the water and oil by pulse air) tank
after you check the looseness of
g. bad installation of filter element
Dust is extruded on air packing, tighten up the bolt.
exhaust. h. damage of filter element,
exchange of filter element
occurrence of small hole
i . bad performance of fan check of r.p.m.
j . high pressure loss refer to items a ~ f
Bad state of inhalation k. leakage of air from duct, body,
repair
joint
1. clog i n the inside of duct cleaning
m. bad state of pulse board check, exchange
n. opened state of diaphragm by
check, exchange
bad electronic valve
o. alien substance is clogged in detach the diaphragm valve f r o m
diaphragm closing section body, remove the alien substances
Bad operation of pulse p. long injection
air adjust the injection time short
time(generally0.1~0.2 seconds.
q. long injection interval of pulse adjust the injection interval of
air pulse air
r. lack of the capacity of air
exchange
compressor
s. leak of the air on a pipe check, repair
t. operating temperature is not
proper (operating condition is 70 C
or less for SL-70, 160°C or less decrease the sucking temperature
Blockage of filter for SL-160)
element
check the temperature and
u. operating moisture is not proper. moisture, think the input of control
air
Operating Instruction

II. Treatment manual of diaphragm val¥e


(VXF2190-50-X1)
(VXF2190-50-X2)

• Contents •

1. Specification P-10
2. Explanation of operation • P-10
3. Failure and repair P-11
Operating Instruction

1. Specification
• Main specification
VXFA2190-50-X2
diameter of plate
connection caliber RC 2
guide connection caliber Rc 1/4
Cv value 56(when diaphragm assemble calibers 10mm, in case no body)
disparity of the lowest operating pressure lkgf/d
disparity of the highest operating pressure 7kgf/cm
lowest guide hole <t> 3 (guide hole)
internal pressure lOkgf/cm
used oil temperature -lo-eox:
body • bonnet ADC12
quality of main
main valve shogun or teflon
material
diaphragm NBR or viton
weight 1.5kg

Note) In case there is no body, type is VXF2190-50-X1.

& Viton : Trade name of a fluorine rubber. This is utilized of the material for closing.

2. Explanation of operation

• Main parts
No. Name of parts Material Parts No. Note
© bonnet ADC12 DXT071-50-4 locktight impregnation
© spring SUS DXT071-50-5
© body ADC 12 DXT071-50-6 chromador processing
© diaphragm Ass'y SUS, NBR(viron), shogun(teflon) DXT071-107
© elastic metal plate SUS common name 10
© hexagonal bolt SUS M10X30

-10-
Operating instruction

Fig.l is the cross section of structure.

The fluid of the pressure P I in input section IN is supplied from input hole A to pressure chamber B. The

self-sustained and non-manipulated fluid is filling up and reaches pressure P I . Because pressure P2 in

output section OUT is high, the main valve © is closed by the force (1/4 • n • D2) • P I when we set the

diameter of C in the main valve to D. And spring © also is applied as a closing force.

3. Failure and repair


1. Case that valve opens
The opening and shutting of valve is done by the pressure operation of pressure chamber B. The

pressure in pressure chamber B is released to the atmosphere by circulating the current into the guide

valve E. Here, i f the pressurized fluid is supplied input section A, the pressure in pressure chamber B

is decreased because the effective cross section area Sv of guide plate B and the effective cross

section area Sv of input section A become much less than Ss. Thus a rising force occurs in diaphragm

Ass'y, so main valve © is opened.

2. Case that valve closes


If the current is not supplied into guide valve E, the valve is closed and the extrusion f r o m pressure

chamber B also stops. Because the fluid supplied f r o m input section A is filled in pressure chamber B,

its pressure increases and the way is opened toward diaphragm Ass'y, so main valve ® is closed.

3. Cautions
© In case of using DC, take care that, if the voltage goes down, unnecessary time becomes long and

return time also long. Specially in case of a surge killer installed.

© If the material for closing, corrosion, and powder from piping go into valve, the life becomes short

and it makes the initial problems. Brush to prevent an alien substance entering into pipe.

© The degradation of compressor oil and lots of moisture make not only the performance of valve

degraded, but also inner parts contaminated or damaged. We advice you to install the auto draining

filter of below lOOum into the section of which pressurized air freezes.

© If you install the reducing valve or intermittent valve in ahead valve of input section IN, vibration

occurs when i t returns. Leave distance more than l m or change the intermittent condition.

© Choose the guide valve as its diameter 4> 3(Cv=0.33) or more.


HYDRAULIC CRAWLER DRILL

D N C D - 2000

(PARTS LIST)

D a i n o n g Heavy Industries, I n c .
Uf-
» I N D E X -

SÉ Q Description

§S| AIAU TRACK SYSTEM

Mala FRAME

Ü f f l g l ENGINE MOUNT

BIÜSW COMPRESSOR

8 MdM BOOM SYSTEM

7fOE i / DIE 3 0 GUIDE SHELL AND FEED MOTOR

S E %W§ ROD CHANGER

EH12B DRIFTER

# 9 1 TJOig HYDRAULIC PIPING

UrOig PNEUMATIC PIPING

$Ui= ELECTRIC UNIT

QAE i^Ei DUST COLLECTOR

2 1 32I0IA AUTO GREASE

m CABIN
E~ AI:::~ TRACK SYSTEM

"'t
~ /~
y
I

(\j

10-]-]
Eäi Al±i TRACK SYSTEM

t em
Order No. Description Q'TY Remarks

11-0122-00
TRACK FRAME

13-0927-00 T3D20 — 69 — 010


Track Frame(Leff)

t 13-0928-00 EHjj nq|o. efO|E)


(
T3D20—69—020
Track Frame(Right)
ÜAI
3 41 -0864-00 1 Tf MT4D20—01—004
Bush

63-0057-00 m T3D20—01—010/43
Cover

B6-115077 ±31 SHE § e 10 BA—1225


Socket Head Bolt

C6-121210 10 SW-12
Spring Washer

Dô—207017 22|0iA L|§ 2 GFC-2


Grease Nipple

91-0405 - 00 2 See Page 10-2¬


Front Idler Ass'y

9 91-0406 - 00 2|3i ±HÜ 2 See Page 10—3¬


Recoil Spring Ass'y

10 91-0407-00 EHH SP-f


—-l e l c
12 See Page 10-4¬

11 Track Roller Ass'y


91 -0408-00 2 See Page 10—5-

12 91-0409 - 00 Carrier Roller Ass'y 2 See Page 10—6-


21=1 / ä.
O— / TT
13 52-0012-00 2 See Page 10—7-
Link & Shoe Ass'y

SSf SEI
14 13 -0938 - 00 2 See Page 10-8-

Hydraulic Motor Ass'y

Track Guard Ass'y

r
f

10-1-2
10-2-1
Eä| A b i TRACK SYSTEM

3E W
§ ti H o
H e m
Order No. Description Q'ty Remarks

9 1 - 0 4 0 5 - 00 2
FRONT IDLER

91-0405-01 0 0|i£j 1 ND20-54-CO1


1 r

Idîer

2 9 1 - 0 4 0 5 - 02 2 N D 2 0 - 54 - 002
Bush

3 91-0405-03 1 N D 2 0 - 5 4 - 003
Shoft

4 91-0405-04 èjM 2 N 0 2 0 - 5 4 - 005


Hob

5 91-0405-05 o - g 2 1AP-44
0 Ring
_

6 91-0405-06 2 KS-0760
Fioofing Seal

7 9T-04O5-07 S 2 1 6 X 7 0 JfS 11354


Pin

9 1 - 0 4 0 5 - 08 2 GM1/4"
8
Plug

10-2-2
10-3-1
3

E i l Al±i TRACK SYSTEM

1 y
J
Item
Order No. Description Q'ty Remarks

91-0406-00
RECOIL SPRING

91-0406-01 S 3 ND20-55-001
Yoke

2 91-0406-02 am ND20-55-003
Cylinder

3 9 1 - 0 4 0 6 - 03 MM N D 2 0 - 5 5 - 007
Nut

91-0406-04 A H E| ND20-55-009
4 ——o

9 1 - 0 4 0 6 - 05 Spring
5 ND20-55-010

9 1 - 0 4 0 6 - 06 Piston
6 ND20-55-O11
1M
91-0406-07 Grease Valve
7 ND20-55-014R
±SflO|A|
Spacer
8 9 1 - 0 4 0 6 - 08 Q $ 10X20L m6
Pin

9 9 1 - 0 4 0 6 - 09 £-i IBP-18
O-Ring

10 91-0406-10 £ - § IBP-50
O-Ring

11 91-0406-11 1BP-50
Buck Up Ring

12 91-0406-12 ^OIA-J MDH-50


Scraper

13 91-0406-13 C3 i j 6X40AW
Spring Pin

14 91-0406-14 HBH-1035
Bolt

10-3-2
10-4-1
1^ Al±i TRACK SYSTEM

7«^ h| 2
* e m
Order No. Description Q'ty Remarks

91-0407- 00 E% §B| 12
TRACK ROLLER

1 91-0407-01 fBj 1 D 2 0 S - 0 6 - 001

2 91-0407-02 ¥r| 2 020S~06-002


Bush

3 9 1 - 0 4 0 7 - 03 $ 1 D 2 0 S - 0 6 - 003A
Shaft

4 91-0407-04 2~iJ 2 Al-34


O-Ring

5 91-0407-05 ©r$Ef fi3j 2 D20S-06-005


Outer Color

6 91-0407-06 fSS A|fl 2 D20&-06-007


Floating Sed

7 91-0407-07 2 D20S-O6-OO8
Snap Ring

8 91-0407-08 £S1 # S D 1 D20S--06-009

9 9 1 - 0 4 0 7 - 09 4 HIM-1440 P = l i
Be*

10 91-0407-10 ±23 $W 4 SW~U


Spring Washer
10-5-1
Al±i TRACK SYSTEM

t em Order No. Description Q'ty Remarks

9 1 - 0 4 0 8 - 00 nm mi
CARRIER ROLLER

1 91-0408-01 nw m Dl 35-1301
Carrier Roller

2 9 1 - 0 4 0 8 - 02 ¥3 D135-1303
Bush

3 . 91-0408-03 ttI Dl35-1304


Bush

4 9 1 - 0 4 0 8 - 04 % D135-1302
Shaft

5 91-0408-05 »B|0|± 'D20-1306


Plate

6 9 1 - 0 4 0 8 - 06 m D135-1307
Collar

7 91-0408-07 m D135-1305
Cover

8 9 1 - 0 4 0 8 - 08 £S! SBfa Dl 3 5 - 1 1 0 7

Oil Plug 0135—1311


9 91-0408-09

Dowel
10 91-0408-10 'MTD20- 07-O01
mm
Bracket
11 91-0408-11 TD20- 0 7 - 002
§ £ § A|l
Flating Seal
12 91-0408-12 P-32 :

£ - §
O-Ring
13 91-0408-13 TD20-07-004
Snap Ring

14 91-0408-14 5 HBH-0825
Bolt

15 91-0408-15 5 . SW-08
Spring Washer

16 91-0408-16 £-i ARP-230

O-Ring
17 91-0408-17 IE- HBH-1645
Bolt

18 91-0408-18 SW-16
Spring Washer

10-5-2
EE!t AI~~ TRACK SYSTEM - - - - - - - - - - - - - - - -

(\J

j_

10-6-1
A!±i TRACK SYSTEM

Item
Order No. Description Q'ly Remarks

9 1 - 0 4 0 9 - 00 m/à
LINK & SHOE

91-0409-01 m i3(R,H) 46 D135-1402


Track UnkCR.rO

91-0409-02 EM HH(LH) 46 D135-1401


Track Link(LH)

91-0409-03 m ¥ 3 45 D20-1433
Track Bush

91-0409-04 m& 45 D135-1404

91-0409-05 Track Pin D20-1435

91-0409-06 Master Bush D20-1486

9Î-0409-07 Master Pin D20-Ï407


iSj

91-0409-08 Color 46 D20-Î4Î4


Shot Hate

91-0409-09 184 D135-1411


S b e Bolt

10 91-0409-10 TT M S 184 D135-1412


Shot Nut

10-6-2
Ai±i TRACK SYSTEM

10-7-1
A l ± l TRACK SYSTEM

o o 7H 3 tt| jB.
Item
Order No, Description QTY Remarks

52-0012-00
HYDRAULIC MOTOR

52 -0012 - 01 EBJJA1 £Ei 2 GMY10L


-BB66-55-12
Traction Motor 2
52-0012-02 KTD20 — 03 — 000

Sprocket
52 - 0012 - 03 30 i-1645
| E
Bolt
52-0012-04 s — 24 HBH—1640
Bolt

52-0012-05 54 SW-16
Spring Washer

10-7-2
E~ AI~~ TRACK SYSTEM .,.._._._._._.. ._.. ._.. ._._._._._

0
.
""

0
-
""

<
t
<
u
UJ
U)

-
co

.
ru
"".
""

10-8-1
Em A l ± l TRACK SYSTEM

t em
acter No. Description Q'TY Remarks

13-0938-OOP) 7
4i
13 — 0939 — 00(R.H) TRACK FRAME

1 7\Q\£ A (L.H) 2 T3D30-69-001


13 -0938 - 01 Guard A (Left)

? 7K>rE A (R.H) T3D20-69-0Û2


13 - 0938 - 02
Guard A (Right)

3 W E B {L.H) T3D20-69-003
13 -0938 -03
Guard B (Left)

4 7\0\£ B (R.H) T3D20-69-004


13 -0938 -04
Guard B (Right)

5 T3D28—69—005
13 -0938 - 0 5 Support

6 10
13 -0938 -06
Pipe

7 I I 10 rfiH-16185 P=2
13 -0938 -07
Bolt

8
13-0938 -08
m 10 HNH-Î6 P=2
Nut

9 A n n 2JA1 10 SW-16
13-0938-09
Spring Washer

10 26 HFH-Î43S P=15
13 -0938-10
Bolt

11 13 -0938-11
34 SW-14
Spring Washer

12 11 HBH-Ï445 P~2
13 -0938-12
Bolt

13 MI HNH-Î4
13 -0938-13
Nut

10-8-2
ıı-ı-ı
Order No, Description Q'ty Remarks

13- 0647- 00
FRAME

1 13-0697-00 1

FRAME

2 13-0698-00 1

Bracket

3 13 - 0700- 00 ^tH 1

Cover
4 21-0045- 00 1

Gasket
5 13 - 0701-00 *\% 1

Pivot
6 41-0775- 00 1

Lift Pivot Pin


7 41-0776-00 • £!(!) 1

Pin(l)

8 41-0777-00 3(2) 2
Pin(2)
9 41-0778- 00 9(3) 2
Pin(3)
10 42-0025-00 OJE ^ 2
End Cover
11 13 - 0702- 00 O l -1— i
Tool Box
12 13- 0703 - 00 £Oi 1
Door

13 13-1054- 00 B|E|0|Li 2
Retainer
14 63- 0001-00 ME 2
Rod

15 13-0705-00 WW 1
Cover(l)

16 13 - 0706- 00 5HtHC2), 1
Cover(2)

17 13-0707-00 « 3 ) 1
Cover(3)
18
63-0002-00 1
CoverU)

11-1-2
•EfllgJ FRAME

Item
Oder No. Description Q'ty Remarks

19 1 3 - 0 7 0 8 - 00 mis)
Cover(5)

20 13 - 0 7 0 9 - 00 ±H
Step

21 0 1 - 0 0 0 5 - 21 ±mm
Stopper
22 13-0710-00

Return Pip
23 13-1053-00

Brocket
24 63-0062-00
m
Cover
25 63-0063-00
m
Cam
26 18-0005-00
m my See Page l l - 6 ~ l
Traction Cytnder
27 59-0016-00 mm See Page 1 1 - 7 - 1
Return filer Assy

28 5 9 - 0 0 1 7 - 00 0|0i M E f C i 1 MAS-C50T
Air Breather Ass'y

29 37-0001-00 2 BL84-107
Working Lamp

30 51-0167-00 4 PT 3/4"
Socket

31 51-0168-00 § e n 4 PT 3/4»
Hug

32 51-0619-00 § S D 1 PT 3/4'
Plug

33 59-0018-00 ana mm 1
Level Gouge
34 95-0095-00 L-jE WH-06M6 P=l
Wing Nut

35 B6-127873 ±% ME 8 * BA-2060
Socket Head Bob

36 Bl-115372 SJ= 2 HBH-1235


Bolt

37 B1-114879 ME 8 HBH-1220
Bolt

11-1-3
VS o
I f em
Order No. DescripKon Q'ry Remarks

38 Bl — 112077 SE • 24 HBH-1025
Boll

39 Bl-112077 M E
36 BH-1025
Bolt

40 Bl-108673 ME 6 HBH-0815
Boll

41 B2 - 406110 4 AS-6-10
Round Head Screw

42 CI-111269 ME 2 NH-12M12P=1.75
Nut

43 C6-122013 8 SW-20
Spring Washer

44 C6-121210 ±m m 6 SW-12

45 C6-121018 Spring Washer 24 SW-10

46 C6-121018 Spring Washer 36 SW-10

47 C6-120610 Spring Washer 10 SW-06

Spring Washer

11-1-4
(\J
(\J

(J)

N
N

...-i
(\J

ll
(\J

$
C\l

'
~
'
I/
HI /
/

"<:f
...-i

~ -=~

1]--2-1
EEilgj FRAME

S o ti\ JL
t em Order No. Description Q'ty Remarks

13-2409-00
FUEL TANK

9 25-0027-00 AiiqcH|E| 1 1132008410


Sedimenter

10 25-0028-00 2 515411-2230
Fuel Pipe

11 25-0029-00 2 109675-0860
Joint Bolt
12 25-0030-00 4 90957-20140
Packing
14 51-1389-00 OE 4TX4S
Elbow
15 51-1706-00 9 0 9 5 7 - 20140
Reducing Nipple
16 57-0289-00 9 0 9 9 0 6 - 3250
Stop V/V
17 51-1489-00 MS ON-STX3T
Nipple
18 25-0034-00 L-2200
Hose

19 25-0036-00 L-1000
Hose

21 25-0037-00 L-3060
Hose

22 2 5 - 0 0 3 8 - 00 u
j E 6
Band
24 CI-1110-10 MM 8 NH-10
Nut
25 C6-1210-18 o_|.a^ 4 SW-10
Spring Washer
26 C5-1110-10 #Eflo| 4 PW-10
Plain Washer

11-2-2
11-3-1
Order No. Description Q'ty Remarks

13 - 0 6 4 9 - 00 £I
L
1
BONNET

1 13-0711-00 1
Bonnet

2 13-0712-00 nm) i
CoverO)

3 13-0713-00 5HtHC2) 1
Cover(2)

4 13-0714-00 ©HO) ,
DoorO)

5 13-0715-00 SH(2) 1
Door(2)

6 63-0003-00 nm) i
Cover(3)

7 63 - 0 0 0 4 - 00 o\m m i
Muffler Cover

8 13-0716-00 o\m i
Muffler

9 13-0717-00 MBf^E 1
Bracket

10 13-0718-00 EOi(3) 1
Door(3)

11 13-0719-00 mu) 1
CoverU)

12 63-0005-00 mis) i
Cover(5)

13 13 - 0 7 2 0 - 00 ECH( ) 4 1
DoorU)

14 13 - 0 7 2 1 - 0 0 £01(5) l
Door(5)

15 1 3 - 1 0 5 0 - 00 W 1
Cover

16 63 - 0 0 0 6 - 00 i E 2
Band

17 63-0007-00 W(7) 1
Cover(7)

18 13 - 0 7 2 5 - 00 £2H HBflOj ]

Joint Frame

11-3-2
33: ra
t em Order No. Q'ty Remarks
Description

19 63-0008-00 ^ m 4
Push Belt

20 63 - 0 0 0 9 - 00 2 20-FL-280
Belt

21 95-0096-00 St(L-Type) 4 A—100—U


Handle(l Type)_

22 95-0098-00 tlKl-Type) 2 A-100-1R


Handled-Type)

23 9 5 - 0 0 9 9 - 00 4 B-461-1-1
Gas Damper

24 95-0101-00 m mm
c
4 B-461-A-1
Gas Damper Bracket

25 9 5 - 0102 - 00 211*1 6 C—168


Raich

.26 9 5 - 0103-00 ±m 4 EH-1002

27 9 5 - 0 1 0 5 - 00 Stopper 4 TM-130 L=100

28 37-0001-00 Rubber 2 BL84-107


-1 hi o

29 9 6 - 0110-00 8 M12 5°
Working Lamp

30 CO-001617 3 M16
Joint Frame

31 -115479 2 HBH-1240
Eye Bolt

-115372
m
32 14 HBH-1235
Bolt
SM
33 -108673 Bolt 32 HBH-0816
Ii
Bolt
34 -104671 H E
s — 12 HBH-0616
Bolt

35 B -104479 ME 4 HBH-1612
Bolt

36 -103174 SE 12 HBH-0516
Bolt

37 B3-107965 ±% I E 4 BA-0616
Socket Head Bolt

11-3-3
5 S
I f e m a o
Order No. Q'ty Remarks
Description

38 45-0250-00 2 M6X16
Wing Bolt

39 B2-4U018 ±m 12 M4X16

Screw
40 B2-416510 24 M6X20

Screw NH-08
41 CI-110861 20

ME
42 CI-110669 Nut 28 NH-06
ME
Nut
43 CI-110466
ME 12 NH-04

Nut
44 CI-110562 ME 12 NH-05
Nut

45 C6-121210 16 SW-12
Spring Washer

26 Co-120813 58 SW-08
Spring Washer

47 C6-120610 SW-06
Spring Washer

48 C6-120514 12 SW-05
Spring Washer

49 C5-111213 m 6 PW-12

50 C5-110816 Plain Washer PW-08


42

51 C5-110613 Plain Washer PW-06


m
52 C5-110517 12 PW-05
Plain Washer

Plain Washer
EICH m REAR COVER

11-4-1
•5 I

rZIOiTihH REAR COVER

t e m
5
a
°i
o 7»i
Order No. Description Q'fy Remarks

13 - 0724 - 00 E-lcH 5HfcH


REAR COVER

1 13-1047-00 m
Cover
2 13-1048-00 £<>|
Door
3 13-1049-00
EM 1

4 63-0059-00 2
Door

5 63-0060-00 2
Stay

6 63-0061-00
m 1
Cover
I£|0|E
7 96-0062-00 1
Plate

8 95-0193-00
¥M mom
2 A-33-3-1
Rubber Plate
S I
9 95-0194-00 2 AC-25-N-3
Handle
Stopper
10 95-0104-00 4 EH-1001
Stopper
11 Bl-111872 19 HBH-1020
Bolt
12 Bl-108876 ME 6 HBH-0820
Bolt
13 Bl-109070 HE 6 HBH-0825

Bolt
14 45-0250-00 2 M8X20
Wing Bolt
15 CI — 111010 M<= 11 NH-10
Nut
16 CI-110861 MM 18 NH-08
Nut
17 CI — M l 669 ME 4 NH-06

18 C6-121018 Nut 19 SW-10

19 05-120813 Spring Washer 20 SW-08

Spring Washer

11-4-2
11-5-1
ax .A.
o T
t e m IS
Order No. Description Q'ly Remarks

58-0005-00 E% ^Sjc-l
TRACTION CYLINDER

1 58-0005-01
Cylinder Tube Ass'y
2 58-0005-02 S ^§ r S E
Piston Rod Ass'y
3 58-0005-03 i U M 'e||E
Cylinder Head
4 58-0005-04 *Q
Bushing
5 58 - 0005- 05 U~|!
U—Ring
6 58- 0005- 06 2f0|5|-i
Wiper Ring
7 58-0005- 07 0~g
O-Ring
8 58-0005-08 1
Back Up Ring
9 58 -0005- 09 0~g
O-Ring
10 58- 0005-10
Piston
11 58-0005-11 M|SI i
Seal Ring Ass'y
12 58-0005-12 # £ 0 | E |!
r

Slide Ring
13 58-0005-13 -M|JE —EL^f
Set Screw
14 58- 0005-14 ±i 1
Steel Ball
15 58-0005-15 0-|!
O-Ring
16 58-0005-16 £! 2
Pin Bushing
17 58-0005-17 Mi 2
Grease Nipple
18 58-0005-18 I S O 1
Plug

11-5-2
~cU~ FRAME

5 6

1
4

11-6-1
3 S

HEUS FRAME

f e m
Order No. Description Q'ty Remarks

59-0016-00 £ | 0 ^E-j 1
RETURN FILTER ASSY

1 5 9 - 0 0 1 6 - 01 1
Housing

2 5 9 - 0 0 1 6 - 02 tfSWLE. 1
Element .

3 59 - 0 0 1 6 - 03 IM 1
Valve

4 59-0016-04 ±±M 2
Spring

5 5 9 - 0 0 1 6 - 05 0~f 2
O-Ring

6 59-0016-06 W 1
Cover

11-6-2
12-1-1
12-1-2
m DBENGINE MOUNT

50, 5 1 . 52

12-1-3
2ÜS O ® E ENGINE M O U N T

1 1 e m
Order No. Description - Q'ty Remarks

9 1 - 0 4 1 8 - 00 4T-I yn\0\Z\ 1
POWER DIVIDER

1 91-0418-01 H0\± 1
Case

2 9 1 - 0 4 1 8 - 02 7}CH(A) 1
Gear(A)

3 9 1 - 0 4 1 8 - 03 BflOllj, Ej|Sj f ^ 2 JIS B1534


Bearing, taper roller . , # 30212

4 91-0418-04 ^ ( A ) 1
CoverU)
5 91-0418-05 2 | I 1 JB 12404
Oil Seal D55X78X12

6 91-0418-06 0~H 1 JIS 82401


O-Ring G105

7 91-0418-07 I E , flAj 6-- -=-. JIS B1187 m .


; : Bolt, With Washer M10X1. 5X301

8 91-041^-08 £j 31(A) 1
Shim Kit, A

9* 91-0418-09 £J 1
Shim, A

10 91-0418-10 £1 1
Shim, A

11 ' . 91-0418-11 # 2
Shim, A

12 91-0418-12 £1 2
I Shim, A

13 * 91-0418-13 £j 2
Shim, A

14 91-0418-14 7|(H (B) 1


Gear, B

15 91-0418-15 HILEl (B) 1


Shaft, B

16~\ 91-0418-16 U||Oii, 1 2 #BL307


Bearing, ball

17 91-0418-17 O - f 1 JIS B2401


O-Ring G40

18 91-0418-18 ?\0\ C 1
Gear, C

12-1-4
m U\£EENGINE MOUNT

f e m
Order No. Description Q'ty Remarks

19 91-0418-19 HflOlg, Ej^l § 3 2 JIS B1534


Bearing, taper roller #32013

20 91-0418-20 ? R C 1
Cover, C

21 91-0418-21 £81 ^ 1 JIS B2404


Oil Seal D62X85X12

22 91-0418-22 0-|! 1 JIS B2401


O-Ring G125

23 91-0418-23 S E , %M 6 JIS BIT87


Bolt, With Washer M10X1. 5 X 3 0 L

24 91-0418-24 £J 3! (C) 1
Shim Kit, C

25 91-0418-25 £1 1
Shiiim

26 91-0418-26 & 1
Shim

27 91-0418-27 U 2
Shim

28 91-0418-28 & 2
Shim

29 91-0418-29 £j 2
Shim

30 91-0418-30 1
Flange

31 91-0418-31 9\ 2 JIS Bl301


Key 15X10X55

32 91-0418-32 §£||0|E 1
Plate, end

33 91-0418-33 SE 2 M10X 1.25X25


Bolt

34 91-0418-34 S-W ]
Washer

35 91-0418-35 Of@E| i
Adapter, C

36 91-0418-36 ME, °\M 8 JIS Bl 187


Bolt, With Washer M12 X1.75 X 40L

37 91-0418-37 £!, E i 2 12X24L


Pin, dowel

12-1-5
2!!S OfglENGINE MOUNT

f e m
Order No. Description Q'ty Remarks

38 91-0418-38 7|Oj (D) 1


Gear, D

39 91-0418-39 4 i E (D) 1
Shaft, D

40' 9 1 - 0 4 1 8 - 40 b||<HSI, $ 2 KOYO #6309R-SH2


Bearing, ball

41 91-0418-41 0 " § ' 1 JIS B2401 G50


O-Ring

42 91-0418-42 7\0\ (E) 1


Gear, E

43 91-0418-43 BljOjej, Ej|5j §S\ 2 JIS B1534


Bearing, taper roller #30211

44 9 1 - 0 4 1 8 - 44 OjQEf (E) 1
Adapter, E

45 9 1 - 0 4 1 8 - 45 0 - § 1 JIS B2401
O-Ring G140

46 9 1 - 0 4 1 8 - 46 SE, $M 6 JIS Bl 187


Bolt, With Washer M10X1.5X30L

47 91-0418-47 £1 ?A 1
Shim Kit, E

48 91-0418-48 £j 1
Shim, E

49 91-0418-49 £1 1
Shim, E

50 91-0418-50 2
Shim, E

51 91-0418-51 & 2
Shim, E

52 91-0418-52 £j 2
Shim, E

53 91-0418-53 SE 4 JISB1173
Bolt, stud 16X35 8T

54 91-0418-54 7|0| (F) 1


Gear, F

55 91-0418-55 HHOjH, fl 2 JIS Bl521


Bearing, ball #6201

56 91-0418-56 S, 1 1 JIS B2804


Ring, snap, hole SIZE 32

12-1-6
wo

21 £! OfêË ENGINE MOUNT

§ U
J
item
Order No. Description Q'ty Remarks

57 91-0418-57 g , àfà, À*=E 1 JIS B2804


Ring, Snap, Shaft SIZE 32

58 91-0418-58 0 | w i (F)
E
1
Adapter, E

59 ' 91-0418-59
o-i 1 JIS B2401 G95

O-Ring
60 91-0418-60
o-i • 1 JIS 32401 G30

O-Ring
61 91-0418-61 m, m JIS Bl 187
Bolt, With Washer M10X 1.5X301

62 91-0418-62 m 11
Pump

63 91-0418-63
SM 3 JIS Bl 180

Bob M6X1X161

64 . 91-0418-64 m, mm 3 JiS 81256


Washer, plain SIZE 6

65 91-0418-65 M U
TT— l 5

Tube

66 91-0418-66 1

Connector

67 91-0418-67 Mi ]

Nipple
68 91-0418-68 1

Screen

69 91-0418-69 w m r
:
Cover, filter

70 91-0418-70 Sê, ?-|A1 JIS B1187


Bolt, With Washer M8X1.25X25L

71 91-0418-71 §SD 1
=•
SIZE M30X1.5
Plug
72 91-0418-72 1

Breather
7 ^
73 91-0418-73 SIZE 30
Gasket
1

74 91-0418-74 sL°d m 1

Gauge, oil level

75 91-0418-75 l a p , afayi 1 SIZE PT3/4


Plug, magnet

12-1-7
m mE ENGINE M O U N T
H -f-

2ÜS O f g l ENGINE M O U N T

i 8 75 o 7H4=
Item
Order No. Description Q'ty Remarks

OJX] 3E|
13 - 0 6 5 3 - 0 0
ENGINE CONTROL

1 25-0070-00
1

Lever

2 25 - 0 0 7 1 - 0 0 1
J-42B-2900-8.6
Push-Pull Cable

3 63 - 0 0 5 8 - 0 0 1

Bracket

4 45-0085-00
Clevis
'
5 41 - 0 7 9 0 - 0 0 HI 1
Pin
6 63 - 0 0 6 8 - 0 0 ¥&r3!M 1
Bracket

7 25-0052-00 a n 1 KD-10B-Black
Glip

8 25-0053-00 HS||a|^ 1 ND0332


Clevis

10 C6-1210-18 3 sow-10
Washer

12 Bl-1118-72 M M 2 HBH-1020
Bolt

13 B1-1148-79 M M 4 HBH-1220
Bolt

15 C1-1110-66 M M 1 NH-10
Nut

16 Cl-1210-60 M M 1 HNH-10
Nut

17 C6-1312-15 4 SW-12
Spring W a s h e r

18 C5-1106-13 2 PW-06
Plain W a s h e r

19 A3-1128-18 1 CP-0610
Cotter Pin
V
5 0 - 0500-17 ojioj ^B|M 1 CJ2D16-60V
Air Cylinder

22 50-0500-18 1
Clevis Pin

12-2-2
m OfSE ENGINE MOUNT

7«^ tt| JL
t em Order No. Description Q'ty Remarks

23 50-0500-19 2
Stop Pin
is
24 50-0500-20 m 1

25 5 0 - 0 5 0 0 - 21 Tools(Piping) 1 RBL-5

27 CI-1205-67 Rink Bali 1 NH-05


M M
Nut
29 C5—1110-10 2 PW-10
Plain W a s h e r

30 C6-1210-18 2 SW-10
Spring W a s h e r

31 C6-1205-14 1 SW-05
Spring W a s h e r

12-2-3
10 ll 11.21.23 [.2
[>I

__ _(·_·- CJ
ffo
~f-H
~~~!ltti!! ~'1:!:
~ I .I;--
I I lffi
rT1
:z
(i)
:z
rT1
I I
I I
4 s::
II 0
c::
~

- --= -=-- -,- ::....r -


'
====:::::b 12
OET A 8
7
IV

w
I ,------------
I

17, 23

21. 23

19.-22. 26 -- - - - - - -
33 13
t=3 O 7H ^ H| 2
Item
Order No. Description Q'ty Remarks

13-0651-00
ENGINE MOUNTING

1 9 1 - 0 3 7 8 - 00 oil*l 1
Engine

2 91-0418-00 q^oiq 1 PP60AT00A


Divider

3 91-0419-00 §=2114 1 PDS265-S25


Compressor

4 25-0054-00 7|£H E2K>|tH 1 6111110800


Gear Drive

5 25 - 0 0 5 5 - 00 4 EA4011
Rubber

6 2 5 - 0 0 5 6 - 00 nm 1 CF-H-050-OC
Coupling

7 13^ 0 7 2 6 - 00 mm 1
Bracket

8 13 - 0 7 2 7 - 00 MB$lE 1
Bracket

9 13 - 0 7 2 8 - 0 0 1
Bracket

10 13 - 0 7 2 9 - 00 1
Bracket

11 B8-110577 12
Stud Bolt

12 42 - 0 0 2 6 - 0 0 nm 1
Coupling

13 51-0155-00 1
Adapter

14 51-0155-01 ±n\o\M 1
Spacer

15 Bl-115372 | E 8 HBH-1235
Bolt

16 Bl-112675 m 12 HBH-1050
Boh

17 Bl-112077 m 7 HBH-1025
Bolt

18 B6-109672 ±5! ME 6 BA-0850


Socket Head Bolt

12-3-2
I !
HraM
•Hraİİ
m Df-ge ENGINE MOUNT

71 ^
r em Order No. Description Q'ty Remarks

19 25-2001-00 2 EA4012
Rubber

20 CI-111269 MM 8 NH-12
Nut

21 CI —111066 MM 25 NH-10
Nut

22 C1-111664 MM ' 8 NH-16


Nut

23 a-131012 44 sw-io
Spring Washer
24 C6-130818 6 CDW-08
Spring Washer
25 C6-131210 24 SW-12
Spring Washer
26 4 SW-16
Spring Washer
27 45-0138-00 s a g 3 010X50
Knock Pin

28 2 5 - 0 0 5 7 - 00 0f0| 3E°JM 1
Eye Joint

29 2 5 - 0058-00 £ ° J M MM 1 M18
Joint Bolt

30 2 5 - 0059-00 m 2
Packing
31 25-0061-00 ?HE 2
Band

32 2 5 - 0 0 6 2 - 00 1 ± 1
Hose

33 2 5 - 0 0 6 3 - 00 1 3/4" X 1/2*
Socket

12-3-3
=====r 10 5 4 f..2
=--..;-T _i
r - - - - - - - - --q
1 - r --- - - - - - - ~---~::-'1...- [>f
I
CJ
1 I
f.iO
1m
I I ---~ I'T1
z
(j)
I __ T,.l I
:Z-

~~-~· -:::-+;-'f 1 't


r - 1., . 1"1"1

+-~1
1- -i- ~

-~ I.tl!-~_'":-jt~~ i- n~r-
1 1
7 0
I I _.-
c::
1
~I ~~~l ~
1 I /1..,'\
12
---l .t
I,
..---~-...
..
"' ..,.. = - - =r~-

1-h. .c'Jq -~
·~
I II I
b \: L. '--' ' - ' "( 1.. _j\_; :- I I I I
) I _ _ _ .._ _ _ _ _,.1 I I I

I I '-I~+ -+-1·-.
.~ (/I 'l' •
I
1+!+11-'-: +1 J .. - - - - -.-- J ftJl_,_j
I I I
L__-::_~~--~ - 25, 29. 33
L _L _______ _
==--~-- 1-::...r-----
-r
3 28, 32
= = = :::::!t
N
I
17
~
35
I
1- r - - - - - - - - -
I r--------- -q
1 I

I I
I I j
32. 24

l ~I•. 1) f'-"- -~"


-t - = =-=--:J.--r
/
--:\-1\ I 6
20
•-~, ·vn ---1
I

__r...1:::Hit-··r·-IH----. I
I
"' .\Ir l
I II

-~~,_\ 11 -,
I
,, / 11 --- I I -
11"---ln
*"U.---1,u-"~
tu Ill I
I
111

Ill I
II

II

[J\.~iL.J
1111 I --.-+--1-
;::-.::-~· .... ...__~·
~\_iJt../L,j~;';J
\.._- . .. J :I . (""""""'\ Ill I I

lL.,,
-,_ -----
I 1
I I I I
26, 28, 3Q, 32 L,J I

.-::.=!----~&.
I

\t--- ---- -r-


L_h-------- ~
_._ - - - - - - -- - -'

VIEW A-·A
2 -
-
. 1
j__L--
16 8
~r

iO
--- ----
_lL~:pr
2121 QIS1 ENGINE MOUNT

ü 8 I 9 b| 2
Item
Order No. Description Q'ty Remarks

13-0652-00 B°J im '


INTAKE & EXHAUST

1 25-0039-00 1
189221-4040
Silencer

2 25-0040-00 o|<H §a|M 1


See Page 12—4—4
Air Cleaner

3 2 5 - 0041-00 ofloi §£M 1


See Page 12—4—6
Air Cleaner

4 25-0042-00 1M 90° 1
P80-870
Elbow 90'

5 25-0043-00 f f i 90* 1
P10-5532
Elbow 90/

6 2 5 - 0 0 4 4 - 00 ofcH ±M 1
NBHOO-8013
Air Stack Extension

7 2 5 - 0 0 4 5 - 00 ojjoj ± n 1
NBH00-8015
Air Stack Extension

8 2 5 - 0 0 4 6 - 00
Hose
'
9 2 5 - 0 0 4 7 - 00 S £ 3fS= 2 HCBOO-8004
Hose damp

10 2 5 - 0 0 4 8 - 00 4 HCB00-8002
Hose damp

11 25-0050-00 2 AAH00-0349
Mounting Band

12 2 5 - 0051-00 DrSH H
JE 2 P00-4307
Mounting Band

13 13-0730-00 nfois, rji§2i


Rpe, Muffler

14 13-0731-00 1

Joint Muffler

15 13-0732-00 apj E 0|=


r
1

Exhaust Pipe

16 63 - 0 0 1 0 - 00 2 0|E
r
1

Pipe

17 13-0733-00 401= 1

Pipe
7 ^
18 21-0046-00 3
Gasket

12-4-2
m ENGINE MOUNT

S o
r e m
Order No. Description Q'ty Remarks

19 2 1 - 0 0 4 7 - 00
Gasket

20 2 1 - 0 0 4 8 - 00 WA
Gasket

21 1 3 - 0 7 3 4 - 00 m\
Exhaust Pipe

22 Bl-168574 m • H6H-1445
Bob

23 Bl-112472 SM 8 HBH-1040
Bolt

24 Bl-163278 MM 4 HBH-1080

25 Bl-108876 SM 4 HBH-0820
Bob

26 Bl —111872 m 4 HBH-1020

27 CI —111461 MM 8 NH-14
Nut

28 Cl-111066 MM 12 NH-10
Nut

29 CI-110861 MM 4 NH-08
Nut

30 Cl-111066 MM 4 NH-10
Nut

31 C6-121413 8 SW-14
Spring Washer

32 C6-121018 16 SW-10
Spring Washer

33 C6-120813 4 SW-08
Spring Washer

34 21-2001-00 Sul MAI 1

Rubber Bush
35 2 1 - 2 0 0 2 - 00

Rubber Bush

12-4-3
2!!~ ma:e ENGINE MOUNT_..._..._..._..._ _..._..._ _ _ _ _ _ ___

lD

lD

ro

(\J

('1')

0)

12-5-1
53

1 3 Di§E ENGINE MOUNT

Order No. Description Q'fy Remarks

25 - 0 0 4 0 - 00
Air Cleaner

1 25 - 0 0 4 0 - 01 m i
Body

2 2 5 - 0 0 4 0 - 02 4£E| 1
Sefty Element

3 25-0040-03 nm mm i
Primary Element

4 2 5 - 0 0 4 0 - 04
MM . 1
Nut

5 2 5 - 0 0 4 0 - 05 m . . 1
Baffle

6 2 5 - 0 0 4 0 - 06 S 1
Cup

7 2 5 - 0 0 4 0 - 07 ad— 1
Clamp

8 25-0040-08 o-i 1
O-Ring

12-5-2
12-6- 1
W Dfgl ENGINE MOUNT

xt CM
Item
15 3 n$ H| 3.
Oder No. Description Q'ty Remarks

25- 0041-00 ofoj §a|M 1


Air Cleaner

1 25 - 0041-01 m 1
Body

2 25-0041-02 4m mm 1
Sefty Element >
3 25-0041-03 m\ mm 1
Primarv Element

4 25- 0 0 4 1 - 0 4 MM 1
Nut

5 25-0041-05 m 1
Baffle

6 25-0041-06 1
Cup

7 25-0041-07 I
Clamp
İ S Gigl ENGİNE MOUNT

12-7-1
ÜB O f i r Ü ENGINE MOUNT

* e m
Order No. Description Q'ty Remarks

1 3 - 0 6 5 4 - 00 a^qojiqEj i
RADIATOR

1 25 - 0 0 6 4 - 0 0 B|qO||0|Ej 1 Z231-11000
Radiator

2 25 - 0 0 6 5 - 0 0 2NW|E| £ ± ] 46700
Radiator Hose

3 2 5 - 0 0 6 6 - 00 Bfqo||0|E| & ± ] 4B701


Radiator Hose

4 25-0067-00 H
JE 2 <j>69
Band

5 25-0072-00 u
JlE 1 064
Band

6 25-0073-00 ö
jE 1 059
Band

7 2 5 - 0068-00 &± ' 1 L=300


Hose

8 2 5 - 0 0 6 9 - 00 i H 1
Öip

9 63 - 0 0 5 4 - 0 0 2

13-1051-00 THN 1
Cover( Upper)

13-1052 - 00 W 1
CoveK Lower)

1 3 - 1 0 6 2 - 00 9! 5HtH 1
Fan Cover

6 3 - 2001-00 ±Sß\ 2
Stopper

21-2003-00 SlffcH 1
Rubber

2 1 - 2 0 0 4 - 00 Bf|i=H 1
Rubber

21-2005-00 ejUj 2
Rubber

21-2006-00 efiN 2
Rubber

Bl-109070 Mü 6 HBH-0825
Bolt

12-7-2
i

í
t

i•
i

i
m Dfgl ENGINE MOUNT

1 f e m
Order No. Description Q'ty Remarks

19 Bl-109063 MM 6 BH-0825
Bolt

20 11-112060 *M 6 HBH-1025
Bolt

21 CI —111066 MM 6 NH~10
Nut

22 C6-120813 ±SM %M 12 SW-08


Spring W a s t e

23 C6-121018 £=lf ^ 6 SW-10


Spring Washer

12-7-3
eJJC] mfEE ENGINE MOUNT --------------~
C\J

....lD
(1')

II
II
II
I I hi
I I I

~1----- -------=t1 0 I
I I
r--------~-------l i0I

12-8-1
6 -f-

2ÜS Dftrl ENGİNE MOUNT

Item
İ ti n$
Order No. Description Q'ty Remarks

9 1 - 0 4 4 6 - 00 2M m
O i l COOLER

1 9 1 - 0 4 4 6 - 01 1

Radiator

2 91-0446-02 M212DZXA
Hydrauric Motor

3 9 1 - 0 4 4 6 - 03 f
Fan

4 91-0446-04 Sim
Frame

5 91-0446-05 SNIgJ 1

Frame

6 9 1 - 0 4 4 6 - 06 S M . 6 M12
Bob

7 9 1 - 0 4 4 6 - 07 SM . 4 M08
Bob

8 91-0446-08 - SM ; 12 M10
Bob

9 9 1 - 0 4 4 6 - 09 MM 1 M12
Nut

ÎO 91-0446-10 • m • 1 12
Washer

11 91-0446-11 m 1 <i>43X(j> 16.5X2.3


- Washer ;

12 91-0446-12 OfOjSM 2 M10


Eye Bolt ' .

13 Bî-115372 MM 4 HBH-1235
Nt

14 Cl-111276 MM 4 NH-12
Nut

15 C6-121228 ±% m 4 SW-12
Soring, Washer

16 C5-111213 ° j i m 4 M12
Angle Washer

12-8-2
3!S DfgE ENGINE MOUNT

12-9-1
MB Q f S E INGINE MOUNT

I ti
Item
Order No. Description Q'ty Remarks

1 3 - 0655-00
HYDRAULIC PUMP

1 52-0008-00 1 See Page 1 2 ~ 8 ~ 3


HydrouSc Pump

2 F0-124718 o - S 1 1SG-135

3 C1-ni664 l- : HWf-î6 y-^ir


NMT"
4 C6-121616 4 CDW-16
Spring Wahtr

12-9-2
ffi 01§E ENGINE MOUNT

12-10-1
m D f S l ENGINE MOUNT
S ti İ S ?! Î y| 3L
Item
Order No. Description Q'ty Remarks

52-0008-00
1

HYDRAULIC PUMP

1 5 2 - 0008-01 MEM. ,
Shaft Ass'y

2 5 2 - 0 0 0 8 - 02 MEM. 1
Shaft Ass'y

3 5 2 - 0 0 0 8 - 03 1
Rotary Ass'y

4 52-0008-04 Ş E Ş 1
Control Piston

5 5 2 - 0 0 0 8 - 05 1
Hanger Ass'y

6 52-0008-06 m 1
Hanger Ass'y

7 5 2 - 0 0 0 8 - 07 m 1
Cover Ass'y

8 52 - 0 0 0 8 - 0 8 i— a 1
Control Ass'y

9 52 - 0 0 0 8 - 09 £?EI 1
Control Ass'y

10 52-0008-10 1 GXP0-B0C30ABR
fear Pump

11 52 - 0008-11 m mom 1
Name Plate

12 52 - 0 0 0 8 - 1 2 ?1§ oa !
1
Couping

13 5 2 - 0008-13 1
Distance Piece

14 52-0008-14 —ftÜ 1 JIS B2804


Stop Ring

15 . 52 - 0 0 0 8 - 1 5
Distance Piece

16 52 - 0 0 0 8 - 1 6 Em 1
Housing, front

17 52 - 0 0 0 8 - 1 7 3 f Ş § , £|CH 1
Housing, rear

18 52-0008-18 m 2
Cover

12-10-2
.. :
m OfSE ENGINE MOUNT
I I S ^ h| 1
' e m
Order No. Description Q'ty Remorks

19 52-0008-19 ? j f i 1
Coupling

20 5 2 - 0 0 0 8 - 20 O-U 2 JiS B2401


O-Ring

21 52-0008-21 0~S 2 AS 568A


O-f&g

22 52-0008-22 O-S 1 AS 568A


O-Ring
23 52-0008-23 § 2 0 3W0| 2 G3 / §
ft* Ass'y

24 52-0008-24 ± * HB tf£ 6 I S 11176


Socket Hood Bek
2 5
52-0008-25 § 3 D 2 M6

12-10-3
25. '4 .·.·
IHLHIAr COMPRESSOR

Order No. Description Q'ty Remarks

91-0419-00
POWER SECTION

1 91-0419-01 1
Casing

2 91-0419-02 1
Plug

3 91-0419-03 §m 2
Plug
4 91-0419-04 ±5! m 13
Socket Bolt

5 91-0419-05 w 1
Cover

6 91-0419-06 m 1
Cover

7 91-0419-07 ±5! MS 6
Socket Bob

8 91-0419-08 6
Spring Washer

9 91-0419-09 m m 1
Oil Seal

10 91-0419-10 o-l 1
O-Ring

11 91-0419-11 12
Bob

12 91-0419-12 12
Spring Washer

13 91-0419-13 1
Shaft

14 91-0419-14 7|0i, E B f 0 | M 1
Gear, Drive

15 91-0419-15 ?|o| 1
Key

16 91-0419-16 mom 1
Bearing

17 91-0419-17 ma 1
Casing

18 91-0419-18 ±% m 4
Socket Bolt

13-1-2
-f--f-

COMPRESSOR

i ti
Item
Order No. uescnpîion Q'ty Remorks

19 91-0419-19 4
Lock Washer

20 91-0419-20 üfOİÜ 1
DVCHHKJ

21 91-0419-21 mom 1
Plate

22 91-0419-22 ±%m 2

23 91-0419-23 Socket Bek 2

24 91-0419-24 Lode Washer 1


nm
25 91-0419-25 Gouptna 1
?|oj
26 91-0419-26 1
Kty

27 91-0419-27 2
«at»

28 91-0419-28
s^LH 2

29 91-0419-29 1
lock Waher

30 91-0419-30
m, zmm 8

31 91-0419-31 8

Gear, Drive
32 91-0419-32 8

33 91-0419-33 1

Spring WGSW
34 91-0419-34 1
m
Washer
35 91-0419-35 1
kS
Nozzle
36 91-0419-36 Gasket 3
7}0|, E B | 0 | M
Gear, Drive
Pin

13-1-3
5fl|At COMPRESSOR

13-2-1
1 -J

aiAt COMPRESSOR
• C=3 —

H ft! « Dj
3
t e m O
Order No. Description Q'ty Remarks

Mm
CYLINDER & ROTOR

1 91-0419-37 1
Cylinder

2 91-0419-38 1 5 0 1
Plug .

3 91-0419-39 m 1

4 91-0419-40 Cover 1

5 91-0419-41 Gasket 4

±*&m
6 91-0419-42 6
Socket Bob

7 91-0419-43 4
Spring Washer

8 91-0419-44 s • 1
Pin

9 91-0419-45
mm 8

Casing
10 91-0419-46 2

Socket Bolt
11 91-0419-47 1
mj.
Hug
12 91-0419-48
9JE m
End Cover
13 91-0419-49 o-l

91-0419-50 O-Ring
14

91-0419-51 Socket Bolt


15

91-0419-52 Spring Washer


16

91-0419-53 End Cover


17
o-i
O-Ring
18 91-0419-54
sl3*K+)
Rotor, Male
miojl
Bearing
13-2-2
EfllAr COMPRESSOR

t em
i S U| JS.
Order No. Description Q'ty Remarks

19 91-0419-55
Snap Ring

20 91-0419-56

21 91-0419-57 ±mm 1

22 91-0419-58 2
note
23 91-0419-59 4
Socket Bob
24 91-0419-60 *m 4
Lock Washer
25 91-0419-61 iliW(-)

26 91-0419-62
Bearing
27 91-0419-63 ±m
Snap Ring
28 91-0419-64 ±m
Snap Rbg
29 91-0419-65 BffOfg
Bearing Complete

30 91-0419-66 ±2fO|A-f

31 91-0419-67 7|(H, ESrOiM


Gear, Drive

32 91-0419-68 ?|0|
Key
33 91-0419-69 SS80|E

Plate
34 91-0419-70
Socket Boh
35 91-0419-71
Lock Washer
36 91-0419-72 ±3! MM

13-2-3
IHfllAr COMPRESSOR

13-3-1
&3

a n
EfllÀf COMPRESSOR

XE
§ ti "S
r em
Order No. Description Q'ty Remarks

UNLOADER & CHECK VALVE

1 9 1 - 0 4 1 9 - 73 9JSPI 1 Inc No. 2 ~ 3


Unloader Ass'y

2 9 1 - 0 4 1 9 - 74 BflbH 1
Lever

3 9 1 - 0 4 1 9 - 75 ±EM B 1
Spring Pin

4 9 1 - 0 4 1 9 - 76 7\±?A 2
Gaskei

5 9 1 - 0 4 1 9 - 77 § 3 0 1
Plug

7 91-0419-78 *i!3L l M 1 Const. No. 8 ~ 1 5


Check Valve Ass'y

8 91-0419^-79 H|q 1
Body

9 9 1 - 0 4 1 9 - 80 ±5! MM 4
Socket Boit

10 91-0419-81 1 M 1
Valve

11 91-0419-82 1
Cover

12 91-0419-82 7\±?A 1
Gasket

13 9 1 - 0 4 1 9 - 83 ± 3 ! MM 6
Socket Boit

14 9 1 - 0 4 1 9 - 84 ±EM 2W 6
Spring Washer

15 91-0419-85 ± 5 1 1
Spring

16 9 1 - 0 4 1 9 - 86 7\±?A 1
Gasket

13-3-2
l E i l A I COMPRESSOR
San
EEK\ COMPRESSOR

O
Item
Order No. Description Q'ty Remarks

9 1 - 0 4 2 0 - 00

RECEIVER TANK, SEPARATOR &


PRESS. CONTROL VALVE

9 1 - 0 4 2 0 - 01 a|A|fcH I B
Receiver Tank

2 9 1 - 0 4 2 0 - 02 1
Cap

3 91-0420-03 o-l

4 9 1 - 0 4 2 0 - 04 O-Ring

12 91-0420-05 Gauge Ass'y

m
13 9 1 - 0 4 2 0 - 06
Cover

14 91-0420-07
Gasket

15 91-0420-08
Bolt

91-0420-09
Spring Washer

16 91-0420-10 isfpj m
Plain Washer

17 91-0420-11 m

Cover
18 91-0420-12

Bob
19 91-0420-13

Spring Washer
20 91-0420-14
MM
Nut
21 91-0420-15 MU€ / MM
Nylon Tube, With Nut

22 91-0420-16 4 1
Nipple

23 91-0420-17 M l tf£
Nipple Elbow

13-4-2
IHSIAr COMPRESSOR

u| 2
Item Order No. Description Q'ty Remarks

24 91-0420-18 7\±*A 1
Gasket

25 91-0420-19 m MM 1
Locking Nut

26 91-0420-20 A»|0|Ef 1
Separator

27 9 1 - 0 4 2 0 - 21 1
Gasket

28 91-0420-22 MM 5
Bolt

29 91-0420-23 ?\±?A 5
Gasket

30 9 1 - 0 4 2 0 - 24 1

Orifice

31 91-0420-25 1

Strainer

32 9 1 - 0 4 2 0 - 26 7\±?A 1

Gasket

33 91-0420-27 MI 1

Nipple

34 9 1 - 0 4 2 0 - 28 m I M 1

Check Valve

35 9 1 - 0 4 2 0 - 29 1
Const. No. 3 6 - 4 1
Press. Control Valve Assy

36 91-0420-30 a\c\ 1

Body

37 9 1 - 0 4 2 0 - 31 1

Cover

38 91-0420-32 1

Piston

39 91-0420-33
Spring
'
40 9 1 - 0 4 2 0 - 34 MM / m
Bolt, with Washer

41 9 1 - 0 4 2 0 - 34 o-U 1

O-Ring

42 9 1 - 0 4 2 0 - 35 5f0|* 1
Pipe

13-4-3
T5 1~

iEBIIAt COMPRESSOR

Order No. Description Q'ty Remarb

43 91-0420-36 ¥¿1 i
Bush

44 9 1 - 0 4 2 0 - 37 i J!
?
1
Socket

45 91-0420-38 A|=E| HM 1
Safety Vafve Ass'y

46 9 1 - 0 4 2 0 - 39 I P 0 ' 1
Hug

47 9 1 - 0 4 2 0 - 40 t e a i

13-4-4
13-5-1
I H i A r COMPRESSOR

ru
te m Order No.
3X
n 4 s

Description Q'TY Remarks

BjgeflOlEi / £ i i E i
REGULATOR & FILTER
50-0500-26 *ili2P|E1
Regulator Ass'y
2 50-0500-27 2£-!2|0|5
Auto—Relief Valve Ass'y
3 50-0500-29
Drain Tank
4 91-0449 - 3 5
Bushing
5 91-0449-36 I E EE
Rod End Ass'y
7 9 1 - 0 4 5 0 - 07 £E?!E
Rod End Ass'y
9 1 - 0 4 5 0 - 08
Elbow
91-0450 - 0 9 fcfAl
9 TO
Bushing
10 50 - 0 5 0 0 - 2 8 mm

11 50 - 0500 - 30 Silencer

12 50 - 0 5 0 0 - 3 1 Oil Filter Ass'y Inc. No. 16, 17

2! m
13 50 - 0 5 0 0 - 3 2 01 Fler Ass'y
2% m 1 M
50 - 0 5 0 0 - 35 08 Check Valve Ass'y
14
2H 0HL|f£

15 50-0500-33
OB Manifold

16 91-0454-16
By—Pass Valve Ass'y

17 91-0454-17
Screen
?\±%
Gasket

13-5-2
MEEkl COMPRESSOR

13-6-1
D1

lEfllAr COMPRESSOR

Oder No. Description G'ty Remarks

50 - 0500 - 26 nmm i
REGULATOR

1 9 1 - 0 4 4 9 - 01
Spring Holder

2 9 1 - 0 4 4 9 - 02 ti\C\ ]
Body

3 9 1 - 0 4 4 9 - 03 3 1
Cap

4 91-0449-04 W i
Cover

5 91-0449-05 S||tH 1
Lever

6 9 1 - 0 4 4 9 - 06 ±EM ME 1
Spring Seat

7 9 1 - 0 4 4 9 - 07 3 l
Pin

8 9 1 - 0 4 4 9 - 08 MM I
Bolt

9 91-0449-09
Spring

10 91-0449-10 ±EM 1
Spring

11 91-0449-11 i M M— 1
Valve Seat

12 91-0449-12 Moi§ I M i
Needle Valve

13 91-0449-13 m i
Washer

14 91-0449-14 MM 1
Nut

15 91-0449-15 | E ]

Bolt

16 91-0449-16 m i
Washer

17 91-0449-17 cfo|oi=l 1
Diaphragm

18 91-0449-18 cfolojEl 1
Diaphragm

13-6-2
2>2_

IHMIAt COMPRESSOR

' e m
Order No. Description Q'ty Remarks

19 91-0449-19 ^0|Oj=i 1
Diaphragm

20 91-0449-20 Cr<>l<H=l 1
gm
21 91-0449-21 MM / S\M 4
Bolt, With Washer

±EWm 4
Spring Washer
2 2
91-0449-22 f M 4
Bolt
2 3
91-0449-23 ±SM %M 4
Spring Washer
2 4
9 1 - 0 4 4 9 - 24 MM 5
Nut
2 5
9 1 - 0 4 4 9 - 25 If S 1
Split Pin
2 6
91-0449-26 7\±*A 1
Gasket
2 7
9 1 - 0 4 4 9 - 27 1M l
Holder
2 8
9 1 - 0 4 4 9 - 28 1
Spring
2 9
9 1 - 0 4 4 9 - 29 4f} MM 1
Lockubg Nut
3 0
9 1 - 0 4 4 9 - 30 ±EM HE. 1
Spring Seat
31 9 1 - 0 4 4 9 - 31 MM
Bolt
32 91-0449-32 MM
Nut
3 3
9 1 - 0 4 4 9 - 33 MM
Bolt

13-6-3
lEfllAt COMPRESSOR

13 — 7—1
MEM\ COMPRESSOR

f e m
Order No. Description Q'ty Remarks

50 - 0500 - 27 £S-a2|0|= 1 M 1
AUTO-RELIEF VALVE

1 9i-0450-oi a\q 1
Body

2 9 1 - 0 4 5 0 - 02 9\V\ 1"
Cover

3 91-0450-03 ^0|O]£l 1
Diaphragm

6 9 1 - 0 4 5 0 - 04 SS 4
Bolt .

7 9 1 - 0 4 5 0 - 05 1 ^ 2 ! S\M 4
Plain Washer

8 91-0450-06 $H . 4
Spring Washer ,
IHfllAl COMPRESSOR
5 S

IHfllAr COMPRESSOR

§ ti
I t e m
Order No. Descripft Q'ty Remarks

5 0 - 0500-30
OIL FILTER

Body

Fiber Cartridge

Indicator

13-8-2
IHEilAf COMPRESSOR

13-9-1
3 ^

IHÏÏlÀf COMPRESSOR

Order No. Description Q'ty Remarks

50 - 0500 - 32 £81 * B 1M
OIL CHECK VALVE

1 91-0455-01
Body

2 9 1 - 0 4 5 5 - 02 m 1
Cover

3 91-0455-03 m 1
Cover

4 91-0455-04
1
Valve

5 9 1 - 0 4 5 5 - 05 7\±?A V./ "' 1


. -Gasket

6 9 1 - 0 4 5 5 - 06 :
1
Valve

7 91-0455-07 MM 1
Valve

8 91-0455-08 * l i i 1
Seal Ring

9 9 1 - 0 4 5 5 - 09
Spring
1
10 91-0455-10 8
Socket Boit

91-0455-11 8
Spring Washer

11 91-0455-12 m MM 1
Locking Nut

12 91-0455-13 1
Gasket
1=1 A l
13 91-0455-14 TTI 1
Bush

14 91-0455-15 7 ^ 1
Gasket

13-9-2
I5r}!IAr COMPRESSOR
IHHIAr COMPRESSOR

Item
§ a
Order No. Descriptii

50 - 0500 - 31 2M m
OIL FILTER

Body

Rlter Cartridge
p j q 7|jo|Ej
Indicator

13-10-2
SIAr COMPRESSOR

13-11-1
'IUI

a n
aiAr COMPRESSOR

H o 7«T
Item
Order No. Description Q'ty Remarks

1 3 - 0 6 5 8 - 00
OIL PIPING

1 13-0658-01 Hi I S
Nipple Elbow

2 1 3 - 0658-02 Hi IS.
Nipple Elbow

3 13 - 0 6 5 8 - 0 3 Hi
Nipple
4 1 3 - 0 6 5 8 - 04 H Ü WS / MM
Nylon Tube, With Nut
5 13-0658-05 Hܧ m i m
Nylon Tube, With Nut
6 13-0658-06 "AI
T o

7 1 3 - 0658-07
«ug

13-11-2
lEaiAi COMPRESSOR
1 0 3

SaiA-i COMPRESSOR

E3 O
I t e m
Order No. Description Q'ty Remarks

13-0658-00
COMPRESSOR PIPING

1 13-0735-00 1
Bracket

2 42-0027-00 1
Flange #

4 63-0011 -00 2
Pipe

5 63-0012-00 1
Rod

10 50-0500-26 H||SN0|Ei 1 3640010600


Regulator Assy

11 50-0500-27 1 3660002800
Auto Relief Valve Assy

12 50-0500-28 AK>I8*I 1 3544002100


Silencer

13 50-0500-29 1 3631007700
Drain Tank

14 50-0500-30 zm m 1 3740010400
Oil Filter Assy

15 50-0500-31 £ s i mi 1 3740009700
Oil Filter Assy

16 50-0500-32 £8! «13 HM 1 3730002500


Oil Check Valve Assy

17 5 0 - 0 5 0 0 - 33 B 0|
r *H± flu 1 3720001800
B y - P a s s Valve

18 50-0500-34 0J|£
2 3757002300
Rod End Assy

19 50-0500- 35 mm 2.n 1 3757002300

20 50-0500-36 Manifold Oil 1 0373513004

21 50-0500-37 Cock 1 VXZ2230-03

25 53-0991-00 Starting Unioader Valve 1 1-1/2*X1000

26 53-0956-00 Hyd. Hose 70kg/cm' 1 1"X680

Hyd. Hose 70kg/d

13-12-2
e m
Order No. Description Q'ty Remarks

27 53-0993-00 TTSJ- &£I 1 1"X3150


Hyd. Hose 70kg/crri

28 53-0994-00 Tr^f S.± 1 VX1950


Hyd. Hose 70kg/cm

29 53-0995-00 TTQ $.±- 1 1/2"X850


Hyd. Hose 70kg/cm"

30 53 - 0 9 9 6 - 0 0 TTQ 2 ^ 1 3/8"X500
Hyd. Hose 70kg/cm

31 53-0997-00 fr& 2 ^ t 1 3/4"X1550


Hyd. Hose 70kg/cni

35 53-0803-00 N2~#M 1 N2~1~ 1/2*1


N2-Tube

36 53-0806-00 N2~ffS 1 N2-1-3/8 Ö


N2~Tube

37 53-0806-00 N2-#M 2 N 2 ~ 1-3/8 Ö


N2-Tube

38 53 - 0 8 0 4 - 0 0 N2-#M 1 N2~ 1 - 3 / 8 H
N2-Tube

39 53-0805-00 N2-ff£. 2 N 2 ^ 1-1/4 B


N2-Tube

40 53-0807-00 N2~#M 2 N2-1-1/4 Ö


N2-Tube

41 53-0806-00 N2~#M 1 N2-1-3/8 fi


N2-Tube

42 53-0805-00 N2~#M 1 N2-1-1/4 B


N2-Tube

43 53-0807-00 N2-#M 1 N 2 ~ 1-1/4 6


N2-Tube

47 51-1393-00 lM-?-(90°) 2 1033~38


Elbow 90°

48 51-1391-00 lM^-(90) 2 1033~25


Elbow 90°

49 51-1374-00 0^E| 2 1013-19


Adapter

50 5 1 - 1 4 0 4 - 00 0©E| 2 1013—25—19
Adapter

51 51-1672 - 0 0 SS°(9p) 1 1034-12


Elbow 90°

13-12-3
1 0 5

lEEIlAi COMPRESSOR

e5 U| JL
t em
Order No. Description Q'ty Remarks

52 51-1400-00 1013-12-9
Adapter

53 51-1445-00 !S¥(90°) 1 1086-9


Elbow 90° ,

54 51-1427-00 1 1084-9
Adapter

55 51-1419-00 ! S ? < 4 5 )• 1 1033-25-19


Elbow 4 5 , ,

56 51-1375-00 o\m ', 1 1013—25

57 51-1389-00 Adapter 1 1033-12

59 51-1800-00 Elbow 90° 1 CIN1/2-PT1/2

60 51-1604 - 0 0 Connector, 1 LIN1/2-PT3/8

Em
61 51-1673-00 Connector 3 CIN3/8-PT3/8
CHI bo
Elbow
62 51-1601-00 Em 1 CIN3/8-PT3/8
Connector
63 51-1602 - 0 0 3 CIN3/8-PT1/4
Connector

64 51-1603-00 4 • C1N1/4-PT1/4
Connector

65 51-1607-00 oj£o
5 L1N1/4—PT1/4

Elbow
66 51-1606-00 2 LIN3/8-PT1/4

Elbow
69 51-1674-00 ,1 127-32
lfiT(45°)
Elbow(45°)
70 51-1526-00 1 125-32-25
Bushing
72 5 0 - 0500-38 1 PT 3 / 4 " X 3 / 8 "
Bushing
73 5 1 - 1675-00 MS 1 PT 3/4"
Nipple
74 51-1676-00 MS 4 PT 3/8" .
Nipple

13-12-4
MP

C3 naiA-i COMPRESSOR

Item § a Description Q'ty Remarks


Order No.

75 51-1677-00 T-£°JM 2 PT 3/8"


T-Joint

76 51-1678-00 T-££jM 1 PT 1/4"


T-Joint

77 51-1679-00 M S 2 PT 1/4"
Nipple

78 51-1510-00 ell#^ M S 1 124-25-20

79 51-1680-00 Reducing Nipple 1 PT 3/8"

80 51-1533-00 Hug 1 126-15


?|fi¥(90)
Elbow 90' 1
81 51-1547-00 128-20
T-3E2IM
T-Jonir
82 51-1681-00 1 PT 1/2"
M S
Nipple
83 51-1682-00 ±% 1 PT 1/2*
Socket

84 51-1683-00 !M^(90) 1 PT 1/4"


Elbow 90*
85 5 0 - 0500-39 1 PT l / 4 " X l / 8 "
Bushing

87 5 1 - 1684-00 M S 1 PT l / 4 " X 3 / 8 "

88 51-1685-00 Reducing Nipple 1


PT 1/4"

89 51-1686-00 Socket 1
1"

90 Bl-1148-79 Elbow 6
HBH-1220

91 Bl-1120-77 Bolt 4
HBH-1025
MM
Bolt 4
92 Bl-1116-70 HBH-1016
MM
Bolt
93 Bl-1590-73 M E 2
s — HBH-0825
Bolt
94 4
Bl — 1214—71 MM HBH-1640
Bolt

13-12-5
\mm COMPRESSOR

Item
1 S
Order No. Description Q'ty Remarks

95 CI-1205-67 Ms 2 NH-05
Nut

96 CI-1208-66 MM 2 NH-08
Nut

97 CI — 1 2 1 2 - 6 3 MM 3 NH-12
Nut

98 C6-1212-10 6 SW-12
Spring Washer

99 C6-1210-18 ±m m 8 sw-io
Spring Washer

100 C6-1208-13 ±SM s\M 2 SW-08

101 06-1216-16 Spring Washer 4 SW-16

102 C6-1205-14 Spring Washer 2 SW-05

Spring Washer

13-12-6
37 10 15 37 29, 35 41 38
Dill
6 4 dJ=tiJ±ntn/ '\.~ A J ~I >-
I>
""" om
lXI
0
~
;;~I ~~~~-~
18 0
I 3:
24/ I I ...

~
~
I'T1
-- - .. . . - .. -· .. - .. - 3:
14

22
23 27. 31, 33 40 29, 35 12 21 37 7 17
2

.)>..
I
I
--- --83- - l~f
37

16
3

37, 23 -
~~I ~37
/ I I II

• .,;;);.,.)

·- -- . - l1k
c;.,4 .lc;.
11~
c.~

8
13 29, 35 21 16
25, 36
._10
9
SEC B-8 SEC C-C
s A b i BOOM SYSTEM

f e m
Order No. Description Q'ty Remarks

13-0659-00 § 1
BOOM

1 13-0736-00 f 1
Boom

2 48-0015-00 a=§BliH[± 1
Dump Clevis

3 48-0016-00 Siia|±S 1
Pedestal

4 63-0013-00 H 3 "1
Link(A) Right

5 63-0014-00 H 3 ' 1
Link(A) Left

6 13 - 0 7 3 7 - 00 |!3 1
Link(B)

7 4 1 - 0 7 7 9 - 00 2 1
Pin

8 4 1 - 0 7 8 0 - 00 9 1
Pin

9 41-0781-00 5! 1
Pin

10 4 1 - 0 7 8 2 - 00 S 2
Pin

11 4 1 - 0 7 8 3 - 00 5! 1
Pin

12 41-0784-00 9 2
Pin

13 41-0785-00
Pin

14 41-0786-00
Pin

15 41-0787-00 5! 1
Pin
16 45-0077-00 "T| 2
Bush

17 45-0078-00 4
Bush

18 45-0079-00 ¥TI 2
Bush

14-1-2
t e m
§ a § o
Order No. Description Q'ty Remarks

19 4 5 - 0 0 8 0 - 00 ¥ 3 4
Bush

20 63 - 0 0 1 5 - 00 mom 1
Key Plate

21 63-0016-00 ?IOI mom 4

22 45-0081-00 Key Plate 1

23 45-0082-00 Stop Pm 2
± § 3
Stop Pm
24 01-0006-21 ± 1 3 1
Stop Pin

25 45-0139-00 ?l£ MM 1 CNL-52


Castle Nut
26 Bl-129379 MM 1 HBH-20140
Bolt

27 Bl-133077 MM 2 HBH-16120
Bolt

28 9 5 - 0168-00 MM 2 HFH-1440
Bolt

29 9 5 - 0 1 6 9 - 00 MM 12 HFH-1230
Be*

30 C1-112061 MM 2 NH-20
Nut

31 C1-111664 MM 4 NH-16
Nut

32 06-122013 1 SW-20
Spring Washer
33 C6-121616 2 SW-16
Spring Washer
34 C6-121413 ± E § 2 SW-14

35 05-131215 Spring Washer


12 SW-12

36 A3-116211 Spring Washer


1 CP-0890
m s
37 D6-107013 Cotter Pin 12
HEL|O|± M S
Grease Nipple

14-1-3
s Àl±I BOOM SYSTEM

* e m
Order No. Description Q'ty Remarks

38 D6-107010 3Z\Q\± M i 2
Grease Nipple

39 5 8 - 0 0 0 7 - 00 H ^tiM 1 See Page 14—3—1


Boom Lift Cylinder

40 5 8 - 0 0 0 8 - 00 ty±E. S = *i£!M 1 See Page 14—4—1


Mast Dump Cylinder

41 5 8 - 0 0 0 9 - 00 £ ±§1 i£!M 1 See Page 14—5—1


Boom Swing Cylinder
1 21 2
Dill
>-
i>
om
o:J
0
0
~
2 en
16, 18, 24/. ~)) ~ I~ Ui
-1
rT1

4 ~

14, 17, 19/ SEC 0-0

23 1-B 1-D
.,._ I
I
N

-I
jf@ 'II ·~ [ - - -_::- i - ~ f !i -t ~ - - - - ~- - - 31 ~ ~ ·~n ~~J 7
' ' 10, 11
I-A 1-B 1-c 1-D
II /6
25, 26
15, 19 5 20 8 12 1

SEC A-A SEC C-C SEC B-8


m g A l ± i BOOM SYSTEM

§ g
Item
Order No. Description Q'ty Remarks

13-0660-00 7 0|£ i
r Drfg
GUIDE SHELL MOUNTING

1 13-0753-00 !
Guide Shell Mounting

2 13 - 0 7 5 4 - 00 1
Bracket

3 4 1 - 0 8 0 3 - 00 3 1
Pin

4 41-0804-00 3 1
Pin

5 4 1 - 0 8 0 5 - 00 3 1
Pin

6 42-0028-00 7 0|E !S||0|E


r 4
Guide Plate

7 •42-0029-00 mom 4
Plate

8 4 1 - 0 8 0 6 - 00 1
Spacer

9 41-0807-00
±f§ 9 1
Stop Pin

10 63-0027-00 Al
a 8
Shim

11 63-0028-00 8
Shim
fcd-M
12 45 - 0078 - 00 2
Bush

13 Bl-122071 §j= 16 HBH-1670


Bolt

14 Bl-116474 s— 2 HBH-1290
Bolt

15 95-0169-00 tfe 2 HBH-1230


Bolt

16 CI-111664 ME 20 NH-16
Nut

17 CI-111269 MM 4 NH-12
Nut

18 C6-131610 20 SW-16
Spring Washer

14-2-2
i
!

i
115

À i ± ! BOOM SYSTEM

7«x
Item
Order No. Description Q'ty Remarks

19 a-131215 ±2& S\M 4 SW-12


Spring Washer

20 D 6 - 307028 ZLS\0\± M l 1
Grease Nipple

21 5 8 - 0010-00 0|£E| 2|£843 tJS!M 1 See Page 1 4 — 6 1


Mast Extension Cyfinder

22 58-0011-00 Dr±Bj ± % £jajDj 1 See Page 14—7— 1


Most Swing Cylinder

23 63-0065-00 W 1
Cover

24 81-121973 IE 4 H8H-1665
Bdt

25 81-103078 MM 4 HBH-0515
Bolt

26 05-120514 ± = i 2fA| 4 SW~05


Spring Washer

14-2-3
14-3-1
1 1 ^

s A i ± i BOOM SYSTEM

s ft! I S 7 « T H| 1
Order No. Description Q'ty Remarks

58-0007-00
BOOM LIFT CYLINDER

1 58-0007-01 am f M 1
Cylinder Tube Ass'y

V 58-0007-02 ME 1
Piston Rod Ass'y

3 58-0007-03 urn SHE 1


Cylinder Head

4 58-0007-04 1
Bushing

5 58-0007-05 u - i 1
U-Ring

6 5 8 - 0 0 0 7 - 06 m 1
Packing Head

7 58-0007-07 1
Snap Ring

8 5 8 - 0 0 0 7 - 08 2K>|fi| i 1
Wiper Ring

9 58-0007-09 O-o 1
O-Ring

10 58-0007-10 o - i 1
O-Ring

11 58-0007-11 1
Lock Washer

12 5 8 - 0007-12 u\±^ 1
Piston

13 5 8 - 0007-13 2|±# 1! 2
Piston Ring

14 58-0007-14 u - i 2
U—Ring Ass'y

15 58-0007-15 u - i m 2
U-Ring Holder

16 58-0007-16 u-ME 1
U-Nut

17 58-0007-17 o - i 1
O-Ring

18 58-0007-18 s | ^AI 2
Pin Bushing

14-3-2

s À l ± i BOOM SYSTEM

I tí I S 7«x «I 2
' ' e m
Order No. Description Q'ty Remarks

19 58-0007-19 £H)£||0|E * H Ü S 1
W. Operate Check Valve
2 0
5 8 - 0 0 0 7 - 20 ±% S|E m 4
Socket Head Bolt
2 1
5 8 - 0 0 0 7 - 21 HELIOS u | i 2
Grease Nıpple
22
5 8 - 0007-22 MS ' 1
Nipple
2 3
58-0007-23 %±m<Û UM 1
RestricHon V a U
24
58-0007-24 MS 1
Nipple
25
5 8 - 0 0 0 7 - 25 O - f 1
O-Rmg
26
58-0007-26. MS 2
Nippb
27
58-0007-27 1 3 0 1
ft*

14-3-3
~AI~~ BOOM SYSTEM~~~~~~~.----.~~~~~~~~~~~~~~~~~~~~---.---.----•

(\j
(()
(\j
.....
LD
·(\j

"' "\:;f
(\j
(()
(T)
(\j
LD
(\j
(\j
(T)

"\:;f

Ol
0
.....

CD
CD
.....
m A l ± i BOOM SYSTEMN

S H
J = S ? H T u| 1L
Order No. Description Q'ty Remarks

58-0008-00
MAST DUMP CYLINDER

1 58-0008-01 !
Cylinder Tube Ass'y

2 58-0008-02 2|±t§ ME 1
Piston Rod Ass'y

3 58-0008-03 am #= 1
Cylinder Head

4 58-0008-04 T o 1
Bushing

5 58-0008-05
u-S 1
U—Ring

6 5 8 - 0 0 0 8 - 06 §I|E 1
Packing Head

7 5 8 - 0 0 0 8 - 07 • 5 o 1
Snap Ring

8 58-0008-08 2f0|2| g 1
Wiper Ring

9 58-0008-09
o-H 1
O-Ring

10 58-0008-10
o-S 1
O-Ring

11 58-0008-11 M3 2W 1
Lock Washer

12 58-0008-12 1
Piston

13 58-0008-13 £|±§ 1 2
Piston Ring

14 58-0008-14
u-S 2
U—Ring Ass'y

15 58-0008-15 u-i IM 2
U-Ring Holder

16 58-0008-16 U-ME 1
U-Nut

17 58-0008-17 o-i 1
O-Ring

18 58-0008-18 t_J 1 O 2
Pin Bushing

14-4-2
I AI±I BOOM SYSTEM

S U
J g o 7»x H| 1
* 6 m
Order No. Description Q'ty Remarks

19 58 - 0 0 0 8 - 1 9 IS 1
W. Operate Check Valve

20 58-0008-20 ±3. ttM 4


Socket Head Bolt

2V 5 8 - 0 0 0 8 - 21 ?£|± M i 2
Grease Nip

22 58-0008-22 MS • 1,

23 5 8 - 0 0 0 8 - 23 a|±M3£ SUM 1
Restriction Valve

24 5 8 - 0 0 0 8 - 24 MS 1

25 5 8 - 0 0 0 8 - 25 O-g 1
O-Rmg

26 5 8 - 0 0 0 8 - 26 MS 1
Nipple

27 58-0008-27 § B p 2

14-4-3
~AI~~ BOOM SYSTEM.-----------------
Is A b i BOOM SYSTEM

5 a ? H T
Item a o
Order No. Description Q'ty Remarks

58-0009-00
]

BOOM SWING CYLINDER

1 58 - 0009-01 ,
Cylinder Tube Assy
2 58-0009-02 2|±§ S B 1
Piston Rod Ass'y
3 58-0009-03 urn m 1
Cylinder Head
4 58-0009-04 T o 1
Bushing
5 5 8 - 0 0 0 9 - 05 u - i 1
U-Ring
6 5 8 - 0 0 0 9 - 06 m% g 1
Wiper Ring
7 58 - 0 0 0 9 - 07 o - g 1
O-Ring
8 58-0009-08 »4% g 1
Back Up Ring
9 58 - 0 0 0 9 - 09 o - g 1
O-Ring
10 58-0009-10 £|±^ 1
Piston
11 5 8 - 0009-11 m i 1
Seal Ring Ass'y
12 5 8 - 0009-12 ^Hf0|E g
Slide Ring
13 58-0009-13 mm ±m 1
Set Screw
14 58-0009-14 1
Steel Ball
15 58-0009-15 o - g 1
O-Ring
16 58-0009-16 E
I ¥<y 2
T o
i_! Bushing
Pin
17 58-0009-17 2.zmm m m 1
W. Operate Check Valve
18 58-0009-18 ±3! SHE £ E 4
Socket Head Bolt
19 58-0009-19 ma 2
Plug
20 58-0009-20 2
Grease Nipple

14-5-2
~AI~~ BOOM SYSTEM llll!lllllllilllllllllll!lllllllllllllllllllllllllllllllllllllllllllllllllillll!llllllllllllllllllllllilllllllllllllllllllllllllllllllllllllllillllllllllllllllllllllllllllllllllllliiiiBIIIIIIIIII•

...-i
"""".
(T')
...-i

ru
...-i

...-i
...-i

0
...-i

...-i

ru

CD
.
r--..
f
ID

~
~
1 C

M A l ± i BOOM SYSTEM

f em
Order No. Description Q'ty Remarks

58-0010-00
MAST DÉTENTION CYLINDER

1 5 8 - 0 0 1 0 - 01 urn 1
Cylinder Tube Ass'y

2 5 8 - 0010-02 H|±H S E 2
Piston Rod Ass'y

3 58-0010-03 urn m 1
Cylinder Head

4 58-0010-04 1

5 58-0010-05 u-i 1

U-R«sg

6 5 8 - 0010-06 2fO|S| i 1

7 58-0010-07 o-§ 1
O-Ring

58-0010-08 m § 1
Back Up Ring

9 5 8 - 0 0 1 0 - 09 o-i 1

10 58-0010-10 O-Ring 1

11 58-0010-11 Piston 1

m n
12 5 8 - 0010-12 Sea! Ring Ass'y 2
ÉâfOjE g
Side Ring
13 58-0010-13 1
AIM ± 3 f
Set Screw
14 58-0010-14 ±1 1
Steel Ball

15 5 8 - 0010-15 9 t o

Pin Bushing

14-6-2
~ AI~~ BOOM SYSTEM lllllllllllllllilll!llllllllilll!lllllllll!lalllllllllilll!lllllllllll!lll!lllllllllllllllllliiii!IIIIBIIIIBiilllllllllilalllllllllllllllllllllllllllllllllllllllllllllll!lllllllllllllll

14-7-1
1 Z.<5

M A b i BOOM SYSTEM

Order No. Description Q'fy Remarks

58-0011-00 D^E| ^ÜM


MAST SWING CYLINDER

1 58-0011-01
Cylinder Tube Ass'y
2 58-0011-02
Piston Rod Ass'y
3 58-0011-03 um
Cylinder Head
4 58-0011-04 T o
Bushing
5 58-0011-05 u-a
U—Ring
6 58-0011-06 mm n
Wiper Ring
7 58-0011-07 o - l
. O-Ring
8 58-0011-08 HH04 El
IB d
Back Up Ring
9 58-0011-09
o-S
O-Ring
10 58-0011-10 JL\±S.

Piston
11 58-0011-11 m 1
Seal Ring Ass'y
12 58-0011-12 tSfOlE §
Slide Ring
13 58-0011-13 m ±HW
Set Screw
14 58-0011-14
Steel Ball
15 58-0011-15 o - i
O-Ring
16 58-0011-16
S ¥41
Pin Bush
17 58-0011-17 2S|B|0|E H
JM
W. Operate Check Valve
18 58-0011-18 ±3! SHE SM
Socket Head Bolt
19 58-0011-19
Plug
20 58-0011-20
Grease Nipple

14-7-2
ii AI~~ BOOM SYSTEM IIBIIIIIIIIIEIIIIIIEIIIIIIEIIIIIBIIIIIIEIIIIIBIIIIIBIIIIIIEIIIIIBIIIIIIEIIIIIBIIIIIIBIIIIIBBIIIIIBIIIIIIBI•

14-8-1
g IAI±I
IA. BOOM SYSTEM

s £3
t em
Order No. Description Q'ty Remarks

1 3 - 0661-00 ? J i 7i|0|X|
ANGLE GAUGE

1 6 3 - 0 0 2 9 - 00 TflOW § e i j O | E
Gauge Plate

2 41-0808-00 Mo|f 1

3 63-0030-00 mm 1

4 41-0809-00 2
Spacer

5 86-105460 ±^ m. m 1 8A-Ô640
Socket Head Boh

6 C1-110612 MM 1 NH-06
Nut
7 81-101561 ± a # 4 M4X10
Screw

14-8-2
3K)E i 7 IE SEI GUIDE SHELL A N D FEED MOTOR

15-1-1
mOE i / I E 20 GUIDE SHELL A N D FEED M O T O R

Item Order No. Description Q'ty Remarks

1 3 - 0 6 6 2 - 00 7 0|E 1
r 1
GUIDE SHELL

1 13-0781-00 ty±E 1
Mast

2 41-0813-00 HUE. 1
Shaft .

3 45-0091-00 ±±3$ 1
Sprocket

4 13-0782-00 OjEX^e 1 e 2
Adjusting Bolt

5 45-0092-00 ¥4| 1
Bush

6 45-0093-00 2
Collar

7 4 5 - 0 0 9 4 - 00 I B 2
Link

8 41-0814-00 3 2
Pin

9 13-0783-00 1
Stopper

10 0 1 - 0 0 0 7 - 00 5§30|E 1
Lock Plate

11 01-0007-01 TT2| 1 B | 306 Supperl20


Chain, Supper Roller

12 01-0007-02 *l£i, T T ^ I l S i 76 Supperl20


Chain, Supper Roller

13 01-0007-03 £P_B i 3 2 JL120


Joint Link

14 01-0007-04 £ 3 2 TB40-50-8
Oil Seal

15 01-0007-05 ¥41 4 MB2020DU


Bush

16 01-0007-06 ±$ 1 1 STV/-40
Snap Ring

17 01-0007-07 ±& I! 2 STW-20


Snap Ring

18 01-0007-08 k H 3 2 $16X35
Knock Pin

15-1-2
B 5

imS i / IE 20 GUIDE SHELL A N D FEED M O T O R

Item
S o
Order No. Description Q'ty Remarks

19 D 6 - 307028 3.m± MS 1 GFC-1


Grease Nipple

20 B l - 124670 ME 1 HBH-1850
Bolt

21 B l - 124873 HE 6 HBH-1860
Bolt

22 B l - 121674 ME ' 4 HBH-1650


Bolt

23 a ¬ 112410 ME 4 NH-24
Nut

24 a ¬ 111618 ME 4 NH-16
Nut

25 a - 111810 ME 6 NH-18
Nut

26 C 6 - 131610 4 SW-16
Spring Washer

27 C 6 - 131813 7 SW-18
Spring Washer

15-1-3
J~OI!:: lJJ / JIIC 2.8 GUIDE SHELL AND FEED MOTOR
7I0E i / I E 20 GUIDE SHELL AND FEED MOTOR

§ o 7 H T U| 2
Item
Order No. Description Q'ty Remarks

13-0663-00
CENTRALIZER

1 13-0783-00 {SEaJSiaW MEE. 1

Centralizer Support
2 45-0095-00 1
Arm(Right)
3 45-0096-00 % - 1
Arm(Left)
4 45 - 0 0 9 7 - 00- 1 <(>45.38H
B|0|M
Liner
5 45-0098-00 1 • 38
Liner
6 45-0099-00 2
Bracket
7 41-0815-00 g 2
Pin
8 41-0816-00 | E 2
Bolt
9 45-0817-00 2
Pin
10 01-0007 - 21 ^ mom 4
Lock Plate
11
« A I
4 5 - 0 1 0 0 - 00 T o 4
Bushing
12 Bl-122064 s E—
S
4 M16X55
Liner
13 4 5 - 0 1 4 0 - 00
ME 2 CNL-30
Nut
14 Cl — 111618 Mi ME 4 M16
Double Nut
15 A2-119813
à.E% 3 4 SP-1050
Spring Pin
16 A3-113610 2 CP-0660
Cotter Pin
17 D6-307028
aa|o|± M s 2 GFC-1
Grease Nipple
18 58-0012-00 2 See Page 15—-7— 1
Clamp Cylinder

15-2-2
15-3-1
JfOE i / I E 20 GUIDE SHELL A N D FEED M O T O R

i 8 7«T
t e m Order No. Description Q'iy Remarks

13 - 0664 - 00 E H
DRILL MOUNTING

1 13 - 0 7 8 5 - 0 0 E H Q|°:S!
Drill Mounting

2 45-0101-00 zm i
Joint

3 4 5 - 0 1 0 2 - 00 1 1 = 4
Clamp

4 13 - 0 7 8 6 - 0 0 *m 1

Bracket

5 4 2 - 0 0 2 8 - 00 7|0|E Sai|o|E
4

Guide Plate
4
6 42 - 0 0 2 9 - 0 0 mom
Plate

7 6 3 - 0027-00 *J 8
Shim

8 6 3 - 0028-00 8
Shim

9 95-0170-00 MM 2 HBH-2450
Bolt

10 Bl-122178 m 12 HBH-1675
Bolt

11 Bl-114879 ME 2 HBH-1220
Bob

12 B6-178476 4 BA-2090
Sockef^e

13 Cl-111664 MM 12 NH-16
Nut

14 C6-122419 2 SW-24
Spring Washer

15 C6-122013 ±m m 4 SW-20
Spring Washer

16 C6-121616 12 SW-16
Spring Washer

17 C6-121210 A - s g j 2\A] 2 SW-12


Spring Washer

15-3-2
J\0\£I I E EH GUIDE SHELL AND FEED MOTOR

15-4-1
1u1

mOE i / I E W GUIDE SHELL AND FEED MOTOR

Order No. Description Q'ty Remarks

13-0665-00 ! ± 7fO|E
HOSE GUIDE

1 23-0007-00 S.± 1
Hose Reel

2 13-0787-00 1

Hose Bracket

3 13-0788-00 #B O|5£ r \}{\o\± 1

Slide Base

4 13-0789-00 M± bj|0|±
1

Clamp Base

5 63-0041-00 mom 1

Plate

6 23-0008-00 miS— 1

Clamp
7 45-0103-00
Shaft
8 45-0104-00 fB||0|M 1
Plate

9 45-0105-00 7 oiE
r morn 2
Guide Plate

10 45-0106-00 §B||0|E 2
Plate

11 51-0162-00 1
Hose Coupling(l)

12 51-0163-00 2
Hose Coupling(2)

13 51-0164-00 s.±nm 2
Hose Coupling(3)

14 51-0789-00 1
Hose Coupling(4)

15 45-0107-00 2
Bush

16 45-0108-00 mi 2
Roller

17 01-0008-21 5 is||0|E 4
Lock Plate

18 41-0818-00 8 2
Pin

15-4-2
' 1
• ı
i
î
Hp
ımı
Hi

t
Ï
I
!

i
İ
j

1
j
) L,3

M£ I / I E 2EI GUIDE SHELL AND FEED MOTOR

f em Order No. Description Q'ty Remarks

19 4 5 - 2001-00 4
Shim

20 122370 ME 2 HBH-1685
Bolt

21 121973 ME 6 HBH-1665
Bolt

22 121279 6 HFH-1630

23 110471 IE 4 HBH-0890
Bolt
24 108876 ME 4 HBH-0820
Bolt
25 C 111618 ME 8 NH-16
Nut
26 C 110815 ME 4 NH-08
Nut
27 C 6 - 121616 14 SW-16
Spring Washer
28 C 6 - 120813 8 SW-08
Spring Washer

29 D l - 121055 Ui|Ojg 2 6210DDU


Bearing

30 D 6 - 107020 HE|O|A Mi 2 A-PT1/8


Grease Nipple

31 D 5 - 103211 ^ 1 2 SRA-35
Snap Ring

15-4-3
15-5-1
I M S

7K)E I / I E EEi GUIDE SHELL AND FEED MOTOR

t em
Order No. Description Q'ty Remarks

13-0666-00 2|E SM / n\§g


FEED MOTOR AND MOUNTING

1 13 - 0 7 9 0 - 00 m$ 1
Bracket

2 45-0109-00 ±Es\?A 1
Sprocket

3 45-0110-00 §Bf0|E 1
Plate

4 Bl-127570 IE 8 HBH-2045
Bolt

5 Bl-121674 IE 6 HBH-1650
Bolt

6 Bl-112376 IE 4 HBH-1035
Bolt

7 05-121616 ±EM %M 6 SW^16


Spring Washer

8 C6-132018 ± £ ' 2W0 8 SW-20


Spring Washer

9 CI-111664 ME 6 NH-16
Nut

10 C6-121018 ±EM 4 SW~10


Spring Washer

11 52 - 0 0 0 9 - 00 fiE-l 1 CS05A-00~37
Motor -24-2

15-5-2
JlOic iiJ /II.Ic 28 GUIDE SHELl AND FEED MOTOR
0
{\J

en
...... "......
lO "'f
...... ......
{\J {\J "'f (T) 0
1.0 ...... {\J {\J ...... ......

...... (T)
...... 1.0 N

{\J

<(
I
<(

u
w
U)

oo·
..-i

en
00

15-6-1
7K)E 1 / I E 20 GUIDE SHELL AND FEED MOTOR

XX 71 T
Item
Order No. Description Q'ty Remarks

13-0667-00 a
E
T —
Foot
1 13 - 0 7 9 1 - 0 0
Foot Point

2 13-0792-00 mo\E mom


Slide Plate

3 13-0793-00 -r E

Foot
4 4 5 - 0 2 4 0 - 00 Bm
Connector
5!
5 41-0819-00
Pin

6 2 1 - 0 0 5 5 - 00 2
Foot Cover

7 45-orn-oo ±5||0|A| 2
Spacer

8 63 - 0 0 4 2 - 00 2
Shim

9 63 - 0 0 4 3 - 00 i£ 2
Shim

10 Bl-121770 MM 6 HBH-1655
Bolt

11 B1 — 121375 MM 2 HBH-1635
Bolt

12 Bl-117470 MM 2 HBH-12150
Bolt

13 B6-109470 ±3! SHE MM 4 BA-0840


Socket Head Bolt

14 CI — 111664 MM NH-16
Nult

15 CI-111269 MM NH-12
Nult

16 C6-110861 MM NH-08
Nult

17 C6-121616 SW-16
Spring Washer
C6-121210 SW-12
18
Spring Washer

15-6-2
mm
Hi3

3fOE I / I E W GUIDE SHELL AND FEED MOTOR

Item
Order No. Description Q'ty Remarks

19 05-120813 SW-08
Spring Washer

20 C5-110816 mm m PW-08
Plain Washer

21 9 0 - 0 0 0 7 - 00 B-1-3
Hinge

22 9 5 - 0 1 7 5 - 00 Eft KRV40LL
Track Roller

23 A3-110817 m n CP-0525
Cotter Pin

24 58-0013-00 oiioi um CAIFN50-300J


Air Cylinder

15-6-3
7K)E i / I E SEI GUIDE SHELL AND FEED MOTOR

15-7-1
JfOE i / I E SB GUIDE SHELL AND FEED MOTOR

f e m
s il 7 « T

Order No. Description Q'ty Remarks

58-0012-00
CLAMP CYLINDER

58-0012-01 am f M
Cylinder Tube
2 58-0012-02 5«E m 1
Head Cover
3 58-0012-03 1
Head Clevis
4 58-0012-04 EE S± 2
Port Boss
5 58-0012-05 EE 1
Rod
6 58-0012-06 1
Rod Crevis
"7 58 - 0 0 1 2 - 07 EE m 1

8 58-0012-08 Rod Cover 1

9 58-0012-09 Piston 1

10 58-0012-10 Nut 1
| E
Bolt
11 58-0012-11 2

12 58-0012-12 2
Piston Packing
13 58-0012-13 HHo4 E l 2
Tbt d
Back Up Ring
14 58-0012-14 o-l
O-Ring
15 58-0012-15 o-l
O-Ring
16 58-0012-16 OHCH SI
TH d
Back Up Ring
17 58-0012-17 EE m
Rod Packing
18 58-0012-18 UHCH aj
" I B O
Back Up Ring

15-7-2
1 5 3

7K)E i / I E EH GUIDE SHELL AND FEED MOTOR

1 U
J
t em Order No. Description Q'ty Remarks

19 58-0012-19
Dust Seal

20 58-0012-20
Dry Bushing

21 58-0012-21 H2|o|± M S
Grease Nipple

22 58-0012-22
Plug
H1J
35 24. 31 10 2 8 6 22, 26. 30 7 1 1n
~
[0
~
I~
-m
I'LL
;:;o
I 0
l~k1,
44 II 0

II tiJ-+-u' l C.i I ~
()

===~ ~======-
I :ffl_i7 I

II G'>
II
14
I m

l:
tl ;:;o
II
"
,,=====
II
!! :
.~-~ -, l--i ~
!! c:JJ
J:JJiT
I '\
I I
I
o-

-I
I
3 51
\
18, 25
J'r-8
37
\ 38
SEC 8-8
- 11 1r 34 36 36 34 15 11 12
\ I A t\ I I I /
12
19, 28
~~/,.1. .1,,\~/
7 33 32 26, 38

16
5 4
21, 29
. __(_ _-_-_ 23. ~~ j t= =2=. 30--::-_~~
I+

r-·~
II ---1111 10
-- - - -11 - _1111 IL_
SEC A-A
27
1 5 ^

ROD CHANGER
ï C Î4IP

ea o U| 12
Item
Order No. Description Q'ty Remarks

13-0668-00
1

ROLLER CARRIER

1 13-0794-00 °à ,
Arm(Front)

2 13-0795-00 ]
Arm(Reor)

3 13 - 0 7 9 6 - 00 nm 1
Brqcket

4 1 3 - 0797-00 ]
Arm Bracket(Front)

5 13-0798-00 1
Arm Bracket(Rear)

6 13 - 0 7 9 9 - 00 A\EJ= 1
Shaft

7 13 - 0 8 0 0 - 00 ]
Shaft(Front)

8 13-0801-00 1
Shaft(Rear)

9 0 1 - 0 0 0 9 - 21 ^ mom 2
Lock Plate

10 45-0112-00 m 2
Cover

11 4 1 - 0 8 2 0 - 00 S 2
Pin

12 41-0821-00 2
Pin

13 41-0822-00 S 2
Pin

14 45-0113-00 MSf2! 2
Bracket

15 45-0114-00 4
Bushing

16 45-0115-00 2
Lock Washer

17

18 Bl-121973 MM 2 HBH-1665
Boit

16-1-2
|§¡§¡
mm.
mm.
am
1 5 3

E M21H ROD CHANGER

§ 8 7 H T
Item
Order No. Description Q'ty Remarks

19 Bl-127677 SE 2 HBH-2050
Bolt
20 Bl-122071 m 2 HBH-1670
Bolt
21 Bl-121279 •sir
82«— EE 5 HBH-1630
Bolt
22 Bl-115575 SE 16 HBH-1245
Bolt
23 Bl-115073 M E
6 HBH-1225
Bolt
24 Bl-109476 I E
8 HBH-0840
Bolt
25 CI-111664 ME 8 NH-16
Nut
26 CI-111269 ME 16 NH-12
Nut
27 45-0141-00 2 M40
U-Nut
28 C6-122013 2 SW-20
Spring Washer
29 C6-121616 5 SW-16
Spring Washer
30 C6-121210 22 SW-12
A - S B I 2}x^
Spring Washer
31 C6-120813 8 SW-08
Spring Washer
32 9 5 - 0 1 7 6 - 00 H||0il 4 HR-32908J
Bearing
33 FO-105625 2 1BP-55
o-l
O-Ring
34 A2-117610 ±EM 5! 4 SP-0840
Spring Pin
35 D 6 - 307010
aajo|± MS 4
Grease Nipple
36 D5-207916 T o 2 MB2520DDU
Bushing
37 58-0015-00 EE A|E Ajajoj 2 See Page 16—8— 1
Rod Set Cylinder
38 58-0016-00 mm urn 2 See Page 16—7— 1
Centering Cylinder

16-1-3
16-2-1
IE ÀTO ROD CHANGER

S o
Item
Order No. Description Q'ty Remarb

13-0669-00 m
ROLLER

13 - 0 8 0 2 - 00 mi
Roller Bracket

13-0803-00 $
Arm

13 - 0 8 0 4 - 00 mo\B H0|i(i) 1
Slide Based)

13 - 0 8 0 5 - 0 0 m0\E H|0|±(2) 1
Slide Base(2)

13 - 0 8 0 6 - 0 0 HE) MSftl 1
Motor Bracket

41-0823-00 1
Shaft

4 1 - 0 8 2 4 - 00 iiiii 1
Shaft

41-0825-00 HEM 1
Shaft

41-0826-00 EBfOjM 1&| 6


Drive Roller

10 45-0116-00 Aug?,} 1
Sprocket

11 A £ g ? J
45-0117-00 5
Sprocket

12 4 1 - 0 8 2 7 - 00 s
Pin
13 63 - 0 0 4 4 - 00 ^|o| ?|uj
Chain Cover
14 45-0118-00 0[0|f Bj § e ]
Idler Roller
15 45-0119-00 ±i||0|A|
Spacer
16 45-0120-00
m\
Collar
17 45-0121-00 ?|o|
Key

18 45-0122-00 ±m
Stopper

16-2-2
:E M21H ROD CHANGER i

f e m
I J S o ?Ht u| l
Order No. Description Q'ty Remarks

19 63-0045-00 £ 2
Shim

20 63-0046-00 £j 2
Shim

21 45-0123-00 T O 1
2
Bushing

22 45-0124-00 1
Collar

23 63 - 0 0 4 7 - 00 ±n\Q\M 2
Spacer

24 63-0048-00 ±M\0\M 1
Spacer

25 13-0807-00 ME^I 1
Bracket

26 45-0125-00 f E r . 1
Collar

27 45-0126-00 f£r 2
Collar

28 45-0127-00 f E r 3
Collar

29 45-0128-00 1M 3
Collar

30 45-0129-00 IM 3
Collar

31 45-0130-00 f E r 2
Collar

32 4 1 - 0 8 2 8 - 00 3 1
Pin

33 41-0829-00 3 1
Pin

34 41-0830-00 S .1
Pin

35 41-0831-00
Pin

36 41-0832-00 ffl 2
Pin

37 41-0833-00 n
J 1
Pin

16-2-3
£ E t i W ROD CHANGER

S H
J
Item
Order No. Description Q'ry Remarks

38 4 1 - 0 8 3 4 - 00 2
Pin
39 45-0131-00 2:21 . e
1
Joint

40 45-0132-00 1
Rod

41 4 5 - 0 1 3 3 - 00 2
Joint

42 45-0134-00 2
Stud Bolt

43 45-0135-00 Oft 2
Washer
44 4 1 - 0 8 3 5 - 00 2
Pin

45 63-0049-00 ?IQI m\om .5


Key Plate

46 63 - 0 0 5 0 - 00 ?|o| Saj[o|E 1
Key Plate

47 63 - 0 0 5 1 - 0 0 m mom 1
Key Plate
48 13-1063-00 x]\o\ m 1
Chain Cover

49 9 5 - 0177-00 | § E 1 3/8-16UNC
Key Plate

50 -112376 ME 12 HBH-1035
Bolt

51 -108673 m 12 HBH-0815
Bolt

52 -113371 ME BH-1085
Bolt

53 -111010 M E
NH-10
s—
Bolt
54 -122212 § E
HNH-22
Bolt
55 -121612 ME HNH-16
Bolt
56 -122010 Mi ME M20
Double Nut

16-2-4
I
s

j
i
H 5

i - r a ROD CHANGER

S S3 S o ? H T
t em Description Remarks
Order No. Q'ty

57 9 5 - 0718-00 20 60/28DDU
Bearing
fci-M
58 D 5 - 206419 T T i MB2020DU
Bush

59 Dl-205210 T T I MB1625DU
Bush

60 9 7 - 0 0 0 4 - 00 m • RS50 97L
Chain

61 9 6 - 0114-00 —EM TL35-125


Spring

62 9 7 - 0005-00 *ie! RS50 26L


Chain
63 C6-122020 SfAj SDW-20H
Washer
64 C6-131020 13 sw-io
Spring Washer

65 C6-130825 ±E% m 12 SW-08


Spring Washer

66 C5-111010 mm m 12 PW-10

67 52 - 0 0 1 0 - 00 Plain Washer

68 58-0018-00 Rotation Motor See Page 16—6—1

69 58 - 0020 - 00 Slide Cylinder See Page 16—9— 1

sB/moH ME urn
70 D 6 - 307010 Rod & Sleeve Clamp Cylinder
J.E\Q\± MS
Grease Nipple

16-2-5
16-3-1
SE A T O ROD CHANGER

I t e
Order No. Description Q'ty Remorks

13-0670-00 S&I0|M § 1 5 1
SLEEVE CLAMP

1 13-0738-00 & 1
Arm

2 13-0739-00 ££R2! 1
Bracket

3 13 - 0 7 4 0 - 00 i i = 1
Clamp

4 63 - 0 0 1 7 - 00 ^ 8
Shim

5 63 - 0 0 1 8 - 00 ±5|0|A-j 2
Spacer

6 63 - 0 0 1 9 - 00 2 4
Shim
7 45 - 0 0 8 3 - 0 0 £f0|M 2 T38
Liner

fc" | 4 5 - 0 0 8 4 - 00 ^ f W » 2 /T45'*
Liner

9 13-0741-00 13(A) S}0|E ]


Link(A) Right

10 13-0742-00 1H(A) N=M 1


Link(A) Left

11 63 - 0 0 2 0 - 00 1H(B) 2
Link(B)

0t 13-0743-00 . fe#Hr 1 rj> 45,38H RODffi


Clamp

13 4 1 - 0 7 8 8 - 00 3 2
Pin

14 4 1 - 0 7 8 9 - 00 3 2
Pin

15 4 1 - 0 7 9 8 - 00 3 1
Pin

16 4 1 - 0 7 9 9 - 00 3 1
Pin

17 4 1 - 0 8 0 0 - 00 3 1
Pin

18 41-0801-00 3 1
Pin

16-3-2
i
I
/6e>

is nmii ROD CHANGER

cS 3
Item
Order No. Description Q'ty Remarks

19 41-0802-00 ±no\M i
Spacer

20 41 - 0 8 5 6 - 00 ±H\0\M l
Spacer

2Ï 13-0745-00 i l i i <|>38 RODffl


Clamp

22 63 - 0 0 4 9 - 00 ?|0| le||o|E 2
Key Hate

23 D5-206419 ^ 8
MB2020
Bush

24 D 5 - 206312 T T | 4 MB2015
Bush

25 D5-102Î10 ± g g 4 SRA-20
Snap Ring

26. Bl-108673 ME 2 HBH-0815


Bolt

27 Bl-112270 ME 8 HBH-1030
Bolt

28 Bl-112472 ME 6 HBH-1040
Bolt

29 96-0116-00 ME 1 HBH-10180
Bolt

30 B6-112273 ±% m ME 4 BA-1030
Socket Head Bolt

31 C6-130825 ±m 2W 2 SW-08

32 C6-131020 Spring Washer SW-10

33 C6-121025 Spring Washer CDW-10

m 4
34 58-0020-00 Washer See Page 16—9— 1
EE/g£|0|M 1 1 £ §m 1
Rod & Sleeve Clamp Cylinder
35 CI — 111065 M10
ME 8
Nut

16-3-3
16-4-1
\1]

: E M21H ROD CHANGER

Ha
t e m Order No. Description Q'ty Remarks

13-0671-00
ROD RACK

1 3 - 0 7 4 6 - 00 ME i) 2
Rod Rack

2 13 - 0 7 4 7 - 00 SE 1
Rod StoppeKFront)
3 13 - 0 7 4 8 - 00 HE 1 (|)45^8Hffi

4 1 3 - 0 7 4 9 - 00 Rod Sfopper(Rear) 1 <!>38ffl

5 41-0791-00 Rod Stopper(Rear) 10

6 41-0792-00 Shaft 8

7 41-0793-00 Rotary Latch ( l ) 2

8 4 1 - 0 7 9 4 - 00 Rotary Latch (2) 5

9 4 1 - 0 7 9 5 - 00 Stop Disk 10

10 4 1 - 0 7 9 6 - 00 Cap 10

11 9 5 - 0 0 8 7 - 00 Spacer 10

12 4 1 - 0 7 9 7 - 00 Spring 10
*£|0|M
13 9 6 - 0117-00 40 <t> 10
Sleeve

14 95-0179-00 20 6004DDU
Ball

15 D6-307010 m% 10
Bearing
3£\0\± Ml
16 F0-104822 10 1AG-45
Grease Nipple

17 Bl — 121578
o-S
16 HBH-1640
O-Ring
MM
18 Bl —108472 20 HBH-0812
Bolt

Bolt
16-4-2
I

i
:E nmii ROD CHANGER

Item i a s o ? ( ! T HI JL
Order No. Description Q'ty Remarks

19 C6-121616 ±±M %M 16 SW~16


Spring Washer

20 C6-121210 ±EM 2W 10 SW~12


Spring Washer

21 C6-120813 ±EM $W 20 SW~08


Spring Washer

22 CI-121263 Mi ME 10 M12
Double Nut

16-4-3
~~ l~le.JX~ ROD CHANGER._._._._._._._. ._.._. ..__._._..

'q"

(T)

"
..-f

(\j
..-f

(T)
..-f

lD

'q"
..-f

LD
..-f

lD
..-f

lD

CJ)
..-f

16-5-l
S E XW ROD CHANGER

Order No. Description Q'ty Remarks

58-0018-00 E E mo\E
ROD SLIDE CYLINDER

1 58-0018-01 Mm m !
Cylinder Tube
2 58-0018-02 SIE m 1
Head Cover
3 58-0018-03 JtE £ ± 1
Port Boss
4 58-0018-04 1
Rod
5 58-0018-05 EE m\*\± 1
Rod Clevis
6 58-0018-06 EE m 1
Rod Cover
7 58-0018-07 1
Piston
8 58-0018-08 1
Bolt
9 58-0018-09 2
Piston Packing
10 58-0018-10 2
Back Up Ring
11 58-0018-11 o-K 1
O-Ring
12 58-0018-12 o - i 1
O-Ring
13 UHCH S I
58-0018-13 1
-I tf o
Back Up Ring
14 58-0018-14 E E SHU 1
Rod Packing
15 58-0018-15 HHO4 si 1
—ltd O
Back Up Ring
16 58-0018-16 1
Dust Seal
17 58-0018-17 E^0| ^ 1
Dry Bushing
18 58-0018-18 2
Grease Nipple
19 58-0018-19 ESf0| ^ 4
Dry Bushing

16-5-2
(\J

16-6-1
E M211Î ROD CHANGER

Order No. Description Q'ty Remarks

58-0016-00 mm urn
CENTERING CYLINDER

1 58-0016-01 1

Cylinder Tube
2 58-0016-02 S«E m 1
Head Cover
3 58-0016-03 ±EE hi± 1
Port Boss
4 58 - 0 0 1 6 - 04 EE 1
Rod
5 58-0016-05 SE mM± 1
Rod Clevis
6 58-0016-06 SE m 1
Rod Cover
7 58-0016-07 2|^# 1
Piston
8 58-0016-08 ME 1
Bolt
9 58-0016-09 2
Piston Packing
a
10 58-0016-10 m i 2
Back Up Ring
11 58-0016-11 o - l 1
O-Ring
12 58-0016-12 o - l 1
O-Ring
13 58-0016-13 —) t=t o 1
Back Up Ring
14 58-0016-14 EE 2«! 1
Rod Packing
15 58 - 0 0 1 6 - 1 5 HJjOj Ej 1
Back Up Ring
16 58-0016-16 M-E M|9J 1
Dust Seal
17 58-0016-17 E B j O l f Aj 1
Dry Bushing
18 58-0016-18 na|o|£ Mi 2
Grease Nipple
19 58-0016-19 4
Dry Bushing

16-6-2
16-7-1
* e m
Order No. Description Q'ty Remarks

58-0015-00 E E MB iSJM 1
ROD SET CYLINDER

1 58-0015-01 Mm 2
Cylinder Tube

2 58-0015-02 SfiE 2
Head Cover

3 58-0015-03 EBjL-|°j 2
Trunnion

4 58-0015-04 £ E S i 2
Port Boss

5 58-0015-05 E E 1
Rod

6 58-0015-06 E E ?iN 2
Rod Cover

7 58-0015-07 2|±f§ 2
Piston

8 58-0015-08 E£)0| 2
Dry Bushing

9 58-0015-09 E | ± { § TO 1
4
Piston Bushing

10 58-0015-10 »4% i 4
Back Up Ring

11 58-0015-11 SE28U 2
Rod Packing

12 58-0015-12 «4% a 1
2
Back Up Ring

13 58-0015-13 M±E fj 2
Dust Ring

14 58 - 0 0 1 5 - 1 4 0 ~ i 2
O-Ring

15 58-0015-15 »4% 1 2
Back Up Ring

16 58 - 0 0 1 5 - 1 6 0~1 2
O-Ring

17 58-0015-17 SE 2
Bolt

16-7-2
16-8-1
Item
I U
J i s ? H T
Order No. Description Q'ty Remarks

58-0020-00 sLE/mmmEum i
ROD & SLEEVE CLAMP CYLINDER

1 58-0020-01 Mm W M 1
Cylinder Tube

2 5 8 - 0 0 2 0 - 02 E E 1
Rod

3 58-0020-03 ME 1
Rod Cover

4 58-0020-04 £|rif! 1
Piston

5 5 8 - 0 0 2 0 - 05 n±g m 2 •
Piston Packing/With Back Up Ring)

6 5 8 - 0 0 2 0 - 06 o-H 1
O-Ring

7 58-0020-07 o-H 1
0-Ring(With Back Up Ring)

8 5 8 - 0 0 2 0 - 08 E E sHo 1
1
Rod Packing(With Back Up Ring)

9 58-0020-09
Dust Seal

10 5 8 - 0020-10 ¥ £ i
Bushing

11 5 8 - 0020-11 T o /
Bushing

12 58 - 0 0 2 0 - 1 2 I S 1
Bolt

13 5 8 - 0020-13 TO 1
1
Bushing

16-8-2
EEIHEI DRIFTER

17-1-1
1 b'J>

mm EEEE-i DRIFTER

5 H . 7|| %

Item t5 o
Description . Q'ty Remarks
Order No.

11-0129-00 E&I=M
DRIFTER

1 $1-2001-01 " IS 1 T3-BJ03-2


Cap

2 91-2001-02 *l 1 T3-C202
Chuck End

3 91-2001-03 1 T3-A101
Bushing

4 91-2001-04 1 T3-C105-2
Spline Chuck

5 91-2001-05 is m 2 T3-B29B
Cap Bolt

6 91-2001-06 m MS 2 M30 P=2


Double Nut

7 91-2001-07 2 BA-1240
Socket Head Bolt

8 91-2001-08 14 CDW-H-12
Lock Washer

9 91-2001-09 1 T3-C181
Rotation Body

10 91-2001-10 *i E5f0|a 1 T3-B7A


Chuck Driver

11 91-2001-11 1 T3-B13A
Drive Gear

12 91-200K12 W 1 T3-A8-1
Liner(Large)

13 91-2001-13 B}o|M 1 T3-A9A-2


LineK Small)

14 91-2001-14 1 T3-B12-1
Bushing

15 91-2001-15 1 T3-A53A
Thrust Plate

16 91-2001-16 2 6209
Bearing

17 91-2001-17 urn 1 T3-D193


Cylinder

18 91-2001-18 m. 1 T3-C33B-1
Hammer

17-1-2
s a
H m 7Hx M H
S o
Item Q'ty Remarks
Order No. Description

19 91-2001-19 m TO 1
T3-B522A
Cover Bushing

20 91-2001-20 m*\ 1
T3-B55A-3
Flange

21 91-2001-21 m 1
T3-84-1
Cover

22 91-2001-22 1
FQ0049DO
Dust Seal

23 91-2001-23 1
FU0746K0
U ~ Packing

24 91-2001-24 m 2 T3-A32A
Packing

25 91-2001-25 o-H 2 IBP-58


O-Ring

26 91-2001-26 o-H 3 1BG-75


O-Ring

27 91-2001-27 o-U 6 1BG-35


O-Ring

28 91-2001-28 2 WEP-0-511
Elbow

29 91-2001-29 ±5< m MS 4 BA-1240


Socket Head Bolt

30 91-2001-30 ±5! §HE MS 4 BA-1230


Socket Head Bolt

31 91-2001-31 ±3! m MS 1 BA-0640


Socket Head Bolt

32 91-2001-32 ±3! MB MS 1 BA-0620


Socket Head Bolt

33 91-2001-33 m 2 T3-A35
Packing

34 91-2001-34 m i T3-B50B-3
Cover

35 91-2001-35 A 0|E
r SE 4 T3-B272
Side Rod

36 91-2001-36 Af0|E S E MS 4 T3-A275-1


Side Rod Nut

37 91-2001-37 o\m 1 T3-A26


Adapter

17-1-3
185

EEIEB DRIFTER

5L CM
Item
Order No. Description Q'ty Remarks

38 91-2001-38 1 T3-A25-1
Blow Tube

39 91-2001-39 f M 7fc£3! 1
T3-A15
Tube Gaskef

40 91-2001-40 1
T3-A14
Tube Washer

41 91-2001-41 o-l • 1
IBP-29
O-Ring

42 91-2001-42 1
T3-D212
Vorve Body

43 91-2001-43 1 M
1
T3-C22F-1
Valve

44 91-2001-44 g 1
T3-B241
Cap(R)

45 91-2001-45 ts 1
T3-B231
Cap(L)

46 91-2001-46 1
T3-A34-1
Pin

47 91-2001-47 IS 8 HBH-1435
Boll

48 91-2001-48 12 SW-14
Lock Washer

49 91-2001-49 o-l 4 1BG-30


O-Ring

50 91-2001-50 ±3! SfiE MM 8 BA-20110


Socket Head Bolt

51 91-2001-51 8 CDW-20
Rock Washer

52 91-2001-52 mn 1. T3-C81
Flange

53 91-2001-53 | E 2 T3-A82
Bolt

54 91-2001-54 HI 2 ON-4TX4S
Nipple

55 91-2001-55 . o-l 2 IBP-18


O-Ring

56 91-2001-56 o-l 2 IBP-24


O-Ring

17-1-4
i
t

I í
í
I '•¬

I
I :
I :

i
i
t i
I I
I i
I
I
I
I
i {
\
I
i
(
1
m %g EfOIS HYDRAULIC PIPING

s
nt
U
I J I
Item
Order No. Description Q'ty Remarks

13-0672-00
]

VALVE UNIT

1 , 4 4 - 0001-00
mm
Manifold
,
4 91-0382-00 1 JGBC-G06-3-11
Reducing Valve

5 91-0383-00 #Sj|jtO|5£ 1 KS0-G03-2BP-10


Solenoid Valve

6 91-0384-00 1 JR-G02-1-22
Relief Valve

7 91-0385-00 1B|= SIM 1 JR-G02-3-22


Relief Valve

8 91-0386-00 #B||i_0|5= 1 JSC-G01-2P-10-C


Solenoid Valve

9 51-0178-00 M S 1 1031-6
Nipple

10 51-0179-00 oj£o } 1033-6


Elbow

11 96-0028-00 1 1/4"X530
Hyd. Hose 210kg/ai

14 51-0780-00 5 PT 1/4"
Plug

± i n\E. ME.
16 B6-1633-78 9 4 BA-1085
Socket Head Bolt

17 B6-1118-76 ±5>)\ M E 4 BA-1020


Socket Head Bolt

1& B6-1090-74 ± J §|j£= S M


?
8 BA-0825
Socket Head Bolt

19 B6-1053-71 £ J
?
«1= ME 4 BA-0635
Socket Head Bolt

±?i
20 B6-1040-77 4 BA-0545
M
« 8 HBolt
Socket Head S
23 C6-1210-25 4 sw-io
Spring Washer

18-1-2
18-2-1
m m HYDRAULIC PIPING

1 I s 7|j ^
Item
Order No. Description Q'ty Remarks

13-0673-00 i = urn?} 1

PUMP & SUCTION LINE

1 13-0808-00 EfO|=_ 1
Suction Pipe

2 13-0809-00 40| = 1
Suction Pipe

3 13-0915-00 mi ¿1-0 | _ E 1
Suction Pipe

4 21-0056-00 1
Gasket

5 51-0157-00 a s 1
£ 2 —1
Block

6 63-0025-00
Bracket

11 91-0387-00 1 LC—20117
Flow Divider

12 91-0389-00 1 FVX-9120-156
Flow Divider

13 91 - 0 3 9 0 - 0 0 §|E|±_ ISM 1 JRB-T06-3-13


Relief Valve

14 91-0391-00 S£J I N 1 2FT-20-150W


Suction Filter

15 45 - 0498 - 00 FHA032/032/00
Flange

16 45-0499-00 1 FHA025/025/00
Flange

17 45 - 5000 - 00 1 FHA020/020/00
Flange

18 53-0989-00 1 3"X530

Hose lOkg/cni
19 53 - 0 9 9 0 - 00 Sri- 1 1.1/2"X550
Hose lOkg/Cffl

21 FO-1229-10 o-U G45-1A


O-Ring

22 FO-1227-17 o-U 1 G35-1A


O-Ring

23 FO-1226-10 o-H 1 G30-1A


O-Ring

18-2-2
mm HYDRAULIC PIPING

t em Order No. Description Q'ty Remarks

24 FO-1225-14 0~iJ 1 G25~1A


O-Ring

25 50-0500-22 0 ~ 1 1 1BG-75
O-Ring

26 50-0500-23 0 ~ § 1
O-Ring

29 50-0500-24 #"H 4
Clip

30 5 0 - 0 5 0 0 - 25 SH 4
Clip

32 5 1 - 1 4 9 0 - 00 MS 1 ON~4TX4T
Nipple

33 51-1510-00 MS 1 124-25-20
Reducing Nipple

34 51-1526-00 ^ 3 125-32-25
Bushing

35 51-1531-00 1 OB—8TX4TG
Bushing

36 51-1391-00 IS^ (90°) 2 1033-25


Elbow 90°

37 51-1671-00 i§Hi_2 1 1/2"


Plug

38 51-1390-00 i S T (90°) 4 1033—19


Elbow 90°

39 51-1374-00 OfgEj i 1013—19


Adapter

40 51-1373-00 MS 1 1013—12
Nipple

41 51-1395-00 MS 1 1013—6—9
Nipple

42 51-1546-00 T~ 1. OT~4TG
T-Joint

43 51-1517-00 ^ 1 OB—4TX2TG
Bushing

44 51-1665-00 # B O 1 OP~2T
Plug

45 51-1425-00 # 1 M T 1 1033L-25
Long Elbow
m m HYDRAULIC PIPING

f e m
Order No. Description Q'ty Remarks

46 51-1439-00 0\*{±&g fja^- 1 1085~25


Adjustable Elbow

47 51-1430-00 MS 1 1084-25
Nipple

48 51-1389-00 l f i T (90) 1 1033—12


Elbow 90°

49 51-1381-00 1S-T'(45°) 3 1035-12


Elbow 4 5

50 51-1461-00 &|X^E-|g o j j ^ o . (90°) 1 1086-19~25


Adjustable Elbow 90°

51 51-1428-00 1 1084-12
Connector

52 B l - 1 1 5 0 - 73 M S 4 HBH-1225
Bolt

53 Bl-1624-75 M S 6 HBH-1040
Bolt

56 B6-1624-79 ± 5 ! HE. M S 4 BA-1240


Socket Head Bolt

57 B 6 - 1 6 2 5 - 75 ± * 3 8 *J= M S 4 BA~1045
Socket Head Bolt

58 B6-1624-79 ±^ ^E M S 12 BA-1040
Socket Head Bolt

59 B 6 - 1 6 2 3 - 72 ±^ §11 E L M S 8 BA-1035
Socket Head Bolt

60 B6-1622-76 ±=5f tfE. M S 4 BA-1030


Socket Head Bolt

61 B 6 - 1 5 5 4 - 70 ± 5 ! oflEL M S 2 BA-0640
Socket Head Bolt

64 C6—1212-10 ±EM 4 SW-12


Spring Washer

65 C6-1210-18 ±EM 6 SW~10


Spring Washer

18-2-4
m m HYDRAULIC PIPING

18-3-1
4 ^ 3

ÜIOIS HYDRAULIC PIPING

ö o
Item
Order No. Description Q'ty Remarks

13-0674-00 E|fH S oJ
r

RETURN LINE

1 13-0750-00 2-1S HM1§E.D

Return Manifold

2 13-0751-00 1

Return Pipe

3 13 - 0752 - 0 0 1

Joint

6 63-0023-00 401 = 1

Pipe

m
7 63-0024-00 1

8 21-0050-00 Cover
1

Gasket

9 51-0158-00 ± ?j\ 1

Socket
13 9 1 - 0 3 9 5 - 00 1V-12-50A
n\3. a s
1

14 91 - 0 3 9 3 - 0 0 Check Valve 2 VCH-0301-3/8


Inline Check Valve

17 FO-1047-26 o-S 1 P44-1A


O-Ring

20 50-0500-01 EH fcrj 4 2
Clip

22 51-1506-00 2 ON-4TX3T
Reducing Nipple

23 51-1489-00 MS 4 ON-3TX3T
Nipple

24 51-1545-00 T _ £ 0 | E 4 OT-3TG
T - Joint

25 51-1689-00 syjE| 1
Connector

26 50-0500-02 2 1.1/2"
Hose Stem
OpgEj
27 51-1373-00 1 ON-4TX4S
Adapter

28 51-1377-00 0 ^ E | 2 ON-12TX4S
"Adapter . ;

18-3-2
m HYDRAULIC PIPING

S d
ti
ei o
em Order No. Description Q'ty Remarks

29 51-1393-00 1 OE-12TX12S
Elbow

30 51-1385-00 S8fi¥ (45 ) 1 OE45-12TX12S


Elbow 45
cJ o
31 51-1391-00 f i
2 OE-8TX8S
Elbow

32 51-1617-00 EB-150
Street Elbow

33 51-1375-00 OrSM 4 ON-8TX8S


Adapter

34 51-1500-00 ±38 OS-8TG


Socket
35 51-1372-00 OfgEi 8 ON-3TX3S
Adapter

36 51-1388-00 8 OE-3TX3S
Elbow

37 51-1371-00 8 ON-2TX2S
Adapter

38 51-1387-00 5 OE-2TX2S
Elbow

39 51-1690-00 &m 1 OC-4FX4TG

40 51-1389-00 Connector 2 OE-4TX4S

41 51-1516-00 Elbow 1 OB-3TX2TG

42 51-1462-00 Bushing ON-2SX2S


o\m
43 51-1463-00 2 ON-3SX3S
Adapter
44 51-1400-00 1. ON-3TX4S
Adapter
45 51-1379-00
o\m 1 OE45-2TX2S
Adapter
46 51-1436-00 S!fi^ (45 )
1085-9
Elbow 45
0\xmM (45)
47 51-1691-00
Adajustable Elbow 4 5 OP-3F
Plug (With O - R i n g )

18-3-3
110 S HYDRAULIC PIPING

71 H| 2.
Item Order No. Description Q'ty Remarks

48 51-1692-00 OP-1PT

mu
Plug

49 51-1693-00 1
OP-6PT
Plug

50 51-1694-00 1
OP-3PT
Plug

51 51-1390-00 !S^-
Elbow 90
(90 )
1 OE45-6TX6S

52 51-1406 - 0 0 HS¥ (45 ) 1 OE45-4TX3S


Elbow 45

53 51-1445-00 ? J S ¥ (90) 1086-9


Adjustable Elbow 9 0

54 51-1427-00 1
1084-9
Connector (With 0 ~ R i n g )

55 51-1381-00 (45 )
1 OE45-4TX4S
Elbow 45

60 53-0998-00 1
1.1/2"X2S0
Hyd. Hose 35kg/cm

60 53-0998-00 1
1.1/2"X250
Hyd. Hose 70kg/cm

61 53-0952-00 1
1.1/2"X1700
Hyd. Hose 70kg/cm

62 53-0953-00 1
1.1/2"X1150
Hyd. Hose 70kg/cni

63 53-0954-00 1
1"X1900
Hyd. Hose 70kg/cnf

64 5 3 - 0 9 5 5 - 00 1
1"X700
Hyd. Hose 70kg/cri

65 53-0956-00 1
1X680
Hyd. Hose 70kg/cm

66 53-0957-00 1
VX1050
Hyd. Hose 70kg/cm

67 53 - 0 9 5 8 - 0 0 1
1"X1030
Hyd. Hose 70kg/ci

68 53 - 0 9 5 9 - 0 0 2 ± 1
3/4"X760
Hyd. Hose 70kg/cm
75.A.
1
69 53-0960-00 got
1/2"X2550
TT 1=1 Hose
Hyd. - 2 . — 70kg/cm

18-3-4
I ÜJOIS HYDRAULIC PIPING

Order No. Description Q'ty Remarks

70 53--0961--00 1 3/8"Xl850
Hyd. Hose 70kg/cni

71 53--0962--00 1 1/2"X950
Hyd. Hose 70kg/cm
^ 2 ^ 1 3/8"X2950
72 53--0963--00
Hyd. Hose
70kg/cm

73 53--0964--00 1 3/8"X3500
Hyd. Hose 70kg/cm

74 53--0965--00 1 3/8"Xl700
Hyd. Hose 70kg/cm

75 53--0966--00 i m SL± 1 3/8"X2620


Hyd. Hose 70kg/cnt

76 53--0967--00 ^ 2 ^ 1 3/8"X3500
Hyd. Hose
70kg/cm
77 53--0968--00 1 3/8"X600
Hyd. Hose 70kg/cm
78 53--0968--00 2 3/8"X600
Hyd. Hose 70kg/cm
79 53--0969--00 1 3/8"X530
Hyd. Hose 70kg/cri
80 53--0970--00 1 1/2"X1280
Hyd. Hose 70kg/cm
81 53--0971--00 5L± 1 1/4"X1760
Hyd. Hose 70kg/cm
82 2 ^
53--0972--00 1 1/4"X3800
Hyd. Hose
70kg/cnf
83 53 -0986--00 ^5L± 1 3/8"X600
Hyd. Hose 70kg/cn?
84 53 -0973--00 1 1/4"X3100
Hyd. Hose 70kg/cri
85 53 -0974--00 1 1/4"X3300
Hyd. Hose 70kg/cm

86 53 -0975--00 1 1/4"X1950
Hyd. Hose 70kg/cm

87 53 -0976--00 1 1/4"X1450
Hyd. Hose 70kg/cnf

88 53 -0977--00 1 1/4"X1600
Hyd. Hose 70kg/cm

18-3-5
M %m EK5IS HYDRAULIC PIPING

f e 171
Order No. Description Q'ty Remarks

89 53-0978-00 TTQ §J± 1 1/4"X2900


Hyd. Hose 70kg/cni

93 96-0118-00 ff—SS 2 1"


U—Bolt

94 Bl-1148-79 Sl= 4 HBH-1220


Bolt

95 Bl-1120-77 M M' 8 HBH-1025


Bolt

96 C6-1212-18 ±2±M 4 SW~12


Spring Washer

97 0 6 - 1 2 1 0 - 25 ±z± Q S\M
1
8 SW~10
Spring Washer

18-3-6
m m HYDRAULIC PIPING
mm HYDRAULIC PIPING

S S 7 | ^
Item
Order No. Description Q'ty Remarks

13-0675-00 E.m 2fPj 1


DRILLING LINE

1 96-0119-00 #S 3 E § a s 1 JF-G03-105-16
Flow Control Valve

2 96-0120-00 A-JM M 1 | 0 | l =
£
1 JF-03M-06
Sub Plate

3 ° ^ ^o|*|
59 - 0264 - 00
]
SPS-8WP-P D-29
Pressure Switch

4 57 - 0338 - 00 Ai^ noif- x-i|a a s i NSPC-2C 1/4"


Single Pilot Check Valve

5 57-0242-00 C3.--1 B 1 ZCT-06-T


Deceleration Valve

6 38 - 0127 - 00 #BfcO|i= | M 1 KSO-G03-2AP-H2


Solenoid Valve

7 57-0243-00 ?HrN 1 M 1 C70-175


Counter Balance Valve

n 51-0157-00 B —1 •
Block

12 63-0025-00 ¥ £ ^ I 2
Bracket

13 51-0158-00 ± i!?
i
Socket

14 63-0026-00 ± 5 ! ?rSN ^± as 1
Bracket, Counter Balance Valve

15 51-0159-00 OHM S J E 1
Manifold

17 45-0506-00 §B||0|J= l
Plate

18 44-0231-00 0||i--|l§JE i
Manifold

20 13-1064-00 S r ^ 7 0|El r 1
Hose Guide

21 63-0069-00 #a|o|j= i
Plate

23 51-0722-00 lfi^(SB|2|±) i
Elbow(With Orifice)

31 53-1083-90 t-\o\E 3 N H - P F 2 - 0 . 5 UM2


Nylon Hose

18-4-2
J10IS HYDRAULIC PIPING

§ Ö e5 o 7H x u
l 3.
Item Description Q'ty Remarks
Order No.

32 53-1083-00 2 ± 1 3/4"Xl850
Hyd. Hose 210kg/cm

33 53-1084-00 1 3/4"Xl300
Hyd. Hose UOkg/cnî

34 53-1085-00 1 3/4"X2340
Hyd. Hose 210kg/crf

35 53-1086-00 1 3/4"X2350
Hyd. Hose 140kg/cm

36 53-1087-00 2 ± 1 3/4"X3060
Hyd. Hose 210kg/cm

37 53-1088-00 ^ ËL± 1 3/4"X3000


Hyd. Hose 140kg/cnî

38 53-1089-00 1 3/4"X3770
Hyd. Hose 210kg/em

39 53-1090-00 1 3/4"X3800
Hyd. Hose 210kg/cri

40 53-1091-00 # & 2 ± 1 3/4" X 500


Hyd. Hose 70kg/cm

42 53-1092-00 1 1/2"X1700
Hyd. Hose 210kg/cm

43 53-1093-00 ^ 2 ^ 1 1/2"X1850
Hyd. Hose 210kg/cni

44 53-1094-00 # & 2 ^ 2 1/2"X2300


Hyd. Hose 210kg/cm

45 53-1095-00 ^ & 2 ± 1 1/2"X3180


Hyd. Hose 210kg/cm'

46 53-1096-00 ^ 2 ^ 1 1/2"X3170
Hyd. Hose 210kg/cnî

47 53-1097-00 2 1/2"X3850
Hyd. Hose 280kg/cnî

48 53-1098-00 # & 2 ± 1 1/2"X1300


Hyd. Hose 210kg/cnî

50 53-1100-00 1 1/2"X2360
Hyd. Hose 210kg/cm

51 53-1101-00 ^ 2 ± 1 1/2"X2310
Hyd. Hose 210kg/cnî

52 53-1102-00 1 1/2"X6610
Hyd. Hose 21 Okg/cnî

18-4-3
EK3IS HYDRAULIC PIPING

f e m
Order No. Description Q'ty Remarks

53 53-1103-00 3^ 1 1/2"X5660
Hyd. Hose 21 Okg/cm

54 53-1104-00 f r ^ §.± 1 1/2"X630


Hyd. Hose 210kg/cm

55 53-1105-00 3.± 2 1/2"X710


Hyd. Hose 21 Okg/cm

56 53-1106-00 T T ^ ^± 1 1/2"X450
Hyd. Hose 210kg/cttt

57 53-1107-00 # Ö 5 ± 1 1/2"X490
Hyd. Hose 21 Okg/cm

58 53-1108-00 T T & &± 1 1/2"X630


Hyd. Hose 210kg/Cffl

59 53-1109-00 rrQ S.± 1 1/2"X580


Hyd. Hose 210kg/cni

60 53-1110-00 Trgj- §.± 1 1/2"X900


Hyd. Hose 210kg/cm

61 53-1111-00 Tt-Q S.± 1 1/2"X700


Hyd. Hose 21 Okg/cm

64 53-1112-00 f r ? J §.± 1 3/8"Xl600


Hyd. Hose 70kg/cm

65 53-1113-00 ffgi § . ± 1 3/8"X2350


Hyd. Hose 70kg/cm

66 53-1114-00 TTQ 1 3/8"X7220


Hyd. Hose 70kg/cm

67 53-1115-00 S.± 1 3/8"X800


Hyd. Hose 70kg/crf

69 53-1116-00 TT& 2 ± ^ 2 1/4"X3000


Hyd. Hose 70kg/cm

70 53-1117-00 TT& 1 1/4"X1550


Hyd. Hose 70kg/cm

71 53-1118-00 w ° J S i 1 1/4"X600
Hyd. Hose 210kg/cffl

72 53-1119-00 f f & 3-± 1 1/4"X3300


Hyd. Hose 210kg/Cffl

73 53-1120-00 TT^ 3-± 1 1/4"X1330


Hyd. Hose 21 Okg/cm

74 53-1121-00 fr& Sr^ 1 1/4"X3200


Hyd. Hose 21 Okg/cm

18-4-4
S i l mm HYDRAULIC PIPING

da o
te m
Order No. Description Q'W Remarks

75 53-1122-00 1/4 " x 2500


Hyd. Hose 210kg/cd
76 53-1123-00 1/4 " x 2930
Hyd. Hose 210kg/cri
78 53-1554 - 00 AEejjOJE OJH_o 1/4 " x 2930
Street Elbow
79 51 -1424-00 3. CHI H O 1033L-19
Long Elbow
80 51-1374-00 1013-19
Adapter
81 51-1390-00 l5i£<90 o ) 1033-19
Elbow 90°
82 51-1465 - 00 0FJE1 1088-19
Adapter
83 51-1434-00 S|§A. sy,E1 1984-12-19
Reducing Connector
84 51-1401-00 O^EI 1013-12-19
Reducing Elbow
85 51-1451-00 E|EA. oj o ä
1086-12-19
Reducing Elbow
86 51-1460-00 S
O
CHI H O
S-T-TT 1086-12-19L
Long Elbow
87 51-1489-00 MI 121-10
Nipple
51-1520-00 bJAI
T O 125 - 20-10
Bushing
90 51-1373-00 0FJE1 1013-2
Adapter
91 51 -1389-00 Ifi^O" ) 1033-12
Elbow 90°
92 51-1381-00 1S?{45' ) 1035-12
Elbow 45°
93 51 -1428-00 1084-12
Adapter (with 0 - -Ring)
94 51 -1464 - 00 1088-12
Adapter
95 51-1517-00 T O 125-15-8
Bushing

18-4-5
L OS

oot
TTfcS
mm HYDRAULIC PIPING

te m
Order No. Description Q'TY Remarks

97 51 -1372-00 0féE| 3 1013-9


Adapter
98 51 -1388-00 o
j5l?{90 o ) 2 1033 - 9
Elbow 90°
99 51-1463-00 0 ^ 1 1088—9
Adapter
100 51-1400-00 2 | ^ A I O^Ei 1 1013-12-9
Reducing Adapter
101 51-1723-00 §2Q 1 161-10
Plug
103 51-1371-00 OféEJ 6 1013-6
Adapter
104 51 -1387-00 Ifi - 0
11 1033 - 6
Elbow
105 51-1462-00 O^EJ 1 1088 —6
Adapter
106 51 -1469-00 Ü J|E|
L
1 1124-6
Connector
107 51 -1560-00 0K=JE| 2 125—10—8
Adapter
108 51 -1488-00 Mi 3 121-8
Nipple
109 51 -1544-00 T-59J1 3 128-8
T—Joint
110 51 -1412-00 2|£<M I S ? 1 1033 - 9 - 6
Reducing Elbow
111 51-1724-00 §213 1 161-8
Plug
112 51-1421-00 § IS. - 0
2 1033L—6
Long Elbow
115 B6-1553-67 4 ^ 5fl£ i f . 3 BA—0635
Socket Head Bolt
116 86 — 1120—63 ± 3 ! HE M l 4 BA—1025
Socket Head Bolt
117 86 — 1632—64 ±91 o]|£ f E 4 BA—1080
Socket Head Bolt
118 BÓ —1601 —61 £3! HE I I 4 BA—0875
Socket Head Bolt

18-4-6
i
111
ü

•1
^ o 5

ggf m m HYDRAULIC PIPING

t em
§ ft! I § ?H x H
l 2
Order No. Description Q'ty Remarks

119 B6-1636-60 ± m\E. ME


9
8 BA-10100
Socket Head Bolt

123 B1-1182-65 ME. 3 BH-1430


Bolt

124 C6-1214—13 ±EM 3 SW~14


Spring Washer

18-4-8
18-5-1
EIOIS HYDRAULIC PIPING

t em Order No. Description Q'ty Remarks

13-0676-00
TRAVELING LINE

I 13 - 0 7 5 5 - 0 0 1
Joint

5 53-0979-00 1 3/4"XH60
Hyd. Hose 21 Okg/cm

6 53-0979-00 TTfcd-2.— 2 3/4"XH60


Hyd. Hose 21 Okg/cm

7 53-0980-00 1 3/4"X780
Hyd. Hose 21 Okg/cm

53 - 0 9 8 1 - 0 0 •ffoj'S—
8 1 3/4"X600
Hyd. Hose 21 Okg/cm

9 53-0982-00 TTfci.2. 2 3/4"Xl100 NB

53-0985-00 Hyd. Hose 21 Okg/cm


10 1 3/4"Xll20 NB

11 53-0982-00 Hyd. Hose 21 Okg/cm


1 3/4"Xmo NB

12 53-0985-00 Hyd. Hose 21 Okg/cm


2 3/4"XH20 NB

13 53-0986-00 Hyd. Hose 21 Okg/cm


1 3/8"X600

14 53-0987-00 Hyd. Hose 70kg/cm


1 3/8"Xl050

15 53-0988-00 Hyd. Hose 70kg/cm


1 3/8"Xl070 NB

16 53-0988-00 Hyd. Hose UOkg/cm


2 3/8"Xl070 NB

20 Bl — 1118—72 Hyd. Hose 140kg/cm


8 HBH-1020

23 C6—1210—18 Bolt
8 SW-10

51-1427-00 Spring Washer


25 2 1084-9
i —i *— I
Connector (With 0 ~ Ring)
26 51-1429-00 4 1084-19
Connector (With O—Ring)

27 51-1388-00 I S 90° = 3 1033-9


Elbow 90°

18-5-2
¡§j


EiOIS HYDRAULIC PIPING

Item
Order No. Description Q'ty Remarks

28 51-1390-00 IS. 90\ 6 1033-19


Elbow 90°

29 51-1380-00 45 m 1 1035~9
Elbow 45

30 51-1382-00 S S 45° 2 1035—19


Elbow 45°

31 51-1447-00 IS 90° > 1 1086-19


Adjustable Elbow 90

32 51-1457-00 IS 90° m 1 1086L-19


Long Adjustable Elbow 90

33 51-1438-00 S8S. 45° < 2 1085-19


Long Adjustable Elbow 90

34 51-1372-00 OfijEj 2 1013—9


Adapter

-5-3
OCH
TT t )
T T t j EIOIS HYDRAULIC PIPING

İ t i § S 7H X «I 2
Item
Order No. Description Q'ty Remarks

13-0677-00 s"â!CH s
f â 1
CYLINDER LINE

1 51 - 1 5 4 4 - 0 0 T-SÇJM 2 128—8
T—Joint

2 5 0 - 0500-11 wHQ\E. 1
Plate

4 57-0337-00 40|S& x\\3. Ü M 2 N W P C ~ 2 C 1/4"


Single Pilot Check Valve

5 91-0399-00 MİM 2 44020713


Ball Valve

6 57-0326-00 ?J2f?J B
Jb ] VOCH~03T
Inline Check Valve
8 53-0939-00 TT^S^ 1 3/8" X 2400 NB
Hyd. Hose 210kg/cm

9 53-0939-00 TT&2± 2 3/8"X2400 NB


Hyd. Hose 210kg/cni

10 53-0940-00 T M 2 ± 1 3/8"X3150 NB
Hyd. Hose 210kg/cnî

11 53 - 0 9 4 0 - 00 TT^S.^. 2 3/8"X3150 NB
Hyd. Hose 210kg/cırî

12 53-0927-00 TT&S^: 1 1/4"X5650 NB


Hyd. Hose 210kg/cm

13 53-0927-00 2 1/4"X5650 NB
Hyd. Hose 210kg/cm

14 53-0928-00 TT&2± 1 1/4"X750 NB


Hyd. Hose 210kg/cm

15 53-0929-00 TT^S^: 1 1 / 4 " X 7 3 0 NB


Hyd. Hose 210kg/cra

16 53-0930-00 1 1/4"X5250 NB
Hyd. Hose 210kg/em

17 53-0930-00 rr^S.^ 2 1/4"X5250 NB


Hyd. Hose 210kg/cm

18 53-0931-00 jr%3.± 1 1/4"X2400 NB


Hyd. Hose 210kg/cnî

19 53-0931-00 # ^ 2 ^ 2 1/4"X2400 NB
Hyd. Hose 210kg/cnf

20 53-0932-00 TT?İ2^ 1 1/4"X2100 NB


Hyd. Hose 210kg/cm

18-6-2
TT& IfOIS HYDRAULIC PIPING •

Œ
H-l = CM

Item s a
S o

Description
7 H T

Q'ty Remarks
Order No.

21 53-0933-00 1 1/4"X1100 NB
Hyd. Hose 210kg/cm

22 53-0934-00 1 1/4"X1550 NB
Hyd. Hose 210kg/cnî

23 53-0935-00 1 1/4"X600 NB
Hyd. Hose 210kg/cnf

24 53-0936-00 TTl=i-2-— 1 1/4"X950 NB


Hyd. Hose 210kg/cm

25 53-0936-00 2 1/4"X950 NB
Hyd. Hose 21 Okg/cm

26 53-0937-00 1 1/4"X1370 NB
Hyd. Hose 21 Okg/cnî

27 53-0938-00 1 1/4"X1450 NB
Hyd. Hose 210kg/cri
HE
30 B1-1053-78 6 HBH-0635
Bolt

32 C6-1206-10 6 SW-06
Spring Washer

35 • 51-1371-00 o\m 4 1031-6


Adapter

37 51-1387-00 sua*? 17 1033-6


Elbow

38 51-1388-00 3 1033-9
Elbow

39 51-1421-00 1 1033L-6
Long Elbow

40 51-1422-00 # as?- 1 1033L-9


Long Elbow
42 51-1488-00 M« 4 ON-2TX2T
Nipple
43 51-1489-00 1 ON-3TX3T
Nipple

45 51-1496-00 2 OS-2TG
Socket

46 51-1516-00 4 OB-3TX3TG
Bushing

47 51-1544-00 T-5PJE 2 OT-2TG


T—Joint

18-6-3
a 3

TT& m m HYDRAULIC PIPING

' e m
Order No. Description Q'ty Remarks

49 51-1379-00 °JS°(45) 1 1035-6


Elbow 45

50 51-1381-00 a M-?-(45) 3 1035-12


Elbow 4 5

52 51-1436-00 0\X]±#& 4 1035-9


Adjustable

53 51-1440-00 OjX]±B\^ 8 1085-6-9


Adjustable

18-6-4
18-7-1 i
i
Z\5

%g mm HYDRAULIC PIPING

II
em Order No. Description Q'ty Remarks

50 - 0 5 0 0 - 1 3
ROD CHANGER LINE

1 63-0031-00
Bracket

2 41-0870-00 e-i

BLOCK
3 41 - 0 8 7 1 - 0 0 a~i

BLOCK
4 13-1065-00
Joint

5 13-1066-00
Bracket

6 41-0872 - 0 0 •||U| § £
Manifold

7 41-0873-00
A
1M SSf|0|§i 1
Sub Plate

8 41 - 0 8 7 4 - 0 0 B.Si 1
BLOCK
9 13-1059-00 1
Bracket (Plot Check)
10 63-0066-00 m 1
Cover

11 13-1060-00 1
Bracket(Right)

12 13-1061-00 ^Bf^lE(2{ffi)
1
Bracket(Left)

13 63-0067-00 SI 2
BLOCK
19 Bl — 1212—79 ¡£2—— 4 HBH-1630
Bolt

20 Bl - 1 1 2 0 - 7 7 H E 6 HBH-1025
Bolt

21 Bl-1086-66 f§ 14 BH-0815
Bolt

22 Bl-1046-71 4 HBH-0615
Bolt

23 Bl-1599-63 M— 3 BH-0865
Bolt

18-7-2
tt| n
Item Q'ty
Order No. Description Remarks

24 B6-1553-74 ±Â9
ME 15 BA-0635
Socket Head Bolt

25 B6-1548-70 ± 5 ! HE. ME 2 BA-0620


Socket Head Bolt

28 C6-1216-16 4 SW-16
Spring Washer

29 C6-1210-18 6 SW-10
Spring Washer

30 C6-1208—13 17 SW-08
Spring Washer

31 C6-1206-10 19 SW-06
Spring Washer

32 50-0500-14 2 CDW-06
Spring Washer

35 57 - 0326 - 00 2
Pilot Check

36 57-0336-00 Ef0|§!J= ^ 3 3
Pilot Check

37 57 - 0330 - 00 OTJEOIH °JM 1


Solenoid Valve

38 91-1302-00 A | 0 | ? | ^ SUM 2
Sequence Valve

39 50-0500-16 1
Restriction Valve

40 2
Restriction Valve

45 51-1371-00 ofêra 79 ON-2TX2S


Adapter

46 51-1387-00 <is^-(9o°) 25 OE-2TX2S


Elbow 90

47 51-1379-00 lfi^(45) X OE45-2TX2S


Elbow 45

48 51-1421-00 # 1ST(907 2 OEL-2TX2S


Long Elbow 90

49 51-1544-00 8 OT-2TG
T-Joint

50 51-1440 - 00 O i ^ ^ S lfi¥(45 ) 10 OE45-3FX2S


Adjustable Elbow 4 5
TTti EIOIS HYDRAULIC PIPING

•5 a| JL
Item
Order No. Description Q'ty Remarb

51 51-1462-00 17 ON-2SX2S
Adapter

52 51-1488-00 MS 9 ON-2TX2T
Nipple

53 51-1489-00 2 ON-3TX3T
Nipple

54 51-1395-00 5 ON-3TX2S
Reducing Adapter

55 51-1411-00 3if?£J lfi^(90) 2 OE-3TX2S


Reducing Elbow 9 0

56 51-1532-00 ±E,E.m <§3.f(90) 1 OE 3TG


Street Elbow 90°

57 51-1431-00 2 ON-3FX2S
Reducing Adapter

58 51-1563-00 MS 3 8002R-G06
Nipple (W/O-Ring)
59 51-1564-00 Mi 1 8002R-G06
Nipple (W/O-Ring)

60 51-1669-00 &m
Connector OC-3TG

61 51-5145-00 T - ^ o j E 1
OT-3TG
T-Joint
62 51-1496-00 1
OS-2TG
Socket
63 51-1670-00 2
OC-4FX3TG
Connector
64 51-1516-00 2
Bushing OB-3TX2TG

18-7-4
18-8-1
O C

_ J TT'LJ
H
E I O I I HYDRAULIC PIPING

9
Item
Order No. Description Q'ty Remarks

38 - 0127 - 00 KS0-G03-ZAP-HZ
SOLENOID VALVE

1 91-2002-01
Body
2 91-2002-02 ±§

mn-
Spool
3 91-2002-03
Plunger
4 A.HHJ
9 1 - 2 0 0 2 - 04
Spring
5 91-2002-05 § H 0
Plug
6 91-2002-06 #B||ir0|E 3.%
Solenoid Coil
7 9 1 - 2 0 0 2 - 07 tsiitoiE m^m

8 91-2002-08 Solenoid Cartridge 1

9 91-2002-09 Terminal Box 1

MIS mom
±m
10 91-2002-10 Name Plate 1

11 91-2002-11 Screw 5 AS568-014


o-i
12 91-2002-12 O-Ring 2 AS568-022
o-l
13 91-2002-13 O-Ring 1 AS568-027
o-i
14 91-2002-14 O-Ring 1 AS568-023
o-l
15 91-2002-15 O-Ring 2 1AP-4
o-l
16 91-2002-16 O-Ring 1 1AP-5
o-i
17 91-2002-17 O-Ring 2 M3.5X16
—=Lir

18 91-2002-18 Screw 4 3X42.5


i 3 f

±m
19 91-2002-19 Screw 2 3X8

20 91-2002-20 4 JIS B 1176


Screw

Bolt
18-9-1
r?^ 1 0 I S HYDRAULIC PIPING

XT
5
t e m Order No. Description Q'ty Remarks

91-0383-00 #a||to|E SUM KSO-G03-ZBP-Z


SOLENOID VALVE

1 91-0383-01
Body
2' 91-0383-02
Spool
3 91-0383-03
Plunger
4 '91-0383-04
Spring
5 91-0383-05 3X3J—I

Plug
6 91-0383-06 *a|k0|E m
Solenoid Coil
7 91-0383-07 £S||k0|E f\ES\7\
Solenoid Cartridge
8 91-0383-08 E-jaiy- ^ ±
Terminal Box
9 91-0383-09 MIS mm
10 91-0383-10 Name Plate

11 91-0383-11 Screw AS568-014


o-i
12 91-0383-12 O-Ring AS568-022
0-3
13 91-0383-13 O-Ring AS568-027
o-i
14 91-0383-14 O-Ring AS568-023
o-i
15 91-0383-15 O-R'ing 1AP-4
o-i
16 91-0383-16 O-Ring 1AP-5
o-i
17 91-0383-17 O-Ring M3.5X16
Screw
18 91-0383-18 —^i-Tr 3X425
Screw
19 91-0383-19 ± H f 3X8
Screw
20 91-0383-20 JIS B 1176
Screw
18-10-1
ilOIS HYDRAULIC PIPING

I *J I S . 7Hî y
l 2
Order No. Description Q'ty Remarks

9 1 - 0 3 9 0 - 00 fa|o|£ UM 1 JRB-T06-3-13
RELIEF VALVE

1 91-0390-01 !
Body

2 91-0390-02 m m 1
Body Coyer

3 9 1 - 0 3 9 0 - 03 £|±§ 1
Piston

4 91-0390-04 i M A|E ]
Valve Seat

5 91-0390-05 xiîaj 1 1843510


Spring

6 91-0390-06 o-l 1 IBP—31


O-Ring

7 91-0390-07 m 1
Handle

8 91-0390-08 1
Notice Plate

9 9 1 - 0 3 9 0 - 09 ±m 1
Screw

10 91-0390-10 mm m 1
Plain Washer

11 91-0390-11 ±m 1
Screw

12 91-0390-12 1
Nut

13 91-0390-13 E|E||0|M 1
Retainer

14 91-0390-14 ± H f 1
Screw

15 91-0390-15 §33 1
Plunger

16 91-0390-16 o-l 1 1AP-11


O-Ring

17 91-0390-17 AüEl
o 1 1843371
Spring

18 -AH s i 1 1843373
91-0390-18 o
Spring

18-10-2
£ 2 S

mm HYDRAULIC PIPING

a CM
t em Order No. Description Q'ty Remarks

19 91-0390-19 Jt5!
Poppet

20 91-0390-20 m M8X25
Bolt

21 91-0390-21 1M A|E
Valve Seat

22 91-0390-22
Spacer

23 9 1 - 0 3 9 0 - 23 fso 3/8 PT
Plug
24 91-0390-24 sea 1/4 PT
Plug

25 91-0390-25 MIS mom

26 91-0390-26 Name Plate

27 91-0390-27 Screw
1843511

Spring

18-10-3
ş?gî lOIS HYDRAULIC PIPING

CD s
CU
18-11-1
EiOIS HYDRAULIC PIPING

I te m
Order No. Description Q'ty Remarks

9 1 - 0 3 8 7 - 00 I S ? C|H|0|E| 1 LC-Z0117
FROW DIVIDER

1 9 1 - 0 3 8 7 - 01 EM. ^ 1
Port Cover

2 91-0387-02 g 1 NB1669~1
Ring Seal

3 9 1 - 0 3 8 7 - 03 f 3J H||0|9 2 S1032
Roller Bearing

4 9 1 - 0 3 8 7 - 04 7|0| 5 ? §r 1
Gear Housing

5 91-0387-05 7\±?A « | 1 2 UB3006~244


Gasket Seal

6 9 1 - 0 3 8 7 - 06 £3! 12 BA3026-1
Pocket Seal

7 91-0387-07 = B | £ = §S||0|E 2 Y1058


Thrust Plate

8 91-0387-08 ^ 1 5! 4
Dowel Pin

9 91-0387-09 E £ 0 | M 7|0i
r 1 MA1006M-15
Drive Gear

10 91-0387-10 E B 0 | a 7|o|
r i MA1006M-15
Drive Gear

11 91-0387-11 f N l MEM 1 YA1133


Connecting Shaft

12 91-0387-12 H||0i"§| 7|E|Oi 1


Bearing Carrier

13 91-0387-13 §A 4 S1032
Roller Bearing

14 91-0387-14 1 M|°j 2 NB1669-1


Ring Seal

15 91-0387-15 7|0| S f f S 1
Gear Housing

16 91-0387-16 7\±?A 2 UB3006~244


Gasket Seal

17 91-0387-17 2% ^ 12 BA3026~1
Pocket Seal

18 91-0387-18 §ajO|E 2 Y1058


Thrust Plate

18-11-2
5=o>
T Tfcl mfum HYDRAULIC PIPING
WsOm

i a i s n$ HI 2
f e m
Order No. Description Q'ty Remarks

19 91-0387-19 £|i it! 4


Dowel Pin

20 91-0387-20 E £ j O | « 7|0i 1 MA1006M-12


Drive Gear

21' 91-0387-21 E H | 0 | S 7|0i 1 MA1006M-12


Driven Gear

22 91-0387-22 EE. ^ 1
Port End Cover

23 91-0387-23 U 1 NB1669-1
Ring Seal

24 91-0387-24 f B { H|0|g 2 SI 032


Roller Bearing

25 91-0387-25 MIS SS||0|= 1


Name Plate

26 91-0387-26 E £ | 0 | M ±3.W 2 X41-4


Drive Screw

27 91-0387-27 &E 2 AE1402-22


Stud Bolt

28 91-0387-28 i E | £ l § 2 AE1402-12
Stud Bolt

29 91-0387-29 SfAj 12 X144~3


Washer

30 91-0387-30 MM 12 X4~76
Nut

18-11-3
~g; TIJOI~ HYDRAULIC PIPING-~~~~~~~~~~~~~~~--~~~~~~~~~~~~~~~----------

7
8
2

19, 20 I

21

24

25
39 3 6 26 . 37 38 4 36 5
1, 27, 28

18-12-1
TTÖ EIOIS HYDRAULIC PIPING

XL m
SS 3
Item
Order No. Description Q'fy Remarks

91-0382-00 m JGBC-G06-3-13
REDUCING VALVE

1 91-0382-01 m !
Body

2 91-0382-02 1
Body Cover

3 91-0382-03 m m 1
Body Cover

4 91-0382-04 —— s 1
Spool

5 91-0382-05 1 1843520
Spring

6 91-0382-06 o-S 2 1AG-30


O-Ring

7 91-0382^07 MM 4 M8X25
Bolt

8 91-0382-08 lfj= 4 M8X25


Bolt

9 9 1 - 0 3 8 2 - 09 ±af
Screw

10 91-0382-10 S2IIEI 2|Ai ]


Plain Washer

11 91-0382-11 1
Plain Plate

12 91-0382-12 ü i 1
Handle

13 91-0382-13 MM 1
Nut

14 91-0382-14 £|E||0|M 1
Retainer

15 91-0382-15 1
Screw

16 91-0382-16 ±3.W 1
Screw

17 91-0382-17 1
Plunger

18 91-0382-18 o-i 1 1AP-11


O-Ring

18-12-2
233

EIOIS HYDRAULIC PIPING

İ ti İ S
Item
Order No. Description Q'ty Remarks

19 91-0382-19 ———o 1843371


Spring

20 91-0382-20 1
1843373
Spring

21 91-0382-21 £5! 1

Poppet

22 91-0382-22 S C L - 1/4 PT
Plug

23 91-0382-23 1

Valve Seat

24 91-0382-24 ±£||û|À-j
1

Spacer

25 91-0382-25 § 5 0 1
3/8 PT
Plug

26 91-0382-26 o - l 1
1AP-6
O-Ring

27 91-0382-27 MIS S 3 İ 0 İ S 1

Name Plate

28 91-0382-28
Screw

29 91-0382-29 mu 1

Plug

30 91-0382-30 o - l 1
IBP-14
O-Ring

31 91-0382-31 1
1843369
Spring

32 91-0382-32 1

Poppet

36 91-0382-33 o - l 2 1AP-12
O-Ring

37 91-0382-34 o - i 2 1AP-26
O-Ring
*K n s i s i 1
38 91-0382-35
O LJ
Spring Pin
39 91-0382-36 1 1/4 PT
Plug

18-12-3
18-13-1
°& mm HYDRAULIC PIPING

n ru
H i 3 7 i ^
Item
Order No. Description Q'ty Remarks

91-0386-00 #S||k0|E E|°j) JSC-G01-ZP-10-CL


SOLENOID VALVE (POPPET TYPE)

1 9 1 - 0 3 8 6 - 01 1M A|E ,
Valve Seat

2 91-0386-02 1
Poppet

3 9 1 - 0 3 8 6 - 03 1
Solenoid

4 9 1 - 0 3 8 6 - 04 1
Spring

5 91-0386-05 m 1
Filter

6 9 1 - 0 3 8 6 - 06 MIS mom 1
Name Plate

7 9 1 - 0 3 8 6 - 07 uHojBl 1 T2-P15
—t t=J a
Back Up Ring

8 9 1 - 0 3 8 6 - 08 o-l 1 IBP-15
O-Ring

9 91-0386-09 o-l 1 AS568-116


O-Ring

10 91-0386-10 o-l 1 IBP-12


O-Ring

11 91-0386-11 o-l 1 IBP-11.2


O-Ring

12 91-0386-12 o-l 1
O-Ring

13 91-0386-13 2W 1
Washer

14 91-0386-14 ±m 1 M5
Screw

15 91-0386-15 1
Sub Block

16 91-0386-16 o-l 4 IBP-9


O-Ring

17 91-0386-17 MIS »Hi|0|JE 1


Name Plate

18 91-0386-18 2
Screw

18-13-2
¡
i
j
i
I

i
^ EfOIS HYDRAULIC PIPING

S o 'li T
t em Remarks
Order No. Description Q'ty

19 91-0386-19 MM 4 M5X45
Bolt

20 91-0386-20 mm 1

21 9 1 - 0 3 8 6 - 21 BlfES 1
Receptacle

18-13-3
Ş İ İ EK)© HYDRAULIC PIPING •

18-14-1
o ç n
TTÖ
Mm HYDRAULIC PIPING

S o
Item
Order No. Description Q'TY Remarks

96-0119-00 JF—G03—105—16
FLOW CONTROL VALVE
96-0119-01 mm
Plate
A ÜB!
96-0119-02 S2H
S A. O

Flat Spring
96-0119-03 M E MIO x 80
¡2 —
Bolt
96-0119-04
Locking Key
A =15
96-0119-05 ——TT M4X12

Screw
96-0119-06 MX8

Screw
96-0119-07

Body
96-0119-08 *6X14

Spring Pin
9 96-0119-09 IBP—28
0-U
O-Ring
12 96-0119-10 0- 2 cJ IBG-25
O-Ring
13 96-0119-11
Stopper

14 96-0119-12 1AP-4
Spring
A * 1

15 96-0119-13
Spool
16 96-0119-14 o-U
O-Ring

17 96-0119-15 UHCH2I
-IÖO
Back Up Ring

18 96-0119-16 m
Washer
19 96-0119-17
n
J
Pin
20 96-0119-18 mm
Sleeve

18-14-2

1A\\
$?8f fflOIS HYDRAULIC PIPING

Item
Order No. Description Q'TY Remarks

EPO 2 F S fclHH
96-0119-00 e i c T t_T— s s— JF-G03-105-16

96-0119-01 FLOW CONTROL VALVE

96-0119-02 Plate
S2H A n 2 1
S A O

96-0119-03 M10X80
Flat Spring

96-0119-04
Bolt

96-0119-05 M4X12
Locking Key

96-0119-06 MX8
Screw

96-0119-07
Screw
H|C|
96-0119-08 Body *6X14

Spring Pin
9 96-0119-09 o-i IBP—28
O—Ring
12 96-0119-10 o-H IBG-25

13 96-0119-11 O-Ring

14 96-0119-12 Stopper 1AP-4


AH2I
o
Spring
15 96-0119-13 — =?

Spool
16 96-0119-14 o- A 3

O-Ring
17 96-0119-15 HHCHHI
-IhfO
Back Up Ring
18 96-0119-16 m
Washer
19 96-0119-17 N
J

Pin
96-0119-18 t210|H

18-14-3
° & 10IS HYDRAULIC PIPING

18-15-1
Sêi mOIS HYDRAULIC PIPING

f e m
Order No. Description Q'fy Remarks

91-2003-00 mmommmm 1 ZCT-OÔ-T


DECELERATION VALVE SEAL KIT

1 9 1 - 2 0 0 3 - 01 O-l 2 1BP~36
O-Ring

2 9 1 - 2 0 0 3 - 02 0~! 1 lAP-25
O-Ring

3 91-2003 - 0 3 0~1 1 IBP—18


O-Ring

4 91-2003-04 0~1 1 1AP~5


O-Ring

5 91-2003-05 ^ I 1 T2P~5
Back Up Ring
IİI0I8 HYDRAULIC PIPING

2 . 1 - 16 14 15

18- 16-1
£U SIOIS HYDRAULIC PIPING

s 3
t e m cs a Description Q'ty Remarks
Order No.

91-0384-00 i£|0|E HM JR-G02-1


RELIEF VALVE

1 91-0384-01 utq
Body
2 91-0384-02 ±3M
Screw

3 9 1 - 0 3 8 4 - 03 SSI
Handle
4 91-0384-04 ±E\± mom
5 91-0384-05 Notice Plate

6 91-0384-06 Screw

mm m
7 91-0384-07
Plin Washer

8 91-0384-08
Screw

9 9 1 - 0 3 8 4 - 09
Nut

10 91-0384-10 £|E||o|M
Retainer

11 91-0384-11 o-H 1AP-11

12 O-Ring
91-0384-12 1843371

14 Spring
91-0384-13
MIS is||0|l
15 91-0384-14 Name Plate

Poppet

16 91-0384-15 ±m
Screw
17 91-0384-16 l i s a 1/4PT
Plug
18 91-0384-17 o - i IBP—6

19 91-0384-18 O-Ring

Valve Seat

18-16-2
1
EK3IS HYDRAULIC PIPING

5 ffl
Item a o
Order No. Q'ty Remarks
Description

20 91-0384-19 ±*|0|A| 1
Spacer

21 91-0384-20 § 5 0 1 3/8PT
Plug

22 91-0384-21 O - i 1 1BG-30
O-Ring

23 91-0384-22 1M • 4 M8X25
Bolt

18-16-3
HOIS HYDRAULIC PIPING

2 - 1 - 1 6 14 15

18-17-1
10IS HYDRAULIC PIPING

JX Qj
7«^
Item
Order No. Description Q'ty Remarks

91-0384-00 S£|0|= i M JR-G02-1


RELIEF VALVE

1 91-0384-01 m
Body

2 91-0384-02 ±m !
Screw

3 91-0384-03 m 1
Handle

4 91-0384-04 1
Notice Plate

5 91-0384-05 1
Screw

6 91-0384-06 m\2i m 1
Plin Washer

7 91-0384-07 1
Screw

8 91-0384-08 1
Nut

9 9 1 - 0 3 8 4 - 09 E|E||0|M 1
Retainer

10 91-0384-10 1
Plunger

11 91-0384-11 o - l 1 1AP-11
O-Ring

13 91-0384-12 ±EM 1 1843373


Spring

14 91-0384-13
urn m\o\E
Name Plate
1

15 91-0384-14 ±% 1
Poppet

16 91-0384-15 2
Screw

17 91-0384-16 » 3 D 2 1/4PT
Plug

18 91-0384-17 o - i 1 1BP-6
O-Ring

19 91-0384-18 1
Valve Seat

18-17-2
;
iff
- I
°% mom HYDRAULIC PIPING

§ ti § S "I 2
' e m
Order No. Description Q'ty Remarks

20 91-0384-19 ±n\0\M ]
Spacer

21 91-0384-20 i P O 1 3/8PT
Hug

22 91-0384-21 0~S 1 1BG~30


O-Ring

23 91-0384-22 M M 4 M8X25
Bolt

18-17-3
ElOIS HYDRAULIC PIPING

18-18-1
2J53

mm HYDRAULIC PIPING

# Si I S 7« ^ ti\ JL
te m
Order No. Description Q'TY Remarks

96-0123-00 C i f flUjf X|3 l H 2


DOUBLE PILOT CHECK VALVE
1 96 - 0123 - 01 HfCI 1
Body
2- 96 - 0123 - 02 * f 1
Spool
3 96 - 0123 - 03 ?
J 2
Cap
4 96 - 0123 - 04 !H 2
Check Valve
5 96 - 0123 - 05 2|«[ 2
Rivet
6 96-0123-06 O-f-i 2 IBP—16
0—Ring
7 96-0123-07 O-fJ 2 IBP—9
O-Ring
8 96 - 0123 - 06 O-fJ 2
O-Ring

18-18-2
SrOIS HYDRAULIC PIPING

18-19-1
£ g | ÛrOIS HYDRAULIC PIPING

Item g S! # 9 u| 3L
Order No. Description Q'TY Remarks

96-0121-00
SINGLE PILOT CHECK VALVE '
1 96-0121-01 D||0| m
1

Main Body
2 96-0121-02 ±§ 1

Spool
3 96-0121-03 1 1

Cap
4 96-0121-04 m m 1

Check Valve
5 96-0121-05 1

Rivet
6 96-0121-06 o-U 2 IBP-16
O-Ring
7 96-0121-07 1
Stopper

18-19-2
19-1-1
ZS^h

E% HfOIS PNEUMATIC PIPING

Item
IS o
Order No. Descripfion Q'ty Remarks

13-0678-00 #cfBr£l
BLOW LINE

1 42-0030-00 SSI!*!
Flange

2 21-0057-00
Gasket.

3 13-0810-00
Bracket

4 51-0165-00 1034-25 1"


Adapter

5 51-0166-00 1034-25 1"


Adapter

6 63-0084-00 ftailoiM
Plate

7 45-0491-00 WD
COVER
8 63-0492-00
COVER

9 45-0493-00 MM
Bolt

10 9 6 - 0124-00 ^M£|?l|0|
3 3003E-6C-MG2
Lubricator

11 50-0500-03 NH-PF2-1.5-PT2
Nylon hose

12 50-0500-04 slM VTA315-02


Valve

14 53-0941-00 T T t a i i — 1"X3000
70kg/cni
Hyd. Hose
15 53-0941-00 1"X3000
70kg/cm
Hyd. Hose
16 53-0942-00 1"X2380
70kg/cm

53-0943-00 Hyd. Hose


17 1"X2240
70kg/cm

53-0944-00 Hyd. Hose


18 1"X3220
70kg/cni

53-0945-00 Hyd. Hose


19 1"X4200
210kg/cm
Hyd. Hose

19-1-2
Sêf IOIS PNEUMATIC PIPING

1 H
J a o 7H^
Item Q'ty Remarks
Order No. Description

20 53-0946-00 1/4"X1550
Hyd. Hose 70kg/crf

21 53-0913-00 1
1/4"X1700
Hyd. Hose 70kg/cm

22 53-0947-00 1
1/4"X2650
Hyd. Hose 70kg/cni

23 5 3 - 0 9 4 8 - 00 1
1/4"X2300
Hyd. Hose 70kg/cm

24 53-0949-00 1
1/4"X3150
Hyd. Hose ZOkg/cnî

25 53-0950-00 1
1/4"X4150
Hyd. Hose 210kg/cm

26 53 - 0 9 5 1 - 0 0 1
1/4"X700
Hyd. Hose 70kg/cnf

27 51-1620-00 4 T-025
T-Joint

28 51-1618-00 3 T-100
T-Joint

29 51-1615-00 1 EB-100
Street Elbow

30 51-1622-00
M S
2 N-100
Nipple

31 51-1612-00
" A I
2 B-100X025
_ j _ 0

Bushing
32 51-1611-00 " A I
1 B-100X050
Bushing

33 51-1614-00 2 B-075 X025


Bushing

34 51-1616-00 1 EB-025
Street Elbow

35 51-1624-00 1 5 5 N-025
Nipple

38 B1-1155-75 I I 4 HBH-1245
Bolt

39 B 1 - 1 0 5 0 - 79 M S 2 HBH-0625
Bolt

40 50-0500-05 M S 4
Bolt

19-1-3
ü & EIOIS PNEUMATIC PIPING

t e m
§ ä s s n$ ni i
Order No. Description Q'ty Remarks

41 50-0500-06 ±B.W 3 I =25


Screw
42 Bl-1112-69 MS 4 NH~12
Nut

43 Bl-1106-69 MS 3 NH~06
Nut

44 50-0500-07 4« I MS 2 M10
Wing Nut

45 Cl-1210-60 MS 2 NH~10
Nut

46 C6-1212-10 ±EM 4 SW~12


Spring Washer

47 C6-1210-18 ±EM 2 SW~10


Spring Washer

48 C6-1206-10 ±EM 3 SW-06


Spring Washer

49 C6-1214-13 ±EM 1 SW~14


Spring Washer

50 51-1657-00 O HjEj
r 5 1031 ~ 6
Adapter

51 51-1660-00 O^gjEj 1 1031-12


Adapter

53 51-1661-00 OfgjEj 4 1031-25


Adapter

54 51-1662-00 O^gjEj 1 1088~6


Adapter

55 51-1663 - 0 0 0MB\ } 1031 — 2 5


Adapter

57 51-1387-00 Ifi 5 1033~6


Elbow

58 51-1411-00 I S 1 1033-6-9
Elbow

59 51-1383-00 Ifi 45° = 1 1035-25


Elbow 4 5

61 51-1664-00 S S D 1 OP-IT
Plug

62 51-1665-00 # B p 1 OP~2T
Plug

19-1-4
WtOm PNEUMATIC PIPING

S o 7H $
Item
Order No. Description Q'ty Remarks

64 51-1496-00 OS-2TG
Socket

65 51-1497-00 ±5! 1 OS-3TG -


Socket

67 51-1666-00 1 PT1/4"
Adapter

68 51-1667-00 Ifi • 1 P/Tl/8"


Elbow

69 51-0880-00 IS 1 P/Tl/4"
Elbow

70 51-1668-00 1 1/4"
Coupler

19-1-5
19-2-1
§ öfflö®PNEUMATICPIPING

S Ö f 9 u| 2
Item
Order No. Description Q'ty Remarks

13-0679-00 ci^a mzi m


DUST COLLECTOR FLUSHING LINE

1 95-0125-00 ! 1137-4CBS
Mist Separator

2 95 - 0 1 2 6 - 0 0 1 A2000-2CG
Reducing Valve

3 95 - 0 1 2 7 - 0 0 m\ 1 30SM 3/8"
Hi Coupler(Body)
-

8 53 - 0891 - 0 0 1 1/TX750
Hyd. Hose 70kg/cm
9 53-0886-00 1 1/2"X700
Hyd. Hose 70kg/cm
12 51-1389-00 90 1033-12
Elbow 90°

13 51-1373-00 OfêN 1013-12


- Adapter

14 5 0 - 0 5 0 0 - 09 " A I
1 B-50X25
Bushing

15 51-1371-00 o\m 1 1013-6


Adapter

16 50-0500-10 1 B-50X35
Bushing

18 51-1658-00 T 5E°I
_ E
2 1/2" JIS B2301
T-Joint

21 51-1659-00 Ml 1 FT 1/2"
Nipple

28 Bl-1048-74 i E
2 HBH-0620
Bolt

30 C6-1106-69 MS 2 NH-06
Nut

32 C6-1206-10 2 SW-06
Spring Washer .

19-2-2
ou
uo....
I= I
0
r·-' -F::
l . . 4---V.
j ~:::nr---r-1 0!:!
I fT'-111 'Ill ;;!
I. IMT""Th,
I I
"zrn
l··-~l=::::j~·t "I~~--
it.~f-J
I:_ __ _: I II I I I

I[~ -l -BONNET-- c:
li.J

~-1- Nl"":
'\
I
1.i ;u
I II
j-I-lt
I
I

,...l •• l.,
t-"'"'4 ]? II''
f111-• •l
---
---
I I

-'---,
I r··-,_r::t .., tl
~
~
()
........n:c::-::.
(. : I l...
·"-···11-J
·:::1
_..:::-=--
- -
-
-
J.t
n
!;it.,
-t.f.JR1
Jill..,.
.--·:-~
I

l
'""

-
Ill I
- t IU
Ill> I - _][_ - -
Fl
:
1
~I
lij
13
"
=o
II II z
u.-ia
I I
~-----CABIN-~
(r·\ ~=...--=--- :~.!- -=----~-~~ (j)
--~--=---~1
·"---u=:..-_---- Fi·f l--m-
- - - - - WJ:i-'- ULf~--
l ---l..P .....l..lfk--· IF~T~ - -...
I

17 22 9 19 AIR

~--r--~
19 I
-o
I I
I
(..>

I l I
I
I
•11
121

Ii 1'*md:
~ :lr 1t~
\-t~
:t:t
'-~- f 1 .J
I
I

L O_U_T_i __ __ liN_-
28, 32 5 27, 31

... .............~--·_.........,..............._....,
··~·~----~"""'"'"'"··• ""·-·--"'-~
- ... ...,,~ "'~~-·-·... _. . ..
.._.------------=·---------,.,--:--:-~-~-----·--
' ·.. .· .
1% EfOli PNEUMATIC PIPING

04
o

e m Order No. Description Q'ty Remarks

13-0680-00
SUDE H O O D LINE

1 63-0052-00
Bracket

5 95-0129-00 0)1 Oj 401 H E US 1 VPA-4125


Air Pilot Valve

6 95-0130-00 1 VM130-01-08
Mechanical Valve

8 53-0908-00 2 1/4"X1850
Hyd. Hose 70kg/cm
9 53-0909-00 TTi=i 2.— 2 1/4"X2350
Hyd. Hose 70kg/cm

10 53-0910-00 2 1/4"X5050
Hyd. Hose 70kg/cni

11 53-0911-00 1/4"X3350
Hyd. Hose 70kg/cm

12 53-0912-00 S ± 1/4"X900
Hyd. Hose 70kg/cm
13 53-0913-00 1/4"X1700
Hyd. Hose 70kg/cm

14 53-0914-00 2 ^ 1/4"X740 NB
Hyd. Hose 70kg/cm
15 53-0915-00 1/4"X660 NB
Hyd. Hose 70kg/cm

16 51-1421-00 # 1S^(90 ) OEL-25X2S


Long Elbow 90

17 51-1372-00 1M^(90) 2 ON-3TX3S


Reducing Elbow 90

18 51-1388-00 1S^(90) 2 OE-3TX3S


Elbow 90°

19 51-1410-00 1S^(90) 2 OE-1TX2S


Reducing Elbow 90

20 51-1371-00 4 ON-2TX2S
Adapter

21 51-1396-00 1 ON-1TX2S
Reducing Adapter

22 51-1462-00 4 ON-2SX2S
Adapter

19-3-2
I

\
csfcd
lOIS
rmm
PNEUMATIC PIPING

S § S ^ u| i
1 f e m
Order No. Description Q'ty Remarks

23 51-1687-00 ± $
9
1 3/8"Xl/4"
Socket

24 51-1688-00 MS 1 1"X3/8"
Reducing Nipple

27 B 1 - 1 0 8 8 - 76 2 HBH-0820
Bolt

28 B l - 1 0 5 3 - 78 § S ' 2 HBH-0635
Bolt

31 C6-1208-13 ±EM %M 2 SW~08


Spring Washer

32 C6-1206-10 ±EM $M 2 SW~06


Spring Washer

19-3-3
21-1-1
Z65

Q ± 3 mmi DUST COLLECTOR

S. CM
Item s s
7 « ^

Order No. Q'TY Remarks


Description

13-2422-00 C-jAE §a»Ej


DUST COLLECTOR
1 13-2422-00 0j|°J Uf-Cj
1

Main Body
2 13-2672-00 SL70 - 900/8
Filter Element
3 13-2669-01 1
PDV2-25A
Valve
4 95-0573-00 1
M206KXA
Hydraulic Motor
5 13-2671 - 0 0 1"
Fan
' FO-MV

6 13-2669-02 1
11
Header Tank
7 13-2670-16 -M^ EH3[5 1

Suction Pipe
8 13-2669-03 0j|0i l | f tij 1
150A
Air Lock Rubber
9 13-2670-09 O l A W j / j 7| 0 |E
1

Inspection Gate
10 13-2699-04 ]
VRT-5
Pulse Timer Controller
11 13-2669-05 £ i
S
HHfci
S — 1 BM—1032
Ball Valve
12 13-2669-06 1

Impeller
13 96 - 0170 - 00 m 1

Cover
14 13-2669-07 A
1 a c
l E = t i
1

Jublie Clip
15 13-2669-08 !§. 8 HBH-1235
Bolt
16 13-2669-09 8 SW-08
Spring Washer

21-1-2
22-1-1
O P ~1
l\0\± AUTO GREASE

7» 4
S
a o
t em Order No. Description Q'ty Remarks

13-0681-00
GREASE PIPING

1 13-0756-00
Grease Stand

2 63-0032-00
Lashing. System

3 51-0160-00 A-jM ftB||0|E


Sub Plate

4 63-0033-00
Nozzle Bracket

5 63-0034-00
Cover

6 63-0035-00
Mount

10 95-0131-00 2RW
Spray Nozzle

11 95-0132-00 #S||iiO|H IM JSC-G01-2P-10


Solenoid Valve

12 95-0133-00 PVMT-32
Solenoid Valve

13 9 5 - 0134-00 A2000-2CG
Reducing Valve

19 53-0916-00 5L± 1/4"X410 NB

20 53-0917-00 Hyd. Hose 70kg/cm 1/4"X310 NB

21 53-0918-00 Hyd. Hose 70kg/cri 1/4"X5180

22 53-0919-00 Hyd. Hose 210kg/cni 1/4"X4980

23 53 - 0 9 2 0 - 00 Hyd. Hose 70kg/cm 1/4"X2350

24 53-0921-00 Hyd. Hose 210kg/ciB


1/4"X2350

25
53-0922-00 Hyd. Hose 70kg/crf
1/4"X2600

26
53-0923-00 Hyd. Hose 210kg/cm
1/4"X2300

Hyd. Hose 70kg/cm

22-1-2
I
'l
I
•J

Il
I
l
l
j
1% SrOIS PNEUMATIC PIPING

s ft! o

f e m Order No. Description Q'iy Remarks

27 53-0924-00 1 1/4"X550 NB
Hyd. Hose 70kg/cnf

28 53-0925-00 1 1/4"X550 NB
Hyd. Hose 70kg/cm

32 51-1624-00 M§ 2 N-025
Nipple
33 51-1620-00 T -3sO]E 1 T-025
T—Joint
"A|
34 51-1613-00 3 B-050X025
T o
Bushing
35 51-1387-00 CMltd o 6 1033-6
Elbow

36 51-1657-00 OrSN 6 1031-6


Adapter

40 50-0500-08 U - f l 2 15AM6
U-Bolt

42 B6-1040-60 ±Pji §(|f£ § E 4 BA-0545


Socket Head Bolt

±?i sHH S S
43 B6-1050-65 2 BA-0625

Socket Head Bolt


46 -1090-70 4 HBH-0825
s —
Bolt
47 -1086-73
its 2 HBH-0816

Bolt
48 -1038-79
Ms 2 HBH-0535

Bolt
51 -1108-61
MS 4 NH-08
Nut
52 -1106-69 MS 4 NH-06
Nut
55 C6-1208-13 6 SW-08
Spring Washer

22-1-3
23-1-1
• m CABIN

3 1
H-l Sca EM
o
Item
Order No. Description Q'ty Remarks

13-0682-00 m 1

CABIN

1 13 - 0 7 5 7 - 00 m
Cabin
!

2 13-0758-00 EOi 1
Door

3 13-0759-00 f £ ^tH 1
Roof Cover

4 13 - 0 7 6 0 - 0 0 sili ]

Rail

5 63-0036-00
Cover( 1)

6 63-0037-00 mil)
Cover(2)

7 13-0761-00 1
Protector

8 13-0762-00 1
Seat Cover

9 90-0003-00 m
Hinge

10 95-0139-00 1 B-461-2
Gas Damper

11 95 - 0 1 4 0 - 00 7\± %n Mara 1 B-461-A-2


Gas Damper Bracket

12 95-0141-00 1 B-461-C-2
Gas Damper Bracket

13 95-0142-00 m
OIM ]
A-100-3
Inner Handle

14 95-0143-00 m
Ratch
1 C-168

15 95-0144-00 •EE| £ 2 ) M 1 A C - 1025-T


Free Joint

16 95-0145-00 so] m\ 1 C-1886


Door Catch

17 ' 95-0146-00 |IX| 2 B-2-B


Hinge

18 95-0150-00 ü i 1 AP-829
Handle

23-1-2
ca o
t em Remarks
Order No. Description Q'ty

19 95-0147-00 £0\ ^
Door Lock Assy

mm
20 37-0001-00 BL84-107

21 95-0418-00 Working Lamp

22 9 5 - 0149-00
m
Seat Assy

23 37-0002-00
mm
Washer Kit
24 2
9 6 - 0029-00 § 18= TM-130

25 Bl-115073 Room Lamp 2 HBH-1225

2.6 Bl-114676 Rubber 13 HBH-1216

ME
27 Bl —111872 11 HBH-1020
Bolt
| E
28 Bl-108673 32 HBH-0816
Bolt
| E
29 Bl-104479 4 HBH-0612
Bolt

30 95-0151-00 m HBH-0460

Bolt
31 Bl-101561 ME BA-0140
Bolt
32 CI-111269 | E NH-12
Bolt
33 Bl-102866 ±3! SHE ME M5X10
Socket Head Bolt

34
llE
Bl —101561 M4X20
Nut
A. 3 H
35 C6-121210 _ri-n- 17 SW-12
Screw
36 Screw
C6-121018 11 SW-10
± = 11 2W
Spring Washer
37 C6-120813 Spring Washer 32 SW-08
Spring Washer

23-1-3
mm 3\m CABIN

Order No. Description Q'ty Remarks

38 C6-120610 ±=g 2 ^ 4 SW~06


Spring Washer

39 C6-120418 2fArj 4 SW~04


Spring Washer

40 " 96-0031-00 &Z\± 1


Glass

41 96-0032-00 §£ ±
r 1
Glass

42 96 - 0033 - 00 lity± 1
Glass

43 96-0034-00 sty— 1
Glass

44 96-0035-00 1
Glass

45 96-0036-00 § 2 ^ 1
Glass

46 96-0037-00 Hty± 1
Glass

47 9 6 - 0 0 3 8 - 00 gty± 1
Glass

48 96-0039-00 ^ty± 1
Glass

49 96-0040-00 Sty± ]
Glass

23-1-4
4 İ

23-2-1
• m CABIN

e» o
f e m
Order No. Description Q'ty Remarks

13 - 0 6 8 3 - 00
CONTROL LINK

1 13 - 0762 - 00 MBftl 1
Bracket

2 13 - 0 7 6 3 - 00 BIN 3

3 41-0810-00 Lever 2

4 1 3 - 0 7 6 4 - 00 Collar 3
3E2!<=
5 Joint 2
51-0161-00 MS
s -1
Block
6 1 3 - 0765-00 m 2
Link
7 13 - 0 7 6 6 - 00 § H 1
Link

8 13 - 0 7 6 7 - 00 £2JJ= 3

Joint
9 45-0086-00 |S 2
Block

10 13 - 0 7 6 8 - 00 m
Link

11 13-0769-00 § 3
Link

12 63 - 0 0 3 8 - 00
Joint

13 45-0087-00 MS
Bolt

14 63-0039-00 »S||0|J=
Plate

15 13-0775-00
m
Pivot

16 13 - 0 7 7 0 - 00 BIN
Lever

17 13 - 0 7 7 1 - 0 0
Joint

18 45-0088-00 p
s —I
Block

23-2-2
C3 O ti\ JH
t em Q'ty
Order No. Description Remarks

19 13-0772-00 m
20 13-0773-00 Link

21 13-0774-00 Joint

22 13-0776-00 Lever

cl|tH
Lever
23 13-0777-00
Lever

24 41-0811-00 S
Pin

25 01-0007-11 «r
Bar

26 01-0008-11 U\
Bar

27 01-0009-11 ti\
Bar

28 2W
45-0089-00
Washer

29 21-0051-00 m
Lever Boots

30 0123-3300-0 £!
Pin

31 91-0397-00 SC3A-6R2V2
Control Valve

32 SES tHtd
91-0398-00 SC8-3
Control Valve

33 91-0399-00
H 44020713
Bail Valve

34 m tlHtd
91-0400-00 s s— 64022-334

35 Bail Valve
95-0152-00 KD-10B

36 Grip
95-0153-00 PB-30XM8~Red
HSl.AEj g
37 95-0154-00 PB-30XM8-Black
Plastic Bail

Plastic Bail

23-2-3
T3T a
f e m
Order No. Description Q'ty Remarks

38 95-0155-00 S.E 9JE RBL-6D


Rod End

39 95-0156-00 S E ?JE 11 RBL-6DL


Rod End

40 95-0157-00 S E 9JE 3 PHS-8


Rod End

41 95-0158-00 m • 3
HK2518L
Pivot
3
42 95 - 0 1 5 9 - 00 m § IR20X25X20
Inner Ring

43 D5-206419 TTI 1 MB2020DU


Bush

44 D5-203113 20 MB1015DU
Bush

45 D5-102110 —fcrfo 3 SRA-20


Snap Ring

46 Bl-104461 ±m 6 M6X12
Screw

47 ± 3 f 1
Screw

48 -112376 m 2 HBH-1035
Bolt

49 -111872 m 2 HBH-1020
Bolt

50 B -109070 ME
s — 16 HBH-0825
Bolt

51 -109476 MS 8 HBH-0840
Bolt

52 -109273 MS 2 HBH-0830
Bolt

53 -109775 M E 4
s — HBH-0855

Bolt
54 C6-121018 SW-10

55 C6-120813 Spring Washer


30 SW-08

56 C5-110830 Spring Washer


12 PW-08

Plain Washer

23-2-4
• mi CABIN

I t e m
Order No. Description Q'ty Remarb

57 C5-112030 mm PW-20
Plain Washer

58 CI-110669 L-Jfi NH-06


Nut

59¬ 9 5 - 0160-00 m 11 NH-06


Nut

60 CI-110861 m 3 NH-08
Nut

61 9 6 - 0161-00 12
Snap Pin

62 Bl-103078 MS 8 BH-0515
Bolt

63 C6-120514 8 SW-05
Spring Washer

64 C5-110517 mm m 8 PW-05
Plain Washer

23-2-5
23-3-1
^ 8 5

m CABIN

i t e m
Order No. Description Q'ty Remarks

13-0684-00
TRACTION CONTROL

13-0778-00
Bracket

13-0779-00 BIN
Lever

90-0004-00 ¥41-i m\m J-42B-1250-8.6


Push-Pull Cable

90-0005-00 ¥41-1 ?||0|i J-42B-1800-8.6


Push-Pull Cable

13-0780-00
Bracket

9 0 - 0006-00 ^ N S
Lever Lock

41-0812^-00
Bracket

21-0052-00
Boots

9 41-0863-00 m
Collar

10 9 5 - 0174-00 M E

Bolt

11 9 6 - 0162-00 KD— 10B—Black


Grip
12 95-0180-00 BflOjU HK2518L
Bearing

13 9 5 - 0181-00 o|M g IR20X 2 5 X 2 0


Inner Ring

14 D5-102110 i SRA-20
Snap Ring

15 34-0025-00 n 0|HS-±x|*1
r D4MC-5020
-
M i c r o Switch

16 9 6 - 0163-00 §B||U|^ ND0332


Crevice
S E S HHtd
17 9 1 - 0401-00 See Page 2 3 ~ 4 ~ 4
1_ — s s — . -
Control Valve

18 96-0164-00 SE. 9JE PHS-


Rod End

23-3-2
\
mi CABIN

3X Cti
t em Order No. Description Q'ty Remarks

19 B1-114879 IS 8 HBH-1220
Bolt

20 Bl-113574 8 HBH-1095
Bolt

21 B1-108876 ME 6 HBH-0820
a—
Bolt
22 B2-407714 4 ASA-0816
Screw

23 CI-110815 MS 12 NH-08
Nut

24 C6-121210 8 SW-12
Spring Washer

25 C6-121018 8 SW-10
Spring Washer

26 C6-120813 12 SW-08
Spring Washer

27 05-112030 §ef?J £W 4 PW-20


Plain Washer
23-4-1
ZZ°>

*m CABIN

Item
§ B I s
Order No. Description Q'ty Remarb

91-0401-00 2i _E—Sa Bijfci


a—

CONTROL VALVE
1 91-0401-01

2 91-0401-02 Main Body

p. m
3 91-0401-03 P. Cover

4' 91-0401-04 T. m
T. Cover

5 91-0401-05
±S

Spool
6 91-0401-06

Cover
7 91-0401-07
ia|o|E
Plate

mi
91-0401-08

9 91-0401-09 Plug
Check Plunger

10 91-0401-10 ±m
Spring
11 91-0401-11 £ E
Rod
± § 9JE
12 91-0401-12
Spool End
±EM aNoiM
13 91-0401-13 Spring Retainer
A.HH|
o

14 Spring
91-0401-14 M8X14
s i
15 91-0401-15 Bolt M8X20
| E

16 91-0401-16 M12
Bolt

17 91-0401-17 Ml 2
Nut

18 91-0401-18
Spring Washer

Relief Valve
H/JOFf HUI MAKÎNA
Hava HAKVERDi
Y.titoWo Mt*. 4*075 Sk. GOn* Sit.
T.V»1": 0322 428 3O2O
ii^cok V.O.: 22237007058

STAND. NO DHS-L-310-003
REV. NO 1
ISSUE DATE 1997. 5. 19.

HYDRAULIC CRAWLER DRILL

DNCD -

D a S o o n g H e a v y Industries, Ino

• INDEX •
PREFACE
ATTENTION FOR SAFETY .-j

WORKING
SPECIFICATIONS 2
NAME OF EACH PART AND EXPLANATION 3
OPERATION 7
CHECK BEFORE OPERATION 15
X, Engine 15
2. Receiver tank 17
3. Amount of an operating oil 17
4. Amount of power divider 17
5. Amount of drift lubricant • 18
6. Others 18

ENGINE HANDLING METHOD 19


1. Starting 19
2. Preheating 19
3. A f t e r starting • 20
4. Stop ' 20

DRIVING 21
WRECKING 21
OSCILLATION LOCK OPERATION 22
PIERCING WORK 24
Preparation 24
Piercing work 24
Caution on piercing work 24
Adjustment on piercing work 25
Name of r o d changer parts 26
Rod changer operation lever 27
rod extension 28
withdrawal of the r o d 30

T 3 - IE hydraulic drifter 32
1. construction and function 32
2. daily inspection and maintenance 34
HAKVEHUi mitä&m
Ham HAKVERDI
Yejiloba Moh. 46075 Sk, ©<M» Sit.
No: 10 Sayhan/ADANA
Tol/Faki: 0322 428 30 20
Bofoeak V.D.: 22237007058

AUTO GREASER 41
TREATMENT UNDER LOW TEMPERATURE 42
TRANSPORTATION :
44

INSPECTION AND MAINTENANCE


GENERAL OBSEVANCE DETAILS OF MAINTENANCE 45
INDEX OF PERIODIC INSPECTION • • • 48
INSPECTION-MAINTENANCE 52
1. lubricating system of engine •• 52
2. fuel system of engine •' 52
3. cooling system of engine 54
4. suction system ; 54
5. exchange of gear oil to use gear box 56
6. drawing o f f water i n operation oil tank and exchange operation oil 56
7. exchange of the return filter of operation oil 56
8. exchange of compressor oil '• 56
9. exchange of the filter element of compressor oil 56
10. exchange of the filter element of air cleaner 56
11. exchange of the element of oil separator 57
12. check of wheel device 57
13. oil exchange of the reducer of driving motor > 58
14. tension of lubricator chain 59

CAUSE AND TREATMENT OF ABNORMALITY 60


engine 60
body 63
oil pressure 64
air compressor 65
air blow f a n , boom, oil cooler, feeder 66
rotor 67
drift '•. 68
dust collector 69
LUBRICANTS RECOMMENDATION 72

FUEL & LUBRICANTS 73

APPENDIXES
I . manual for dust collector filter x 1
II. treatment manual of diaphram valve 9
Operating Instruction

• Read this m a n u a l c a r e f u l l y a b o u t t h e e x p l a n a t i o n s o f s a f e t y r u l e , o p e r a t i n g m e t h o d , a n d m a i n t -

enance b e f o r e using this equipment.

• T h i s m a n u a l s h o u l d b e c o n s i d e r e d as a p a r t o f y o u r d r i l l a n d p r e s e r v e d w i t h equipment.

• W e e x e r t e d o u r s t r e n g t h t o m a k e b r i e f l y t h r o u g h o u t t h i s m a n u a l t o h e l p y o u k n o w h o w to use

this e q u i p m e n t as s o o n as y o u c a n . B u t as c u s t o m w e i n c l u d e d c o m p l e t detailes a b o u t t e c h n i c a l

e x p l a n a t i o n , o p e r a t i n g , m a i n t e n a n c e , a n d s a f e t y etc.

• O p e r a t e r a n d t h o s e w h o a r e c o n c e r n e d i n this e q u i p m e n t m u s t k n o w t h o r o u g h l y t h i s m a n u a l .

Because i t is n e c e s s a r y n o t o n l y t o o p e r a t e t h i s e q u i p m e n t p r o p e r l y a n d r e a s o n a b l y , b u t also

• to prevent i n j u r y and incident.

• If y o u r e q u i p m e n t do n o t o p e r a t e w i t h t h i s m a n u a l , o r w h e n y o u n e e d h e l p o r h a v e a n y ques-

t i o n , o r w h e n y o u a r e f a c e d w i t h a n y d i f f i c u l t i e s i n u s i n g t h i s e q u i p m e n t , please c o n t a c t o u r

firm or branch office.

• Spare p a r t s , e x p e n d a b l e supplies, o r some else p a r t s w h i c h a r e n o t s u p p l i e d b y D a i n o n g Heavy

Industries, Inc. o r t h e c o m p a n y nominated by Dainong H e a v y I n d u s t r i e s Inc. a r e o u t o f the

guarantee of our f i r m .

• In t h i s m a n u â l a l l i n f o r m a t i o n s o m i t t e d o r c o n t a i n e d a b o u t t h e c o n s t r u c t i o n o f e q u i p m e n t are

t h e results o f o u r r e s e a r c h . T h e r e f o r its rights c a n n o t b e v i o l a t e d .

• T h e process o f c o m p l e m e n t to i m p r o v e this m a c h i n e is a l w a y s done. F o r t h i s r e a s o n there

m i g h t b e some f l u c t u a t i o n i n this m a n u a l .
Operating instruction

Attention for safety

A large accident is occurred by small carelessness. For safety you have to observe the foflowings

strictly.

1. Understand the safety manual in annex.

2. Understand the contents of this manual.

3. I t is important to check before operation

(D Wear safety helmet and safety shoes.

0 Determine the emergency treatment and connection method when incident or f i r e is o c c u r r e d

>3) T h e operation at the unsafe condition make large incident.

© Check before beginning w o r k everyday and operate after checking the breakdown of machine.

4. i n operation^

(D Operate at the operation stands.

® A f t e r y o u lock t h e operating lever, get into or o f f the machine.

<3) While operating, look around i f there are any person or interference, and. be careful when you back.

@ Be careful when you t u r n around at the inclined place. It might cause an accident.

® Do not sift up o r c a r r y objects w i t h boom or guide shell.

5. A f t e r operation

<D When you are obliged t o work at the inclined place, put a block between the crawler.

® W h e n operate* get o f f at t h e machine, stop hood and standstill the machine. A n d then lock the

operating lever and t u r n o f f the engine.

(3> Do not p a r k at the place where ground is not firm or easy to be sink.

\
Operating Instruction

I'
!

II
I'

'
r
Specifications
• Main measurements
Weight - 10,300 kg
Overall length - 8,700 mm (when transport)

Overall width - 2,485 mm

Overall height - 2,700 mm

Wheel tread length - 2,280 m m

Shoe width - 300 mm

Ground clearance - ,435 mm

Oscillation degree - ±10 0

• Engine
Name - 1SUZU A - 6BGIT
Type - direct fuel injection type
Number of cylinder - 6 valve
Maximum horse power - 165PS/2500 r p m
Total engine'displacement - 6,494 cc

• Main performance
Traveling speed - 0~3.5 km/h
Hill climbing ability - 30 0

Ground pressure - 0.7kg/cm 2

Attached auto parking brake


Attached hand brake release system

• Hydraulic drifter
Type - T - 3 D K
Weight - 200 k g

Number of stroke - 2,000-2,600 bpm


Power of stroke - 43 kgf-m
Revolutions per minute - 0 ~ 2 0 0 rpm
Torque - 60 kgf-m

• Hydraulic pump
Variable capacity piston pump - 2
Rated capacity gear pump - 1
Operating Instruction

• Guide shell
Overall length - 7,395 mm

Feed length - 3,800 mm

Slide length - 1,500 mm

Feed type - hydraulic motor

Guide shell swing - l e f t 45 °, right 45 °

Guide shell dump - up 35 °, down 145 °

• Boom
Boom length - 2,100 mm
Boom swing - left 15 °, right 45 °
Boom lift - up 50 °, down 25 °

• Compressor
Type - PDC265-S30 A i r man
Amount of discharge - 5.4 mVmin
Discharge pressure - 10.5 kgf/cm 2

• Dust collector
' Type - HS-16-TS
Amount of air - 16 m2/min
Filtering area - 12.5 m 2

• Applied rod, Beet


Rod diameter, length - T38, T45

Connecting rod 10 (3050 m m ) or 12 (3660 m m )


u n

Beet diameter - <t> 60 — * 95

-4-
Operating Instruction

Name of each part and explanation

..... .....
.8
· U
QJ .
0
~ 0
(.)
0
(.)
'0

·6
QJ
c
:0
<11
(.)

E
0
0
IIl

.....
QJ
Ol
c
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.r::.
(.)
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0.....
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~
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-
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QJ
c

-
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-5-
I
Operating Instruction

Device explanation

-6- 11 21 19 20 12
Operating Instruction

1. Engine tachometer 12. Pilot lamp(engine oil pressure)

2. Fuel gauge 13. Pilot lamp(engine cooling water)

3. Operation oil thermometer 14. Control resistance

4. Compressor air thermometer 15. Lighting switch

5. Hour meter 16. Lighting switch

6. Engine stop button 17. Lighting switch

7. Charge lamp 18. Lamp test switch

8. Ignition switch 19. Wiper switch

9. Pilot lamp(engine air cleaner) 20. Wiper switch

10. Pilot lamp(compressor air cleaner) 21. Airconditioner switch

11. Pilot lamp(compressor oil cleaner)

1. Engine tachometer
The indicator of speed counter indicates the revolutions per minute of engine.

2. Fuel gauge
This indicates the remains of fuel tank.

3. Operating oil thermometer


This indicates the humidity of operating oil. In case that humidity rises abnormally during operation,

slow down the engine speed and check the reason engine is clogged.

4. Compressor air thermometer


This indicates the air humidity of compressor discharge hole. When the temperature of discharge air

rise up to 1KTC, engine stops automatically. If temperature rise abnormally, check its reason.

5. Hour meter
This indicates the hour of the integrating operation of engine. Do all sorts of inspection according to

this hour.

6. Engine stop button


In emergency press this button. Then engine stops w i t h no relevance to throttle.

7. Charge lamp
When you t u r n on the start switch to ON, this lamp lights up. If this lamp does not light up, check the
Operating Instruction

7. Charge lamp
When you t u r n on the start switch to ON, this lamp lights up. If this lamp does not light up, check the

electric system. Once engine starts, this lamp goes out. If not, it means that plug system has a

problem. Then must you check and repair this at once.

8. Ignition switch
TOJ OFF - You can put a key in or out. When you t u r n o f f the engine, you must let the key in this

position.

T l J ON - In this state an electric current flow in the plug circuit and lamp circuit.

I~2J START - This is the engine starting position. Once engine start, take your hand o f f the key.

Then the key come back automatically to T1J position.

T3J PREHEAT - When the temperature is low, hold the key in this position until the number 14,

control resistance, t u r n to red. Once it t u r n red, start engine.

9. Pilot !amp(engine air cleaner)

10. Pilot lamp(compressor air cleaner)


When the air cleaner is clogged, this lamp lights up. Then clean up the element.

11. Pilot lamp(compressor oil cleaner)


When oil element is clogged, this lamp lights up. Then exchange the filter element immediately.

12. Pilot lamp(engine oil pressure)


When the pressure of engine lubricant is low, this lamp lights up and the engine stops automatically.

Check and repair the cause of hydraulic insufficiency. In case that this lamp lights up but the engine

does not stop, please stop the engine immediately.

13. Pilot lamp(engine cooling water)


When the temperature of engine cooling water increases over the optimum temperature, this lamp

lights up and the engine stops automatically. Check and repair that reason. In case that this lamp

lights up but the engine does not stop, please stop the engine immediately.

14. Control resistance


Hold the engine key at number T3J position, then the engine turnes into the preheated state.
Operating Instruction

15. Lighting switch


This is a f r o n t lamp switch.

16. Lighting switch


This is a rear light switch.

17. Lighting switch


This is- a room lamp switch.

18. Lamp test switch

This is f o r lighting, up each lamp. If each lamp do not light up, then exchange the lamp into new one.

19.
Wiper switch(front)

20. Wiper switch(rear)


If you pull the switch, each wiper operate.

21. Airconditioner switch


This is f o r operating the airconditioner.

- 9 -

' Jl
1 Operating Instruction

29

36

42

32 31 39

22 23 24 25
I ·;
I I

49
QJ 51
0
50 g ~ .
(.0 II)
54
52 ~~
l 53

-I
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I

•••••
•[:1 {$ $ •

I'
J:l
-10-
Operating Instruction

22. Air blow pressure gauge 39. Jamming alarm lamp

23. Rotary pressure gauge 40. Centralizer lever

24. Feed pressure gauge 41. Rod changer lever

25. Hammering pressure gauge 42. Rod changer lever

26. Hammering pressure adjusting valve 43. Oscillation lever

27. Hammering lever 44. Boom lift lever

28. F e e d lever 45. Boom swing lever

29. Feed pressure adjusting lever 46. Master dump lever

30. Rotating lever 47. Master single lever

31. Super-rotation switch 48. Master extension lever

32. Settle down, auto-grease lever 49. Driving lever

33. Dust collection switch 50. Driving lever

34. Pulse air switch 51. Throttle lever

35. Compressor switch 52. Oscillation lock lever

36. Air lever . 53. Oscillation lock lever

37. Slide feed switch 54. Horn button

38. Antijamming switch

22. Air blow pressure gauge


This indicates the pressure of air blowing f r o m compressor to drifter.

23. Rotary pressure gauge


This indicates the rotation pressure of drifter.

24. Feed pressure gauge


This indicates the f e e d pressure of drifter.

25. Hammering pressure gauge


This indicates the hammering pressure of drifter.

26. Hammering pressure adjusting valve


This is the valve f o r adjusting the hammering pressure. If you pull this lever and turn i t clockwise,

the hammering pressure will increase, but-If you t u r n i t counterclockwise, the pressure will decrease.

27. Hammering lever


Push the lever to the f r o n t f o r starting the hammering. If you let this lever in neutral position, the

hammering will stop.


Operating Instruction

28. Feed lever


If you push this lever to the f r o n t , the drift will go forward. If you pull this lever toward your hand,

the drift will back. If you let this lever in neutral position, the hammering will stop.

29. Feed pressure adjusting lever


This is the valve for adjusting the feed pressure. If you pull up this lever and turn clockwise, feed

power will be higher, but turn this lever counterclockwise, f e e d power will be lower. When you finish

adjusting, push the lever and restore to the original state.

30. Rotating lever


If you push this lever to the f r o n t , then rod rotates w i t h statically. If you pull toward your hand, the

rod rotates f o r naught. And the rod not rotate when this lever in the neutral position.

31. Super-rotation switch


If you press this button in the piercing by pushing the hammering lever and rotation lever, the

rotation speed will be quick-rotation motion. If the hammering lever is not pushed, this switch will

not operate.

32. Settle down, auto-grease lever


Pull this lever, then hammering and feed become about a half. Use this lever at the beginning of

piercing. If you push this lever to the f r o n t , grease will be drawn o f f at the nozzle on the f r o n t of

the mast.

33. Dust collection switch


T u r n on the switch ON, and then dust collection will rotate.

34. Pulse air switch


Use this switch to eliminate the dust on the dust collector. Use also this switch to clean the dust

collector filter w i t h operating f o r a moment after piercing work. Be careful lest you turn o f f this

switch because the air will leak.

35. Compressor switch


T u r n OFF this switch when compressor is not used f o r a long time.

• When you push the pulse air switch, just turn on the compressor switch.

* Just start the engine when compressor switch is off.

-12-
Operating Instruction

36. Air lever


If you push this lever, air will come out. When you work piercing, open fully this lever. Then the r.p.

m. of engine increase to maximum speed.

37. Slide feed switch


If you increase the blow when this switch is ON, the dust collector feed will come down.

If you cut o f f the blow, the feed will rise automatically. When you want to see the increasing state

of the'blow, t u r n o f f the switch, then feed will go up.

it Please just use this switch when compressor switches ON.

38. Antijamming switch


If you t u r n ON this switch when you are hammering, the blow pressure change suddenly(about 9kg/

cm2 or more, 3kg/cm2 and less) and then feed back automatically.

This is the circuit f o r preventing the jamming.

39. Jamming alarm lamp


If jamming occurs and antijamming system starts when you are piercing, this lamp will light up.

40. Centralizer lever


This is the open/close lever of centralizer which is in mast front. Push, and it will be opened. Pull,

and closed. Let this lever in neutral position, and it will stop as i t is.

41. Rod changer lever

42. Rod changer lever


This is the lever f o r auto r o d changer. Use this lever when you remove or attach the rod.

43. Oscillation lever


You can this lever to oscillate this machine. You can move the track frame up and down with this

lever. Push right and the f r o n t of track frame will go up. Push l e f t and it will go down.

44. Boom lift lever


You can use this lever to l i f t up-and-down the boom. If you push this lever right, the boom goes

down. If you push this lever left, the boom goes up.

45. Boom swing lever


You can use this lever to swing left or right the boom. If you push this lever right, the boom goes

right. If you push this lever left, the boom goes left.
Operating Instruction

46. Master dump lever


You can use this lever to lift up-and-down the boom. If you push this lever right, the f r o n t of

master goes down. If you push this lever left, the f r o n t of master goes up.

47. Master single lever


You can use this lever to swing left or right the master. If you push this lever right, the f r o n t of

master goes right. If you push this lever left, the f r o n t of master goes left.

48. Master extension lever


You can use this lever to make the master move f o r w a r d and backward. If you push this lever right,

the master moves forward. If you push this lever l e f t , the master moves backward.

49. Driving lever (left)

50. Driving lever(right)


This two running levers are operated independently. Push this lever, and the machine will move

forward. Pull this lever, and the machine will move backward. It is necessary to check this lever

while you are piercing and parking, and also to ascertain the safety of circumstance before operating

this lever.

51. Throttle lever


You can use this lever to adjust the r.p.m. of engine. If you push this lever, the r.p.m. of engine will

be increased. If you pull this lever, the r.p.m. of engine will be decrease. (If you open the blow lever,

the r.p.m. of engine is increased to the utmost automatically)

52. Oscillation lock lever

53. Oscillation lock lever


If you push this lever to the FREE side, the track frame is able to be a state of osculation. If you

push this lever to the LOCK side, the osculation is locked. While you are piercing and carry the

things, lock this lever. But while you are driving, let this lever to the FREE side.

54. Horn button


If you push this button, alarm is ringing. Use this button w h e n you start engine and r i n g the alarm.

-14-
Operating Instruction

Operation
• Check before operation

• WARNING *
Just do the check under the engine stopped for preventing the accident and for

safety before operation.

1. Engine
(1) Engine oii check

Check at the state that the engine is level.

® Pull out a oil gauge, wipe w i t h cloth, put i n deeply, and pull out slowly.

® Check the quantity of the oil adhered to gauge.

® If the oil is between the upper limit mark and the lower limit mark of level gauge, i t is a proper \

quantity.

© If it is under the lower limit mark, fill up the oil.

~k When you already started engine, turn o f f the engine and do this oil level check after 10—

20 minutes.

© Fill up the oil through the cylinder head cover or oil filter.

© 10—20 minutes after fill it up, check the oil quantity.

ir T a k e care that dust does not get into the fuel drain hole.

* If you fill up the oil over the upper limit level, i t causes the engine abnormality.

-15-
Operating Instruction

(2) Fan belt check

• WARNING •

Just do the check under the engine stopped for preventing the accident and

for safety

® When you push the middle between f a n pulley


1 0 ~ 15mm
and generator pulley w i t h your finger(about 10 Fan Pulley (10kg)
kg) and the bending displacement is between

10 m m ~ 15 mm, then it is good.

(2) Check if there is any damages, and when you Generator Pulley

f i n d any damage, change new.


Frank Pulley

(3) C h e c k when engine is cool enough.

* WARNING •

Check when engine is cool enough. If you open the cap at the engine heated,

it is very dangerous because high temperature vapor will leak.

® Open the radiator cap, and check the quantity of cooling water and whether it is polluted or

not. When the cooling water is more 10 m m than the radiator core, i t is proper quantity.

(2) A f t e r radiator check, f i t up the radiator capsurely.

Rated Amount
(4) Battery cable connection
( _ )
® Check whether the cable joint is loosen or not, and
Lack
if there are any corrosions. If the cable joint is

loosen, it becomes cause of the lack of plug.

(5) Quantity of a battery electrolyte.

® Check if the battery electrolyte meets the required LAAAAAAAAAJ

quantity, and if less, f i l l i t up.

Over

WARNING

When you check the battery and cable, just turn off the engine. An electrolyte
is the acid mixed with a sulphur. Be careful not to touch it on hand or e y e s . Do
not use the firearms near the battery because it is very dangerous.

- -16-
Operating Instruction

2. Receiver tank
1. A m o u n t o f oil in receiver tank

In normal state this is more than the middle of level


-CO
gauge. Oil is Over a Galf '
of Gauge
Gn operating state, this should also be between the level

gauge limits)

2. Pull out a drain in the receiver tank

Pull out the drain in a drain coke. Close immediately at

the time that the oil come out in the compressor.

• WARNING *

When you pull out the drain, you must check whether the compressor pressure

is zero. If you pull out the drain just after the compressor operation, you can

be burned.

3. Amount of an operating oil


The operating oil tank is in a boom construction. Check if level gauge is in the front side and the

amount of the operating oil is more than the middle of the level gauge.

4. Amount of a power divider


This is in the power divider. Pull out the oil level gauge and clean it w i t h cloth, and then put in

deeply. A n d then pull i t out and check the position of the oil adhered to gauge.

* It should be between the level gauge limits. Be careful because i t will be the cause of the

temperature increase in case that i t is too much,

Airbreather

Drain Hole

Oil level Gauge

Power Divider
Operating Instruction

5. Amount of drift lubricant


This is a mixed system of the lubricator and

d r i f t lubrication oil. You f i n d this i f you

open the door of the right side of bonnet. Amount Regulation Clear Cover

Use the level gauge for checking the


I II I Drift
Air
amount of oil. Adjust the amount of oil w i t h
Lubricator
turning the adjustment bolt. T h e normal

amount is 1~2 drop per a second. Lubricant tank

* W h e n you supply the lubricant, do that

after you stop the supply of air

6. Others.
Check the following respectively

1. If bolt is loose.

2. If hose is loose.

3. If oil leaks out.

4. If there are any damages externally.

* WARNING *

When you check e a c h item, just turn off the engine. If you do not stop engine

when you are checking, a great accident might happen, s u c h a s you get

burned by the oil spouting or are rolled.

~18-
Operating Instruction

Engine handling method


When you t u r n on the engine, check if each lever is in neutral.

Do the check before operation.

1. Starting

• WARNING *

Before starting engine, c h e c k the safety of surroundings.

1. T u r n the start switch to the operation position, and the charge lamp and engine oil pressure lamp

will light up.Cconfirm whether the lamps light up)

A t the same time, put the lamp test switch and check whether others light up.

it W h e n you start engine, the compressor switch have to be OFF.

2. T u r n the key to the start position to start engine.

Stop Operation
Preheating ^ = = i V L Start

\ 1 / / Returm
)iSj*A Autmaticaliy

it W h e n engine does not start, do not hold on the starter more than 10 seconds. Stop engine and

starter, and start engine after you wait about 30 seconds until battery is recovered. When you

f a i l this in several tries, wait about 2 minutes ,and then preheat and start the engine.

3. Once engine starts, the key r e t u r n to operation position automatically.


Operating Instruction

2. Preheating
W h e n external temperature is low, do the preheating in order to start engine carefully.Cif the engine is

heated already, this is not needed)

1. T u r n the starter switch to the Preheating position, and preheat about 25 seconds till the control

resistance turns into red.

2. As soon as the control resistance turns into red, start the engine.

3. After starting
L A f t e r starting, operate the engine w i t h 1,000 cycle rotation f o r 10 seconds.

2. Check if each pilot lamp is off.

3. Check there are any problems in engine ventilation, sound, and vibration.

4. Stop
* Adjust the r.p.m. about 1,000 cycles, and t u r n o f f the compressor switch, and then stop engine.

1. L e t this machine w i t h the driving posture or the state that the f r o n t of guide shell is attached on

the ground.

2. Check i f each lever is neutral.

3. Before you t u r n o f f the engine, idle the engine f o r about 3 minute.

* If a battery charger is attached in your engine, do not stop engine abruptly. It is the cause of the

charger trouble.

4. T u r n the start key to the stop position, and the engine stops.

* If engine oil pressure lamp lights up, stop engine, and check the amount of oil and i f oil leaks

-20-
Operating Instruction

it Drive w i t h a driving posture.

1. Remove the drive lever lock.

2. Set the osculation lock lever to FREE position in order to be shakable.

3. Increase the engine r.p.m. by pulling the throttle lever.

4. If you push or full two drive lever, the machine moves f o r w a r d , backward or turns round.

• Moving f o r w a r d : push two drive lever at the same time.

• Moving backward : pull two drive lever at the same time.

• Pivot turn : If you pperate the l e f t drive lever or right drive lever, machine turns on the opposit

crawler shoe.

• Spin turn : If you push the right drive lever and pull the l e f t drive lever, machine turns left. If you

operate two lever the other way, machine turns right.

• Pivot turn must not used often because it make a track damaged.

• WARNING *

Do not furn round at the inclined road b e c a u s e there is worry about overturn.

Wrecking
When you haul this equipment w i t h the other car, first you set the machine to driving posture, and then

set free a brake lock.

* WARNING *

Do not this operation because the machine may move suddenly at the inclined

place.

Hexagonal Bolt
A H

Cover

A-A

A H
Lock State

-21-
Operating Instruction

• Brake f r e e

© Get out a hexagonal bolt.

© Open a cover.

® T u r n over the cover and tighten up the bolt.

© Set f r e e state by throwing out of a spur gear f r o m a

input gear.

* Never drive under the f r e e state.

* When you are hauling, haul blow 5 km/H.

• Brake lock
Free State
© Get out the hexagonal bolt.

® Open the cover.

© Check if there is a 0 ring.

© Tighten up the bolt w i t h the prominence and depression part of the cover facing outward.

Oscillation lock operation


This operation enables to adjust the posture when a track f r a m e is oscillating or when you are piercing.

You can do that w i t h operating each light or left lever on the panel such as following operations.

© If you lock the l e f t track frame, the right track frame moves up an down. You can use this f o r

controlling the posture of this machine.

© If you lock the right track frame, the l e f t track frame moves up an down. You can use this i

controlling the posture of this machine.

--22-
Operating Instruction

® Lock all two track frame. You can use this when you are piercing or carrying.

@ Operate all two track frames simultaneously, If all two track frames begin to vibrate, you can use this

when you drive.

Under the (3) condition : it is impossible to vibrate.

If you drive under this state, the vibration cylinder may be damaged. So do not drive under

this state.

Under the ® condition : it is possible to vibrate.


Operating Instruction

Piercing work
• Preparation of piercing work
® Move this machine to piercing place by operating the drive lever.

© Adjust this machine to the horizontal posture w i t h oscillation operation, and then lock the vibration

of track f r a m e by setting the oscillation lock handle to the lock position.

© W i t h each lever, determine where to pierce.

© By using extension lever, press a base rock w i t h feed point.

• Piercing work
© T u r n ON the compressor switch.

© T u r n ON the dust collector switch.

® T u r n ON t h e pulse air switch.

© Open the air lever about half.

© Push the settling down lever

© Keep on a low-speed steady rotation w i t h pushing a rotation lever.

© Push f e e d lever and hammering lever, and then settle down by moving ahead a drifter slowly.

Check if the settling down hole is bent.

© A f t e r settling down, open the blow lever completely. Set the settling down lever neutral and t u r n

ON the f e e d switch.

© T u r n ON the antijamming valve switch .

® When you finish piercing about 30~50cm, open the centralizer a little.

© If the d r i f t e r reaches at the centimeters of the master f r o n t , set the hammering lever and feec

lever neutral.

© Clean the hole enough by operating the feed lever.

• Caution on piercing work


1. Doesn't the drifter pressure hose be shaking?

When you f i n d the drifter pressure hose is shaking abnormally, check and repair it quickly becaus

gas pressure is decreasing by a leakage of gas as a result of drifter accumulator damage.

2. Doesn't the drill mounting vibrating horizontally?

When the power pressing the feed is not proper, this vibration occurs. Adjust the power passing t l

feed properly w i t h the feed pressure control valve.

-24-
Operating Instruction

3. Is the state of a excavated powder normal after piercing?

When piercing, check whether the powder is blown out by the air. If the state of air blown is

unwell, stop hammering and do the hole cleaning fully. In case that the powder blown out contains

water or moisture much, stop immediately the dust collecting.

• Adjustment on piercing work


This machine is equipped w i t h a pressure control utensils f o r adjusting hammering and f e e d power as

to the quality of the rock. W i t h choose the most proper piercing condition, you can save the work time

and decrease the friction of a tool. Before piercing, Adjust the work conditions.

1. Control of hammering pressure

Generally set the hammering pressure high to h a r d rock, and low to the soften rock. If you set the

hammering pressure high recklessly, the tool is w o r n out excessively. So you need to set it properly.

If you push up the hammering pressure control valve lever and t u r n it right, the pressure increases,

or if you t u r n it left, the pressure decreases.After adjustment,' lock it by pushing the lever.

2. Adjustment of a feed pressure

Adjust the feed power, at this time you must be careful about the state blown out the powder on

piercing and about the change of a rotation pressure. If the feed power is too strong, the efficiency

of a w o r k is decreased because the hole is bent. I f too weak, on the contrary, the tool of the

drifter may be damaged. The proper control of the f e e d power affects the efficiency of the

piercing. The usage of this valve is the same as the hammering pressure lever.

3. Adjustment of the r.p.m. of a drifter

You can change the r.p.m. of the drifter as to the quality of the rock. You can firte the control

valve i f you open the transverse cover on the back of a cabin. If you t u r n the f l o w control valve

clockwise, the r.p.m. increases. If you t u r n it counterclockwise, the r.p.m. decreases.


Operating Instruction

f>> Name of rod changer parts

roller ->- S l e e v e clamp

v — t

-rod rack-
• L e f t lever

to : When you catch the rod w i t h roller equipment, you can make the rod rotate by

• operating this lever.

• f 1 LOCK ' : A sleeve clamp equipment attaches a clamp.

: When you catch the rod w i t h roller equipment, you can make the rod reverse by
\ 2 REVERSE
operating this lever.

: A t the neutral position the roller equipment is ordinarily in the position clamping
M 3 FREE
the rod. You set free the r o d w i t h this operation.

: If you press the button in the center of the lever, the roller equipment slides up.
O 4 UP

9
Right lever

~t 5 OUT : The roller equipment frees f r o m the r o d rack. You can use this operation to f r e e

the r o d f r o m rod rack.

6 OUTER : The roller equipment and sleeve clamp equipment go out f r o m the rod connection

rod withdrawal position of the master center.

4- 7 IN : The roller equipment goes into the r o d rack center. You can use this to get the

rod into rod rack, to extend the rod, or to handle the rod.

^ 8 CENTERING : The roller equipment and sleeve clamp equipment go into the r o d withdrawal posi

tion of the master center following the rod.

O 9 DOWN : If you press the button in the center of the lever, the roller equipment slides down.

-27-
Operating Instruction

• Rod extension
1. If you finish the hole cleaning, blow up and, at the same time, let the beet below the hole. Next,

push only the hammering lever and do the naught rotation hammering, and the joint between shank

r o d and sleeve will be loosen.

2. Once you f i n d it is loosen, stop the blow.

3. Pull the centralizer open/close lever and catch the sleeve. At this time, put into near the

centralizer completely w i t h operating the feed.

4. Set the feed lever to backward side, and at the same time set the rotation lever to reverse side,

and the sleeve w h i c h reverses and moves back the drifter will be separated f r o m the shank rod.

5. W h e n you move back the drifter, grease a screw of the shank rod. You can do this by pushing the

auto grease lever.

6. Move back the drifter near the rear of the mast.

7. Check if the rod changer is situated at start position.

a. Push the button @ on left rod changer lever(from now on let's call this a l e f t lever), and then

pull up the roller equipment.

b. Push the right r o d changer levertfrom now on let's call this a right lever) toward 6 side. This is a

start position.

8. Open the roller equipment by pushing the l e f t lever t o w a r d 4= 3 side, and then set the rollei

equipment to the rod clamp position by pushing the right lever toward 4- 7 side.

9. Set the l e f t lever neutral, and r o d will be clamped by a elasticity.

10. Put out the r o d f r o m the rod rack by pushing the right lever toward -f 5 side.

11. If you push the right lever toward 8 side, the r o d goes to the center of extended rod.

12. By pushing the button ® on the right lever, descend the r o d to sleeve clamped to the centralizer.

13. If the rod is not greased, grease at the r o d w i t h auto grease switch.

-28-
Operating Instruction

14. Move ahead the drifter w i t h feed lever and screw the shank rod into the upper sleeve.

For this operation, you put the rotation lever to the statical rotation position with the left lever

pushed toward »• 1 side w i t h your right hand.

15. If you go on the screw joining slowly w i t h the left lever neutral, rod will get in the lower sleeve. If

2—3 screw thread goes in, stop rotation.

Be careful. If you operate excessively, the roller will be worn out.

16. Return the right lever to initial position H> 6 w i t h your right hand w i t h the rod f r e e by pushing the

l e f t lever to 4» 3 position w i t h your l e f t hand.

17. Open the clamp w i t h the centralizer open/close lever and then turn to piercing work.

18. If you extend the rod again, repeat above 1—17.

-29-
Operating Instruction

• Withdrawal of the rod


1. Clean the hole a f t e r you finish piercing completely.

Blow up and, at the same time, let the beet below the hole. Next, push only the hammering lever

and do the naught rotation hammering.

~k Repeat this operation several times to loosen the screw connected before.

2. Move backward t h e drifter to the plane where you catch the lower sleeve w i t h the centralizer.

3. Put the sleeve into the centralizer and then stop the blow.

4. If you catch the sleeve w i t h centralizer, move f o r w a r d the sleeve by operating the f e e d lever until

sleeve reaches the centralizer liner.

5. Check i f the r o d changer is in the start position w h i c h is able to withdraw.

a. Set the roller equipment to downward position by pushing the right lever f r o m -f 5 to 6

position and by pushing the button ® .

6. W i t h the r o d clamp opened by pushing the l e f t lever to 4 s


3 side, push the right lever to a

centering 4« 8, and the clamp will go toward the position that is able to catch the r o d

7. Grab the l e f t lever w i t h right hand and then clamp the sleeve by pushing the l e f t lever to I.

Reverse the rotation lever and set the feed lever to reverse position, and move backward slowly.

•A- If the shank r o d and the screw of the sleeve are not loose, repeat the naught rotation hamme:

again. In this case, set the l e f t lever to 4« 3 position.

•k When the r o d and the screw of the sleeve are too loose, react the separation of the shank rod

and the sleeve after you put the screw into it by the statical rotation and advance of drifter.

8. If you finish separating the shank r o d f r o m the sleeve, move backward the drifter b y setting the

lever into withdrawal position.

9. Push the left lever to 4- 2 position. Then the roller reverse and rotate the rod, so the r o d is

separated f r o m the sleeve fixed in the centralizer. Next, grease the screw of the r o d w i t h autc

grease lever.

In case that the rod does not reverse if you set the l e f t lever to 4- 2 position, connect w i t h the

drifter again and make it loose w i t h naught rotation hammering because this means that the

sleeve and the screw of the r o d are not loose.

-30-
Operating Instruction

10. Pull up the r o d above the r o d slide guard by pushing the button @. If you stop at the lower place

than the rod slide guard, r o d will be bumped into the slide guard when you put the rod into the

rod rack.

11. Set the r o d to putting position into the r o d rack f r o m the center by pushing the right lever to 6

position.

12. Get -the r o d into r o d rack by pushing the right lever to -I- 7 position.

13. Set the r o d f r e e f r o m the roller equipment by pushing the left leyer to 4* 3 position, and then

separate the roller equipment f r o m the r o d rack by pushing the right lever to -f 5 position.

14. If you push the feed lever to the position of moving f o r w a r d , the drifter moves near the sleeve.

15. Rotate and move f o r w a r d the drifter by puting the rotation lever to the statical rotation position. If

2~3 screw thread of shank rod goes into the sleeve , set the lever neutral.

16. Open the centralizer and then repeat the operation 2 ~ 1 5 , and you will be able to withdraw the

rod

-31-
J
Operating Instruction

T3 - III Hydraulic drift

1. Construction and function


Main parts and its name

D r i v e C a
P Rotation Motor

(1) Rotation instrument


The rotation of rotation motor is decelerated and transmitted to the chuck driver through a drive gear.

A n d again it is transmitted to the shank adapter through chuck.

(2) Flushing air


The pressure .of a flushing air is transmitted f r o m the back head to the shank rod by a air tube.

(3) Forced lubrication


The lubrication of the rotation instrument is sent directly a rock drill oil into the rotation body w i t h

the foggy state by a little compressed air. The lubricant is sent a drop per 2 ~ 3 seconds into a

lubricator established in bonnet.

-32-
Operating Instruction

(4) H a m m e r i n g instrument

The operation part as a hammering instrument consists of hammer and valve. An accumulator absorbs

the change of pressure. Two accumulator, high and low pressure, are f i x e d on the front and rear part

of the hammer to increase efficiency.

(5) A c c u m u l a t o r

The accumulator, as you see the right figure, Nitrogen Room

have a rubber membrane(diaphragm) in the


Diaphragm
middle of a case. One side is full of a nitrogen,-

and a hydraulic operation oil is getting in and v / / / / / ,

out through another side.

V / / / / / / / / / / 7 7 / J o i l
Pressure Part

The high pressurized accumulator stores up oil when the drifter rises up, and sends oil when hammer

is working. A n d it also supplies the amount of oil f r o m ta pump, absorbs the severe change of

pressure caused by the piston and valve movement, and prevent shaking and emitting the heat of the

hose. The low pressurized accumulator also absorbs the change of pressure and protects a return hose.

ft 6 3 0 *
Being Absonbed the Change of Pressure
Because of the Oushin Effect of Nitrogen
C o S VU o ^

Pressure change

-33-
Operating Instruction

2. Daily inspection and maintenance


You can easily disassemble and assemble this equipment. A rotation and a hammer section are made

of precise component. Also please deal w i t h the accumulator after you practice or are trained by

service man f o r maintenance.

(1) Check and maintenance for each day or work


The drifter is always operated under the severe condition. Thus i f you leave a small problem as it is,

you may suffer a great damage. So check the following everyday before work and during work.

Checking items Checking hours Treatments

bolts, hose are loose, check before •tighten up a loose section, see the reference f i g u r e
damaged work about a fastening torque.

•exchange a damaged part

damage i n check before •exchange a damaged part(shank adapter, s c r e w etc.)


appearances work
check i f a lubricant ordinary check •check j u s t whether the oil is dropping at the checking
is sent cover of a lubricator w h e n a b l o w air is acting,
•the amount of dropping oil should be about a drop per
2—3 seconds.
•always keep on the oil level properly, and also check
whether the air is b l o w n at the d r i f t e r front.
• i f the oil is not dropping, stop the w o r k and repair i t .

whether there is a n y ordinary check • t i g h t e n up a loose section of hose, i n s t r u m e n t , etc. I f


part i n w h i c h the o i l i t is loose nevertheless y o u did that, exchange i t .
is leaking or not. •tighten up a loose a leaky section and exchange cell,
•check i f the oil is w i t h i n normal range by checking
the oil lever on the operation o i l tank.

leakage of the b o w ordinary check • w h e n the a m o u n t of the air f r o m drifter f r o n t is

air suddenly increased, check i f the cap seal of d r i f t e r and


b l o w tube is bent.

-34-
Operating Instruction

(2) standard fastening torque of each bolt

14kg-rn ® 14kg-m 20kg-rn

Q)

oc: II

120kg-rn 45-50kg-m

m ,1

lOkg-rn

-35-
Operating Instruction

(3) Oil l e a k a g e at t h e drifter

When you f i n d the oil leakage at the place marked w i t h O mark in above figure, do as following

table.

place w h e r e
oil leak
1. lubricant i s too m u c h . adjust to be about a drop per
2—3 seconds

2. damage,- degradation of hammer, packing check a packing, exchange


(to designated service f a c t o r y )
3. damage, degradation of O-ring of cover check IBG-75, exchange
4. damage, degradation of orbit m o t o r shaft seal check motor (to designated
service factory)

1. looseness of side rod tighten up more 4 5 ~ 5 0 k g / m


© tighten up more 120kg/m
2. looseness of chuck end j o i n t bolt

© 1. looseness of m o t o r weak bolt tighten up more 14kg/m

1. damage, degradation of O-ring of cover check IBG-75, exchange

© 2. looseness of the plug 3/4" of the rear part of tighten up more


a cylinder . •

1. looseness of fastening bolt tighten u p more 14kg/m


©
2. damage, degradation of flange O-ring check IBG-35, exchange

L looseness of fastening bolt tighten u p more 3 0 k g / m


2. damage, degradation of O-ring check IBP-20, IBG-30,
©
IBGB-35, exchange

3. looseness of the plug 1/4" tighten up more

1. looseness of fastening bolt tighten up more 3 0 k g / m


©
2. damage, degradation of O-ring check IBG-75, exchange

1. looseness of fastening bolt tighten u p more 2 0 k g / m

© 2. damage, degradation of O-ring check IBG-55 a backup r i n g ,


exchange

1. looseness of fastening bolt tighten up more 10kg/m


© check IBG-35, exchange
2. damage, degradation of O-ring

© 1. looseness of the plug 1/4", 1/8", 3/8" tighten up more

-36-
Operating Instruction

(4) Periodic inspection

Check the list on the following table, and check the damage and wear in early stage, hence the

piercing is done under the best condition. If you neglect to check for a long time, the wear and

damage of parts occur and a failure will occur. Thus just do the periodic inspection.

Checking hours Contents of work

® Open the front cap and check its inside.

4» Check points

• Are there any damage or wear of the chark, chark bushing, and so on?

. * Are there any abnormality in piston head, blow tube, and so on?
Every 5 0 H - 1 0 0 H
• Check if .there are any alien substances or metal plate. If you f i n d them,

do the over hole at the f r o n t section because they may make the f r o n t head

damage.

• Exchange the parts which is wearing.

Every 1000H ® Do the over hole at the drifter.

The damaged wear state of the drifter is somewhat d i f f e r e n t according to the operation f i e l d

Maintain the equipment in accordance w i t h your condition w i t h above hours.

(5) Inspection of a c c u m u l a t o r

Because accumulator has an important function that accumulates a high pressure oil and absorbs the

change of the pressure in a high, low pressure circuit, you must always give take to keep the

accumulator normal. If the high pressure accumulator is damaged, the piercing speed decreases and

the hose may be shaken abnormally and emit heat. In such case, stop immediately moving the drifter

and exchange the accumulator.

-37-
Note) in casfc that you put a nitrogen into the low pressure accumulator, use a pressure redu

transformer between hose and N2 bombay

II
I
-38-
Operating Instruction

• Seal seqence

1. Open accumulator cap®.

2. Turn the handle clockwise till it stops. And © Cap


connect the charging valve assembly to
© Nut I Seal Washer
the screw on the cap®.

3. Connect a N2 gas bombay w i t h a charging O-ring

valve.
trJ
4. Open the bleed plug

5. T u r n the handle of a charging valve side

clockwise to the end. A n d then return it

about V rotation counterclockwise.

6. Open the gas bombay, and the pressure will be increased. See the pressure gauge continuously. If

the pressure rises up more 5kg/cm2 than regular pressure, close the bombay and blepd plug.

7. Remove the hose of the charging valve side and open the plug. And adjust the pressure to the r e g u -

lar pressure by charging the gas with charging valve handle.

8. A f t e r gas seal, turn the charging handle counterclockwise to the end and detach the charging valve

f r o m the accumulator.

9. If you detached" the charging valve, fasten up the cap not to be loosen by vibration,

(set up the seal washer, O-ring, and so on not to be lost)

1 Check the gas pressure

1. When you check the gas pressure, connect the bombay and accumulator to gas like seal sequence

(1), (2). '

2. Lock the bleed plug and t u r n the charging valve clockwise till the pressure gauge moves.

3. A f t e r pressure check, fasten up the cap like above (8), (9).

a Caution on handling
1. When the gas remains in the accumulator, do not remove nut before.

2. When you assemble or disassemble, check whether the O-ring of each part is damaged or not.

3. Grease the O-ring certainly.

4. Pay attention i f the cap is loosen.

-39-
Operating Instruction

• S e a l p r e s s u r e of g a s

Use the seal pressure within the range as shown in the figure below.(use the N2 gas)

Kg/cm 2

Sealing Pressure so
High Pressure Steam Engine

AO

30

20

10

z Low Pressure Steam Engini


71
2.5
-10 10 20 30 AO SO 'C
Sealing Outside Temperature

• Diaphragm exchange
When you exchange the diaphragm, follow the next sequent.

1. Open the cap and remove the remaining gas completely by pressing a valve seat.

2. Take o f f the cover f r o m a shell.

3. Take o f f the damaged diaphragm.

4. Grease thinly the outside of a new diaphragm and put i t into shell.

5. Return the cover to original position.

-40-
HAKVERDi MAKÍNA
Hava HAKVERDi
Yofiloba Mah. 46075 Sk. Gürii Sh.
No: 10 Seyhan/ADANA
Tal/Faks: 0322 428 30 20
ftejocak V.D.: 22237007058

Operating Instruction

Auto Greaser

You can grease rod and shank rod by using this equipment.

• S y s t e m d r a w i n g of equipment

High Pressure Quick-Coupling Cap-Ring Rod

1. Grease the r o d screw

® Insert a high pressure quick-coupling into a grease pump.

® T u r n on the switch and operate the auto grease lever, and air will be sent into the solenoid valve

and the grease pump. And open the solenoid valve on the circuit. The pump sends the grease to

nozzle and at the same time the air is also sent to the nozzle, then the grease is sprayed to the r o d

screw w i t h a spray state.

* Adjust the air pressure to 3kg/cm w i t h a regulator.


2

2. Supply of the grease

You can use a marketing grease as it is. Use the grease as a heat resisting extra heavy grease, and use

the grease which has a illumination No.2 in summer, a illumination N o . l in winter respectively. In the

cold, use a No.O.


Operating Instruction

Treatment under low temperature

Preparation for low temperature


Do the following when you can not start because of low temperature.

Fuel, lubricant
If the viscousness of the fuel or oil of each instrument is low, exchange it.

Refer to the usage of a fuel and oil according to the temperature f o r the proper viscousness.
I

Battery
W h e n temperature is low, the ability of battery drops o f f in efficiency and the percentage of the

charge of battery also drops o f f . Thus prepare the next morning starting w i t h care about heat

insulation.

• If you want to supply a distilled water, do that before the beginning of w o r k next day f o r preventing

the freezing.

A battery liquid is éi dangerous thing. Be careful not to touch with it. If you are

touched with it, was h with lots of water and go to doctor.

Do not put a batter/ near the fire instrument because it makes a flammable gas.

• Caution after work


Do the followings to prevent the crawler f r o m that the crawler cannot move because of a frozen cla

or water stuck on the crawler.

• Remove the clay or water stuck on a car body. Especially prevent the clay and w a t e r on the hydraul

cylinder r o d f r o m going into seal together. Because they damage the seal.

• Park on the hard and dried ground. When the ground cannot satisfy this condition, park on the plate

• Open the drain coke and draw o f f the water in fuel system to prevent a freezing.
Operating Instruction

» Because the battery drops off in efficiency at the low temperature, cover it or put it off f r o m car

body and put it in next morning.

• When cold is o v e r

If a cold season is over and it is getting warm, do the following.

• exchange the oil fuel of each instrument to one of each viscousness according to the usage of

lubricant.

-43-
Operating Instruction

Transportation
When you transport, observe the related laws and transport safely.

• Loading and unloading


W h e n you load and unload by using a plate, follow the next statement.

© Apply the brakes of trailer certainly and make it not move by inserting a block. Fix the plate

certainly in the middle of trailer and this machine.

• Use the plate that you can load and unload safely, by considering the width, length, and thickness

of the plate. W h e n the plane is bent so much, reinforce i t w i t h a block.

© Set the direction at the plate and drive, load, and unload slowly.

• WARNING *
Absolutely do not change the way on the plate. When you change the course,

come down on the plate and change the direction.

® Load at a prescribed place rightly.

B Care when loading


© Unload the w o r k instrument carefully.

@ Lock certainly the drive lever in safety lock.

© Support the f r o n t and back of the crawler w i t h a prop, and f i x this equipment w i t h a chain or wire

rope.

* Choose the proper place where you load, and leave enough space w i t h a cliff.
r
Operating Instruction

Inspection and maintenance

General observance details of maintenance

• Use a clean oil and grease


Use a clean oil and grease and prevent dust f r o m going in with using a clean container.

• Remove an old grease


Clean the grease which pushed out after supplement of oil. Specially clean the section which is able to

accelerate the wear Of a rotation part because of sucking sand, oil and so on.

H Keep a car clean


Keep a car clean always and wash a dirty part. Specially clean the oil level gage and the section in

which the oil is sent. Prevent dust from going in.

• Be careful of water mixing


Be careful that the water in a drum cover is mixed into a fuel.

• Be careful of oil temperature


Because it is very dangerous to change the oil f i l t e r or to discharge the oil right after a stop, work

after the temperature is decreased. If the oil is f r o z e n , work after you make the oil temperature warm

(20-40-0.

• Check an oil discharge and oil filter


When you change the oil or oil filter, check i f there are a lot of metal powder or alien_substances

before the oil discharge.

• Be careful when you supply oil


If a f i l t e r is in the lubrication hole, do not fill w i t h the filter removed.

• Be careful of dust
When you check or exchange the oil, prevent dust f r o m going in.

• Attach a tag for caution


Attach a tag f o r caution into a driver's seat i n order to prevent other person f r o m turning on by

mistake when the oil is drawn o f f .

-45-
Operating Instruction

• Caution to fire instrument


When you wash the parts, use a incombustible treated oil or gasoline. When you use gasoline, avoid the

fire instrument.

• Caution when you weld and repair


• Switch o f f the source of electric power.CBattery switch o f f )

• Do not supply more han 200V continuously.


• Put to e a r t h within 1 m from a welding part.

• Do not put the sill or bearing between welding part and earth.

• Clean a shadow plane


When you take o f f the seal f r o m the O-ring and gasket, clean the shadow plane and exchange them

w i t h the new.

• Check the amount of a lubricant


Check that the amount of lubricant is within a proper amount w h e n you check and supply i t .

• Caution to the electric parts


When you wash, take care to put the water into the electric parts.

• Check the track


Give care to the damage of track and the looseness, wear, and damage of bolt and nut.

• Clean quickly
• Check carefully that air cleaner is cloggy. Wash the air cleaner element beforehand.

• Wash or exchange the fuel filter beforehand.


• Clean the electric parts, especially starter and generator, to p r e v e n t the dust f r o m accumulating up.

• Remove the air


Take o f f the air in the circuit after the exchange or cleaning of the strainer of oil, fuel element, f i l t e r

and so on.

After you finish the exchange of the operation oil and element, or when you open the cover of

hydraulic cylinder or instrument piping, rotate the engine w i t h low speed and follow the next.

® Expand and contract each cylinder in the stroke end's about 100mm ahead 4—5 times.
Operating Instruction

@ Next, Operate each cylinder to the stroke end 3~4 times.

~k If you operate the engine with high speed or do the stroke end with cylinder in early stage, the

piston packet is damaged by the air stuck into the cylinder.

-47-
Operating Instruction

Index of Periodic Inspection


checking hours(service meter)
checking items
daily 50 200 400 600 800 1Ü00
check engine oil
o
exchange engine o o
lubrica-
oil initial after 2nd o o o o
ting rotation rotation
system o o
exchange engine
oil filter initial after 2nd o o o o
rotation rotation
leak of fuel
remove water
o
f r o m fuel
o
fuel o o
system
exchange
filter element
fuel
initial after 2nd
o
rotation rotation
clean
strainer
feed pump
o
coolant level,
contamination
o
leak of coolant o
cooling
check fan belt o
system
exchange coolant
o
engine
clean the outside
of radiator
o
clean the inside of
radiator
o
check dust
indicator
o
suction
clean filter element
(external tube)
o
system
exchange filter
element (inside, 0
external tube)
check the level of
battery l i q u i d
o
clean battery o
check charging
lamp
o
electric
measure specific
system
gravity of battery o
liquid

check electric o
circuits, j o i n t initial o
rotation
measure gear oil
o
0 o
gear box exchange gear oil
initial
rotation
check leak of oil o — 48 —
Operating Instruction

checking hours (service meter)


checking items
daily 50 200 400 600 800 1000
drain off o
check leak of oil O
check
supplement
oil and
o
operat-
ing exchange return
- o O
oil filter element initial after 2nd
rotation

compre
tank O rotation
. O
clean suction filter initial after 2nd
-s sed rotation . rotation
device
oil exchange O
check leak
compressed p u m p
of
o
check leak of valves o
others check leak of c o -
mpressed cylinder
o
check leak of hose
and pipe
o
drain off
tank
in return
o
check oil and
contamination return o
tank
check
safety board
operation of
o
check loosening of
pipeline
o
check operation
each i n s t r u m e n t
of
o
clean return oil
O
piece

exchange oil of o O
compressor
compressor initial after 2nd
rotation rotation
clean oil filter O O
element, exchange initial after 2nd
rotation rotation
check diaphragm,
and exchange
O
check oil check
valve
O
check oil relief valve O
check oil
and exchange
separator
O
check oil
compressed hose o
and n y l o n tube
Operating Instruction

checking hours(service meter)


checking items
daily 50 200 400 600 800 1000
2000hr
f r o n t idler, check leak of
oil and exchange
o exchange

o
check w e a r of front idler O
2000hr
carrier roller, check leak
of oil and exchange
o exchange

o
check wear of carrier
O
roller
exchange
d r i v i n g t r a c k roller, check leak of
device oil and exchange
o o
check w e a r of track roller O
control tension of t r a c k
O
shoe
check w e a r of track l i n k
check leak of oil f o r
o exchange
d r i v i n g motor
o o
check gear oil of d r i v i n g
m o t o r and exchange
O
loosening of bolts
o
control tension of
chain, check
feed
o
check drifter and
mast
m o u n t i n g bracket
o
check w e a r of sprocket
o
loosening of bolts
o
check leak of oil
o
loosening of bolts o
check w e a r of shank r o d
o
drift
check
lubricator
oil level of
o
o
check
accumulator
pressure of
initial O
rotation
check leak of oil o
feed
loosening of bolts
o
o
motor
oil exchange
initial
o
rotation
clean operator o
check w e a r of roller o
auto
check leak of hydraulic o
rod
hose, cylinder
o hose
changer exchange
loosening of bolts o
oil supply to each pin
o

-50-
Operating Instruction

checking hours (service meter)


checking items
daily 50 200 400 600 800 1000

check level of grease -O


check leak of hose
auto
clean nozzle
o
grease
check operation of
device
electronic board
o
loosening of bolts o
cooler
clean cooling pin o
check leak of compressed
oil
oil
loosening of bolts o
clean the inside of hopper o
check operation of pulse
dust
o
collector air
check operation of air
regulator
o
drain off i n air filter o

-51-
Operating Instruction

Inspection » Maintenance

1. Lubricating System of Engine


1) Exchange of engine oil and oil f i l t e r

Exchange engine oil and oil filter cartridge every 200 hours after initial 50 hours

2) Exchange of engine oil

Drain o f f oil out of drain plug during engine gets warm and supplement proper amount into lubrica-

tion hole.

3) Exchange of oil filter cartridge

1. Draw out cartridge by using filter wrench.

2. settle on the new cartridge w i t h packing that

oil is painted slightly.

3. Tighten up by using filter w r e n c h because Cartridge


gasket is sticked on seal.
^ Hand Filter Wrench
I 1 I Ml
4) Operating after oil exchange

Confine increasing of oil pressure after o p e r a t -

ing of engine at low speed, and then check oil

level once again.

2. Engine Fuel System


Check injection pump and injection nozzle periodically not to cause failure or incident by mixing of

dust because they are very precise.

1) Water segment

Water segment is the device that separate water

f r o m oil. It is designed to float a float if water

stagnate the inside of it. Just remove water i f a


(Plug)
float is floated to the limit of gas outer column.
(Water).
limit of Water
Water is drawn o f f if you loosen a plug on the

upper of segment.

• Just Draw o f f air in fuel by tightening up a


(Float)
Drain Plug
plug after water is removed.

• Loosened the plug, just exchange a packings.

-52-
Operating instruction

2) Drawing off air of fuel system

it is the cause of starting difficulty or the bad state of engine to mix air into engine system. Just

draw o f f air when you exchange filter element in fuel tank.

© Loosen the screw of fuel pump to draw o f f air.

© T u r n the upper of a handle oil pump to the left,

and the handle will rise up by a spring inside.

© Draw o f f fuel, which air is mixed, f r o m a screw

to draw o f f air by operating the handle.

© Stop i t if air foam f r o m a screw is exhausted

completely. Tighten up the screw and push into

the handle of oil pump.

3) Exchange oil filter element

Exchange oil filter element every 400 hours after initial 50 hours.

© Draw o f f f u e l in a filter by loosening the plug

hung on the center pole of oil filter.

© Disassemble a filter body and an element at the

same time by loosening the center pole. Dwell Filter

® Clean filter body, insert a new packing and e l e -

ment.

© Join a filter body and an element to the center •Drain Plug


Center Pold
pole completely.

4) Cleaning of strainer

Clean strainer every 1000 hours. As strainer inserted

to the joint holder at the entrance of oil pump,

disassemble i t , wash strainer with light oil and

remove dust with air.

-53-
Operating Instruction

3. Cooling System of Engine


1) Exchange of coolant

® Exchange every 600 hours. 'When the contamination of coolant is remarkable, it would be a cause

of overheat and a burn by coolant extrusion.

(2) You can draw o f f coolant by opening the cock, placed i n the lower of radiator, and the plug of

the engine cylinder body after disassembled a radiator cap.

• WARNING *

A radiator cap is designed to pressurized type. If you disassemble the radiator


cap at state of engine overheating, you will take a burn by the extrusion of high
temperature vapour. Therefore, Please Disassemble a cap by turning it to the left
slowly after water temperature fell down and pressure did, too.

® Use clean water like piped water, etc.

® Operate about 5 minutes at low speed after you insert water. Insert coolant after engine gets cold

to prevent the lower of water level when air of the inside drawn o f f .

2) Cleaning of the exterior of radiator

Clean a radiator pin every 600 hours by using steam or pressurized water.

3) Cleaning of the interior of radiator

Maintain clean state pin every 1000 hours by using a cleaning solution.

4. Suction system
When the contamination of the air cleaner element is remarkable, it would be a cause of the lower of

engine power and bad state of engine.

1) Clean and exchange the air cleaner of engine

Clean the air cleaner of engine when the dust indicator lamp was lighted or it is time to clean.

It is designed to the type of t w o f o l d element. The outer element can be reuse by cleaning, the inner

element can't and must exchange w i t h the outer element at the same time.

-54-
4

Operating Instruction

2) Cleaning of the exterior tube of element.

© Loosen a clamp, disassemble a cap and a wing-nut, and then disassemble the exterior tube.

© Clean the inside of body and cap.

© Clean and check the exterior tube of element.

© Install the cleaned element.

Band

DOCOCOOOOOCC o ooooooooooc
OOOOOOOOOOOOi aua-flL^axtia o a p '

Wing-nut

Primary Element Safety Element


Wing-nut

•k Exchange the exterior tube of element, after the cleaning of 4 times or 600 hours.

•k Check the nut on the interior tube of element, Tighten up i t completely if loosened.

•k Exchange seal washeK ) and wing-nut( ) to the new if they are damaged.

-55-
Operating Instruction

3) Exchange of element
Socket Boll
© Disassemble the exterior tube of element.

© Loosen nuts and pull the interior tube of element apart.


Cover
© Cover air connecter w i t h clean clothes and a tape.
O-ring
© Clean the interior of body, pull the cover of apart.
Fiter Elemi
© Install a new element.

•k The the interior tube of element can't be reused by cleaning.

Don't exchange or clean air cleaner when engine is operating.

5. Exchange of gear oil to use gear box(power-divided) ^ ^ - — - ^ ^


Exchange gear oil every 600 hours after initial 50 hours.

Drain o f f oil in gear box out of drain plug during oil gets w a r m and supplement proper amount into

lubrication hole.

6. Drawing off water in operation oil tank and exchange operation oil.
Draw o f f water every 50 hours by opening the drain cock placed in the lower of operation oil tank.

A n d exchange operation oil every 1000 hours.

7. Exchange of the return filter of operation oil.


Exchange gear oil every 400 hours after initial 50 hours. Install new cartridge element after you

cleaned the place installed previously as cleanly as possible. Tighten up i t completely to have oil

sufficiently.

8. Exchange of compressor oil


Exchange compressor oil every 600 hours after initial 200 hours.

9. Exchange of the filter element of compressor oil


Exchange the filter element of compressor oil every 600 hours after initial 50 hours.

10. Exchange of the filter element of air cleaner


Refer to f a i r cleaner of e n g i n e ! .

-56-
Operating Instruction

11. Exchange of the element of oil separator.


Exchange the element of oil separator in the r e t u r n tank every 1000 hours.

Separator
j- 1

T !
Receiver Tank

12. Check of wheel device.

1) There is no necessity f o r supplying oil into f r o n t idler, track roller and carrier roller in wheel

device. In case of leak, please supply oil.

Front Idler Carrier Roller Track Roller

' i— — —i—1
1
!—L=_ t 1
Ii.
i c
1L
1 l1 L
fc _.
11 ç | , fj
A
Lubrication Hole

2) Check loosening of each holder.

3) Control of chain tension.

Measure the gap with putting a ruler between f r o n t idler and carrier roller like the following figure

when you measure chain tension. The proper standard tension is 20 ~ 30mm.

Ruler

-57-
Operating instruction

Controlling tension
© In case of strong tension

Open the covert©) of the lubrication hole on track f r a m e , and then supply grease to the ball check

nipple(© f r o m grease pump.)

® In case of loosening tension

Open the covert®) of the lubrication hole on track f r a m e cover, and then draw o f f grease by

loosening a bleed screw. If grease begins to flow out, Never loosen the screw any more.

© Bleed Screw © Lubrication Hole Cover

13. Oil exchange of the reducer of driving motor.


1) Supply port and drain port installs at the right angle by driving slowly.

2) Separate plug f r o m both p o r t and draw o f f gear oil.

3) Supply oil continuously until it overflows f r o m supply port.

4) W h e n you will plug on port, please w i n d teflon and a slight tape on plug surely.

-58-
Operating Instruction
EE-—- __2E2 — ~ 7": . " .--.t.-j:-. -~ TTT m -— ,

14. Tension of lubricator chain


Control chain tension when nut to control a chain tension is loosened. The proper tension is 50—

60mm in the center of master.

2 1

-59-
Operating Instruction
z , v _ ^ _ .-. _ , ; • •., — L . : i^",v.—:—.. ' . ___ ,

Cause and Treatment of Abnormality

• Please contact with our company or service center, directed by our company, when you have any

question about '( )'.

• Please request to our company or service center, directed by our company, when you have any

problem besides the followings.


• Engine
Abnormal Appearance M a i n Cause Treatment
• lack of oil i n an oil fan(suck i n • A c c o r d i n g to the regulation,
air) supplement oil
• oil filter - r o u g h estimation of • an element exchange
the element
lighting of the oil pressure
• the bad tightening up an oil • check • repair
lamp of engine.
pipe & a pipe j o i n t
• leak an oil due to a fracture
• an bad sensor and an bad oil • exchange
pressure lamp i n engine
• lack of cooling w a t e r • supplement
• incorrect spray nozzle • check
over heat • a radiator fan is r u n idle • cleaning
• bad performance of the oil • check
cooler
• l o w e r of engine oil pressure • refer to l i g h t i n g of the oil
pressure lamp of engine, j
engine is stopped • overheating of engine • check
• overheating of air in the • check
compressor
• lack of the spot of the • tension control of the
the charge lamp is lightened up
alternator V-belt
• bad alternator & regulator • check
• supplement
• lack of fuel • repair the air m i x e d tank
• air is m i x e d i n the fuel system
• bad fuel spray pump or nozzle • (exchange an pump &
• start engine is lately rotated nozzle)
• preheating lamp is not
/
the starting device is turned lightened up • refer to above device
on, but the engine d i d n ' t • bad compression
operated. • bad valve clearance
• blockage of a strainer i n the • clearance
fuel p u m p • clean the strainer

i • rough estimation of the fuel


filter • exchange the filter
• fuel pipeline is leaked cartridge and deflate air
• tightened up the pipeline
-60-
Operating Instruction

Abnormal Appearance M a i n Cause Treatment


• battery check
• speed of the starting motor • terminal cleaning & tighte
is not increased(the battery -ning up
terminal is off or voltage is • apply anti-oxidative grease
lower or the copper w i r e is
exposed)

engine starting is difficult • viscosity of lubricating oil • use lubricating oil of low
is very high(especially i n viscosity
winter)
• lack of fuel supply ( • exchange the filter cartridge ,
especially in winter, fuel is deflate air, clean the pump

paraffin-hardened ) strainer and check the pipeline


joint(using winter-oil)
® w h e n colour of exhaust gas
is black
• contamination of compressor
• clean the turbo charge
-side i n the turbo charge
• blockage of the air cleaner
• cleaning or exchange
• blockage of the compressor
• cleaning or exchange
cleaner
• blockage of the oil filter
• exchange
• blockage of the compressor
• exchange
oil separator

® w h e n colour of exhaust gas


is w h i t e
output(generating capacity) is
• lubricating oil is too m u c h
not r e g u l a t e d ' o r r.p.m. is lower • control to the regulated level
• (check r i n g & piston, control
• compressor-ring is damaged
the valve maraging)*
or damaged by a fire, bad
valve m a r g i n
' (check, exchange)
• incorrect fuel-spray p u m p &
nozzle
• deflate air
• air is m i x e d i n the fuel pipe

® w h e n colour of exhaust gas


is colorless
• exchange the element
• blockage of the fuel filter
• clean the strainer
• blockage of the fuel supply
pump strainer
w h e n the charge indicated lamp • speed of the alternator is
• • tension control of the V - b e l t
is lightened i n operating too l a t e — -

-61-
Operating Instruction

• because of the bad • (check)


alternator and regulator,
charging of the battery is
impossible
• rough estimation of the air • cleaning or exchange
cleaner element
• bad nozzle • (exchange the nozzle)
• bad compression • refer to r
bad compressionj
w h e n the charge indicated lamp
(above)
is lightened i n operating
• using bad fuel • exchange into the
standardized fuel
• overheating • refer to r
engine water
pointer indicates the red color
zonej (above)
• damage to the inside of the • exchange the m u f f l e r (control
muffler the the clearance)
• bad valve clearance
r.p.m. is maximum, but the • bad w i r i n g • ( check the terminal and
l i g h t is dark wire)
when engine is rotated, the • tension control of the belt is • tension control of the belt
l i g h t is flickered bad
disorder occurs from the
• bad alternator • exchange
alternator
• bad w i r i n g • (check, repair)
starting switch turned on, but
• lack of the battery • charge
the starter d i d n ' t rotate
charging
pinion is coming and going • lack of the battery- • charge
incessantly charging
• lack of the battery • charge
engine shift of the starter is too
charging
late
• bad starter • (exchange)
• bad w i r i n g • (check, repair)
before starting, the starter is
• lack of the battery- • charge
gone in gear
charging
• bad w i r i n g • (check, repair)
preheating signal i s n ' t r e d • heater relay is bad • (exchange)
• heater signal is bad • (exchange)
• repeat the s t a r t i n g operation
• preheating time is too long
preheating signal is w h i t e several times
• short of the electric heater 0
(exchange)
• bad w i r i n g • (check, repair)
outer of the electric heater is
• electric heater is cut • (exchange)
not w a r m
• heater relay s w i t c h is bad • exchange the heater s w i t c h

-62-
Operating instruction

• Body

A b n o r m a l Appearance M a i n Cause |Treatment


d r i v i n g devices
• relief controlled pressure is • (correction)
low
• pump failure • check any movement
besides that related in a
engine is rotated, but can't be d r i v i n g , repair i t in case of a
run iauuje
• failure of the directional shift • check and repair the spool,
board
• damage to or breakaway of • check
the d r i v i n g c o n t r o l _ x a b l e _ _ ^ '/

• failure of the brake valve • exchange the spool, valve


and so on w h e n they have a
power is not sufficient when place burnt d o w n by a fire ^ )
the r.p.m. is m a x i m u m • failure of the oil pressure ' (exchange the motor and
motor check and exchange oil)
• overload • remove overload
• crack of the j o i n t surface • (correction of the joint
leakage of oil f r o m the j o i n t of surface w i t h a sandpaper)
the operating motor • bolt is loosened up • tightening up the bolt and
check i t
• plug is loosened up • tighten up again
leakage of oil f r o m the case of
• cracked by those like a • exchange the reducer motor
the operating motor
;stone
• friction of the m o v i n g • exchange the reducer motor
leakage of oil, f r o m the floating
surface
dojsuxejDfJlne^^
licr£goj;o_tbe "Cringe • exchange the reducer motor
• bolt is loosened up • tighten up again
leakage of oil f r o m the operating
• damage to the " 0 " r i n g • exchange the " 0 " r i n g
pressure motor
• crack of the close surface • (correct w i t h a sandpaper)
• efficiency of the motor is • exchange the reducer motor
low
• oil leakage in the brake • (exchange the brake valve
valve is increased and the rear flange)
running is possible, but parking
• packing brake can't be
is impossible on a slope
operated
• damage to the spring • (exchange the spring)
• wearing of. the friction disk • exchange the friction disk
or the counterpart disk
• lack of gear oil • supplement
surface temperature of the
• bearing ball is shaken • exchange the reducer motor
g d u c e r ^ c a s e j in the operating
• operating oil is entered into • (exchange the oil closure)
motor is too high
the gear case
Operating Instruction

Abnormal Appearance M a i n Cause Treatment


Si Creep : the phenomenon that a deformation is increased under the steady external force
© ^ c c u r s i n l o w pressure__y
• left extrusion volume is • (pump repairing)
different f r o m the r i g h t ' s
• left drain volume is different • (exchange the reducer
f r o m the r i g h t ' s motor)

® occurs i n l o w pressure
• left extrusion volume is • repair pump and regulator
running is possible, but that
different f r o m the r i g h t ' s
m o v i n g is unstable
• left drain volume is different • exchange the reducer m o t o r
f r o m the right's
• left operation of the brake 8
(exchange the brake valve
valve is different from the and the rear flange)
right's
• lower of the relief pressure (rapidly control a pressure )
on the left side or the r i g h t (exchange the relief)
side

• extrusion volume is too little


• pump regulator is not
• (correction of the regulator)
normally operated
speed is not increased • a great deal of oil is leaked
• repair and exchange the
f r o m the outer of the p u m p
pump
• a great deal of oil is leaked
• exchange the reducer m o t o r
to the outer of the m o t o r y

• (correction of the joint


• damage to the motor and the
surface w i t h a sandpaper)
occurrence of strange sound reducer
• tightening u p the bolt and
• pipeline is vibrated
check i t
• exchange the reducer m o t o r
leakage of oil f r o m the case of • plug is loosened up
• t i g h t e n up
the operating m o t o r •^cradced^ry^^

i Oil Pressure
Abnormal Appearance Vlain Cause Treatment
• lack of oil • oil supplement
climbing power of the boom
• air is mixed in the oil • deflate air
and master is lacking ^ /
pressure cylinder
a lots of time is spent in
operating the boom and the • filter in oil tank is blocked • exchange
master '
• l o w quality oil
• supply high quality oil
oil f o a m is serious • oil supplement
• lack of oil
• deflate air
• air is mixed in the oil system
lack of oil pressure • pump is sucking in air • supplement oil and deflate
because oil is lack air
cylinder is v i b r a t e d • lack of fuel • oil supplement
-64-
Operating Instruction

g Air C o m p r e s s o r

A b n o r m a l Appearance M a i n Cause Treatment


• blockage of the air cleaner • cleaning or exchange
element
lack of air • unloader valve is not opened ^ J o t J oi n t ^ s ^ j o o s ^ n e d ^ ^
completely • incorrect control of the
pressure-control bolt
• control to regulated volume
• oil o v e r f l o w s the tank
• control pressure of the
oil is m i x e d i n air • e x t r u s i o n pressure is too l o w
control valve to 4 k g / c m 2

• blockage of the orifice


• disassembling, clearance
• performance of the oil cooler • cleaning of cooler
is l o w e r
temperature of the extrusion air • blockage of the oil filter • exchange the element
is too h i g h • fan belt is loosened • control
(indicator is placed i n the red • bad operation of the oil • disassembling, clearance
zone) check valve
• bad operation of the bypass • check and exchange
valve

• bad performance of the • control again


regulator
in no-load r u n n i n g , the pressure • blockage and leakage of the • check and repair
gauge i n the air rises above the regulator pipeline
• damage to the diaphragm of • exchange
the regulator
• unloader j o i n t is loosened • control

pressure in the air is not • bad performance of the • control


increased regulator

• incorrect control of the • control again


pressure-control bolt
• unloader j o i n t is loosened • control
safety valve is v o m i t i n g air
• leakage of the regulator • check and repair
pipeline
• safety valve is bad • exchange

%<• safety valve : valve to prevent explosion by opened when pressure is over its regulated limit i n a

boiler.

unloader : device to reduce the load of the compressor by releasing gas.

-65-
Operating Instruction

• Air Blow Fan


Abnormal Appearance M a i n Cause Treatment
• failure of compressor • control
air is not d r a w n o f f
• rupture of air hose • repair
• pressure is set up too l o w • remove dregs i n pipe
burned dregs are not d r a w n off
• increase pressure of the
well
compressor

• Boom

Abnormal Appearance M a i n Cause Treatment


• rupture of pump • exchange
b o o m is not operated • bad valve • exchange(disassembling and
repair)
• efficient of the pressure is • exchange
lower
boom is operated s l o w l y • relief pressure is l o w e r • control
• damage to the r o d of the oil • disassemble and repair
pressured cylinder
• damage to the rod of the oil • disassemble and repair
bad operation of the oil
pressured cylinder
pressured cylinder
• damage to the " 0 " r i n g • disassemble and repair

• Oil Cooler

Abnormal Appearance M a i n Cause Treatment


• exchange
• rupture of motor
• cleaning
overheating of oil • blockage of the oil cooler line
• bad temperature sensor
• exchange
• efficient of motor and p u m p is • control, repair or exchange
cooling fan is rotated slowly lower
• relief pressure is l o w e r • control

• Feeder

Abnormal Appearance M a i n Cause Treatment


• rupture of motor • exchange
oil supply motor is badly
• rupture of pump • exchange
operated
• valve shift is bad • disassemble and repair
• disassemble, repair, control
• remote controller valve is bad
• reducing valve is bad
• disassemble, repair, control
control i n detail is incorrect • resistance between main
• disassemble, repair, control
device and the mounting
bracket is high

-66-
Operating Instruction

• ' Rotor

Abnormal Appearance M a i n Cause Treatment


• oil pressure is not generated • control the pump line
(pressure)
not operated • separation of the electric • confine the © side and the
(all of the oil hydraulic system) circuit of the solenoid earth
• bad valve s w i t c h • disassembling, repair, or
exchange
• efficient of pump is lower • exchange
operated, s l o w l y
• relief pressure is l o w e r • control, exchange
• bad oil hydraulic cylinder
• exchange the packings
centering is not available • bad operation of the
• control
solenoid valve
• exchange the packings
• rotor control cylinder is bad
ventilation in the rack is not • exchange the ratchet
• wearing of ratchet
available • disassemble and repair the
• ratchet is not w o r k i n g
ratchet
• rupture of motor
• exchange
• rupture of the d r i v i n g chain
• exchange
rotation of the roller is not • w e a r i n g of roller
• exchange
available • inflow of a foreign
• cleaning
substance
• investigate
• valve operating is bad
• investigate
• cylinder operating is bad
operation of slider is bad • disassemble and exchange
• valve operating is bad
the packings
operating of the sleeve clamp is • valve operating is bad
bad • sleeve clamp is bad

3S Centering '•• operation controlling the center of r o t a r y axis i n a rotor like pumps, etc.
% Ratchet : A k i n d of p a w that forces intermittent rotation or prevents inverse
rotation w h e n geared w i t h a hook d r i v e r shaped like claws

-67-
Operating Instruction

• Drift

Abnormal Appearance M a i n Cause Treatment


• check and repair pipeline
• failure of oil hydraulic pipe
• check and repair valve
• failure of control valve
• disassemble and investigate
• failure of hydraulic pump
in service center, and then
repair
hammer is not operated
• disassemble and investigate
• failure of inner cylinder
in service center, and then
(hammer cylinder gets scorched
repair
and sticks)
• check and repair spool,
• valve gets scorched and sticks
control pin, etc. because of
foreign substance
• inner cylinder gets scorched • disassemble and investigate
and sticks in service center, and then
hammer is available, b u t • damage to accumulation repair
h i t t i n g force is l o w e r • wearing of U packing
• output of the hydraulic pump
is lower
• oil is f l o w n into orbit doter • check pump and valve, and
repair
• damage to doter • exchange
shank r o t o r i n not rotated • damage to shank rotor • exchange
• drive gear and bearings • exchange
damage to, get scorched and
sticks
• failure of pipeline • check pipe and valve, and
repair
torque is weak • relief valve is controlled • control again, check and
incorrectly, m i x e d w i t h dust repair
and sticks
• check and supplement to
• lack of valve pressure to seal
regulated pressure
accumulation
hydraulic hoses used to hit • check and supplement to
• gas leaks f r o m the acclamator
vibrate abnormally regulated pressure
seal valve
• exchange
• damage to accumulator gasket

• wearing of packings and * repair i n service center


a lot of fuel is exhausted
damage

;K Shank : a protrusion to set up a mold i n drop hammer


* D r i f t : a tool to d r i l l a hole

-68-
Operating Instruction

g Dust Collector

A b n o r m a l Appearance M a i n Cause Treatment


dust is drained out f r o m a fan • element is set up incorrectly • check and tighten up bolt
in d r i f t • damage to element • exchange element
• reposition drill for hood to
• drill hood is not earthed or
come close to earth, repair hood
incorrect hood
and exchange
• repair fan and exchange
• capacity is short of seriously
• speed of fan is irregular
• control speed of fan
• static pressure of fan is
• control rotation of impeller
changable seriously
dust is blown out abnormally correctly
f r o m the hood of drill • repair duct or exchange

• hopper element of duct inlet


• clean duct inlet and hopper,
is blocked
or exchange element
• pulse system is not operated
• repair pulse system
well
• general life t i m e of element
• replace old element to n e w
exceeded(about 3 years)

• duct is damaged or wears • repair duct or exchange


dust is piled up abnormally
out
• maintenance door d i d n ' t lock • tighten up completely
completely
• gasket of maintenance door • check damage to gasket or
dust leaks from hopper d i d n ' t packed completely failure of it, in case of need
abnormally repair and exchange
• vacuum valve didn't shut • check damage to vacuum
down completely after dust valve, repair and exchange
was drained off
• ineorrection of compressed • reveal causes
air or electric system
• compressor is operated • repair compressor
abnormally
incorrection of system • freezing of electric system • thaw the air system of
compressor
• ineorrection of compressed • exchange the filter cartridge
air filter or regulator of compressed air filter and
regulator

-69-
Operating Instruction

Abnormal Appearance M a i n Cause Treatment


• check whether an electric
• current is not sent to
current is sent or not
electronic board
• check whether an electric
• incorrect electronic board
current is sent to electronic
board or not
• remove dust on electronic
• electronic board is not
board
operated
• check compressed air of a
• incorrect diaphragm valve
diaphragm valve
(electric t i m e r ) • remove dust on valve and
• dust is i n diaphragm valve, or
pulse is not operated i n a point exhaust tube, repair the
between electronic valve and
or more, pulse timing is compressed air filter of
diaphragm valve
irregular compressor and exchange
• exchange exhaust tube
• gap between electronic valve
and diaphragm valve gets d i r t y
• current is not sent to t i m e r
• check the fuse of t i m e r and
a electric code
• voltage of t i m e r is too l o w
• control voltage
• incorrect timer
• exchange t i m e r
• damage to the flanger sheet
• exchange electronic board
of electronic valve

• exchange exhaust tube


• exhaust tube between
electronic valve and diaphragm
valve gets loosened or damaged
(electric t i m e r ) • dust is i n diaphragm valve
• remove dust on diaphragm
compressed air gets weak and
valve
leaks out • diaphragm of diaphragm v a l v e
• exchange d i a p h r a g m valve
gets damaged
• electronic board is opened
• t u r n off timer and exchange
it w h e n a solenoid is closed

Note) 1. Stop the f a n when water is in a hole to pierce. Stop the f a n during at least 5 minutes and
operate only pulse air to clean the contaminated filter attached on the outside of element

-70-
Operating Instruction

2. When you will check the element and treat it, clean the screw sufficiently before attaching or
detaching a wing-nut

3. Just separate the connecter out of control box in case of a wiring work because a timer is
damaged when a short happens in a circuit or a terminal

4. Just check the resistance of electronic valve before connecting electronic valve to a new timer.
Exchange electronic valve i f resistance is below 8 Q.

-71-
Lubricants Recommendation

1 . Engine Oil
Use engine oil of the CG-4 class classified by API service because selection of engine oil affects the

performance seriously.

Maker YUKONG SHELL KOREA LG

N a m e s o f goods SD5000 G O L F 15W/40 BIWULA X 15W/40 DELO 1

2. Gear Oil
Use gear oil of t h e GL-5 class classified by API service.

Use gear oil of 10W viscosity in gear box.

Maker YUKONG SHELL KOREA LG

Winter Z I C G-5 8 0 W / 9 0 SPIBAX HD 8 0 W / 9 0 T H U B A N EP G L - 5 80W/90


Names of
goods
Summer ZIC G-5 8 0 W / 1 4 0 SPIBAX HD 80W/140 T H U B A N EP G L - 5 8 0 W / 9 0

3. Use LITHIUM grease of NLGI NO.1 ~ 2 in case of a universal grease

Maker YUKONG SHELL KOREA LG

YUKONG CROWN Jsflf*- *" GOLDEN PEARL


N a m e s o f goods ALVANIA' GREASE
GREASE NO. 2 NO.2

In cases of sleeve, shank, etc., use the thermostable and extra heavy oil that contain molybdenum

disulfide
*

Maker YUKONG SHELL KOREA LG

YUKONG CROWN A L V A N I A GREASE A H O L Y T E X GREASE


N a m e s o f goods
GREASE H O L Y EP2

fyX Ä

-72-
Operating Instruction

Fuels & Lubricants

Refuel a designated oil periodically in order to act to the best of performance and prevent any failure.

1. Fuels
Use KSR72610 light oil of good quality because it affects the performance seriously. When temperature

is low, use fuel f o r winter in accordance w i t h following table.

Temperature a b o v e -5 V. -5 *C ~ -15 V below -15t:

Fuels No. 1 No. 2 special grade N o . 3

2. Engine Oil
Use engine oil in accordance w i t h following table because the selection of viscosity f o r engine oil

affects the' performance seriously.

Temperature -30 V - 0 t -10 V ~~ 10 "C 0 V - 30 V

Viscosity SAE 10W SAE 20 SAE 30

Gear Oil - 9 ^ r
^ - i
Use gear oil of the GL4 class classified by API service. Use gear oil of 10W viscosity in gear box.

Temperature b e l o w -10 V -10 "C — 4 0 t a b o v e -30 V

Viscosity SAE 10W SAE 20 SAE 30

4. Grease
Use LITHIUM grease of NLGI N0.1--2 in case of a universal grease

In cases of sleeve, shank, etc., use the thermostable and extra heavy oil that contain molybdenum

disulfide

-73-
Operating Instruction

5. Compressed Operation Oil


Selection of compressed operation oil affects the reliability of a compressor and the performance

d r i f t seriously. Select the kind of o i l in accordance with t h e table related to select lubricants.

Temperature -30 V - -10 V -10 *C ~ 30 "C

Viscosity ISO 32 ISO 46

6. Compressor Oil
Use compressor oil which of pour point is below -25t: when temperature is below -5*C.

( For example, Air Man for four seasons or oil equal to this.)

-74-
Operating Instruction
- il

. Manual for dust collecter Filter


SL-70 SL-160

• Contents •

1. Abstract P-2
2. Structure of dust collector Filter P-2
3. Principles of Operation P-3
4. Principles of Putes for Inverse Wishing p-3
5. Type Explanation for dust collector Filter P-4
6. Installation of Filter Element P-5
7. Starting and Operation P-6
8. Notice for îte Handing of Filter Element ——P-7
9. Maintenance P-7
10. Failures and Measurements P-8
I
Operating Instruction

1. Abstract
This is the device that collects dust in air and separates f r e s h air f r o m the dust. The filter element
separating fresh air f r o m the dust uses sintering substances developed by bading company, West Germany.
Because the structure of this element is a w r i n k l e type, it makes a boast of surfaces of about 3 times
as big as others i n the same volume. In addition to, there is a necessity f o r retainer because it is a self
preservation type. T h e r e f o r e , there is no problem even in long-term usage because a rupture by friction
f r o m between f i l t e r element is not and the filter is strong sufficiently.

The surface o f ' . f i l t e r e l e m e n t , i n - d u s t collector f i l t e r is coated by a resin. Accordingly there is little dust
flown into f i l t e r element to pass the gap that is of about 4 p. It is possible that continues to operate
stably f o r a long time because pulse .air is passed through filter element directly to remove dust efficiently
and loss of pressure is v e r y small. And filter element is a thermostable plastic, but maximum usable
temperature of SL70 is 70"C and that of SL160 is 1 6 0 t . Be careful in controlling a temperature because
i t is r u p t u r e d and deformed smoothly when a temperature is over the limits. Please use after you read this
manual in detail, and you can use well f o r a long time.

2. Structure of dust collector Filter


Refer to the basic structure diagram of dust collector f i l t e r
Fig.1 Stracture Diagram
below. This machinery consists of hopperC ), intermediate casing
( © ) and upper casingC®). A t first, hopperdower casing; ) has OUT

the exhaust device(©) to draw o f f collected dust w i t h a support.


Intermediate casing has the filter elementf®) to f i l t e r dust, the
iron peg(©) to support element and the b a f f l e plate(©) to
collect f i n e dust. Upper casingC®) consists to the manifold to
draw o f f clean air. Filter element ( ® ) is supported by the lower
plate of upper casing w i t h many round holes. T h r o u g h the hole,
the extrusion of clean and inverse washing of filter element is
done. Injection nozzle(©) f o r inverse washing and head tank(©)
is sticked on ® . In addition to, head tank(©) has the diaphragm
valve(@) f o r inverse washing, electron valve(®), reducing valve
( © ) and air filter(©). A n d through the air filter ( ® ) , head tank
is joined to air compressor. Moreover, the manostati®) and the
controlling board of pulse timer(©) is set on. A differential p r e s -
sure gauge and electron paneK®) is installed between upper cas-
ing and intermediate casing.

© hopper © intermediate casing ® upper casing © baffle plate


© injection nozzle © head tank © iron peg ® filter element
@ diaphragm valve © electron valve ® air filter © reducing valve
© exhaust device manostat controlling board of pulse timer

j& Baffle Plate : Diaphragm installed to control the flow direction of gas for duct efficiently.
Operating Instruction

3„ Principles of OperatS@n -
Air f l o w including dust intermediate casing is flown into d r i f t f r o m the suction hole of intermediate cas-
ing(©) and a part of i t conflict w i t h b u f f l e plate(©). Big dust is dropped to hopper(0) here to lose inertia
force by a clash. Otherwise, light dust rise up by air flow and enter the inside of intermediate casing(®).
Air flow including dust is filtered by passing filter element(®) and drawn o f f through the extrusion hole
of upper casing(®).

A f t e r starting, pressure loss increased by sticked dust on the surface of filter element. You can confine
pressure loss by monostat, but usually i t is operated normally at 130 "~ 250mm H 0 . In this machinery,
2

cleaning of filter element by pulse air because pressure loss is maintained constantly. Pulse air controlled
by the controlling board of pulse timer, but usually i t doesn't disturb the operation because 1~2 filters
wash i t inverse continuously.

Dust dropped by pulse air is collected to hopper and drawn o f f by exhaust device,

4 P r a © § p f e § @f M s ® f@tf Mmm® WmMm§

® head tank © pipe to supply compressed air


® injection nozzle ® f i l t e r element Fig.2 Diagram of Inverse Washing
© diaphragm'valve © electron valve
© spring ® diaphragm ass'y
® detailed hole

Pulse air is controlled by controlling board. A t first, air in


diaphragm room is f l o w e d to the outer through the electron
valve i f electron' valve is turned on. A t this time, pressure i n
diaphragm room is lower than i t in head tank and by this
differential pressure diaphragm rise up, and than air flow into
injection nozzle through the compressed air pipe. Compressed
airfusually 5kgf/cm G f l o w e d into injection nozzle is injected
=

into filter element f r o m injector immediately(usually 0.1—0.2


seconds) and by the pulse dust, sticked on the surface of filter Fig.3 Diaphragm Valve Diagram
element, is blown to the air. Next, if electron is turned o f f , air
in
in head tank is flowed into diaphragm room through detailed
{} ® Diagram Ass'y
holes to become the equal pressure. Therefore, diaphragm is
© Spring
shut down by b o t h internal pressure of diaphragm room and ©
spring force and the operation returns to the normal filtering Electron
out
Valve
state to stop air flow.

-3-
Operating Instruction

5. Type Explanation for dust collector Filter

• Model Expression •

SL-160-®-®/©-© ©-©-©

Filter T y p e

© filter size

© sheets of filter

® holes of filter

© vessel option

© vessel option

© machinery option

Vessel Option Machinery Option


Type, Size and Holes of Filter
(©©)
Non symbol non option
«P<3»
Non Symbol non option
F fan
SL-160 • SL-70 intermediate
K rotary
(size of filter/ holes of filter) casing R
valve
H hopper
1 450/8 screw
SC
conveyor
2 900/8
exhaust
u
3 450/18 umbrella

4 750/18 slide type


B
tank
5 900/18
gravity
SD
6 1200/18 type tank

7 1500/18 GD

• Example of Model Expression •

SL-160-1500-16/18-KH-F-R

if? The above expression means this machinery consists of the filter element of SL-160 type, the
size of 1500mm, s h e e t s of 16, intermediate valve, hopper, fan and rotary valve.

-4-
O p e r a t i n g Instruction

6. Installation of Filter
Installation of filter element is varies w i t h the number of holesO
and 18 holes). A n d the shape of each filter element is different
slightly. Start to install after you confine the shape of metal fittings
for settlement and the number of holes of filter element.

1. Filter e l e m e n t of 8 holes.
Filter element of 8 holes is the type that installs the installation
part, on the both platform of the upper, i n the upper plate w i t h
bolts of -a hexagonal hole.

[ Components ]
® filter element © packing © spacer
© metal plate . © bolts of a hexagonal hole

• Installation
8-18 Holes Filter Element
Like the figure, install in order of spacer, metal plate and bolts of
a hexagonal hole. Only, install completely bolts of a hexagonal
hole not to a gap between element and the upper plate.

• Notice
^ When you install element in the upper plate, just wind a clo-
s e d tape on bolts of a hexagonal hole.
$8? When you install element in the upper plate, just install it aft-
er confine not to s t i c k e d on the upper plate at the state of
weakened packing.

2. Filter e l e m e n t of 1 8 holes.
Filter element of 8 holes is the type that installs a metal f i t t i n g
already at the end of the installation part. T h e packing part on the
upper the filter element is anti-brittlized to insert easily to a metal
f i t t i n g easily.'The element guide to settle element is installed in
the both p l a t f o r m of the upper of filter element.
[ Components ]
® filter element © packing © spacer
© metal plate ©bolts of a hexagonal hole
© iron fittings © element guide

H Installation
18 Hole Fiter Element
® Press and insert the upper of element i n a iron f i t t i n g , at the
counterpart of door, slipped on the guide rail.
© L i f t element up to make level w i t h the upper plate.
® Tighten bolts of a hexagonal hole up completely not to not to a
gap between element and the upper plate.

a Notice
^ When y o u install element in t h e upper plate, j u s t wind a c l o s -
e d t a p e on bolts of a hexagonal hole.
%t When y o u install element in the upper plate, just install it a f t -
er confine not to s t i c k e d on the upper plate at t h e s t a t e of
18 Hole Fiter Element
weakened packing.

-5-
Operating Instruction

7. Starling ©r^ ©p©ig»n


When you start after the setting of a dust collector filter, check the followings below.

© Is the pulse timmer controlling board operating well ?

© Are the electric plate and diaphragm operating well ?

® Is the setting pressure of a pressure reducing plate suitable (generally 5kgf/cm G) ? 2

© Is the f a n turning on normal direction ?

© Are the compressor and eliminating system operating well ?

If you finish checking above, start the operation of equipment. But in early stage of operation the air

resistance is f e w and also the amount of air is more than specification. For these reasons, a excessive

current flows in the f a n motor, so an unintentional problem may be occurred. Thus in early stage of

operation, please operate w i t h the hand damper of an eliminating hole which is made narrow. Next, i f dust

is blown, the filtering is begun at the filter element, and the pressure loss indicator, in an meter of air

filtering instrument, rises up slowly. If i t rises till about 100mmH O—150mmH O,


2 2 the reverse washing of

filter element is done by the pulse air, and the pressure loss is decreased If you continue to operate

again, the pressure loss becomes stable w i t h repeating a rising and decrease. Once the pressure loss

becomes stable, increase slowly the opening of damper and operation of the f a n extrusion hole to adjust

the amount of air to specification, and the machine comes to normal operation. Shinda rammera f i l t e r is

operated w i t h the pressure loss of 130mmH O~250mmH O


2 2 generally, but there is an exception w h i c h is

operated w i t h 100mmH O~300mrnH O


2 2 pressure loss. If the pressure loss is over 250mmH O, 2 adjust

according to following sequence.

© First, check whether the amount of air is proper f o r specification or not. Do the next operation

under the proper amount of air.

© Adjust the injection interval of the pulse air short.(but continue 5kgf/cm ) 2

® Increase compressed air pressureXbut till 7kgf/cm ) 2

© Increase the air injection time to 0.3~0.5 second

^ After operation eliminate the water in a head rank at the proper time.

-6-
Operating Instruction

8. Caution @f th@ tmmmm% m !®m@rst


The filter element is a plastic snitering and its wrinkled section is thin. So If a concentrated

load is applied, it may be damaged. Thus careful specially.

1. C u s t o d y of the filter e l e m e n t
When you have a custody of the filter element detached f r o m system f o r a short time or long time,
lay horizontally one upon another w i t h crossing one by one. Or take charge of them w i t h the method
that concentrated load is not applied at wrinkled section. If you lay them inclined to the wall, they may
be damaged or changed in apparence. So take care.

2. Lift up the filter e l e m e n t


When you l i f t up the filter element laid on horizontally, i f you hold up one of four corners, element
will be bent like a bow and damaged in the end. Thus hold up slowly all four corners.Cespecially in
large element)

3. T r a n s p o r t of the filter e l e m e n t
When you transport the filter element, catch the both upper sides of element which are thick. Take
care that the element get bumped into anything.

4. Cleaning of the filter e l e m e n t


Do this by using pressurized air or water. If you use a solvent or brush hard, the surface of element
will be damaged. So take care.

5. O t h e r s
When you have a. custody of them, take care of the general details such as f i r e , wind, rain, and so on.

Fig .4 Custody of the Filter Element

Cushion

The structure of a dust collector filter is simple and it does not have the mechanical operating section.

Thus there is no necessity f o r maintaining entirely. But W e advise you to paint it periodically because

casing is a thin plate structure.

Because the filter element is an expendable supplies, if the pressure loss is not recovered by blockage

with a long time used, exchange it.

And when the next parts are damaged, please contact our company. We always have these as a standard

parts.
Operating Instruction

© electronic valve : VX2220-02(AC200V/100V) (SMC)

® diaphragm valve : VXF2190-50X1 VXFA2190-50X2 VXFA2190-50X3 (SMC)

® air filter : AF4000-04C (SMC), AF.4000-06C (SMC) (above HSL-1500-24/18)

© reducing pressure valve : AR4000-04G (SMC), AR4000-06G (SMC) (above HSL-1500-24/18)

© manostat gauge : WO-81-FN-EP 0~5kPa/0~500mmH O 2

© pulse timer control valve : VRT-6A, VRT-10MTN, VRT-10EXN

% The c a s e of HSL-1500-24/18 or more is a union of VRT-10MTN and VRT-10EXN.

10. Failure and treatment


Failure of dust collector filter and checking order

Failure Cause Treatment


a. amount of w i n d is too much. check the s y s t e m
b. abnormality of pressurized air
keep the pressure to 5kgf/cm~G
for pulse
T h e pressure loss of c. bad state of pulse controller refer to the treatment manual of
gauge and f i l t e r i n g system pulse t i m m e r control board
s y s t e m is abnormally d. increase of the amount of w i n d
high b y the air e x t r u s i o n of dust f i n d leaky section and repair
^generally extrusion section
1 3 0 ~ 2 5 0 m m H O is after y o u stop fan, clean and
2
e. inhalation of element b y air
normal. remove moisture by pulse air.
temperature
f. contamination b y pulse air cleaning and exchange of air fan,
(inhalation of the reverse direction extrusion of the w a t e r i n head
by the w a t e r and oil by pulse air) tank
after y o u check the looseness of
g. bad installation of filter element
D u s t is extruded on air packing, t i g h t e n up the bolt.
exhaust. h. damage of filter element,
exchange of filter element
occurrence of small hole
i . bad performance of fan check of r.p.m.
j. h i g h pressure loss refer to items a~f
B a d state of inhalation k. leakage of air f r o m duct, body,
repair
joint
1. clog i n the inside of duct cleaning
m. bad state of pulse board check, exchange
n. opened state of diaphragm by
check, exchange
bad electronic v a l v e
o. alien substance is clogged i n detach the diaphragm valve f r o m
diaphragm closing section body, remove the alien 'substances
B a d operation of pulse p. long injection
air adjust the injection t i m e short
time(generally0.1 ~0.2 seconds.
q. long injection interval of pulse adjust the injection i n t e r v a l of
air pulse air
r. lack of the capacity of air
exchange
compressor
s. leak of the air on a pipe check, repair
t. operating temperature is not
proper(operating condition is 70°C
decrease the sucking temperature
or less for SL-70, 160°C or less
Blockage of filter for SL-160)
element
check the temperature and
u. operating moisture is not proper. moisture, t h i n k the i n p u t of control
air
Operating Instruction

I, T^mMmMk Mmmmi ml dttaplnragm valve


(VXF2190-50-X1)
(VXF2190-50-X2)

# > C o n t e n t s #

1. Specification P-10
2. Explanation of operation P-10
3. Failure and repair P-11
Operating Instruction

• Main specification
VXFA2190-50-X2
diameter of plate
connection caliber RC 2
guide connection caliber Rc 1/4
Cv value 56(when diaphragm assemble calibers 10mm, in case no body)
disparity of the lowest operating pressure lkgf/cm
disparity of the highest operating pressure 7kgf/cm
lowest guide hole 4> 3 (guide hole)
internal pressure lOkgf/cm
used oil temperature -10-60TJ
body • bonnet ADC12
quality of main
main valve shogun or teflon
material
diaphragm NBR or viton
weight 1.5kg

Note) In case there is no body, type is VXF2190-50-X1.

?i? Viton : Trade name of a fluorine rubber. This is utilized of the material for closing.

2. Bq§lanatî©ry ©f m^mmë^m

• Main parts
No. Name of parts Material Parts No. Note
© bonnet ADC12 DXT071-50-4 locktight impregnation
® spring SUS DXT071-50-5
© body ADC12 DXT071-50-6 chromador processing
© diaphragm Ass'y SUS, N B R ( v i r o n ) , shogun(teflon) DXT071-107
© elastic metal plate SUS common name 10
© hexagonal bolt SUS M10X30

-10-
J
Operating Instruction

Fig. 1 is the cross section of structure.

The f l u i d of the pressure P I in input section IN is supplied f r o m input hole A to pressure chamber B. The

self-sustained and non-manipulated f l u i d is filling up and reaches pressure P I . Because pressure P2 in

output section OUT is high, the main valve © is closed by the force (1/4 • * • D2) • P I when we set the

diameter of C i n the main valve to D. A n d spring © also is applied as a closing force.

3. Failure and repair


1. C a s e t h a t v a l v e o p e n s

The opening and shutting of valve is done by the pressure operation of pressure chamber B. The

pressure i n pressure chamber B is released to the atmosphere by circulating the current into the guide

valve E. Here, i f the pressurized f l u i d is supplied input section A, the pressure in pressure chamber B

is decreased because the effective cross section area Sv of guide plate B and the effective cross

section area Sv of input section A become much less than Ss. Thus a rising force occurs in diaphragm

Ass'y, so main valve © is opened.

2. C a s e t h a t valve- c l o s e s

If the c u r r e n t is' not supplied into guide valve E, the valve is closed and the extrusion f r o m pressure

chamber B also stops. Because the f l u i d supplied f r o m input section A is filled in pressure chamber B,

its pressure increases and the way is opened toward diaphragm Ass'y, so main valve ® is closed.

3. C a u t i o n s

® In case of using DC, take care that, if the voltage goes down, unnecessary time becomes long and

return time also long. Specially in case of a surge killer installed.

© If the material f o r closing, corrosion, and powder f r o m piping go into valve, the life becomes short

and it makes the initial problems. Brush to prevent an alien substance entering into pipe.

® The degradation of compressor oil and lots of moisture make not only the performance of valve

degraded, but also inner parts contaminated or damaged. W e advice you to install the auto draining

filter of below lOOum into the section of which pressurized air freezes.

© If you install the reducing valve or intermittent valve in ahead valve of input section IN, vibration

occurs when it returns. Leave distance more than l m or change the intermittent condition.

© Choose the guide valve as its diameter <i> 3(Cv=0.33) or more.

-11-
l l

J
RAL) LIC CRAWLER DRI

2 0 0 0

PARTS U8T

HAKiflUÛ! mM^HK
Hava HAKVERDt
Ye»Hoba Mah. 46075 Sk. Güft» ÍK,
No: 10 Seyhqn/APANA
T.l/Fok»; 0322 ¿28 30 20
BsjocokV.D.: 22237007058

c s i t i o n g H e a v y Industries,
tfffvü HAKVERDt .

0
Y.fllebQ Muh. 46075 Ml. Oürt.SIt.
Ne: 10 SeihWADANA
T«l/Nk>: 0322 ¿28 30 20
ß »o«ik V.O.: 22237007058
0

o TRACK SYSTEM

FRAME

2 ENGINE MOUNT

3 COMPRESSOR

4 b AIAH BOOM SYSTEM

5 ;K)E I / niE SQ GUIDE SHELL AND FEED MOTOR

6 ROD CHANGER

7' EEEE! DRIFTER

8 ntoig HYDRAULIC PIPING

9 m HOIB PNEUMATIC PIPING

20 Ü ^ E * ! SUM ELECTRIC UNIT

21 DUST COLLECTOR

22 s i ns!o|A AUTO GREASE

23 CABIN

i
l
E~ AI~~ TRACK SYSTEM

I
I
I
!.D "(
0 I .,--t
LD .,--t
y
....... I
. :
i

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_ __ _ _ __...1

~ ==..L~ =~
. (\j

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'T'
I ~-:r ~.,.o I

r t - _ ,_. I

~tiT
r l- - t.J
r- -~.,.; I 01
rt - -l.l I
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-.,.;
i'i--V""
r .I:-
( ..__.., , _ : })

I Iif .. ) I' I
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I
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II I I
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I \
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]Q - ]-]

j
ESÜ Al±i TRACK SYSTEM

cET O H] j!
t e m
Order No. Description Q'TY Remarks

11-0122-00
TRACK FRAME

13-0927 - 0 0 T3D20 - 69 - 010


Track Frame(Left)

2' 13-0928-00 ehh H21||j(HtO|E) T3D20-69-C


Track Frame(Right)

d 3 41 - 0 8 6 4 - 0 0
t i Ai
t-TI
Bush
MT4D20 — 01—004

4 63-0057-00 m T3D20—01 -010/43


Cover

5 B6-115077 SHE I I 10 BA—1225


Socket Head Bolt

ô Cô—121210 10 SW-12
Spring Washer

D6-207017 2E|0|A L|f GFC-2


Grease Nipple

91-0405-00 H E § OjOlfEl See Page 1 0 - 2 -


Front Idler Ass'y

91-0406-00 21311 ^ E J 5
See Page 1 0 - 3 -
Recoil Spring Ass'y

10 91-0407-00 m m 12 See Page 1 0 - 4 -

91-0408-00 Track Roller Ass'y See Page 1 0 — 5 —


11

91-0409-00 Carrier Roller Ass'y See Page 1 0 — 6 —


12 I B / TT
Link & Shoe Ass'y

13 52-0012-00 S B SEI See Page 1 0 - 7 -


Hydraulic Motor Ass'y

14 13-0938-00 E?H 7i-E See Page 1 0 - 8 -


Track Guard Ass'y

10-1-2
~ ~ AI ~ ~ TRACK SYSTEM

i'·l
I i
II
II I
8

1 4 2 7 3 5 6

,_- -'-- _,
3X m
g ti
Item
Order No. Description Q'ty Remarks

91-0405-00
FRONT IDLER

91-0405-01 Of0|§Bj ND20-54-001


1
klier
91-0405-02 ND20-54-002
2

o 1
3
91-0405-03
Bush

N D 2 0 - 5 4 - 003
Short

4
9 1 - 0 4 0 5 - 04 m N D 2 0 - 5 4 - 005
Hab
91-0405-05 o-H 1AP-44
5
O-Ring

6
91-0405-06 i s s m KS-0760

9 1 - 0 4 0 5 - 07 Floating Seal 1 6 X 7 0 J1S B1354


7

91-0405-08 Pin GM 1/4"


8
Plug

O
1
1 Ö II H
Item
Order No. Description Q'ty Remarks

91-0406-00 £|3SI ±EM


RECOIL SPRING

1 91-0406-01 2.3. ND20-55-001


Yoke

2 91-0406-02 vm ND20-55-003
Cylinder

3 91-0406-03 MM ND20-55-007
Nut

4 91-0406-04 o ND20-55-009

91-0406-05 Spring ND20-55-010


5

91-0406-06 Piston ND20-55-011


6

91-0406-07 Grease Valve ND20-55-014R


7

91-0406-08 Spacer 0 10X20L m6


8

91-0406-09 Pin IBP— 18


9
O-EI
-—
1
o

10 91-0406-10 IBP—50
O-Ring

11 91-0406-11 IBP—50
O-Ring
tJHCH£|
- i I=I o
91-0406-12 Buck Up Ring
12 MDH-50
£S|0|A|
Scraper

91-0406-13 A.IEBI SI 6X40AW


13 o LJ
Spring Pin

14 91-0406-14 m HBH-1035
Bolt

10-3-2
l !

~~ AI~~ TRACK SYSTEM

01
-

lD

lD

-
ru

I I

- J
I

- 1

J
m A I ± I TRACK SYSTEM

m S] U| jI
Item
Order No. Description Q'ty Remarks

91-0407-00 m m 12
TRACK ROLLER

9 1 - 0 4 0 7 - 01 1 D20S-06-001
Roller

9 1 - 0 4 0 7 - 02 ttI- 2 D 2 0 S - 0 6 - 002

O 9 1 - 0 4 0 7 - 03
Bush
$
Shaft
1 D 2 0 S - 0 6 - 003A

91-0407-04 £-S 2 Al-34


O-Ring
91-0407-05 om\ m 2 D20S-06-005

Outer Cdar a- . h;
9 1 - 0 4 0 7 - 06 D20S-Ô6-007
2
9 1 - 0 4 0 7 - 07 Fie§fej| Sssl D20S-0é-008
2
91-0407-08 Snap Ring D2OS-Oê-0Ô9
1
9 1 - 0 4 0 7 - 09 Qi Plug
HßH-1440 P-li
i s 4
Bok
19 91-0407-10 SW-14
Spnng Wafer 4

10-4-2
Al±i TRACK SYSTEM

10-5-1
m m Al±i TRACK SYSTEM

1 H
J 1 g
I t e
Order No. Description Q'ty Remarks

91-0408-00
CARRIER ROLLER

91-0408-01 nm m D135-1301
Carrier Roller

91-0408-02 -TT| D135-1303


Bush

91-0408-03 D135-1304
Bush

4 ••' 91-0408-04 D135-1302


Shaft

91-0408-05 D20-1306
Plate

91-0408-06 m D135-1307
Collar

7 •91-0408-07 m P135-1305

91-0408-08 Cover
8 D135-U07

91-0408-09 Oil Plug


9 D135-1311

91-0408-10 Dowel
10 MTD20-07-001

Bracket
11 91-0408-11 TD20 07-002

91 - 0 4 0 8 - 1 2 Plating Seal
12 P—32 . -
£ - §

91-0408-13 O-Ring
13 TD20-07-004
— fczt o
Snap Ring

14 91-0408-14 HBH-0825
Bolt

15 91 - 0 4 0 8 - 1 5 ±eu m SW-08
Spring Washer

16 91-0408-16 £~S ARP-230


O-Ring

17 91-0408-17 m HBH-1645
Bolt

18 91-0408-18 SW-16
Spring Washer

10-5-2
Al±i TRACK SYSTEM
m AI±I TRACK SYSTEM

1
' e m
Order No. Description Q'ty Remarks

91-0409-00 HH/tt 2
LINK & SHOE

1 91-0409-01 M ü j Ua(R.H) 46 D135-1402


Track iink(R.H>

2 91-0409-02 E$ §H(LH) 46 D135-1401


Track Link(LH)

3 9 1 - 0 4 0 9 - 03 E$ ¥ r | 45 D20~1433
Track Bush

4 91-0409-04' M§| S 45 D135~ 1404


Track Rn

5 91-0409-05 Df£N ¥rl 1 D20-1435


Master Bush

6 9 1 - 0 4 0 9 - 06 D^Ej Q 1 D20~1486
Master Pin

7 91-0409-07 S&I 1 D20-1407


Collar

8 . 91-0409-08 tt §£|0|± 46 D2Q-1414


Shoe Plate

9 9 1 - 0 4 0 9 - 09 tt I S 184 DOS-1411
Shoe Bolt

10 91-0409-10 tt MM 184 D135-1412


Shoe Nut

10-6-2
l

I i
2
I

1
n I
4, 5

I
I
~.-

II
-~~ -

I
I
3, 5 I

hj

I
I
l0-7-1
·J
m AI±I TRACK SYST!

t e m
Order No. Description Q'TY Remarks

52-0012-00 ot-OIHsiH 9ft 2


HYDRAULIC MOTOR

1 . 52-0012-01 I 4 £ £Ei
B
2 GMY10L-
Traction Motor . -B866-55—12

1 52-0012-02 r^HI^l :
2 KTD20—03—000
Sprocket

3 - 52-0012-03 II --30 HBH—1645


Bolt ' . .. ........ . m •

4 A 52 - 0012 - 04 II • .24 HBH—1640


; " " Bolt L

5" '• 52 —0012 — 05 *W 54 ' SW-16


Spring Washer >

10-7-2
10-8-1
- m k\±M TRACK SYSTEM

il a n 1
t e m
Order No. Description Q'TY Remarks

13—0938—OO(L.H) EBJj 7fO|E A i


13—0939—OO(R.H) TRACK FRAME

7 f O E A (L.H)
r T3D30 - 69 - 001
13-0938-01
G u a r d A (Left)

2 7 f 0 f E A (R.H) T3D20—69—002
13-0938-02
G u a r d A (Right)

3 7 M E B (L.H) T3O20—69—003
13 - 0938 - 03
G u a r d B (Left)

7WE B (R.H) T3D20-69-0M


13 - 0938 - 04
G u a r d B (Right)

13020-69-005
13 - 0 9 3 8 - 05
Support

.13 - 0 9 3 8 - 06
m • 10 MTD320-09-002
Pipe

13 - 0938 - 07
II HBH—16185 P=2
Bolt

13 - 0938 - 08
MS 10 HNH-16 P=2
Nut

10 SW-16
13 - 0938 - 09
Spring Washer

10
13 - 0 9 3 8 - 1 0
II 26 HFH-1435 P=15
Bolt

11 34 s#~14
13 - 0938-11
Spring Washer

12 »1 HBH—1445 P=2
13-0938-12
Bolt

13
13 - 0 9 3 8 - 1 3
MI HNH-14
Nut

10-8-2
~.::=-..·

I 1:1
0:::!
10, 35,37, 43 0~
""'!"!
1 11, 12, 40, 47
~rn
~30
31
SEC A- A
0

,-1---J. - - - - -
33
8
32~-
SEC 8-8
I
I liJI

___j
~

L __l
II!J 1
I

Ro
VIEW C
15
-~·29,37 .
42, 44 . tc
I - - -

~ffi I '- fJ --..'--22. 27


~-~· ...
- - - - - - - - - - - -- - - ,,,

131
:
34 :
,j

24

to 23
VIEW 0
Elm FRAME

3 ö a o
I t e
Order No. Description Q'ty Remarks

13-0647-00 — M a
U

FRAME

13-0697-00 =S|g|
FRAME

13-0698-00
Bracket

13 - 0 7 0 0 - 00 m
21-0045-00' Cover

1 3 - 0701-00 Gasket

4 1 - 0 7 7 5 - 00 Pivot

7 41-0776-00 Lift Pivot Pin

SO) .
Pin(l)
8 41-0777-00
3(2)
Pin(2) ,
9 4 1 - 0778-00 3(3) ' .. .
Pin(3)

10 4 2 - 0025-00 § E 5^tH
End Cover

11 13-0702-00 o T - i —
Tool Box

12 13-0703-00 EOl
Door

13 13-1054-00 E|E||0|M
Retainer

14 63-0001-00 •

Rod

15 13-0705-00
Cover(l)

16 13-0706-00 54^(2)
Cover(2)

17 13-0707-00 ?M(3)

18 Cover(3)
63-0002-00

Cover(4)

11-1-2
Item
Order No. Description Q'ty Remarks

19 13-0708-00 ?HH(5) 1
Cover(5)

20 1 3 - 0709-00 ± 9 1
Step

21 01-0005-21 4
Stopper

22 1 3 - 0 7 1 0 - 00 £|@ S f 0 | £ 2
Return Pipe

23 13-1053-00 MB^HM 1
Bracket

24 6 3 - 0 0 6 2 - 00 ?M 2
Cover

25 63-0063-00 Jf*H 1
Cover

26 5 8 - 0 0 0 5 - 00 W f l l P f v 2 See Page 1 1 - 6 - 1
\ ^- — — T r a c t i o n Cyfcnder

27 59-0016-OT" ¿1!!W l See Page 1 1 - 7 - 1


Return Filter Assy

28 5 9 - 0 0 1 7 - 00 0|OJ M S f M 1 MAS~C50T
Air Breather Assy

29 37-0001-00 if2 § 2 6184-107


Working Lamp

30 5 1 - 0 1 6 7 - 00 ±% 4 PT 3/4"
Socket

31 5 1 - 0 1 6 8 - 00 f B 0 4 PT 3/4*
Plug

32 5 1 - 0 6 1 9 - 00 *B)H l PT 3/4"
Plug
33 5 9 - 0 0 1 8 - 00 Bflfl 7flO|X| 1
Level Gauge

34 95-0095-00 MM 2 WH~06 M6 P=1


Wing Nut

35 B6-127873 ±% £ S 8 BA-2060
Socket Head Bolt

36 B1-115372 t £ 2 HBH-1235
Bolt

37 Bl-114879 8 HBH-1220
Bolt

11-1-3
Item
Order No. Description Q'ty Remarks

38 Bl-112077 24 HBH-1025
Bolt

39 Bl-112077 MM 36 BH-1025
Bolt

40 Bl-108673 | E 6 HBH-0815
Bolt

41 B2—406110 4 AS-6-10
Round Head Screw

42 CI-111269 MM 2 NH-12M12P=1.75
Nut

43 C6-122013 8 SW-20
Spring Washer

44 G6-121210 ± E S S^A) 6 SW-12


Spring Washer

45 C6-121018 ± = § 2W 24 SW-10
Spring Washer

46 -C6—121018 36 SW-10
Spring Washer

47 C6-120610 10 SW-06
Spring Washer
11:1
r!-1
0~
-n

~
11~ - $
22 rn

I
jill

22 I \.
. ~ . :!r.f.t%?1iVI~
:: J ;(((;;.0
II

- 22
r
'\.. Ill '
''
Ill ;·. II
I
"->
I
..... I lj
I
I
I
I

I
II
II

II
II I
I

i:'
II :1. J \ I I ---19
I II I

1:1-t~
Ill
15 = Ill
;! 22

I
_i
16 - -r
I I --....22
1: IIIL.!.Jiil
II

II \ I II
Ill

\ ' I"'I'
lit

I'' II 9
;lm.._
'<I"
..-.-d

14 21

L____ ----- _________ j


§ 9
t em
Order No. Description Q'ty Remarks

13-2409-00 9JS S 3
FUEL TANK

9 25-0027-00 1 1132008410
Sedimenter

10 25-0028-00 H M ü-\0\±. 2 515411-2230


Fuel Pipe

11 25-0029-00 ££!M MM 2 109675-0860


Joint Bolt

12' 25-0030-00 m 4 90957-20140

14 51-1389-00 Packing 1 OE 4TX4S

15 51-1706-00 Elbow 1 90957-20140


B|T¥£! M S
Reducing Nipple
16 57-0289-00 1 909906-3250
— Ö s —
Stop V/V
17 51-1489-00 MS 1 ON-STX3T

18 Nipple 1
25-0034-00 L-2200

Hose 1
19 25-0036-00 L-1000

Hose 1
21 25-0037-00 L-3060
Hose

22 25-0038-00 HHc 6
Band

24 C I — 1 1 1 0 — 10 MM 8 NH-10
Nut

25 C6-1210-18 4 SW-10
Spring Washer

26 C5-1110-10 4 PW-10
Plain Washer

11-2-2
·-·--.:.

nrr
}.!:i:
33,46, 50 5 3
c:J
0
:),t:J[ ·n z
~'\
32, 45. 49
1
1
1

1
I I

_jj -
z
rn

DET A 1") r1 '~~~~--


'"
I" ,,.__ _ I I 1
I c : :l I

29, 32, 45
30 1,
--rn
I I I

Jlr_
-DET B
------.d~!
/.r,a.
I I I
l.J

41
::: H,37 19 ~
34,47,51 10 36, 44 , 48

~
I
47, ~~· 62~
,/ . 21 -
~52
c..> 16
I I 27 • •
7 5, 60 .
0
SEC 0-0 SEC H-H . SEC F-F SEC E-E
22

38

26 I 25, 40, 42
I r;; \ I / ji9) SEC G-G
14 15

L__ _____ ---------- -· ----· -----


3 Di
5 S 7(1 4= H] i
Item
Order No. Description Q'ty Remarks

13-0649-00 1
BONNET

1 13-0711-00 £ L
i 1
Bonnet

2 13-0712-00 « 1 ) 1
Cover(l)

c 3 13-0713-00 mb)
Cover(2)
i

4 13-0714-00 . S>Kl) i
DoorO)
5 13-0715-00 SOK2) 1
Door(2)

6 63-0003-00 m® i
Cover(3)

7 63-0004-00 o\m m i
Muffler Cover

8 . 13-0716-00 o\m i
Muffler

9 13-0717-00 mm i
Bracket

10 13-0718-00 EO\(3) 1
Door(3)

Q 11 13-0719-00 mu)
Cover(4)
1

12 63 - 0 0 0 5 - 00 nm) i
Cover(5)

13 13-0720-00 ECH( ) 4 1
Door(4)

14 13-0721-00 £01(5) 1
Door(5)

15 13-1050-00 ?|tH 1
Cover

16 63-0006-00 b|jc 2

Band

17 63-0007-00 m(7) i
Cover(7)

18 13-0725-00 £ ° ] J = E2(|gj 1
Joint Frame

11-3-2
1 y
J
t e m
Order No. Description Q'ty Remarks

19 63-0008-00 ¥3 m 4
Push Belt

20 63-0009-00 tHlE 2 20-FL-280


Belt

21 9 5 - 0 0 9 6 - 00 tHta-Type) 4 A - 1 0 0 - 1L
Handled—Type)

22 95-0098-00 t!l(L-Type) 2 A - 1 0 0 - 1R
Handled—Type)

23 95 - 0 0 9 9 - 00 m 4 B—461 — 1 — 1

24 95-0101-00 Gas Damper 4 B-461-A-1

25 9 5 - 0 1 0 2 - 00 Gas Damper Bracket 6 C-168

26 9 5 - 0103 - 0 0 Ratch 4 EH-1002

27 9 5 - 0105-00 Stopper 4 TM-130 L = 100


Rubber

23 37-0001-00 xtcH = 2 BL84-107


-lido

29 9 6 - 0110-00 8 M12 5*
Working Lamp

30 CO-001617 3 M16
Joint Frame

ofolMM
31 -115479 Eye Bolt 2 HBH-1240
MM
Bolt
32 -115372 MM 14 HBH-1235
Bolt

33 -108673 MM 32 HBH-0816
Bolt

34 -104671 MM 12 HBH-0616
Bolt

35 -104479 MM 4 HBH-1612
Bolt

36 -103174 MM 12 HBH-0516
Bolt

37 B3-107965 ± ?
i MM 4 BA-0616
Socket Head Bolt

11-3-3
S o
t e m
Order No. Description Q'ty Remarks

38 45-0250-00 2 M6X16
Wing Bolt

39 B2-414018 ±3W 12 M4X16


Screw

40 B2-416510 24 M6X20
Screw

41 CI-110861 MM 20 NH-08
Nut

42 CI-110669 MM 28 NH-06
Nut

43 CI-110466 MM 12 NH-04
Nut
44 CI-110562 MM 12 NH-05
Nut
45 C6-121210 16 SW-12
Spring Washer
26 C6-120813 58 SW-08
Spring Washer
47 C6-120610 8 SW-06
Spring Washer
48 C6-120514 12 SW-05
Spring Washer
49 C5-111213 6 PW-12
Plain Washer
50 C5-110816 42 PW-08
2M

51 C5-110613 Plain Washer 8 PW-06

52 C5-110517 Plain Washer 12 PW-05

Plain Washer

11-3-4
EICH 3irü REAR COVER

11-4-1
REAR COVER

s a 5 Bl
I t e m
Description Remarks
Order No.

13 - 0724 - 00
REAR COVER

1 13-1047-00 m 1

2 13-1048-00 Cover 1

3 13-1049-00 Door 1

4 63-0059-00 Door 2

±m
5 63-0060-00 Stay 2
m
Cover
6 63-0061-00 1
lBflQ|}=
Plate
7 96-0062-00 1
S£i[0[E
Rubber Plate
8 .95-0193-00 2
m A-33-3-1

Handle
9 95-0194-00 2 AC-25-N-3
Stopper
10 95-0104-00 ±§# 4 EH —1001
Stopper
11 Bl — 111872 19 HBH-1020
Bolt
12 Bl —108876 6 HBH-0820
Bolt
13 Bl-109070 MI 6 HBH-0825
Bolt
14 45-0250-00 2 M8X20
Wing Bolt
15 a-u loio MM 11 NH-10
Nut
16 Cl — 110861 MM 18 NH-08
Nut
17 CI-111669 MM 4 NH-06

Nut 19
18 C6-121018 sw-io

19 C6-120813 Spring Washer 20 SW-08

Spring Washer

11-4-2
IICJI~ FRAME-------------------

OJ
.
f'.

LD

"'f

m
(Tl

<.0

f'.
...;-1

<.0
...;-1

11' -5- 1
i HfllS FRAME

I t e
Order No. Description Q'ty Remarks

58-0005-00 J l ^ ^gJM
TRACTION CYLINDER

1 58-0005-01
Cylinder Tube Assy
2 58-0005-02
Piston Rod Ass'y
3 58-0005-03 Ufi^HB
Cylinder Head
4 58-0005-04 . ¥£i
_„_. Bushing
f 5 58-0005-05 ~1F1P~~^ .
• U • Ring f - J

6 58-0005-06 "~ SfOfH-f—U


Wiper Ring
7 58 - 0 0 0 5 - 07 0 ~ S
O-Ring
8 58-0005-08 |
Back Up Ring
9 » 5 8 - 0 0 0 5 - 09 0 - §
O-Ring
10 58-0005-10 A*M
Piston
11 58-0005-11 ^IH %
— ™ Seal Ring Ass'y
• 12 58-0005-12 £tyQ\S.. §
Slide Ring
13 58-0005-13 A|S
Set Screw
14 58-0005-14 ¿11
Steel Ball
15 58-0005-15 0 - §
O-Ring
16 58-0005-16 3 ¥4! 2
Pin Bushing
17 58-0005-17 M l 2
Grease Nipple
18 58-0005-18 . § B £ 1

Plug

11-5-2
c

I
II

II(tlgj FRAME -------------IIII:D--II\811il!111Dlaimii!JI!II-


6

1
4

~ 7

J
11-6-1
Efllä FRAME

ü rü
Item S o
Order No. Description Q'ty Remarks

59-0016-00 E|0 13
RETURN FILTER ASSY

59-0016-01 1
Housing

59-0016-02 1

o 59-0016-03
Element .

1
Valve

59-0016-04 ±m 2
Spring

59-0016-05 o-g 2
O-Ring

59-0016-06 ? M )
Cover

KAJhere

5-1

11-6-2
l I

~t! m~EENGINE MOUNT _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __

-r-
A

,I
.,
'I' 75
65
70
'
'I
Ji• 61

37

II
SEC . A-A
i
i
I

J
12-1-1
-------------------·~~ Df~E ENGINE MOUNT

I
I
I
I 7

I
l
I
I
72
71. 73
74

I 63. 64
.I 62

iI
!I
66 67

~~@~===-60
69
I ~ 58 68
59
II
iI 57

II 55
56
.@
l'
I
SEC.B-8 54 SEC.C-C

l 12-1-2
l
203 D B E N G I N E MOUNT

50. 51. 52

12-1-3
S5 CH
o
Item m s
Description Q'ty Remarks
Order No.

91-0418-00
POWER DIVIDER

91-0418-01 1
Case

91-0418-02 7|01(A) 1
Gear(A).

91-0418-03 mioig, N*l 2 JIS B1534


Bearing, taper roller # 30212

91-0418-04 « A ) 1
Cover(A)

91-0418-05 1 JIS B2404


Oil Seal D55X78X12

91-0418-06 o-i 1 JIS 82401


O-Ring G105

91-0418-07 m , m 6 JIS Bl 187


Bolt, With Washer M10X1. 5X30L

.91-0418-08 % 31(A) 1
Shim Kit, A

91-0418-09 ¿1 1
Shim, A

10 91-0418-10 Al 1

c 11 91-0418-11
a
Shim, A
Al
a
2

Shim, A
12 91-0418-12 Al 2

a
13 91-0418-13 Shim, A 2

Al
14 91-0418-14 a 1
Shim, A
7|0H (B)
15 91-0418-15 1
Gear, B
HEM (B)
16 91-0418-16 2 #BL307 - ¿30 >
Shaft, B
nflcHS, i
17 91-0418-17 Bearing, ball 1 JIS B2401
o-H G40
O-Ring
18 91-0418-18 7|0H c 1
Gear, C

12-1-4
2U3 D B E N G I N E MOUNT

1 f e m
Order No. Description Q'ty Remarks

19 91-0418-19 UflOlg, EfljUj £ B j 2 JIS B1534


Bearing, taper roller #32013

20 91-0418-20 ?\%C 1
Cover, C

21 91-0418-21 T/SM'i 1 JIS B2404


' O i l Seal D62X85X12

22 91-0418-22 O-H 1 JIS B2401


O-Ring G125

23 91-0418-23 fiM, $W 6 JIS Bl 187


Bolt, With Washer ' M10X1. 5X30L

24 91-0418-24 & S (G) 1


Shim Kit, C

25 91-0418-25 £j 1
Shim

26 91-0418-26 ^ 1
Shim

27 91-0418-27 ^ 2
Shim

28 91-0418-28 H 2
Shim

29 91-0418-29 U 2
Shim

30 91-0418-30 1
Flange

31 91-0418-31 ?| 2 JIS B1301


Key 15X10X55

32 91-0418-32 S^OfE 1
Plate, end

33 91-0418-33 £>= 2 M 1 0 X 1.25X25


Bolt

34 91-0418-34 $|Aj 1
Washer

35 91-0418-35 0 gE|
r ]
Adapter, C

36 91-0418-36 i S , W i . 8 JIS Bl 187


Bolt, With Washer M12X1.75X40L

37 91-0418-37 3, E l 2 12X24L
Pin, dowel

12-1-5
2U5J D B E N G I N E MOUNT

1 1 e m
Order No. Description Q'ty Remarks

38 91-0418-38 7|0-{ (D) 1


Gear, D

39 91-0418-39 4EM (D) 1


Shaft, D

40' 91-0418-40 tyO{% til 2 KOYO #6309R~SH2


Bearing, ball

41 91-0418-41 0-|! ' 1 JIS B2401 G50


O-Ring

42 91-0418-42 . J\0\ (E) 1


Gear, E

43 91-0418-43 $\0\Q f3| 2 JIS B1534


Bearing, taper roller #30211

44 91.-0418-44 O j g E ) (E) , 1
Adapter, E

45 91-0418-45 0~l! 1 JIS B2401


O-Ring G140

46 ' -91-0418-46 MM, $ M 6 JIS Bl 187


Bolt, With Washer M10X1.5X30L

47 91-0418-47 & U 1
Shim Kit, E

48 91-0418-48 £J - 1
Shim, E

49 - 91-0418-49 1
Shim, E

50 91-0418-50 & 2
Shim, E

51 91-0418-51 ^ 2
Shim, E

52 91-0418-52 £J 2
Shim, E

53 91-0418-53 MM 4 JISB1173
Bolt, stud 1 6 X 3 5 8T

54 91-0418-54 7|Oi (F) 1


Gear, F

55 91-0418-55 b||Ci|!, i 2 JIS Bl521


Bearing, ball #6201

56 91-0418-56 H, f 1 JIS B2804


Ring, snap, hole SIZE 32

12-1-6
{!
I l i
I
I
I
2«S OfSE ENGINE MOUNT

1 1
Qj
t e m
Order No. Description Q'ty Remarks

57 91-0418-57 JIS B2804


Ring, Snap, Shaft SIZE 32

58 91-0418-58 o\m (F)


Adapter, E

59 91-0418-59 o-U JIS B2401 G95


O-Ring

60 91-0418-60 o-i ' JIS B2401 G30


O-Ring

61 91-0418-61 m m JIS Bl 187


Bolt, With Washer M10X1.5X30L

62 91-0418-62 i£
Pump

63 91-0418-63 »M JIS B1180


Bolt M6X1X16L

64 91-0418-64 JIS B1256


Washer, plain SIZE 6

65 .91-0418-65
Tube

66 91-0418-66
Connector

67 91-0418-67 HI
Nipple

68 91-0418-68
Screen

69 91-0418-69 m , m
Cover, filter

70 91-0418-70 MM m JIS B1187


Bolt, With Washer M8X1.25X25L

71 91-0418-71 §BD SIZE M30X1.5

Plug

72 91-0418-72 MBfcj
Breather

73 91-0418-73 7r±3! SIZE 30


Gasket

74 91-0418-74 2*1, £Si £ r i


Gauge, oil level

75 91-0418-75 l e a , °P J L
SIZE PT3/4-
Plug, magnet

12-1-7
l i

~tj m~E ENGINE MOUNT - - - - - - - - - - - - - - - •

0
(T)

m
C\J
C\J
~

(T)
~

I
. I,
I'

' !

I
I,

-- _j

_j_'j_l __

12-2-1
J
QrS^ ENGINE M O U N T

s
7« ^
Item
Order No. 1 Q'ty Remarks

Description

13-0653-00
ENGINE CONTROL

25-0070-00 siltH 1
Lever, ...

2 25-0071-00 WH-M mm 1 J-42B-2900-8.6

Push-Pull Cable
3 63-0058-00 " ^ S M -
^ 1

45-0085-00 Bracket 1

41 - 0 7 9 0 - 0 0 Clevis 1

63-0068-00 Pin 1

25-0052-00 Bracket 1 KD— 10B—Black

8 • 25-0053-00 Glip 1 ND0332

10 C6-1210-18 Clevis 3 SDW-10


« M
12 Bl — 1 1 1 8 — 7 2 Washer 2 HBH-1020
M M
Bolt
13 Bl-1148-79 MM. 4 HBH-1220
Bolt

15 CI-1110-66 M M 1 NH-10
Nut

16 CI-1210-60 M M 1 HNH-10
Nut

17 C6-1312-15 4 SW-12
Spring Washer

18

19
C5-1106-13

A 3 - 1128— 18
m « W
2

1
PW-06

CP-0610
Plain Washer
SEJ £!
21 50-0500-17 Cotter Pin 1 CJ2D16-60V
0i|CH ^ J s i D j
22 50-0500-18 Air Cylinder 1
Clevis Pin

12-2-2
Q f g g ENGINE MOUNT

H| 2.
t em
Order No. Description Q'ty Remarks

23 50-0500-19 — t=a i_! 2


Stop Pin

24 g 1
50-0500-20
Tools(Piping)

25 50-0500-21
U H m 1 RBL-5

27 CI-1205-67 1 NH-05
Rink Ball
M M
29 C5-U10-10 Nut 2 PW-10

Plain Washer
30 C6-1210-18 2 sw-io
Spring Washer
31 C6-1205-14 1 SW-05

Spring Washer

12-2-3
~'

II 11. 21.23 [.2


I I
[>I
I I II' I ~I

__ _[·=
CJ

R'O
t-- lffi
I I rn
:z
-·-III I
(j)
:z
rn
I I
4 $:

II 0
c:

+-
:z
-I

- j--
-----
--
--11
I II
I

=---= =-- -~- ____:r -

'
=::::===~ 12 6
DET A DET 8
"-'
w
I
I
,------------
17, 23

21. 23

--_j~
' 5. 20, 25

33 13

-------- - --- -~- - ---- ----~


Item
Order No. Description Q'ty Remarks

13-0651-00
ENGINE MOUNTING

1 91-0378-00
Engine

2 91-0418-00 ElHrOld 1 PP60AT00A


Divider

3 91-0419-00 1 PDS265-S25
Compressor

4 25-0054-00 • y\o\ ESfoitH 1 6111110800


Gear Drive

5 25-0055-00 4 EA4011
Rubber

6 25-0056-00 1 CP-H-050-OC
Coupling

7 1 3 ^ 0 7 2 6 - 00 1

Bracket

8 • 13-0727-00 m m 1

Bracket

9 13-0728-00 m m 1

Bracket

10 13-0729-00 m m 1

Bracket

11 B8-110577 12
Stud Bolt

'""Ï2 42-0026-00 ^ 1
Coupling

13 51-0155-00 1

Adapter

14 51-0155-01 1

Spacer

15 Bl-115372 MM 8 HBH-1235
Bolt

16 Bl-112675 MM 12 HBH-1050
Bolt

17 Bl-112077 MM .7 HBH-1025
Bolt

18 B6-109672 ±'I MM 6 BA-0850


Socket Head Bolt

12-3-2
l

I
l

J
2ÜSJ D B E N G I N E MOUNT

f e m
Order No. Description Q'ty Remarks

19 2 5 - 2001-00 ftfj 2 EA4012


Rubber

20 C1-1U269 MM 8 NH-12
Nut

21 CI —111066 MM 25 NH-10
Nut

22 CI — 111664 MM ' 8 NH"16


Nut

23 C6-131012 . 44 SW~10
Spring Washer

24 C6-130818 ±E% 6 CDW~08


Spring Washer

25 C6-131210 d±2M SfA| 24 SW~12


Spring Washer

26 ? ¿=11 m 4 . SW-16
Spring Washer

27 ' . 45-0138-00 MH 9 3 $10X50


Knock Pin
28 25-0057-00 0\Q\ 5 P J E |
Eye Joint

2f 25-0058-00 5?JM M M 1 M18


. Joint Bolt .^- y

30 , 2 5 - 0 0 5 9 - 00 »ID 2
Packing

31 2 5 - 0061-00 2
Band

32 2 5 - 0 0 6 2 - 00 1
Hose

33 25-0063-00 1 3/4" X 1/2"


Socket

12-3-3
----.:ol.
-- -.

= == ===j'
10 5 4 rg
------------q T~:-L..-
r-r =--=---i f.>I
I r---
----
Cl
1 I
I '
iTo
1m
I I ---~ I'T'1
z
(j)
z
--1-
I'T'1

~
7 0
c
~
12
---l
I
I
25, 29, 33
'r-A ~--'-~--~--_j
3
35 34 23 , 28 , 32 28 , 32
IV
~ 17 21 I 15 /
I
r-r - - - - - - - - - -q
I ~--------
.
1 I

I I 32, 24
I
I
I
I

-t-~-f~\
I II I
., j

-
~-~ :g
.I
6 20

-~II-~ -~~ ~ 1 -.
I
,, /
11
---~1
\.._-_;-- ;;-:'' ...__~
_-·[/ ol
I I . I

26, 28, 30, 32 ~ lL._-------- I I


L_b~ ________ d ~~:- -
d - - -___
--"'iL'
lL~
&
I I ---'------- I
-+ !"'1
.
VIEW A-A 2
\V-=
----
- J_l- - - - - - -,- -
16 8 10

~ --·
NpiJQ . . « 3 2 2 438 30 20

2Ü5J GfSE ENGINE MOUNT

Ü Ö D ey
t em S o
Order No. Q'ty Remands
Description

13-0652-00 / UH7I
INTAKE & EXHAUST

1 25-0039-00 AI-Oll^ 189221-4040


Silencer

2 25-0040-00 ofloi f ü M See Page 1 2 - 4 - 4


Air Cleaner

3 25-0041-00 oiioj See Page 12—4—6


Air Cleaner

4 25-0042-00 i S 90- P80-870


Elbow 90'

5 25-0043-00 I S 90° P10-5532


Elbow 90°

6 25-0044-00 OilOj ±n\ N B H 0 0 - 8013


Air Stack Extension

7 25-0045-00 0||Oi ^ i j °\±^# NBH00-8015


Air Stack Extension

8 '25-0046-00
Hose

9 25-0047-00 H C B 0 0 - 8004
Hose Clamp

10 25-0048-00 HCB00-8002
Hose Clamp

11 25-0050-00 °r£Ü Ü!E AAH00-0349


Mounting Band

12 25-0051-00 DfSi "JE P00-4307


Mounting Band
nf0|5 r j ^
13 13-0730-00
Pipe, Muffler

14 13-0731-00 £°|E DjffBj

Joint Muffler

15 13-0732-00 üp\ ü\0\E.


Exhaust Pipe

16 63-0010-00
Pipe

17 13-0733-00 2f0|£
Pipe

21-0046-00
Gasket

12-4-2
;
,I

t
·I
I
' '

J
SIS D f = I ENGINE MOUNT

1 1 e m
Order No. Description Q'ty Remarks

19 2 1 - 0 0 4 7 - 00 7 ^ 2
Gasket

20 21-0048-00 7j£§l . 1
Gasket

21 1 3 - 0 7 3 4 - 00 U||7| 1
Exhaust Pipe

22 Bl-168574 MM ' 8 HBH-1445


Bolt

23 Bl-112472 f M 8 HBH-1040
Bolt
24 Bl-163278 SM 4 HBH-1080
Bolt
25 Bl-108876 MM 4 HBH-0820
Bolt

26 Bl —111872 SM 4 HBH-1020
Bolt :

27 , . CI — 111461 MM 8 NH-14
Nut

28 ' CI-111066 MM 12 NH-10


Nut

29 CI-110861 MM 4 NH~08
Nut

30 CI —111066 MM 4 NH-10
Nut

31 C6-121413 ±E% 3\M 8 SW-14


Spring Washer

32 C6-121018 ± 5 . § 2fA=| 16 SW-10


Spring Washer

33 C6-120813 SM 4 SW-08
Spring Washer

34 21-2001-00 ¥ N ¥x| 1
Rubber Bush

35 21-2002-00 ¥N ¥T| 1
Rubber Bush

12-4-3
l

~~ ma:~ ENGINE MOUNT - - - - - - - - - - - - - - - -

I

I

12-5-1
2!!5J OfnrE ENGINE MOUNT

n ru
S 3
Item
Order No. Description Q'ty Remarks

2 5 - 0 0 4 0 - 00 olio] 1 SIM i
/to Air Cleaner

1 25-0040-01 m i
• Body

2 25-0040-02 AjiEEi m m i
Sefty Element

d 3 25-0040-03 m\m i
Primary Element

4 25-0040-04 • MM l.
Nut

5 2 5 - 0 0 4 0 - 05 m i
Baffle

6 2 5 - 0 0 4 0 - 06 a 1
Cup

7 25 - 0 0 4 0 - 07 i i £ :
. 1
Clamp

8 •25-0040-08 o-U l
O-Ring

12-5-2
r
II
I
l I
I

e!!~ DH~E
I
j
ENGINE MOUNT - - - - - - - - - - - - - - - -

i
\'

I
m I

12-6-1
J
?J!£! O r £ ^ ENGINE MOUNT

t e m
Order No. Description Q'ty Remains

25-0041-00 0)|CH f E | u j 1
Air Cleaner (£b^y, ^,^^
r

1 25-0041-01 BfC| 1
Body

2 2 5 - 0041-02 A|5E| ' 1


Sefly Element

3 2 5 - 0041-03 TO SI^SIM ~ ;^1v


Primary Element

4 25-0041-04 MM 1
Nut

5 25-0041-05 Bl|§ 1
laic

6 25-0041-06 2 1
Cup

7 25-0041-07 U S B
' . Oamp

12-6-2
---------------I!--, p - - - - - .·-· -- =r··\1 [.2
-------------------II I :--------. ~ i 11:!
2 12 4
II
I! I
I 1 I Js I 13 j 1 17
CJ
ifo
I ~-- 1m
rn
zG)
zrn
3::
0,21. 23 0
c
z- l

1...~ 1 18, 22
----------,-----!.! _j
- - - - - - - - _;_ _ - - __lj__--
tv
I
6 5 1 19. 22. 25 9
'""I

c~_- ~=
,-----~--~
.. -
~---r -- --··-··"""t-rrl I :1 : II J I
~<Lf~u-~~u~.
•. ....J
,..l ·:
I
I
1
I
I _
I
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I I
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L.. J
:
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------~-

3 4
- .______ j
L___- --- -----·
8ÜS O r g l ENGINE MOUNT

S o
Item
Order No. Description Q'ty Remarks

13-0654-00
RADIATOR

2 5 - 0 0 6 4 - 00 EfC|0||0|El Z231-11000
Radiator

25-0065-00 SfD|0||0|E| s.± 4B700


Radiator Hose

^-3 25-0066-00 EfD|0j|0|E| s.± 4B701


Radiator Hose

4 25-0067-00 0 69
Band

5 25-0072-00 "JE 664


Band
BJC
6 25-0073-00 659
Band

7 ' 25-0068-00 s.± L=300


Hose

8 25 - 0 0 6 9 - 00 m
dip
9 63 - 0054 - 00

10 13-1051-00 m
Cover(Upper)

11 13-1052-00 m
CoveK Lower)

12 13-1062-00 ®m
Fan Cover

13 63-2001-00 ±£2|
Stopper

14 21-2003-00 BIN
Rubber

15 21-2004-00 m
Rubber

16 21-2005-00 m
Rubber

17 21-2006-00 m
Rubber

18 Bl-109070 IM HBH-0825
Bolt

12-7-2
l !
21!til D f g l ENGINE MOUNT

Item
Order No. Description Q'ty Remarks

19 Bl-109063 BH-0825
Bolt

20 B1-112060 £ M 6 HBH-1025
Bolt

21 C I —111066 MM 6 NH-10
Nut

o 22 C6-120813 12 SW-08
Spring Washer

23 C6-121018 6 sw-io
Spring Weaker

12-7-3
l
~~ m~~ ENGINE MOUNT - - - - - - - - - - - - - - -

lD ru

/br--J
---· --,
I
I
I

(T) 10

II

II . v-;ol
I I

IJ
I -LJ
- - - - - _______ -[J
I I 0 I .
l-------~-------~ 1· o

12-8-J
J
SUE! O f ë E ENGINE MOUNT

S o b| n
Item
Order No. Description Q'ty Remaps

91-0446-00 2 Ü 1S|
OIL COOLER

1 91-0446-01 1

Radiator

2 91-0446-02 M212DZXA
Hydrauric Motor
1 1

Ö 3 9 1 - 0 4 4 6 - 03 g '
1

Fan

4 9 1 - 0 4 4 6 - 04 '
Frame
; 1

5 91-0446-05
Frame .

6 91-0446-06 m. 6 M12
Bolt

7 91-0446-07 MM 4 M08
Bolt

8 91-0446-08 MM . 12 M10
*
Bob

9 9 1 - 0 4 4 6 - 09 MB 1 M12

Nut

10 91-0446-10 m 1 12
Washer

c 11 ' 91-0446-11 1 Ô43X(|) 16.5X2.3


Washer

12 91-0446-12 ofo|MJ= 2
MIO
Eye Bolt

13 Bl-115372 m 4
HBH-1235
Bolt

14 C l —111276 MM 4
NH-12
Nut

15 C6-121228 ±% m 4
SW-12
Soring Washer

16 0-111213 °JS m 4
M12
Angle Washer

12-8-2
r l

~t! miEe ENGINE MOUNT - - - - - - - - - - - - - - - -

12-9 -:- 1
I
_j
9
Item
Order No. Description Q'ty Remarks

13-0655-00 1 5
HYDRAULIC PUMP

52-0008-00 # S f f 5 1 See Page 12 - 8 - 3


Hydraulic Pump

F0-124718 o - a 1 1BG-135
O-Ring

CI —111664 MM ! HNH-16
Nut

C6-121616 ± 5 § m 4 CDW-.16
Spring Wosher
m O r S E ENGINE MOUNT

12-10-1
r
2USJ QfgË ENGINE MOUNT

S 3 tt| JL
Item Description Remarks
Order No. Q'ty

52-0008^00 TTu d—
HYDRAULIC PUMP

1 52-0008-01 1

Shaft Ass'y

2 52-0008-02 4£J= 1
Shaft Ass'y

3 52-0008-03 1
Rotary Ass'y

4 52-0008-04 1
Control Piston

5 52-0008-05 1
Hanger Ass'y

6 5 2 - 0 0 0 8 - 06 m 1
Hanger Ass'y

7 52-0008-07 1
Cover Ass'y

8 52-0008-08 1
Control Ass'y

9 52-0008-09 1
Control Ass'y

10 52-0008-10 7|0iS5 1 GXPO-B0C3OABR


Gear Pump

11 ' 52-0008-11 MIS 1s||0|b 1


Name Plate

12 52-0008-12 'lao 1
Coupling

13 52-0008-13 ±n\\0\A] 1
- Distance Piece

14 52-0008-14 —fcdo 1 JIS B2804


Stop Ring

15 52-0008-15
Distance Piece

16 52-0008-16 m^, BEE. 1


Housing, front

17 52-0008-17 1
Housing, rear

18 52 - 0 0 0 8 - 1 8 m 2
Cover

12-10-2
I

J
Q r S l ENGINE M O U N T

3 Qi ti\ JL
Item Description
Order No. Q'ty Remarks

19 52 - 0008-19 1
Coupling

20 52-0008-20 o - a 2 JIS B2401


O-Ring

21 52-0008-21 o - a 2 AS 568A
O-Rmg

22 52-0008-22 o - a 1 AS 568A
O-Ring

23 5 2 - 0008-23 2 63/8
Hug A»V

24 5 2 - 0 0 0 8 - 24 ±% HE * M 6 JIS 11176
Socket h W Be*
25 OHMS-25 2
Mm m

12-10-3
r
I l

!'

15
~. ~> .. .

:· · ·" .

13-l"'-1 .I
I

_j
lESIIAt COMPRESSOR

1 1
ffl
s 23 s o
t em
Order No. Description Q'ty Remarks

91-0419-00 =r?-i m
POWER SECTION

1 91-0419-01 ?l|0|4! 1
Casing

2 91-0419-02 f f i D 1
Plug

3 91-0419-03 t e a ' 2
Plug

4 91-0419-04 ±2! M M 13
Socket Bolt

5 91-0419-05 m 1
Cover

6 91-0419-06 m 1
Cover

7 91-0419-07 ±5.1 M M 6
Socket Bolt

8 • 91-0419-08 6
Spring Washer

9 91-0419-09 £H M|£j 1
Oil Seal

10 91-0419-10 o - i 1
O-Ring

11 91-0419-11 MM 12
Bolt

12 91-0419-12 12
Spring Washer

13 91-0419-13 42M 1
Shaft

14 91-0419-14 7|Oi, E S f O | M 1
Gear, Drive

15 91-0419-15 »|o| 1

16 Key
91-0419-16 1

17 Bearing
91-0419-17 1

m%
Casing
18 91-0419-18 ±3! E 4
Socket Bolt

13-1-2
r

J
BEBUt COMPRESSOR

1 f e m
Order No. Description Q'ty Remarks

19 91-0419-19 ^ S\M 4
Lock Washer

20 91-0419-20 «10|g 1
Bearing

21 91-0419-21 #eilO|j= 1
Plate

b 22 91-0419-22 ±3!
Socket Bolt
fl£ 2

23 91-0419-23 ^ £W 2
lock Washer

24 91-0419-24 v 1
Coupling

25 9 1 - 0 4 1 9 - 25 ?|0| 1
Key

26 9 1 - 0 4 1 9 - 26 §2|0|E 1
Plate

27 , 9 1 - 0 4 1 9 - 27 ±3 M M 2
Socket Boh

28 ' 9 1 - 0 4 1 9 - 28 % W 2
Lock Washer

29 91-0419-29 7|0j, = S f 0 | M 1
Gear, Drive

30 9 1 - 0 4 1 9 - 30 ±% ft£ 8
Socket Bolt
31 91-0419-31 ±E% 8
Spring Washer

32 9 1 - 0 4 1 9 - 32 %M 8
Washer

33 91-0419-33 1
Nozzle

34 91-0419-34 ?\±?A 1
Gasket

35 9 1 - 0 4 1 9 - 35 7|Oi., E S f 0 | M 1
I Gear, Drive

36 91-0419-36 £! 3
Pin

13-1-3
HEBIIAt COMPRESSOR

11 U 13

13-2-1
iIEfllAr COMPRESSOR

31
ffl
Item 3 o
Order No. Q'ty Remarks
Description

CYLINDER & ROTOR

1 91-0419-37 um 1
Cylinder

2 91-0419-38 1
Plug .

3 91-0419-39 m 1

4 91-0419-40 Cover 1

5 91-0419-41 Gasket 4

6 91-0419-42 Socket Bolt 6


s\M
Spring Washer
7 91-0419-43 4
£! •
Pin
8 91-0419-44 1
Casing

9 91-0419-45 ±% m 8
Socket Bolt

10 91-0419-46 mo. 2

Plug

11 91-0419-47 ?JE m 1
End Cover

12 91-0419-48 o-U 1
O-Ring

13 91-0419-49 ±%m 8
Socket Bolt

14 91-0419-50 ±EU 2}*| 8


Spring Washer

15 91-0419-51 9JE 1
End Cover

16 91-0419-52 o-l! 1
O-Ring

17 91r0419-53 nm(+) 1

18 91-0419-54 Rotor, Male 1

Bearing

13-2-2
J
r
:a lEHIAt COMPRESSOR

f 3
Item
Order No. Description Q'ty Remarks

19 91-0419-55 ± y u

Snap Ring
20 91-0419-56

Bearing Complete
21 91-0419-57

d 22 91-0419-58 Spacer
§b||o|<=
Hate
23 91-0419-59
Socket Bolt

24 91-0419-60 *m
Lock Washer

25 91-0419-61 s|S*K-)
Rotor, Femok?

26 91-0419-62 $\m
2? 91-0419-63 Bearing

28 91-0419-64 'km Ring

29 91-0419-65 Snap Ring


«11011!
Bearing Complete
30 91-0419-66
Spacer

31 91-0419-67 7|01, £ S f O | M
Gear, Drive

32 91-0419-68 ?|0|
Key

33 91-0419-69 I2II0IJ1

34 91-0419-70 Plate

35 91-0419-71 Socket Bolt

36 91-0419-72 Lock Washer

±2! M M
Socket Bolt

13-2-3
16

10
1 .. t--15 7

~12
11~'
14 .
13-

13-3-J

_j
So" I S 7H x H| 2
1 1 e m
Order No. Description Q'ty Remarks

, UNLOADER & CHECK VALVE

1 91-0419-73 glSfl 1 Inc No. 2 ~ 3


Unloader Ass'y

2 91-0419-74 JBM 1
Lever

3 9 1 - 0 4 1 9 - 75 ±EM £! . . . 1
• Spring Pin

4 91-0419-76 . ?\±?A 2
Gasket

5 9 1 - 0 4 1 9 - 77 fBU 1
Plug

7 91-0419-78 *|3 IS 1 Const. No. 8 ~ 15


Check Valve Ass'y

8 91-0419^79 J
Body ': , ....

9 91-0419-80 ±?tSEi 4
Socket Bolt

10 91-0419-81 SIM 1
Valve

11 91-0419-82 ? M 1
Cover

12 - 91-0419-82 7 ±3!
r 1
Gasket

13 91-0419-83 ±3! MS 6
Socket Bolt

14 91-0419-84 3\M 6
Spring Washer

15 91-0419-85 ±2% 1
Spring

16 91-0419-86 7f±^ 1
Gasket

13—3—2
46 T~f'4\
13 .
~6 ~.;Vdf I

13-4-l
S 3
I t e
Order No. Description Q'ty Remarks

91-0420-00
E.%\± S ^ M f SIM.
RECEIVER TANK, SEPARATOR &
PRESS. CONTROL VALVE

91-0420-01 E|A|tH g a
Receiver Tank

9 1 - 0 4 2 0 - 02 ?
J
Cap

91-0420-03 o-fj

O-Ring
91-0420-04

Gauge Assy
12 9 1 - 0 4 2 0 - 05
m
13 91-0420-06
Caver

14 91-0420-07 8
Boh
Gasket

15 91-0420-08 8
Spring Washer

9 1 - 0 4 2 0 - 09 M21 m
Plain Washer

16 91-0420-10 m
Cover

17 91-0420-11 MM
Bolt

18 91-0420-12
Spring Washer

19 91-0420-13 MM
Nut

20 91-0420-14 § n
Clip

21 91-0420-15 L+SS # M / MM
Nylon Tube, With Nut

22 91-0420-16 MI
Nipple

23 91-0420-17 MS 1M
Nipple Elbow

13-4-2
IHHIAt COMPRESSOR

ë
a
J
Item
Order No. Description Q'ty Remarks

24 91-0420-18 1
Gasket

25 91-0420-19 m m 1

Locking Nut
26 91-0420-20 1

Separator
27 91-0420-21 1

Gasket
28 91-0420-22 5
§ E

29 9 1 - 0 4 2 0 - 23 5
Bolt

30 91-0420-24
Gasket

31 91-0420-25
Orifice
±ME||0|L.i
32 91-0420-26 Strainer

WA
Gasket
33 91-0420-27 MS
Nipple

34 9 1 - 0 4 2 0 - 28 m m

Check Valve
35 91-0420-29 Const. No. 3 6 ~ 4 1

Press. Control Valve Assy


36 91-0420-30

Body
37 9 1 - 0 4 2 0 - 31
m
Cover
38 91-0420-32
Piston

39 91-0420-33 A.HBI
O
Spring
40 91-0420-34 m i m
Bolt, with Washer

41 9 1 - 0 4 2 0 - 34 o-H
O-Ring

42 91-0420-35 E 0| =
r

Pipe

13-4-3
HAKVERDI MAKINA
Hava HAKVERDI
Yetiloba Mali. 46075 Sk. Gurij Sit.
No: 10 Seyhon/ADANA
Tel/Fok«: 0322 428 30 20
Bejocak V.D.: 22237007058

s n
EfllAt COMPRESSOR

f e m
Order No. Description Q'ty Remarks

43 91-0420-36 YTI 1
Bush

44 91-0420-37 ±5! 1
Socket

45 91-0420-38 A|=E| 1
Safety Valve Ass'y

46 91-0420-39 § 3 0 ' 1
Plug

47 91-0420-40 §Bjn 1
Plug

13-4-4
13-5-1
r
EM COMPRESSOR

7H i
t e m
Order No, Description Q'TV Remarks

REGULATOR & FILTER

50-0500-26 2il3Sl|0|Ei
Regulator Ass'y

50-0500-27 9_l-lj5|0|n ma

Auto—Relief Valve Ass'y

50-0500-29 E*II J o 3
0 B H

Drain Tank

91-0449-35 fclAI
TO
Bushing

91 —0449—36 £ E Yl'E
Rod End Ass'y

91 —0450—07 £ E ?JE
Rod End Ass'y

9 1 - 0 4 5 0 - 08
Elbow

91-0450-09
1=1
TO
AI

Bushing

10 50-0500-28
Silencer

11 50-0500-30 24!
Oil Filter Ass'y

12 50-0500-31 Inc. No. 16, 17


Oil Filter Ass'y

13 50-0500-32 £oi ma
Oil Check Valve Ass'y

14 50-0500-35 2°d "HLIIE


Oil Manifold

15 50 - 0500 - 33 ofO|-nH± «j«


By—Pass Valve Ass'y

16 91-0454-16
Screen

17 91-0454-17
Gasket

13-5-2

U
IHaiAr COMPRESSOR
IHEIIAr COMPRESSOR

Order No. Description Q'ty Remarks

50-0500-26 mmm 1
REGULATOR

1 91-0449-01 m 1
• Spring Holder

2 91-0449-02 m i
Body

3 91 - 0 4 4 9 - 0 3 g i
Cap

4 91-0449-04 ' m i
Cover

5 9 1 - 0 4 4 9 - 05 m i
Lever

6 91^0449-06 ±EM MM l
Spring Seat

7 91-0449-07 S i
Pin

8 91-0449-08 MM 1
Bolt

9 91-0449-09 o 1
Spring

10 91-0449-10 O 1
Spring

11 91-0449-11 1 M A|E 1
Valve Seat

12 91-0449-12 u|0|f JM
H
1
Needle Valve

13 91-0449-13 m i
Washer

14 91-0449-14 MM 1
Nut

15 91-0449-15 MM 1
Bolt

16 91-0449-16 2W 1
Washer

17 91-0449-17 Mo|oHi i
* Diaphragm

18 91-0449-18 MoloBl i
Diaphragm

13-6-2
r
,•

!
I II

IIII
I',.

IHEIIAf COMPRESSOR

3 1
DJ
Item S 3
Order No. Description Q'ty Remarks

19 91-0449-19 Cf0|0Hi 1
Diaphragm

20_ 91-0449-20 Cf0|Oi£i 1


Diaphragm

21 91-0449-21 i § / m 4

Bolt, With Washer 4

22 Spring Washer
91-0449-22 4

MS
23 Bolt
9 1 - 0 4 4 9 - 23 4
Spring Washer
24
9 1 - 0 4 4 9 - 24 MS 5
Nut
25
91-0449-25 s » s
Split Pin
26
91-0449-26 7 ^
Gasket
27
9 1 - 0 4 4 9 - 27 m
28 Holder
91-0449-28

29 Spring
91-0449-29

m MM
30 Lockubg Nut
91-0449-30
Spring Seat
31
91-0449-31 MS
Bolt
32
91-0449-32 MM
Nut
33
91-0449-33 MS
Bolt

13-6-3
13-7-1
§ 5 a i A t COMPRESSOR

S o
Item Remarks
Order No. Description Q'ty

50-0500-27 ££-i£|0|£ 1 M
AUTO-RELIEF VALVE

i 9 1 - 0 4 5 0 - 01 m
Body

2 91-0450-02 m 1"
Cover

d 91-0450-03 co|oBij
r

Diaphragm
1

6 91 ~ 0 4 5 0 - 0 4 m 4

7 91-0450-05 Bolt 4

8 91-0450-06 Plain Washer 4

Spring Washer

13-7-2
13-8-1
SEiilAr COMPRESSOR

1 1 e m
Order No. Description Q'ty Remarks

! 50-0500-30 1
OIL FILTER

2
91-0453-01 HK-I I
Body

3
91-0453-02 23 ? M£|*"|
r 1
Filter Cartridge

91-0453-03 2!^|0|E| 1
Indicator

13-8-2
13-9-1
iHHiAt COMPRESSOR

= CH
S o
Item
Order No. Description Q'ty Remarks

£°j a j dju
50-0500-32
3

OIL CHECK VALVE

1 91-0455-01 m |
Body

2 91-0455-02 m 1
Cover

3 91-0455-03 m 1
Cover

4 91-0455-04 ' 1
Valve

5 91-0455-05 1
Gasket ;
«
ugti 1
6 91^0455-06
* Valve

7 9 1 - 0 4 5 5 - 07 1
Valve

8 91-0455-08 Ml 1
Seal Ring

9 91-0455-09 1
Spring

10 91-0455-10 ±5! MM 8
Socket Bolt

' 91-0455-11 8
Spring Washer

11 91-0455-12 m MM 1
Locking Nut

12 91-0455-13 7 ^ 1
Gasket

13 91-0455-14 ¥4! 1
Bush

14 91-0455-15 7fc3! 1
Gasket

13-9-2
I I
1
i i"'~IAI COMPRESSOR - - -l ·1 . ·1

13-10-1
r - - - - - - - - - - - - - - - - §u~IAt COMPRESSOR

:c:
Ci ~
D:
Ci ~ JH -T t:tl 2
Item Order No. De~ription Q'ty Remarks

50-0500-31 .2.~ ~Ei


OIL FILTER

91-0454-01 t:t~q
Body
2 91-0454-02 i!Ei 7~E2.j:X:I
Filter ~rtridge
3 91-0454:-03 ~q JIIOIEi
Indicator

,I
;

if
'

.. .. .~~.

I'

i
•I

13-10-2
L
fllAt COMPRESSOR

13-11
i n a i A r COMPRESSOR

§ a i s n$ HI 2
1 f e m
Order No. Description Q'ty Remarks

13-0658-00 £ i 4
OIL PIPING

1 13-0658-01 MS Ü M 1
Nipple Elbow

2 13-0658-02 .. MS I S 2
Nipple Elbow

3 13-0658-03 MS . 1
Nipple

4 13-0658-04 • 4ÜÜ / MM 1
Nylon Tube, With Nut .«

5 13-0658-05 MÜ# IS / MM 1
Nylon Tube, With Nut

6 13^0658-06 . 1
: j: Bushing

7 ' 13-0658-07 S 2 0 1
. Plug . ;
;
- - - -- - ·- -- - ~· - ... ··- - -·- --- -··· ,. --- - --- --· ·-·- . - -~~

OUI
11:1
I
LF - -1!- - -
I ~ ..... .......,._
-:1
Ill
27 8 55....... I ! .--64 !J::!
~
1+11 ; 111 ~ ::1 ()

1\ I i ~,Jt;
0
cj !5:
"rn;:o
I I I 1 =j -- f~~ (J)
(J)
0
;:o
I __co_~,-·
To o I
-:B:!T
"+------ I
h-1.11 c:::p
~-----dJ
c;;
L ________ _j
I
;:::5
I 63 85
64 50 37 75 61 74
[J--
~~N-·-
I .-.-i::::~
A 1 I 11

r +-~-if
I 6

i ,L----.1 j
I I 11
1
:.~!J
I I

~
,,_r
..i 36
s3~u-;A1:f~ --~~- ·
•l
t ~UT
T::J
96 · r
100 X - 50 . 48
VIEW c
OIL COLLER VIEW 8-B
15MIÀ-I COMPRESSOR

32 O
Item Description Q'ty Remarks
Order No.

13-0658-00
COMPRESSOR PIPING

1 13-0735-00 1
Bracket

2 4 2 - 0027-00 1
Flange t

4 63 - 0 0 1 1 - 0 0 4 0 1 = 2
Pipe

5 63 - 0 0 1 2 - 0 0 1
Rod

10 5 0 - 0500 - 26 B||#E)|0|Ei ! 3640010600


Regulator Assy

11 50-0500-27 1 3660002800
Auto Relief Valve Assy

12 5 0 - 0500-28 1 3544002100
Silencer

13 ' 5 0 - 0 5 0 0 - 29 HE)|?J 1 3631007700


Drain Tank

14 50-0500-30 1 3740010400
Oil Filter Assy

IS 5 0 - 0500-31 2SJ fi&| 1 3740009700


Oil Filter Assy

16 5 0 - 0 5 0 0 - 32 2M aia u
Js 1 3730002500
Oil Check Valve Assy

17 50 - 0 5 0 0 - 33 ti\0\ gSM •1 3720001800


By-Pass Valve

18 5 0 - 0 5 0 0 - 34 iÉLE 9 J H 2 3757002300
Rod End Assy

19 50 - 0 5 0 0 - 35 1 3757002300
Manifold Oil

20 5 0 - 0 5 0 0 - 36 1 0373513004
Cock

21 5 0 - 0 5 0 0 - 37 1 VXZ2230-03
-Starting Unloader Valve

25 53-0991-00 1-1/2"X1000
Hyd. Hose 70kg/cm

26 53 - 0 9 5 6 - 0 0 1"X680
Hyd. Hose 70kg/cm

13-12-2
I H i H M COMPRESSOR

s Si I S
1 e m
Order No. Description Q'ty Remarks

27 53-0993-00 1"X3150
Hyd. Hose 70kg/cm
28 53-0994-00 ^ $.± 1 "XI950
Hyd. Hose 70kg/cm
29 53-0995-00 1/2"X850
Hyd. Hose 70kg/cni
30 53-0996-00 TTfci . 2 . — 3/8"X500
Hyd. Hose 70kg/cni
31 53-0997-00 3/4"X1550
SL±
Hyd. Hose 70kg/cni
35 53-0803-00 N2-^S N2—1 — 1/2
N2-Tube
36 53-0806-00 N2-WM N 2 - 1 - 3 / 8 E3
N2-Tube

37 53-0806-00 N2-#M N2-1-3/8 â


N2-Tube

38 53-0804-00 N2-W— N2-1-3/8


N2~Tube

39 53-0805-00 N2-^S N 2 ^ 1-1/4 £


N2-Tube

40 53-0807-00 N2-WS N 2 - 1 - 1 / 4 E3
N2-Tube

41 53-0806-00 N2-^S N2-1-3/8 â


N2-Tube

42 53-0805-00 N2-WM N2-1-1/4 I


N2-Tube

43 53-0807-00 N2-WM N 2 - 1 - 1 / 4 E3
N2-Tube

47 51-1393-00
^a^(9p) 1033-38

48 51-1391-00 1033-25
Elbow 90°

49 51-1374-00 1013-19
Elbow 90°

50 51-1404-00 1013-25-19
Adapter

51 51-1672-00 1034-12
Adapter

ia^(9o°)
Elbow1 390°
-12-3
IEWA COMPRESSOR

5 en 2H x
t e m
Order No. Description Q'ty Remarks

52 51-1400-00 1 1013-12-9
Adapter

53 51-1445-00 1 1086-9
a£°(9o)
54 51-1427-00 Elbow 90° 1 1084-9
Adapter

55 51-1419-00 lfi¥(45°) 1 1033-25-19


Elbow 45°

56 51-1375-00 1 1013-25
Adapter

57 51-1389-00 ! S t ( 9 0 ) 1 1033-12
Elbow 90° ,

59 51-1800-00 1 CIN1/2—PT1/2
Connector

60 51-1604-00 1 LIN1/2-PT3/8
Connector

61 51-1673-00 3 CIN3/8-PT3/8
Elbow

62 51-1601-00 my 1 CIN3/8-PT3/8
Connector

63 51-1602-00 3 CIN3/8—FT1/4
Connector

64 51-1603-00 sy|E| 4 CIN1/4—PT1/4


Connector

65 51-1607-00 ifir 5 LIN1/4—PT1/4


Elbow
oJ o
66 51-1606-00 2
S

LIN3/8—PT1/4
Elbow

69 51-1674-00 lfi¥(45°) 1 127-32


Elbow(45°)

70 51-1526-00 ¥ o 1 125-32-25
Bushing

72 5 0 - 0500-38 T o 1 PT 3 / 4 " X 3 / 8 "


Bushing

73 51- 1675-00 H « 1 PT 3/4"


Nipple

74 51-1676-00 MS 4 PT 3/8"
Nipple

13-12-4
COMPRESSOR

1 e m
Order No. Description Q'ty Remarks

75 51-1677-00 T~.£?JM 2 PT 3/8"


T-Joint

76 51-1678-00 T~£?JM 1 PT 1/4"


T-Joint

77 51-1679-00 MS 2 PT 1/4"
Nipple

78 51-1510-00 BlIWo M# 1 124-25~20


Reducing Nipple

79 51-1680-00 i S D 1 PT 3/8"
Plug

80 51-1533-00 2ISx(90°) 1 126-15


Elbow 90

81 51-1547-00 T-£?JM 1 128-20


T-Jonit

82 51-1681-00 M S 1 PT 1/2"
Nipple

83 51-1682 - 0 0 ±3. 1 PT 1/2"


Socket

84 51-1683-00 ^Sx(90°) 1 PT 1/4"


Elbow 90°

85 5 0 - 0 5 0 0 - 39 nr£J 1 PT 1/4" X 1 / 8 "


Bushing

87 51-1684-00 E)|#o' MS 1 PT 1 / 4 " X 3 / 8 "


Reducing Nipple

88 51-1685-00 ±5! 1 PT 1/4"


Socket

89 51-1686-00 ^|fix 1 1"


Elbow

90 B1-1148-79 MM 6 HBH-1220
Bolt
91 B1-1120-77 MM 4 HBH-1025
Boll

92 Bl-1116-70 MM 4 HBH-1016
Bolt
93 B l - 1 5 9 0 - 73 MM 2 HBH-0825
Bolt

94 Bl-1214-71 MM 4 HBH-1640
Bolt

13-12-5
IEBIAH COMPRESSOR

1 1 e m
Order No. Description Q'ty Remarks

95 CI-1205-67 MB 2 NH~05
Nut

96 CI-1208-66 MM 2 NH-08
Nut

97 Cl-1212-63 MM 3 NH~12
Nut

98 C6-1212-10 3\M 6 SW~12


Spring Washer

99 C6-1210-18. ±2g 8 SW-10


Spring Washer

100 C6-1208-13 ±Eg fiW 2 SW~08


Spring Washer

101 C6-1216-16 ±2% 2\M 4 SW-16


Spring Washer

102 C6-1205-14 ±Eg S\M 2 SW~05


Spring Washer

13-12-6
-- - - - ·- . - -- -- - .•.• .. .-,!.

37 10 15 37 29. 35 41 -- Of[
6 4 .JJ;+Q+fltf} / ~~ • 1 "'. . ~I >-
i>
0~
CD
0
0
s:
24/ I :: J:=!1~1 I I
----- I( I i II \.':.l' I
~
~
M'l

"14 ........ ~f " I I I I I I I u I 1/ I I ......._ 1"-../" I s:


29
22
jJl 5 23 27. 31, 33 40 29, 35 12 21 37 7 I 17
2~
I *i ~ I\~ ~/ / \ \ I
... . . .. - .. 28! 34
~
.I
- I~~~
29, 35 .I . .
\
II
17
~ -;;;=7rr\ ~ I
~ . ·:
.
· t:=-1:~=-t::J/37
16
3

37
37

8
.13 29, 35 21 16
25. 36
10
9
SEC 8-8 SEC C-C
____j
A l ± i BOOM SYSTEM

f e m
Order No. Description Q'ty Remarks

13-0659-00 s 1
BOOM

1 13-0736-00 M 1
Boom

2 48-0015-00 o £ fB]|H|ri: 1
Dump Clevis

3 48-0016-00 3|2L|^i 1
Pedestal

4 63-0013-00 ' |3 1
Link(A) Right

5 63-0014-00 i!H 1
Link(A) Left

6 13 - 0 7 3 7 - 00 0 3 1
Link(B)

7 4 1 - 0 7 7 9 - 00 £! . 1
Pin

8 41-0780-00 5! 1
Pin

9 41-0781-00 5! 1
Pin

10 41-0782-00 5! 2
Pin

11 ' 41-0783-00 5! 1
Pin

12 41-0784-00 5! 2
Pin

13 41-0785-00 5! 1
Pin

14 41-0786-00 5! 1
Pin

15 41-0787-00 ?! 1
Pin

16 45-0077-00 " T | 2
Bush

17 45-0078-00 "TI 4
Bush

18 45-0079-00 " T | 2
Bush

14-1- 2
AI±I BOOM SYSTEM

1 f e m
Order No. Description Q'ty Remarks

19 45-0080-00 T T | 4
Bush

20 63-0015-00 ?|0| fi2|0|M 1


Key Plate

21 63 - 0016-00 ?|0| § ^ 0 | E 4
Key Plate

22 4 5 - 0081-00 ± S 3 1
Stop Pin

23 4 5 - 0082-00 ± 5 5! 2
Stop Pin

24 01-0006-21 ¿ 1 9 1
Stop Pin

25 4 5 - 0 1 3 9 - 00 Hm MS 1 CNL~52
Castle Nut

26 Bl-129379 f E 1 HBH-20140
Bolt

27 Bl-133077 MS 2 HBH-16120
Bolt

28 9 5 - 0 1 6 8 - 00 MS 2 HFH-1440
Bolt

29 9 5 - 0169-00 *S 12 HFH-1230
Boh

30 CI-112061 MS 2 NH~20
Nut

31 CI-111664 MS 4 NH~16
Nut

32 C6-122013 ± S | J S\M 1 SW~20


Spring Washer

33 C6-121616 ± £ 0 9\A] 2 SW~16


Spring Washer

34 C6-121413 ± £ H S\A] 2 SW-14


Spring Washer

35 C6-131215 ±2% 3\M 12 SW~12


Spring Washer

36 A3-116211 Q . 1 CP-0890
Cotter Pin

37 D6-107013 H2|0|± u|f i 2

Grease Nipple

14-1-3
Al±l BOOM SYSTEM

1
' e m
Order No. Description Q'ty Remarks

38 D6-107010 3£\0\± L | § 2

Grease Nipple

39 58-0007-00 s £|£M l See Page 1 4 ~ 3 - 1


Boom Lift Cylinder

40 58-0008-00 °\±M Ajajo) , See Page 14—4— 1


Mast Dump Cylinder

41 58 - 0 0 0 9 - 00 s ±% M^i 1 See Page 1 4 - 5 — 1


Boom Swing Cylinder

14-1-4
14-2-1
g À l ± Ë BOOM SYSTEM

s ä 7« T b| 3.
t em
Order No. Description Q'ty Remarks

13-0660-00 7r0|E 1 Dfêo 1

GUIDE SHELL MOUNTING

1 13-0753-00 7r0|E 1 °rëg 1


Guide Shell Mounting

2 13 - 0 7 5 4 - 00 1
Bracket

3 4 1 - 0 8 0 3 - 00 1
Pin

4 4 1 - 0 8 0 4 - 00 1

Pin

5 4 1 - 0805-00 5! 1

Pin X

T 4 2 - 0 0 2 8 - 00 7 0|Er mo\E. 4
Guide Plate

7 •42-0029-00 m\o\M / 4
Plate ^

8 41-0806-00 ^|0|Ai 1
Spacer

9 41-0807-00 — td ij 1

Stop Pin

10 63 - 0 0 2 7 - 00 8
• \
11 63-0028-00
-Shim
Al
a
J\ 8
Shim j

12 45-0078-00 -TT| 2
Bush

13 Bl —122071 MM lô HBH-1670
Boit

14 Bl-116474 MM 2 HBH-1290
Boit
SE 2 HBH-1230
15 95-0169-00 s—
Boit

16 Cl-111664 MM 20 NH-16
Nut

17 C l — 111269 MM 4 NH-12
Nut

18 C6-131610 20 SW-16
Spring Washer

14-2-2
:I, .

. !
ü A l ± i BOOM SYSTEM

S Ö S S 'Hx u| i
1
' e m
Order No. Description Q'ty Remarie s

19 C6-131215 ±2M %M A SW"12


Spring Washer

20 D6-307028 Zia|0|± L | f 1
Grease Nipple
21 58-0010-00 D f ^ E | o j ^ g j A j Aj|jD| i See Page 1 4 ~ 6 - 1
Mast Extension Cylinder

22 58-0011-00 r—"=l
D
±% tfiffl 1 See Page 1 4 - 7 - 1
Mast Swing Cylinder

23 63-0065-00. "H*H 1
Cover

24 Bl-121973 IS 4 HBH~ 1665


Boh

25 Bl-103078 IE 4 HBH-0515
Boh

26 C6-120514 ±EM QM 4 SW~05


Spring Washer

14-2-3
l

'I
,;
'
!§ Al~gy BOOM SYSTEMRiil_ _ _ _ram!!ei~---=-------lli!l!lim
r

lO
..-I

lO
..-I

(Y)
..-I

'<;f
..-I

(Y)
(\j
(\j
'<;f (\j
(\J
(\j
lO ..-I
(\j

lO
(\j

0
i (\j
' I
I
I
I m
,f ..-I
\II
ll ru
I. ..-I
"
I
,l
I
"
I lO

lO
·r
(Y)

"'f

m
0
..-I

CD
CD
..-I

14-3-1
t e m Description Q'ty Remarks
Order No.

58-0007-00 S
BOOM LIFT CYLINDER

1 58-0007-01
Cylinder Tube Assy

2¬ 58-0007-02 ME
Piston Rod Ass'y

3 58-0007-03 urn 6 » E

* 58-0007-04 Cylinder Head

5 58-0007-05 Bushing
U -o

s. U-Ring

6 58-0007-06
Packing Head

7 58-0007-07 —I=I o
Snap Ring

58-0007-08 s\o\n §
Wiper Ring

9 "'58-0007-09 o-U 'T


O-Ring

( 10 58-0007-10 O - o 1
JD^Ring

11 58-0007-11 i f i f A T 1
Lock Washer

12 58-0007-12 1
Piston _ _

58-0007-13 2
Piston Ring

14 58-0007-14 U-o" 2
U—Ring Ass'y

15 58-0007-15 u - o 1M 2

U—Ring Holder

16 58-0007-16 u-MM 1

U-Nuf

17 58-0007-17 o-U V 1
O-Ring

18 58-0007-18 iJ T ^ O 2
Pin Bushing

14-3-2
i - - - - - --
:
IT
A I ± H B O O M SYSTEM

1
' e m
Orcler No. Description Qty Remaria

19 5 8 - 0007-19 1
W. Operate Check Valve
20
58-0007-20 ±2! èHE I S 4
Socket Head Bolt
21
58 - 0 0 0 7 - 21 a£|0|^ Ml 2
Grease Nipple

Ml •
22
58-0007-22 1

23
58-0007-23 1
Restriction Valve

Ml
24
58-0007-24 1
Nipple
25
5 8 - 0 0 0 7 - 25
o-g
O-Ring
1

Ml
26
5 8 - 0 0 0 7 - 26. 2
Nipple
27
. 5 8 - 0 0 0 7 - 27 1
Plug
-- ---- - - .~ -- .:.:.....:;:...
~· - -- . -- - ·-c- - - . ---
- ..._ l

DUI
>-
i>
om
to
21188 11 10 9 4 3 5 6 7 1 2 19 20 14 13 17 12 15 16 8:;::
~
!:!l
rT1
:s:

l>-
1
l>-
1

22 23 2 4 25 26 27

________j
1'- - ~·- ~- ,.
I A ! ± i BOOM SYSTEMN

Order No. Description Q'ty Remarks

58-0008-00 n ±Ef
r D = urn
MAST DUMP CYLINDER

1 58-0008-01 urn !
Cylinder Tube Ass'y

2 58-0008-02 3 E 1
Piston Rod Ass'y

3 58-0008-03 urn S I E 1
• Cylinder Head

4 58-0008-04 T o 1
Bushing

5 58-0008-05 u-H 1
U-Ring

6 58-0008-06 s«o 8|E 1


Packing Head

7 58-0008-07 •s n u 1
Snap Ring

8 58-0008-08 mm o 1
Wiper Ring

9 58-0008-09 O - o 1
O-Ring

10 58-0008-10 o-H 1
O-Ring

11 ' 58-0008-11 T
Lock Washer

12 58-0008-12 1
Piston

13 58-0008-13 n±B o 2
Piston Ring

14 58-0008-14 u-8 2
U-Ring Ass'y

15 58-0008-15 U-o «M 2
U-Ring Holder

16 58-0008-16 u-MM 1
U-Nut

17 58-0008-17 o-H 1
O-Ring

18 58-0008-18 5! ¥ o 2
Pin Bushing

14-4-2
I
:i
M À l ± i BOOM SYSTEM

S 3 7« t
Item
Order No. Description Q'ty Remarks

19 58-0008-19 MB ai— 1
W. Operate Check Valve

20 58-0008-20 4
Socket Head Bolt

21- 5 8 - 0 0 0 8 - 21 =fr\± M l 2
Grease Nipple

22 58-0008-22 Ml •
Nipple

23 5 8 - 0008-23
Restriction Valve

24 58-0008-24 Ml

25 58-0008-25
o-o
O-Ring
26 58-0008-26 Ml

27 58-0008-27

14-4-3
I
.I i I
·I;

..:-1

ru (J)
..-I

OJ

I
f'..
!!
I.

I lO
I

0
ru

]4- 5- 1
1 À l ± i BOOM SYSTEM

§ a s s ?HT HI 2
Order No. Description Q'ty Remarks

58-0009-00 i ±g urn
BOOM SWING CYLINDER

1 58-0009-01 um frM 1

Cylinder Tube Assy

2 58-0009-02 ME 1
Piston Rod Ass'y

3 58-0009-03 Um SHE 1
Cylinder Head
4 58-0009-04 T o 1
Bushing
5 58-0009-05 U-o 1
U—Ring
1
6 58-0009-06 9\0\A o
Wiper Ring
7 58-0009-07 o-i 1
O-Ring
58-0009-08 aHoH B| 1
8
— 1 t=l o
Back Up Ring
9 ' 5 6 - 0 0 0 9 - 09 o-H 1
O-Ring
10 58-0009-10 1
Piston
11 58-0009-11 m o 1
Seal Ring Ass'y
12 58-0009-12 #2rO|E U
Slide Ring
13 58-0009-13 1
Set Screw
14 58-0009-14 1
Steel Ball
15 58-0009-15 O - o 1
O-Ring

16 58-0009-16 S TO 2
Pin Bushing
17 58-0009-17 1
W. Operate Check Valve

18 58-0009-18 ±38 sHE MM 4


Socket Head Bolt
19 58-0009-19 2

Plug
20 58-0009-20 2
Grease Nipple

14-5-2
U~ó-1
S A l ± i BOOM SYSTEM

Order No. Description Q'fy Remarks

58-0010-00
MAST EXTENTION CYLINDER

1 58-0010-01 f M
Cylinder Tube Ass'y

2 58-0010-02 s^H M E
Piston Rod Ass'y

3 58-0010-03 1
Cylinder Head

4 58-0010-04 ~TTo 1
Bushing

5 58-0010-05 u-i 1
U-Ring

6 58-0010-06 2r0|ffi| g 1
Wiper Ring

7 58-0010-07 o-i 1
O-Ring

8 . 58-0010-08 1
Back Up Ring

9 58-0010-09 o-H 1
O-Ring

10 58-0010-10 1
Piston

11 58-0010-11 1! 1
Seal Ring Ass'y

12 5 8 - 0010-12 #efo|E U
Slide Ring

13 58-0010-13 Ai|M^a# 1
Set Screw

14 58-0010-14 ± s t 1
Steel Ball

15 58-0010-15 2 T O 2
Pin Bushing
~ AI::':::~ BOOM SYSTEM ------~~~~~---------I!I!!I!B!!!IIll!lll'a

'
I en
II, I ~

!'!
ill
f,·
I I

il
{
':~·

11·

ftl
"I

I
0
I (\j
Ii
i
i

14 - 7- 1
a I AI±I BOOM SYSTEM

§ B S 3 2H T
Item Order No. Description Q'ty Remarks

58-0011-00
MAST SWING CYLINDER

1 58-0011-01 umi m 1

Cylinder Tube Assy


2 58-0011-02 M E 1
Piston Rod Ass'y
3 58-0011-03 urn she 1
Cylinder Head
4 "Al 1
58-0011-04 , T o
Bushing
5 58-0011-05 U-o 1
U—Ring
6 58-0011-06 s}o|2| I! 1
Wiper Ring
7 58-0011-07 o - ü 1
. O-Ring
8 .58-0011-08
UHCH EI 1
-i ö o
Back Up Ring
9 / 58-0011-09 0 - o 1
O-Ring
10 58-0011-10 E|a-S 1
Piston
11 58-0011-11 m o 1
Seal Ring Ass'y
12 58-0011-12 ûms u
Slide Ring
13 58-0011-13 A|M ^ H Ş 1
Set Screw
14 58-0011-14 —1 M 1
Steel Ball
15 58-0011-15 o - ü 1
O-Ring
16 58-0011-16 3 T T ! 2
Pin Bush
17 58-0011-17 £ii|£l|0|E JNIH U
JM 1
W. Operate Check Valve
18 58-0011-18 ûHE MM 4
Socket Head Bolt
19 58-0011-19 ISO 2
Plug
20 58-0011-20 E£|0|^ Mf 2
Grease Nipple

14-7-2
14-8-1
g A ! ± I BOOM SYSTEM

S 3 «I 2
t e m Description Q'ty Remarks
Order No.

13-0661-00
ANGLE GAUGE

63 - 0 0 2 9 - 00 mm 1
Gauge Plate

2 41-0808-00 qoit 1
Needle

3 63-0030-00 #2j|0!E 1
Plate

4 41-0809-00 ^5||0|Ai 2
Spacer

5 B6-105460 ±% m MM 1 BA-0640
Socket Head Bolt

Cl-110612 MM 1 NH-06
Nut

Bl —101561 4 M4X10
Screw

14-8-2
15-1-1
JfOE i / I E 2 0 GUIDE SHELL AND FEED MOTOR

XI
Item
Order No.
S
Description Q'ty Remarks

13-0662-00 7 0|E
r i 1
GUIDE SHELL

Mast
1
A\EE.
Shaft .
1

Sprocket
2

Adjusting Bolt

_
1

Bush
2

Collar
2
o 3
Link
2
5!
Pin
1

Stopper
1
^ mom
Lock Plate

m, m 306
Chain, Supper Roller

m, irM m 76

Chain, Supper Roller 2

o o j Link
Joint |o|
M
2
Oil Seal
fcd AI
TT1
Bush

— fcj d
Snap Ring
XUH El
—'d O
Snap Ring

EE S
Knock Pin

15-1-2
r

1
HAKVERDi MAKINA
Hava HAKVERDI
Yesilobo M a h . 4 6 0 7 5 Sk. GOris Sit.
No- 10 Seyhan/ADANA
Tel/Faks: 0 3 2 2 4 2 8 3 0 2 0
BesocakV.D.: 22237007058

7K)E i / IE SH GUIDE SHELL A N D FEED M O T O R

3 1
EM H| 21
S 3
11
Order No. Description Q'ty Remarks

19 D6-307028 HE|0|± M i GFC-1


Grease Nipple

20 Bl-124670 m HBH-1850
Bolt

21 Bl-124873 m HBH-1860
Bolt

22 Bl-121674 « m • HBH-1650
Bolt

23 C I —112410 Mm NH-24
Nut

24 C I —111618 MM NH-16
Nut

25 C I — 111810 MM NH-18
Nut

26 C6-131610 ±m a w SW-16

C6-131813 Spring Washer


27 SW-18

Spring Washer

15-1-3
JK)E i / H E 2 9 GUIDE SHELL AND FEED MOTOR

15-2-1
3fOE i / E E SE3 GUIDE SHELL AND FEED MOTOR

33 Qd
f e m s s
Order No. Q'ty Remarks
Description

13-0663-00
CENTRALIZER

13-0783-00 i!!ME,|^Bi0|*| A i £ E 1
Centralizer Support
45-0095-00 E3 1
Arm(Right)
45-0096-00 oj 1
a
Arm(Left)
45-0097-00 £|0|Li 1 045.38H

Liner 1
45-0098-00 dp 38

Liner
45-0099-00 2

Bracket
41-0815-00 2

Pin
41-0816-00 2
MM
9 '45-0817-00 Bolt 2
g
01-0007-21 Pin
10 4
3 SE||0|E

45-0100-00 Lock Plate 4


11 MAI
To
Bushing
12 Bl-122064 6* it* 4 M16X55
Liner

13 45-0140-00 MM 2 CNL-30
Nut» -

14 CI —111618 MI MM 4 M16

Double Nut *
15 A2-119813 o LJ 4 SP-1050

Spring Pin

16* A3—113610 3E| 5! 2 CP-0660


Cotter Pin

17 D6-307028 HH|O|± Ml 2 GFC-1


Grease Nipple

18 58-0012-00 mz. Mm 2 See Page 1 5 - 7 - 1


Clamp Cylinder

15-2-2
J~0 1 c ~ / lllc 2E~ GUIDE SHELL AND FEED MOTOR

II
II
II

ID
10 ...... (J)

n
_-:.,-.=.-.::dJ -
~
I
~

(J
UJ
(/)
-=---=---:~:
\J

15- 3- 1
mOE i / I E SEI GUIDE SHELL AND FEED MOTOR

s 3 7H x H| 21
Item Description Q'ty Remarks
Order No.

13-0664-00 H i DrSl!
DRILL MOUNTING

13-0785-00 H i Drgl!
Drill Mounting

45-0101-00 £?JM
Joint

4 5 - 0 1 0 2 - 00 m±
Clamp
1 3 - 0 7 8 6 - 00

Bracket
42-0028-00
7[0|E !B||0|E

4 2 - 0 0 2 9 - 00 Guide Plate

#B||0|E

Plate 8 fy^f CSOICN


63-0027-00
(J
Shim

© 63-0028-00
Al
o
Shim
o /9uj d r S»c I

9 95 - 0 1 7 0 - 0 0 MM HBH-2450
Bolt

10 Bl —122178 MM 12 HBH-1675
Bolt

Bl-114879 | E 2 HBH-1220
11
Bolt
{o,\
12 B6-178476 ±% m 4
BA-2090 M X O 90t
Socket Head Bolt

13 CI-111664 MM 12 NH-16
Nut
\ I
14 C6-122419 2 SW-24
Spring Washer

15 C 6 ~ 122013 4 SW-20
Spring Washer

16 C6-121616 12 SW-16
Spring Washer

17 C6—121210 2
s w
" 1 2
4 / -
Spring Washer

15-3-2
----~---------------- -

i
i J ~01 c ~ / JIIC 2E~ GUIDE SHEll AND FEED MOTOR
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11--r _l_l
HAKVERDi Mmim
HävaHAKVERDi
Yosilobo Mab. 46075 Sk. OOrh S».
No: 10 Sevhan/ADANA
Tel/Foks: 0322 428 30 20
Bejocak V.D.: 22237007058

JrOE i / I E SB GUIDE SHELL AND FEED MOTOR

Order No. Description Q'ty Remarks

13-0665-00 R± y\o\B
HOSE GUIDE

1 23-0007-00
1

Hose Reel

2 13-0787-00 1

Hose Bracket

3 13-0788-00 ^ £ K > | E m|0|±


1

Slide Base

4 13-0789-00 1ÜE «|0|±


1

Clamp Base

5 63-0041-00 mom 1

Plate

6 23-0008-00
1

Clamp

7 45-0103-00 HEM 1

Shaft

e
8 45-0104-00 morn
1

Plate

45-0105-00 7\0\E f £ | i 0 i S \ 2
Guide Plate /

10 45-0106-00 mo\M 2
Plate

11 51-0162-00 §.± nm 1
Hose Coupling(l)

12 51-0163-00 s.± nm 2
Hose Coupling(2)

13 51-0164-00 2
Hose Coupling(3)

14 51-0789-00 1
Hose Coupling(4)

15 45-0107-00 2
Bush

16 45-0108-00 2
Roller

17 01-0008-21 ^ mm 4
Lock Plate

18 41-0818-00 5! 2

15-4-2
S3

( I
"JiOE i / I E S B GUIDE SHELL AND FEED MOTOR

xr cH
5 tS 3 U] 21
11 e m Order No. Description Q'ry Remarks

19 45-2001-00 n 1
Shim

20 Bl-122370 MM 2 HBH-1685
Bolt

21 Bl — 121973 MM 6 HBH~1665
Bolt

22 Bl-121279 MM 6 HFH~1630
Bolt

23 Bl-110471 MM 4 HBH-0890
Bolt

24 Bl-108876 MM 4 HBH~0820
Bolt

25 CI-111618 MM 8 NH-16
Nut

26 CI-110815 MM 4 NH~08
Nut

27 ' . C6-121616 ¿ £ 8 4*1 14 SW~16


Spring Washer

28 C6-120813 ¿ £ 1 1 4-M 8 SW"08


x .. ., ^
a Spring Washer

*5 Dl-121055 " " l W r > . (T) ° 2 1 0 D D U

Bearing J "~ '

30 ~ " D 6 l 07020 "


r
' ~ 3 B | t f | i Mi 2 A-PT1/8
Grease Nipple

31 D5-103211 2 SRA-35
Snap Ring

15-4-3
JfOE i / I E 2Eİ GUIDE SHELL AND FEED MOTOR

15-5-1
MB i / I I E 2 E ! GUIDE SHELL AND FEED MOTOR

5 o Hi 2
I em
Order No. Description Q'ty Remarks

13-0666-00
FEED MOTOR AND MOUNTING

1 13-0790-00 1
Bracket

2 45-0109-00 1
Sprocket

3 45-0110-00 1
Plate

4 Bl-127570 m 8 HBH-2045

5 B1-121674 Bolt 6 HBH-1650

6 Bl - 1 1 2 3 7 6 Bolt 4 HBH-1035
Bolt

7 05-121616 6 SW-M6
Spring Washer

8 ¿6-132018 8 SW-20
Spring Washer

9 CI-111664 MM 6 NH-16
Nut

10 C6-121018 4 sw-io
Spring Washer

11 52-0009-00 EM 1 CS05A-00-37
Motor -24-2

15-5-2
15-6-1
M\£ i / J1IE S B GUIDE SHELL AND FEED MOTOR

ax rjd
7Hx B| 21
Item
Order No. Description Q'ty Remains

13-0667-00
Foot

1 13-0791-00 xE?JM 1
Foot Point

2 13-0792-00 ^S|O|E §ego|i 1


Slide Plgte

3 1 3 - 0793-00 ¥ 1 1
Foot

4 45 - 0 2 4 0 - 0 0 ' E4e| 1
Connector

5 41-0819-00 5! 1
Pin

6 2 1 - 0 0 5 5 - 00 xm 2
Foot Cover

7 45-0T11-00 £BtO|A| 2
Spacer

8 63-0042-00 2
Shim

9 63-0043-00 2
Shim

10 Bl —121770 MM 6 HBH-1655
Bolt

11 Bl-121375 MM 2 HBH-1635
Bolt

12 Bl-117470 MM 2 HBH-12150
Bolt

13 B6-109470 ±3 SHE MM 4 BA-0840


Socket Head Bolt

14 CI — 111664 MM 8 NH-16
Nult

15 CI-111269 MM 4 NH-12
Nult

16 C6—110861 MM NH-08
Nult

17 C6-121616 10 SW-16
Spring Washer
C6-121210 2 A SW-12
18
Spring Washer

15-6-2
!
J\0\£ i / E E 2 H GUIDE SHELL AND FEED MOTOR

a o
t em Description Q'ry Remarks
Order No.

19 C6-120813 SW-08
Spring Washer

20 C5-110816 M:SI m PW-08


Plain Washer

21 90-0007-00 §|X| 1-1-3


Hinge

22 95-0175-00 m m KRV40LL
Track Roller

23 A3—110817 3E| ?! CP-0525


Cotter Pin

24 58-0013-00 OJCi ftE] CAIFN50-300J

Air Cylinder
J~Oic ~ / me 2E:I GUIDE SHELL AND FEED MOTOR _._ _.. .illili!!il_._....

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~

15-7-1
MB i / E E S E i GUIDE SHELL AND FEED MOTOR
n rd
S 3 H| E
t e m Description Q'ty Remarks
Order No.

58-0012-00
CLAMP CYLINDER

1 58-0012-01 urn 1
Cylinder Tube

2 58-0012-02 m m 1
Head Cover

3 58-0012-03 SHE mu\± 1


Head Clevis

4 58-0012-04 ±M &± 2
Port Boss

5 58-0012-05 ME 1
Rod

6 58-0012-06 ME m\*\± 1

Rod Crevis

•7 58-0012-07 ME m 1

Rod Cover

8 58-0012-08 1
Piston

9 58-0012-09 L
iM 1
Nut

10 58-0012-10 MM 1
Bolt

11 58-0012-11 ¥ o ^
Bushing J C5
12 58-0012-12 2
Piston Packing

13 58-0012-13 2
Back Up Ring

14 58-0012-14 O - o .
O-Ring )

15 58-0012-15 O-li
O-Ring
16 HHcH E |
58-0012-16
-1 H O
Back Up Ring
17 58-0012-17 m
Rod Packing
18 58-0012-18 HHOH s i
nb O
Back Up Ring

15-7-2
J\0\£ i / THE E H GUIDE SHELL AND FEED MOTOR

1 U
J I S 7H x «1 2
1 r e m
Order No. Description Q'ty Remarks

19 58-0012-19 W|°J ]
. _ _ . Dust Seal

20 58-0012-20 EJS\0\ 1
Dry Bushing

21 58-0012-21 32\0\± M § 2
Grease Nipple

22 58-0012-22 fiBD' 1
Plug

15-7-3
HlJ
8 22. 26, 30 7 1n
?:;:!!
r.o
~
A -lll :::0

~t~~ 0
0

I:U+:u~~
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l ()
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z
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1l
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Cfll.~-li,"
II
II
lr-===== c:~
~t:..ur
o- I \ I (---::y_~
I 3 51 18, 25 \_ ________.,/
37 \ 38
SEC B-8
~

-I 34 36 36 34 11 12
\ \ I ;1 1\ I
12
19, 28

7 33 32

16
21. 29 4 I+

\--_~! rn __if' __ 23. ~o_ -H- _2}. 30---:-- _ ~L


~ - - - - - - _J (..._ - - - - _ _ _1 Ill
II 1111 11 10
II - _1111 IL_
SEC A-A
27
SE liBli ROD CHANGER
SE m
S s 7H T U| IL
Item Description Q'ty Remarks
Order No.

13-0668-00
ROLLER CARRIER

oj
1 13-0794-00 a
Arm (Front)

2 13-0795-00 3 1
Arm(Rear)

3 13-0796-00
1

Brqcket

.4 13-0797-00 '
1

Arm Bracket (Front)

5 13-0798-00 & SBr J?

Arm Bracket(Rear)

6 13-0799-00 Akgg
1

Shaft

7 13-0800-00 A[nE(sgE)
• 1

Shaft(Front)

8 . 13-0801-00 45S(El<H)
1
Shaft(Rear)

9 01-0009-21 2
Lock Plate

10 45-0112-00 2
Cover

11 41-0820-00 5! 2
Pin

12 41-0821-00 5! 2
Pin

13 41-0822-00 2
Pin

14 45-0113-00 2
Bracket
MAI
15 45-0114-00 T o 4
Bushing

16 45-0115-00 ^ m 2
Lock Washer

-
17

18 Bl — 121973 2 HBH-1665
Boit

16-1-2
,,
' t:

l
SE ROD CHANGER

31 QJ
2HT U| E
Item S o
Order No. Description Q'ty Remarks

19 Bl-127677 m 2 HBH-2050

20 Bl-122071 son
SS —
E
2 HBH-1670

Boit

21 Bl-121279 MM 5 HBH-1630

Boit

22 Bl-115575 MM 16 HBH-1245

Boit

23 Bl-115073 MM 6 HBH-1225
Boit

24 Bl-109476 | E 8 HBH-0840

Boit

25 C l —111664 MM 8 NH-16

Nut
26 C l — 111269 MM 16 NH-12
Nut
27 45-0141-00 u-MM 2 M40
U-Nut
28 ' C6-122013 2 SW-20
Spring Washer
29 06-121616 5 SW-16
Spring Washer

30 C6-121210 ±m 2 M
22 SW-12
- Spring Washer
31 C6-120813 8 SW-08
Spring Washer
32 95-0176-00 më 4 HR-32908J

Bearing

33 F O -1 0 5 6 2 5 o-H 2 IBP-55
0—Ring

34 A2-117610 O i_! 4 SP-0840

Spring Pin

35 D6-307010 4
EE|0|^ Ml
Grease Nipple
36 D5-207916 T o 2 MB2520DDU
Bushing

37 58-0015-00 m um 2 See Page 1 6 - 8 - 1


Rod Set Cylinder

38 58-0016-00 mm Mm 2 See Page 16—7— 1


Centering Cylinder

16-1-3
33 60 39 19 54 40 1 47 5 1, 65 48 HU
1n
~
[0
?;:&!
;::o
0
0
()
::J:
44 44
~
(j)
rn
;::o

o-
53
1
50,64, 66 21 12 3 68 25
"'I 37 14
~~~~~~----15
~ '-

67 5 55 42 61 .4 3 41 69
VIEW H
SEC J - J 58 6 27 9

11 - ~II I ''Jij~'-
~ . ~
I

13 18 49, 64 10 16 56 63 28 30 26 8 7 57 17 29 9
E %\W ROD CHANGER

f e m
Order No. Description Q'ty Remarks

13-0669-00 S'B| 1
ROLLER

13-0802-00 SSj *m 1
Roller Bracket

13-0803-00 § 1
Arm

13-.0804-00 ^BrO|E «|0|±(l) 1


Slide Based)

13-0805-00 # B r O | E m|0|±(2) 1
Slide Base(2)

13-0806-00 £E| M£ 5!r 1


Motor Bracket

41-0823-00 HSM 1
Shaft

41-0824-00 1
Shaft

,•41-0825-00 1
Shaft

9 41-0826-00 E£fO|M § B j 6
— Drive Roller

10 45 - 0 1 1 6 - 00 ±EM?a 1
Sprocket

11 45 - 0 1 1 7 - 00 5
Sprocket

12 41-0827-00 E 1
Pin

13 63-0044-00 ? M 1
Chain Cpver

14 45-0118-00 O^0|fSj f B j 3
Idler Roller

15 45-0119-00 ±H0\A] 3
Spacer

16 45-0120-00 Ifcf 1
Collar

17 45-0121-00 . ?|0| 5
Key

18 45-0122-00 ¡¿12) 1
Stopper

16-2-2
IE UW ROD CHANGERi

S o
t em
Order No. Description Q'ty Remaries

19 63-0045-00
Ala 2
Shim

20 63-0046-00 Ala 2
Shim

21 45-0123-00 To 2

22 45-0124-00 Bushing 1

23 63-0047-00 Collar
2

24 63-0048-00 Spacer
1

25 13-0807-00 Spacer
1

26 45-0125-00 Bracket
1

m.
27 45-0126-00 Collar
2
m
Collar
28 45-0127-00
m\ 3
Collar
29 45-0128-00 m\ 3
Collar

30 45-0129-00 m 3
Collar

31 45-0130-00 2
Collar

32 41-0828-00 S 1
Pin

33 41-0829-00 1
Pin
34 41-0830-00 .1
a
Pin
35 41-0831-00 1
s
Pin
36 41-0832-00 2
a
Pin
37 41-0833-00 1

Pin

16-2-3
SE M W ROD CHANGER

1 y
J S 3 U| 2.
t e m Order No. Description Q'ty Remarks

38 41-0834-00 î! 2
Pin

39 45-0131-00 1
Joint

40 45-0132-00 1
Rod

41 45 7 0 1 3 3 - 00 2
Joint

42 45-0134-00 ±E]E. MM 2
Stud Bolt

43 45-0135-00 2
Washer

44 4 1 - 0 8 3 5 - 00 2
Pin

45 63-0049-00 7101 m\om .5

Key Plate

46 . 63-0050-00 ?|0| iS|0|M 1


Key Plate

47 63-0051-00 7101 mm 1
Key Plate

48 13-1063-00 m m 1
Chain Cover

49 95-0177-00 MM 1 3/8-16UNC
Key Plate

50 Bl-112376 12 HBH-1035
Bolt

51 Bl-108673 12 HBH-0815
Bolt

52 Bl-113371 1 BH-1085
Bolt

53 B1-111010 MM 2 NH-10
Bolt

54 Cl-122212 1 HNH-22
Bolt

55 Cl —121612 10 HNH-16
Bolt

56 Cl-122010 m MM M20
Double Nut

16-2-4
1
E ROD CHANGER

İ y
J E3 O
Item Description Q'ty Remarks
Order No.

57 95-0718-00 20 60/28DDU
Bearing

58 D5-206419 MB2020DU
Bush

59 Dl-205210 MB1625DU <>, gfy,


Bush

60 97-0004-00
m • RS50 97L

Chain
61 9 6 - 0114-00 .AIIEI ÏÏ35-125
o
Spring
62 RS50 26L
9 7 - 0005-00
m
Chain
63 C6-122020 SDW-20H
QW
Washer
64 05-131020 13 sw-io
± E a %M

65 €6-130825 Spring Washer 12 SW-08

66 C5-111010 Spring Washer 12 PW-10

67 52-0010-00 Plain Washer

SE||0|i3 S E |
68 58-0018-00 Rotation Motor See Page 16—6—1
aBfOlE i?JM
Slide Cylinder
69 58 - 0020 - 00 See Page 16—9— 1
sE^afoiM ms. um
70 D6-307010
Rod & Sleeve Clamp Cylinder

Grease Nipple

16-2-5
16-3-1
S E 121X1 ROD CHANGER

Order No. Description Q'ty Remarks

13-0670-00 m£[0|^ f Q E 1
SLEEVE CLAMP

1 13-0738-00 & 1
Arm

2 13-0739-00 MBf^l 1
Bracket

3 13-0740-00 t ! E 1
Clamp

4 63 - 0 0 1 7 - 00 ' D 8
Shim

5 63-0018-00 ±n\0\M 2
Spacer

6 63-0019-00 Al

Shim

7 45-0083-00 ^ "BFO|U| "\ 2 T38


,. . • - — -._ /_ Liner_^_

8 45-0084-00 / 2fQ]M ] 2 T45 -f-j-


Liner •-'
9 13-0741-00 §E(A) HrOlM 1
Link(A) Right

10 13-0742-00 I!E(A) 1
Link(A) Left

11 63-0020-00 o3(B) 2
Link(B)

12 13-0743-00 H E 1 <j) 45,38H RODffl


Clamp

13 41-0788-00 S
Pin

14 41-0789-00 9 2
Pin

15 41-0798-00 5! 1
Pin

16 41-0799-00 5! 1
Pin

17 4 1 - 0 8 0 0 - 00 3 1
' Pin

18 41-0801-00 £! 1
Pin
l

L
SE XWZiiï R O D CHANGER

Order No. Description Q'ty Remarks

19 41-0802-00 1
Spacer

20 41-0856-00 ^5||0|Ai 1
Spacer

2Ï 13-0745-00 ME 1 <}> 38 RODffl


Clamp

22 63-0049-00 m mm 2
Key Plate

23 D5-206419 8 MB2020
Bush

c
D 5 - 206312 ¥4 MB2015
Bush

25 D5-102110 4 SRA-20
Snap Ring

26 Bl-108673 MM . 2 HBH-0815
Bolt

27 Bl-112270 MM 8 HBH-1030
Bolt

28 Bl-112472 MM 6 HBH-1040
Bolt

29 96-0116-00 MM 1 HBH-10180
Bolt

30 ' B6-112273 ±% m MM L BA-1030


Socket Head Bolt

31 C6-130825 ±EfJ £ W 2 SW-08


Spring Washer

32 06-131020 14 sw-io
Spring Washer

33 06-121025 4 CDW-10
Washer

34 58-0020-00 £E/^E|0|M l i £ tJBjci 1 See Page 16


Rod & Sleeve Clamp Cylinder

35 CI-111065 MM 8 M10

16-3-3
16-4-1
S E 1 2 1 X 1 ROD CHANGER

n ru
H, S 2Hx Hj E
Item Order No. Description Q'ty Remarks

13-0671-00 SLE S| 1
ROD RACK

1 13-0746-00 S E A 2
Rod Rock

2 13-0747-00 £ E ±SA 1
Rod Stopper(Front)

3 13 7 0 7 4 8 - 0 0 £ E ±BE| 1 <()45,38Hffl
Rod Stopper(Rear)

'4 13-0749-00 £ E ¿£21 1 038il


Rod Stopper(Rear)
.AN
Q 41-0791-00 10
Shaft

® 41-0792-00
Rotary Latch ( l )
8 y

7 41-0793-00 7 y

Rotary Latch ( 2 )

(a) . 4 1 - 0 7 9 4 - 00 5
Stop Disk

9 4 1 - 0 7 9 5 - 00 ta 10
\y
Cap

10 4 1 - 0 7 9 6 - 00 10
Spacer

©s—y
95-0087-00 ——o
Spring
10

12 41-0797-00 £E|0|M 10
Sleeye

13 Jss. 40
96-0117-00 H $10
Ball

14 95-0179-00 20 6004DDU
Bearing

15 D6-307010 EE|0|± MS 10
Grease Nipple

16 C F0-104822 O - o '
O-Ring
^
J
(IT) 1AG-45

17 Bl-121578 16 HBH-1640
Bolt

18 Bl-108472 MM 20 HBH-0812'
Bolt

16-4-2
L
S E MW ROD CHANGER

s S a] n
I em Description Q'ty Remarks
Order No.

19 C6—121616 16 SW-16
Spring Washer

20 C6-121210 ¿ £ 1 ! m 10 SW-12
Spring Washer

21 C6—120813 ¿£0 4M 20 SW-08


Spring Washer

22 Cl-121263 M t ME 10 M12
Double Nut

16-4-3
~~ X~I ~X~ ROD CHANGER -------------~1!!!1!Bi1111

(\j

OJ

"'""'
~

""'""'
(\j

"'""'
. (T)

"'""'

I lD

"'""'
Lfl
"'""'
lD
"'""'
Lfl

(J)
"'""'
i
16-5-1

l
E mil ROD CHANGER

g a g . a ? i r HI 2
Order No. Description Q'ty Remarks

58-0018-00 ME mom am
ROD SLIDE CYLINDER

1 58-0018-01 am #M 1

Cylinder Tube
2 58-0018-02 SHE m 1
Head Cover
3 58-0018-03 E M 2± 1
Port Boss
4 58-0018-04 • EE 1
Rod
5 58-0018-05 S E m\u\± 1
Rod Clevis
6 58-0018-06 ME 1
Rod Cover
7 58-0018-07 1
Piston
8 58-0018-08 MM 1
Bolt
9 ' 58-0018-09 2
Piston Packing
10 HHCH SI 2
58-0018-10 —i td O
Back Up Ring
11 58-0018-11 O - o 1
O-Ring
12 58-0018-12 O - g 1
O-Ring
13 BHCH S | 1
58-0018-13 —i td o
Back Up Ring
14 58-0018-14 ME m 1
Rod Packing
15 58-0018-15 tJHo-f s | 1
—1 t l o
Back Up Ring
16 58-0018-16 D f ' M S M|°J 1
Dust Seal
17 58-0018-17 E2r0| ¥ o 1
Dry Bushing
18 58-0018-18 E£|0|^ u|f 2
Grease Nipple
19 58-0018-19 E.m TO 4
Dry Bushing

16-5-2
(\J

(\J

I j
I

(T)

16-6-1
E ÏÏlïïIi ROD CHANGER

Order No. Description Q'ty Remarks

58-0016-00
A
JMS urn
CENTERING CYLINDER

1 58-0016-01 1

Cylinder Tube
2 58-0016-02 m m 1
Head Cover
3 58-0016-03 ±M £± 1
Port Boss
4 58-0016-04 • ME 1
Rod
5 58-0016-05 ME ma\± 1

Rod Clevis
6 58-0016-06 ME m 1
Rod Cover
7 58-0016-07 1
Piston
8 .58-0016-08 1
Bolt
9 58-0016-09 n±E m 2
Piston Packing
10 UHCH at
58-0016-10 2
-1H O
Back Up Ring
11 58-0016-11 O-o 1
O-Ring
12 58-0016-12
o -i
O-Ring
1

UHCH El
13 58-0016-13 1
I B O
Back Up Ring
14 58-0016-14 ME SHU 1
Rod Packing
HHCH El
15 58-0016-15 1
-1 1=1 o
Back Up Ring
16 58-0016-16 D\±M M|fj 1
Dust Seal
17 58-0016-17 EB\0\ T O
1
Dry Bushing
18 58-0016-18 aE|o|^ Mt 2
Grease Nipple
19 58-0016-19 EBrO| ¥ 0 4
D 7 Bushing

16-6-2
ÎÎW ROD CHANGER

16-7-1
EC flip
t$2m ROD CHANGER

§ o ?HT a| I L
t e m
•s a
Description Q'ty Remarks
Order No.

58-0015-00 EE m
ROD SET CYLINDER

1 58-0015-01 urn T?M 2


Cylinder Tube

2 58-0015-02 m m 2
Head Cover

3 58-0015-03 2
Trunnion

4 58-0015-04 EE 5L± 2
Port Boss

5 58-0015-05 EE 1
Rod

6 58-0015-06 EE m 2

58-0015-07 Rod Cover 2


7

58-0015-08 Piston 2
8
sm TO
58-0015-09 Dry Bushing 4
9 ¥ o
Piston Bushing

58-0015-10 HHCH E l 4
10 —i t=J o
Back Up Ring

11 58-0015-11 EE m 2

Rod Packing

12 58-0015-12 bHoj E l 2
— 1 1=1 o

Back Up Ring
13 58-0015-13 2
£i±E §
Dust Ring
14 58-0015-14 2
O - o
O-Ring
58-0015-15 HHCH E l 2
15 —ita o
Back Up Ring

16 58-0015-16 2
O - o
O-Ring
58-0015-17 2
17
Bolt

16-7-2
16-8-1
E TfâUH ROD CHANGER

n ru
S 3
11 Description Q'ty Remarks
Order No.

58-0020-00 ME / #E|M M = ^ 1
ROD & SLEEVE CLAMP CYLINDER

1 58-0020-01 Um TfM 1
Cylinder Tube

2 58-0020-02 ME 1
Rod

3 58 0020-03
7 ME 5 ^ 1
Rod Cover

4 58-0020-04 " S|£§ 1


Piston

5 58-0020-05 ^1^1 US 2
Piston Packing(With Back Up Ring)

6 58-0020-06 O-fi 1
O-Ring

7 58-0020-07 0~H 1
0~Ring(With Back Up Ring)

8 . 58-0020-08 ME 4d9
1
Rod Packing(With Back Up Ring)

9 58-0020-09 Cj±M «|§! 1


Dust Seal

10 58-0020-10 TO 1
Bushing

11 58-0020-11 TO 2
Bushing

12 58-0020-12 • MM 1
Bolt

13 58-0020-13 TO 1
Bushing

16-8-2
17-1-1
n EEEEI DRIRER

I U
J I o 2H T U| 2
Order No. Description Q'ty Remarks

11-0129-00 £E|2LEj
DRIRER

1 91-2001-01 n T3-B103-2
fcl
1

Cap
^ 2 91-2001-02 M
—i
Chuck End
' T3-C202

— 3 91-2001-03 ¥o 1
T3-A101
Bushing

91-2001-04 1
T3-C105-2
Spline Chuck

. 5 91-2001-05 g «s 2 T3-B29B
Cap Boit

*r 6 91-2001-06 c « MM 2 M30 P=2


Double Nut

7 91-2001-07 ±i ?
SUE MM • 2 BA-1240
Socket Head Bolt

8 9,1-2001-08 ^m 14 CDW-H-12
Lock Washer

9 91-2001-09 1 T3-C181
Rotation Body

10 91-2001-10 ^ E£fO|M 1 T3-B7A


Chuck Driver

11 91-2001-11 E B 0 | M 7|CH
r ' —-•• 1 T3-B13A
Drive Gear

—J2 91-2001-12 sfôiM 1 T3-A8-1


Liner(Large)

13 91-2001-13 BrOlM 1 T3-A9A-2


Liner( Small)

91-2001-14 MAI
To 1 T3-B12-1
Bushing

15 91-2001-15 m±E mom 1 T3-A53A


Thrust Plate

16 91-2001-16 2 6209
Bearing

17 91-2001-17 um 1 T3-D193
Cylinder

18 91-2001-18 ëHoi 1 T3-C33B-1


Hammer

17-1-2
g U
J 5 3 2H x H| E
Item o o
Order No. Q'ty Remarks
Description

19 91-2001-19 m ¥ o
-
T3-B522A
Cover Bushing

20 91-2001-20 1
T3-B55A-3
Flange

21 91-2001-21 m 1
T3-84-1
Cover

22 91-2001-22
Dust Seal
' FQ0049D0

23 91-2001-23 1
FU0746K0
(J—Packing

24 91-2001-24 2 T3-A32A
Packing

25 91-2001-25 o-i 2 IBP-58


O-Ring

2.6 91-2001-26 o-U 3 1BG-75


O-Ring

27 91-2001-27 o-U 6 1BG-35


O-Ring

28 91-2001-28 2 WEP-0-511
Elbow

29 91-2001-29 ±1
9
êHE 4 BA-1240
Socket Head Bolt

30 91-2001-30 ±*I ÛHE M E 4 BA-1230


Socket Head Bolt

31 91-2001-31 ±5! SHE MM 1 BA-0640


Socket Head Bolt

32 91-2001-32 ±2! 5 | E MM 1 BA-0620


Socket Head Bolt

33 91-2001-33 m 2 T3-A35
Packing

34 91-2001-34 m i T3-B50B-3
Cover

35 91-2001-35 A 0|E
r EE A T3-B272
Side Rod

36 91-2001-36 A 0|E E E
r L-jM 4 T3-A275-1
Side Rod Nut

37 91-2001-37 1 T3-A26
Adapter

17-1-3
£ ffl B| 2
Item Description Q'ty Remarks
Order No.

38 91-2001-38 £•3- T T — 1 T3-A25-1


Blow Tube

39 91-2001-39 1
T3-A15
Tube Gasket

40 91-2001-40 1
T3-A14
Tube Washer

41 91-2001-41 O-o
O-Ring

' IBP-29

42 91-2001-42 • i M tt^q 1
T3-D212
Valve Body
ujbd T3-C22F-1
43 91-2001-43 1

Valve

44 91-2001-44 n T3-B241
fed 1

Cap(R)

45 91-2001-45 n T3-B231
a • 1

Cap(0
46 '91-2001-46 Ö 1
T3-A34-1
Pin

47 91-2001-47 i s 8 HBH-1435
Bolt

48 91-2001-48 12 SW-14
Lock Washer

49 91-2001-49 o - i 4 1BG-30
O-Ring

50 91-2001-50 ±% m m 8 BA-20110
Socket Head Bolt

51 91-2001-51 s± aw 8 CDW-20
Rock Washer

52 91-2001-52 1 T3-C81
Flange

53 91-2001-53 MM 2 T3-A82
Bolt

54 91-2001-54 MS 2 ON-4TX4S
Nipple

55 • 91-2001-55 o - i 2 IBP-18
O-Ring

56 91-2001-56 o-U 2 IBP-24


O-Ring

17-1-4
!

;
§ U
J 2H x H| E
t e m
Order No. Description Q'ty Remarks

57 91-2001-57 7\±% T3-A131-1


Gasket

53 91-2001-58 E9J HE-I 2-160AB6-E


Orbit Motor

59 91-2001-59 ±% SHE I E BA-1240


Socket Head Bolt

60 91-2001-60 <H#fiN|o|E| MD210-350A


Accumulator

61 91-2001-61 (H^ia«o|E) MD210-120


Accumulator

62 91-2001-62 m E E / a m
Shank Rod & Cup Seal

17-1-5
18-1-1
%g S f O l i HYDRAULIC PIPING

1 e m
Order No. Description Q'ty Remarks

13-0672-00 J>E< TTMM


B
1
VALVE UNIT

I 44-0001-00 D
HM1E 1
Manifold

4 91-0382-00 H-ITTO I S 1 JGBC-G06~3-11


Reducing Valve

5 91--0383-00 ^SflitQlH 1 M 1 KS0-G03-2BP-10


Solenoid Valve

6 91-0384-00 1^ 1 JR-G02-1 ~22


Relief Valve

7 91-0385-00 i|H.|±L 1 JR-G02-3-22


Relief Valve

8 91-0386-00 # E i 1 k 0 | H ||M 1 J S C - G 0 1 - 2 P - 10~CL


Solenoid Valve

9 51-0178-00 MS- 1 1031-6


' . Nipple

10 .'51-0179-00 lfl° 1 1033-6


Elbow

II 96-0028-00 S £ 1 1/4"X530
Hyd. Hose 210kg/cni

14 51-0780-00 S^O 5 PT 1/4"


Plug

16 B6-1633-78 ± i
?
§I|H IrM 4 BA-1085
Socket Head Bolt

17 B6-1118-76 ±5! HE. §M 4 BA-1020


Socket Head Bolt

18 B6-1090-74 ±3! tflJE MB 8 BA-0825


Socket Head Bolt

19 B6-1053-71 ± i 9
§I|JE MM 4 BA-0635
Socket Head Bolt

20 B6-1040-77 ± 1
9
HE MM 4 BA-0545
Socket Head Bolt

23 C6-1210-25 ±EM £
W 4 SV/-1Q
Spring Washer

18-1-2
,.
I
.(

:··
~ ·-· . -- -- ~

38
~3/13
. 26, 60 12, E!1 -:--:
r=
u --,
r-r+_l___ :
L-rl~--_j
= =
~0
II~
t=l
C5
33
--~~=r-fri 0!:!
82 41 ~---~ v'

VIEW c ~ :~I :::r:


a
. . --m,:=;~
.-<; ..-
-- m
I' ~
c::
~-r · ~-
'!'
r+- II
-73 ()

"z=o
81 (j)
82
5, 24
37, 57

VIEW D
17, 23. 59 6, 52, 64

0 7716 , 22,59
45
1
36 2, 25 , 56

~38

29

65.-53 18
SEC.A-A SEC.B-B
S S Î ErOIS HYDRAULIC PIPING

3 1
Di H| E
S S
Item Description Q'ty Remarks
Order No.

13-0673-00
PUMP & S U C T I O N LINE

1 13-0808-00 M-tû 4 O | E 1

Suction Pipe

2 13-0809-00 1

Suction Pipe

3 13-0915-00 1

Suction Pipe

4 21-0056-00 1

Gasket

5 51-0157-00 1

Block

6 63-0025-00
Bracket

11 91-0387-00 l ^ o qukoiq 1
LC—20117
Flow Divider

12 91-0389-00 1
FVX-9120-156
Flow Divider

13 91-0390-00 1
JRB-T06-3-13
Relief Valve

14 91-0391-00 2F-20-150W
Suction Filter

15 45-0498-00 FHA032/032/00
Flange

16 45-0499-03 MS|jX| FHA025/025/00


1

Flange

17 45 - 5000 - 00 m*\
Flange
' FHA020/020/00

18 53-0989-00 1
3"X530
Hose 10kg/cnî

19 53-0990-00 1
1.1/2"X550
Hose lOkg/cnî

21 FO-1229-10 o-S G45-1A


O-Ring

22 FO-1227-17 o-S G35-1A


O-Ring

23 FO-1226-10 o-g 1 G30-1A


O-Ring

18-2-2
ggl EK) IS HYDRAULIC PIPING

1 ti
d =
3
CM
o
U| 51
Item
Order No. Description Q'ty Remarks

24 FO-1225-14 G25-1A
..JD-Ring^/

25 50-0500-22 o-ff 1 1BG-75


O-Ring

26 50-0500-23 o-i
O-Ring

29 50-0500-24 =3.5.1
St l=|
Clip

30 5 0 - 0500-25 =3.51 4
Clip

32 51- 1490-00 MS 1 ON-4TX4T


Nipple

33 51-1510-00 a|T? Ml- 1 124- 25-20


0

Reducing Nipple

34 51-1526-00 ¥ o 3 125- 32-25

35 51-1531-00 Bushing 1 OB-8TX4TG

36 51-1391-00 Bushing 2 1033-25


I f l ? (90')
37 Elbow 90°
51-1671-00 1 1/2"
Sap
Plug
38 51-1390-00 Ifi^ (90) 4 1033-19
Elbow 90°

39 51-1374-00 o\m 1 1013-19


Adapter

40 51-1373-00 Ml 1 1013-12
Nipple

41 51-1395-00 MS 1 1013-6-9

42 51-1546-00 Nipple
\ OT-4TG

43 51-1517-00 T—Joint
1 OB-4TX2TG

44 51-1665-00 Bushing
1 OP-2T
S&ia
Plug
45 51-1425-00 1 1033L—25
Long Elbow

18-2-3
WiOm HYDRAULIC PIPING

f e m
Order No. Description Q'ty Remarks

46 51-1439-00 0\X\±£\M 1 1085-25


Adjustable Elbow

47 51-1430-00 MS 1 1084-25
Nipple

48 51-1389-00 l f i ° (90°) 1 1033-12


Elbow 90°

49 51-1381-00 1|S°(45 ) 3 1035-12


Elbow 45°

50 51-1461-00. OiX^E-)M (90°) 1 1086-19-25


Adjustable Elbow 90°

51 51-1428-00 1 1084-12
Connector

52 Bl-1150-73 # M 4 HBH-1225
Bolt

53 Bl-1624-75 MM 6 HBH-1040
Bolt

56 B6-1624-79 ±5! MM 4 BA-1240


Socket Head Bolt

57 B6-1625-75 ± 3 1 ©HE MM 4 BA-1045


Socket Head Bolt

58 B6-1624-79 « ± 3 ! 5 j | E MM 12 BA-1040
Socket Head Bolt

59 - B6-1623-72 ± 3 ! MM 8 BA-1035
Socket Head Bolt

60 B6-1622-76 ± 3 ! ^11— MM 4 BA~1030


Socket Head Bolt

61 B6-1554-70 ± 3 ! *(= MM 2 BA-0640


Socket Head Bolt

64 C6—1212—10 ± 2 i ! £ W 4 SW-12
Spring Washer

65 C6—1210—18 ±EU 2 M 6 SW~10


Spring Washer

18-2-4
°g M£ HYDRAULIC PIPING

18-3-1
Î UrOIS HYDRAULIC PIPING

I Si I o n U| 2
Item
Order No. Description Q'ty Remarks

13-0674-00 BIB £ f â
RETURN LINE

1 13-0750-00 EJEJ D(|u(§E


1

Return Manifold

2 13-0751-00 a|Ej jû}0|E


1

Return Pipe

3 13-0752-00 1

Joint

6 ' 63-0023-00 40\E. 1

Pipe

7 63-0024-00 1

Cover

3 21-0050-00 7r± J ?

Gasket

9 51-0158-00 ± ?
i 1

Socket

13 91-0395-00 1
LV-12-50A
Check Valve

14 91-0393-00 2 VCH-0301-3/8
Inline Check Valve

17 FO-1047-26 1 P44-1A
O-Ring )
3.S.I 2
20 50-0500-01 4
s t=i
Clip
22 51-1506-00 MS 2 0N-4TX3T
Reducing Nipple

23 51-1489-00 4 0N-3TX3T
Nipple

24 51-1545-00 T-E°JM 4 OT-3TG


T—Joint

25 51-1689-00 1
Connector

26 50-0500-02 §_± ±^ 2 1.1/2"


Hose Stem

27 51-1373-00 1 0N-4TX4S
Adapter

28 51-1377-00 2 ON-12TX4S
Adapter

18-3-2
Sêf HHSf HYDRAULIC PIPING

o 7H T
t e m
Order No.
3 Q'ty Remarks
Description

29 51-1393-00 ojjtEL-O. 1 OE-12TX12S


Elbow

30 51-1385-00 I S T (45) 1 OE45-12TX12S


Elbow 4 5

3i 51-1391-00 2 OE-8TX8S
Elbow

32 51-1617-00 1 EB—150
±J=£1|0|E iaT

33 51-1375-00 4 ON-8TX8S
Street Elbow

34 51-1500-00 2 OS-8TG
Adapter

35 51-1372-00 8 ON-3TX3S
Socket

36 51-1388-00 8 OE-3TX3S
Adapter

37 51-1371-00 8 ON-2TX2S
Elbow

38 51-1387-00 o^N 5 OE-2TX2S


Adapter
Elbow

39 51-1690-00 1 OC-4FX4TG
Connector
CHItJ o
40 51-1389-00 2 OE-4TX4S
S-T.T
Elbow

41 51-1516-00 ^Al
T o 1 OB-3TX2TG
Bushing

42 51-1462-00 Ol^Ej 1 0N-2SX2S


Adapter

43 51-1463-00 o\m 2 ON-3SX3S

44 51-1400-00 Adapter 1. 0N-3TX4S

45 51-1379-00 Adapter 1 OE45-2TX2S


(45)

46 51-1436-00 Elbow 4 5
1 1085-9
o i s N M I S T (45)
Adajustable Elbow 4 5
47 51-1691-00 Ssia(£ ) 0 1 OP-3F
Plug (With O - R i n g )

18-3-3
i EK)I§ HYDRAULIC PIPING

I § X b| 2
Item
Order No. Description Q'ty Remarks

48 51-1692-00 «BP OP-IPT


Plug

49 51-1693-00 1
OP-6PT
Plug

50 51-1694-00 1
OP-3PT
Plug

51 51-1390-00 aw (90°) 1
0E45-6TX6S
Elbow 90°

52 51-1406-00 . a M ° (45°) 1
OE45-4TX3S
Elbow 45°

53 51-1445-00 1
1086-9
Adajustable Elbow 9 0

54 51-1427-00 1 1084-9
Connector (With O - R i n g )

55 51-1381-00 I f i ? (45 ) 1
0E45-4TX4S
Elbow 4 5

60 ' 53-0998-00 TT ta S-— 1 1.1/2"X2S0


Hyd. Hose 35kg/cnî
00 53-0998-00 ]
1.1/2"X250
Hyd. Hose 70kg/cnî

61 53-0952-00 1
1.1/2"X1700
Hyd. Hose 70kg/cni
62 , 53-0953-00 3L± 1
1.1/2"X 1150
Hyd. Hose 70kg/cnî

63 53-0954-00 1 "XI900
1

Hyd. Hose 70kg/cnî


64 53-0955-00 Tr& 2 ± 1
1"X700
Hyd. Hose 70kg/cnî

65 53-0956-00 1
1X680
Hyd. Hose 70kg/cnî
ool- * . A ,
66 53-0957-00 TTfci 3-— 1
1"X1050
Hyd. Hose 70kg/cnî
67 53-0958-00 1
1"X1030
Hyd. Hose 70kg/cnî
0 |. -pj A.
68 53-0959-00 3/4"X760
0

Hyd. Hose 70kg/cnî

69 53-0960-00 1 1/2"X2550
Hyd. Hose 70kg/cnî
s a mom

= ctj ti\ JL
§ Ö
Item S o
Order No. Description Q'ty Remarks

70 53-0961-00
Hyd. Hose 70kg/cnî
' 3/8"Xl850

71 53-0962-00 TT 1=1 . 2 . — 1
1/2"X950
Hyd. Hose 70kg/cnî
72 53-0963-00 1
3/8" X 2950
Hyd. Hose 70kg/cnî

73 53-0964-00 1
3/8"X3500
Hyd. Hose 70kg/cnî

74 53-0965-00 1
3/8"Xl700
Hyd. Hose 70kg/cm

75 53-0966-00 TT& s ± 1 3/8" X 2620


Hyd. Hose 70kg/cnî

76 53-0967-00 1 3/8"X3500
Hyd. Hose 70kg/cnî

77 53-0968-00 1 3/8"X600
Hyd. Hose 70kg/cri

78 53-0968-00 3/8" X 600


Hyd. Hose 70kg/cnî

79 53-0969-00 1 3/8" X 530


Hyd. Hose 70kg/cm

80 53-0970-00 ^ s± 1 1/2"X1280
Hyd. Hose 70kg/cm

81 53-0971-00 T T ^ 3>± 1 1/4" X I 7 6 0


Hyd. Hose 70kg/cnî

82 53-0972-00 1 1/4"X3800
Hyd. Hose 70kg/cm

83 53-0986-00 ^ S ± 1 3/8" X 600


Hyd. Hose 70kg/cnf

84 53-0973-00 T T ^ £ ± 1/4"X3100
' 1

Hyd. Hose 70kg/cm

85 53-0974-00 ITS'- S ± 1/4"X3300


Hyd. Hose 70kg/cnf

86 53-0975-00 T T & 1
1/4"X1950
Hyd. Hose 70kg/ciri

87 53-0976-00 1 1/4"X1450
Hyd. Hose 70kg/cm

88 53-0977-00 1
1/4" X I 6 0 0
Hyd. Hose 70kg/cm

18-3-5
SêÎ mOIS HYDRAULIC PIPING

§ y
J it S ? l i B| 1
f e m
Order No. Description Q'ty Remarks

89 53-0978-00 rrQ 1 V4"X2900


Hyd. Hose 70kg/cm

93 96-0118-00 T?—MM 2 1"


U —Boit

94 Bl-1148-79 MB. A HBH-1220


Boit

95 Bl-1120-77 wE. ' 8 HBH-1025


Boit

96 C6-1212-18 . ±=fj Sf*| 4 SW-12


Spring Washer

97 C6-1210-25 Sfâ 8 SW-10


Spring Washer

18-3-6
frU ErOIS HYDRAULIC PIPING

18-4-1
IS HYDRAULIC PIPING

Uj H
Item
Order No. Description Q'ty Remarks

13-0675-00
DRILLING LINE

1 °at uHtd i
96-0119-00 TTo -i-o s — 1 JF-G03-105-16
Flow Control Valve

2 96-0120-00 Ai" #S1|0|J= 1 JF-03M-06


Sub Plate

3 59 - 0264 - 00 8W ±£1*1 l SPS-8WP-P D-29


Pressure Switch

4 57 - 0338 - 00 ' A J g 40|=ç «||3 J « a


1 NSPC-2C 1/4"
Single Pilot Check Valve
y\-^ HHtd ,
S 57-0242-00 a —i s — 1 ZQ-06-T
Deceleration Valve

6 38-0127-00 ^ £ f l i n O | H JM U
1 KSO-G03-2AP-H2
Solenoid Valve

7 57-0243-00 ?|-gE-j b f B r ^ ; SBM 1 C70-175


Counter Balance Valve

11 51-0157-00 1
Block

12 63-0025-00 ¥^5!M 2
Bracket

13 51-0158-00 ±3! l
Socket

14 63-0026-00 ±5! ?HrE| US 1


Bracket, Counter Balance Valve

15 51-0159-00 DU M i £ 1
Manifold

17 45-0506-00 SeflolM l
Plate

13 44-0231-00 DHMME i
Manifold

20 13-1064-00 2 ± 7 0|E
r 1
Hose Guide

21 63-0069-00 #Ei|0|j= 1
Plate

23 51-0722-00 ^fiT(S£|S|±) 1
' Elbow(With Orifice)

31 53-1083-90 4Q|€ # M 3 N H - P F 2 - 0 . 5 UM2


Nylon Hose

18-4-2
sa mm
a «
Item S o
Order No. Description Q'ty Remarks

32 53-1083-00
Hyd. Hose 210kg/cni
' 3/4"Xl850

33 53-1084-00 ^ 2 ± 3/4"Xl300
1

Hyd. Hose 140kg/cnî


34 53-1085-00 ft® S ± 1
3/4"X2340
Hyd. Hose 21 Okg/cnî
35 53-1086-00 3/4"X2350
1

Hyd. Hose 140kg/cni


36 53-1087-00 3/4" X 3 0 6 0
1

Hyd. Hose 21 Okg/cnî


37 53-1088-00 3/4" X 3 0 0 0
1

Hyd. Hose 140kg/cri


38 53-1089-00 s± 1
3/4"X3770
Hyd. Hose 21 Okg/cnî
39 53-1090-00 ^ 2 ± 3/4"X3800
1

Hyd. Hose 21 Okg/cnî


40 53-1091-00 3/4" X 5 0 0
1

Hyd. Hose 70kg/cnî


42 53-1092-00 1/2"X1700
Hyd. Hose 21 Okg/cnî
'

43 53-1093-00 1/2"X1850
1

Hyd. Hose 21 Okg/cnî


44 53-1094-00 1/2"X2300
Hyd. Hose 21 Okg/cnî
45 53-1095-00 #2 s± 1
1/2"X3180
Hyd. Hose 21 Okg/cnî
46 53-1096-00 1/2"X3170
1

Hyd. Hose 21 Okg/cnî


47 53-1097-00 1/2"X3850
Hyd. Hose 280kg/cm

48 53-1098-00 1/2"X1300
Hyd. Hose 21 Okg/cnî
I

50 53-1100-00 1/2"X2360
1

Hyd. Hose 21 Okg/cnî


51 53-1101-00 1/2"X2310
1

Hyd. Hose 21 Okg/cnî


52 53-1102-00 fftÎ 3 L ± 1/2"X6610

Hyd. Hose 21 Okg/cnî

18-4-3
ggj ErOIS HYDRAULIC PIPING

X
Item
Order No. Description Q'ty Remarks

O C H Ä A
53 53-1103-00 T T ta . 2 . — 1/2"X5660
Hyd. Hose 21 Okg/cnî

54 53-1104-00 # & 5 ± 1
1/2"X630
Hyd. Hose 21 Okg/cnî
55 53-1105-00 1/2"X710
Hyd. Hose 210kg/cm

56 53-1106-00 1
1/2"X450
Hyd. Hose 21 Okg/cnî

57 53-1107-00 1
1/2"X490
Hyd. Hose 21 Okg/cnî

58 53-1108-00 1
1/2"X630
Hyd. Hose 21 Okg/cnî
59 53-1109-00 1
1/2"X580
Hyd. Hose 21 Okg/cnî
60 53-1110-00 T T ta - S . — 1
1/2"X900
Hyd. Hose 210kg/cm

61 - 53-1111-00 1
1/2"X700
Hyd. Hose 210kg/cm

64 53— 1112—00 1
3/8"Xl600
Hyd. Hose 70kg/cm

65 53-1113-00 1
3/8"X2350
Hyd. Hose 70kg/cnî
66 53-1114-00 1
3/8"X7220
Hyd. Hose 70kg/cm

67 53-1115-00 1
3/8"X800
Hyd. Hose 70kg/cm

69 53-1116-00 T T ta . 2 . — 1/4"X3000
Hyd. Hose 70kg/cnî
70 53-1117-00 TT® S.± 1
1/4"X1550
Hyd. Hose 70kg/cnî
71 53-1118-00 #&£± 1
1/4"X600
Hyd. Hose 21 Okg/cnî
72 53-1119-00 T T ta" S ± 1 1/4"X3300
Hyd. Hose 21 Okg/cnî
73 53-1120-00 S ± 1
1/4"X 1330
Hyd. Hose 21 Okg/cnî
74 53-1121-00 TT a . 2 . — 1/4"X3200

Hyd. Hose 21 Okg/cnî

18-4-4
ggf ufOIS HYDRAULIC PIPING

t e m
Order No. Description Q'TY Remarks

75 53-1122-00 2.± 1 1/4 " x 2500


Hyd. Hose 210kg/cd

76 53-1123-00 %V 3 ± 1 1/4 " X 2930


Hyd. Hose 210kg/af

78 53-1554-00 ^121|0|§ < i £ 2 i 1/4 " x 2930


Street Elbow

79 51-1424-00 § 1 5 1 ? 1 1033L—19
Long Elbow

80 51-1374-00 Offlft 6 1013-19


Adapter

81 51-1390-00 1S£T(90° ) 1 1033-19


Elbow 9 0 °

82 51-1465-00 Of^EI 2 1088-19


Adapter

83 51-1434-00 2| = ' E^R


0 2 1984-12-19
Reducing Connector

84 51-1401-00 2 1 ^ 0 ^ 1 2 1013-12-19
Reducing Elbow

85 51-1451-00 2 | £ 0 1 1086-12-19
Reducing Elbow

86 51 - 1 4 6 0 - 0 0 § 0
J£°- 1 1086-12-19L
Long Elbow

87 51 - 1 4 8 9 - 0 0 L|§ 1 121-10
Nipple

88 51-1520-00 9$ 1 125-20-10
Bushing
90 51-1373-00 Ot^Ef 10 1013-2
Adapter
91 51 - 1 3 8 9 - 0 0 lfi?(90 o
) 7 1033-12
Elbow 9 0 °

92 51-1381-00 iM?(45*J 2 1035-12


Elbow 4 5 °

93 51-1428-00 0^E|(9_ ') o 6 1084-12


A d a p t e r (with O —Ring)

94 51 - 1 4 6 4 - 0 0 QHJE1 4 1088-12
Adapter

95 51-1517-00 ¥o' 2 125-15-8


Bushing

18-4-5
??gi UK) IS HYDRAULIC PIPING

Item
Order No. Description Q'TY Remarks

97 51 - 1 3 7 2 - 0 0 0\^E] 3 1013-9
Adapter

98 51-1388-00 °JSl?(90° ) 2 1033-9


Elbow 90°

99 51-1463-00 Of^fE] 1 1088 - 9


Adapter

100 51 - 1 4 0 0 - 0 0 E | § £ J Of=JEi 1 1013 —12 — 9


Reducing Adapter

101 51 —1723 — 00 §212 1 161-10


Plug

103 51-1371-00 0 ^ 6 1013-6


Adapter

104 51-1387-00 11 1033 - 6


Elbow

105 51-1462-00 0\^E] ] 1088 — 6


Adapter

106 - .'51 —1469 — 00 E ^\ L


] 1124-6
Connector

107 51-1560-00 Of^Ei 2 125-10-8


Adapter

108 51-1488-00 L|f 3 121-8


Nipple

109 , 51-1544-00 T-£9JJ= 3 128-8


T—Joint

110 51-1412-00 2
l^cJ a5l° 1 1033 - 9 - 6
Reducing Elbow

111 51 - 1 7 2 4 - 0 0 §513 1 161-8


Plug

112 51-1421-00 § °JM° 2 1033L-6


Long Elbow

115 B6-1553-67 ^ SfE S- 3


BA—0635
Socket Head Bolt

116 B6 — 1120—63 ±% HE § § 4 BA—1025


Socket Head Bolt

117 B6-1632-64 ±^ HE I S 4 BA—1080


Socket Head Bolt

118 B6 —1601 —61 4^ 61|E I I 4 BA—0875


Socket Head Bolt
J
S£t ErOlg HYDRAULIC PIPING

1 f e m
Order No. Description Q'ty Remarks

119 B6-1636-60 ±i
9
$\E. S i = 8 BA-10100
Socket Head Bolt

123 Bl-1182-65 # S 3 BH-1430


Bolt

124 C6-1214-13 £ZM 3 SW-14


Spring Washer

18-4-8
--....,1
i'
. i

.:;
i.',,.
I
I I!.
:r.
,\.
!1.

l
HfOIS HYDRAULIC PIPING

f e m
Order No. Description Q'ty Remarks

28 51-1390-00 %\M 90 6 1033-19


Elbow 90°

29 51-1380-00 45° 1 1035-9


Elbow 45°

30 51-1382-00 ?JS 45° = 2 1035-19


Elbow 4 5

31 51-1447-00 US 90° 1 1086-19


Adjustable Elbow 90°

32 51-1457-00- US 90° 1 1086L—19


Long Adjustable Elbow 9 0

33 51-1438-00 IS 45° 2 1085-19


Long Adjustable Elbow 9 0

34 51-1372-00 O iJE|
r 2 1013-9
Adapter
18-6-1
r

OCH
TTfcl iiiOIS HYDRAULIC PIPING

I e m
i a i s ^ u| n
Order No. Description Q'ty Remarks

13-0677-00 ^fjc-j B\o\ }

CYLINDER LINE

1 5 1 - 1544 - 00 T-^2lJ= 2 128—8


T - Joint

2 50-0500-11 IPPIS 1
Plate

4 57-0337-00 *HH U
JS 2 NWPC-2C 1/4"
Single Pilot Check Valve

5 91-0399-00" ft HM 2 44020713
Ball Valve

6 57-0326-00 °JSf°l «Jb i VOCH-03T


Inline Check Valve
8 53^-0939-00 T r ^ S ^ 1 3/8"X2400 NB
Hyd. Hose 21 Okg/cm

9 53-0939-00 Tr2i5-±. 2 3/8"X2400 NB


Hyd. Hose 210kg/cnf

10 53-0940-00 ^ 2 ^ : 1 3/8"X3150 NB
Hyd. Hose 21 Okg/cm

11 53-0940-00 TT'S&Z: 2 3/8"X3150 NB


Hyd. Hose 21 Okg/crn

12 53-0927-00 frSfS^: 1 1/4"X5650 NB


Hyd. Hose 21 Okg/cni

13 ' 53-0927-00 TrQ§.± 2 1/4"X5650 NB


Hyd. Hose 210kg/cnf

14 53-0928-00 1 1/4"X750 NB
Hyd. Hose 21 Okg/cm

15 53-0929-00 #1^2^: 1 1/4"X730 NB


Hyd. Hose 21Okg/cm

16 53-0930-00 TrQ&± 1 1/4"X5250 NB


Hyd. Hose 21 Okg/cm

17 53-0930-00 Tr£f5:i: 2 1/4"X5250 NB


Hyd. Hose 21 Okg/cni

18 53-0931-00 TrQ]l± 1 1/4"X2400 NB


Hyd. Hose 21 Okg/cm

19 53-0931-00 frSrS^: 2 1/4"X2400 NB


' Hyd. Hose 21 Okg/cm

20 53-0932-00 TT'S&± 1 1/4"X2100 NB


Hyd. Hose 21 Okg/cm

18-6-2
ggl mOIS HYDRAULIC PIPING si

§ 8
1 1 e m
Order No. Description Q'ty Remarks

21 53-0933-00 l / 4 " X l 100 NB


Hyd. Hose 21 Okg/cm
O.O|.*A.
22 53-0934-00 IT 1/4"X1550 NB
Hyd. Hose 210kg/cni

23 53-0935-00 TTfci-2.— 1/4"X600 NB


Hyd. Hose 21 Okg/cm

24 53-0936-00 TT 1=1-2.— 1/4"X950 NB


Hyd. Hose 21 Okg/cm

25 53-0936-00 TT 1=1-2.— 1/4"X950 NB


Hyd. Hose 210kg/cni

26 53-0937-00 1/4"X1370 NB
Hyd. Hose 210kg/cni

27 53-0938-00 1/4"X1450 NB
Hyd. Hose 21 Okg/cm

30 Bl-1053-78 M S 6 HBH-0635
Bolt

32 C6-1206-10 6 SW-06
Spring Washer

35 51-1371-00 4 1031-6
Adapter
OlltdO
37 51-1387-00 17 1033-6
Elbow
CHltd o
38 51-1388-00 1033-9
E=-En-
Elbow
39 51-1421-00 # ^fix 1033L-6
Long Elbow

51-1422-00 s Olltjo
40 1033L-9

Long Elbow
42 51-1488-00 0N-2TX2T

Nipple
43 51-1489-00 ON-3TX3T
M#

45 51-1496-00 OS-2TG
Nipple

46 51-1516-00
OB-3TX3TG
Socket
Bushing

47 51-1544-00
OT-2TG
T ~ Joint

18-6-3
i E i O I S HYDRAULIC PIPING

1 1 e 111
Order No. Description Q'ty Remarks

49 51-1379-00 ^ S ° ( 4 5 ) 1 1035-6
Elbow 4 5

50 51-1381-00 2 i £ ° ( 4 5 ) 3 1035-12
Elbow 45°

52 51-1436-00 0|X):^E|^ 4 1035-9


Adjustable

53 51-1440-00 OjX|iE|M 8 1085~6-9


Adjustable
°g JifOIS HYDRAULIC PIPING

ro in ID
18-7-1
i ¡110IS HYDRAULIC PIPING

Item
Order No. Description Q'ty Remarks

50-0500-13 &\£ * j | ? J ^ i S ? J
r 1
R O D C H A N G E R LINE

1 63-0031-00 MH 3!M r 1
Bracket

2 41-0870-00 §3 1
BLOCK

3 41-0871-00 1
BLOCK

4 13-1065-00 ' 3EPJM


Joint

5 13-1066-00 SB !i!Sr 1
Bracket

6 41-0872-00 °HM g =
Manifold

7 41-0873-00 A j M #E|iO|J= 1
Sub Plate

8 41-0874-00 m 1
BLOCK

9 13-1059-00 S2B51 1
Bracket (Pilot Check)

10 63-0066-00 1
Cover

11 .. ' 13-106O-00 ¥HB§m(£^) 1


Bracket(Right)

12 13-1061-00 ¥2B5S(S!^) 1
Bracket(Left)

13 63-0067-00 g§j 2
BLOCK

19 B1-1212-79 M M 4 HBH-1630
Bolt

20 Bl-1120-77 M S 6 HBH-1025
Bolt

21 Bl-1086-66 M M 14 BH-0815
Bolt

22 Bl-1046-71 M M 4 HBH~0615
Bolt

23 Bl-1599-63 M M 3 BH-0865
Bolt
HH£! HYDRAULIC PIPING

S C
N H| IL
S o
t e m Q'ty Remarks
Order No. Description

24 B6-1553-74 §J|= MM 15 BA-0635


Socket Head Bolt

25 B 6 - 1 5 4 8 - 70 ±3! H E MM 2 BA-0620
Socket Head Bolt

28 05-1216-16 2\M 4 SW~16


Spring Washer

29 C6-1210-18 ^ : = o &tM 6 S W - 1 0
Spring Washer

30 C6-1208-13 ±EM SW 17 SW-08


Spring Washer

31 C6-1206-10 19 SW-06
Spring Washer

32 50-0500-14 ±SM 2 CDW-06


Spring Washer

35 57-0326-00 $ 0 K ° | £ ^3. 2
Pilot Check

36 57-0336-00 £ 0 | ^ E *!\3.
r 3
Pilot Check

37 57-0330-00 #3|i0|E. ^ S 1
Solenoid Valve

38 91-1302-00 A|0|f8± fflM 2


Sequence Valve

39 50-0500-16 E | ^ M ^ US 1
Restriction Valve

40 El^M^d US 2
Restriction Valve

45 51-1371-00 0\<gE] 79 0N~2TX2S


Adapter

46 51-1387-00 <iS?-(90°) 25 OE-2TX2S


Elbow 90°

47 51-1379-00 <iS^(45°) 2 OE45-2TX2S


Elbow 45°

48 51-1421-00 S ^ ¥ ( 9 0 ° ) 2 OEL—2TX2S
Long Elbow 90°

49 -51-1544-00 T ~ £ £ ! M 8 0T-2TG
T—Joint

50 51-1440-00 0]X^B\M ^£^(45°) 10 OE45~3FX2S


Adjustable Elbow 4 5

18-7-3
S£i EK)IS HYDRAULIC PIPING

£ 04
S o
7H x
Item
Order No. Description Q'ty Remarks

51 51-1462-00 17 ON-2SX2S
Adapter

52 51-1488-00 MS 9 ON-2TX2T
Nipple

53 51-1489-00 Mfi 2 ON-3TX3T


Nipple

54 51-1395-00 5 ON-3TX2S
Reducing Adapter

55 51-1411-00 2 OE-3TX2S
!MT(90)
Reducing Elbow 9 0

56 51-1532-00 ^ME|M ^ M f (90°) 1 OE-3TG


Street Elbow 90°

57 51-1431-00 2 ON-3FX2S
Reducing Adapter

58 51-1563-00 MM 3 8002R-G06
Nipple (W/O-Ring)
59 51-1564-00 MS 1 8002R-G06
Nipple (W/O-Ring)
60 51-1669-00 &m 1
Connector OC-3TG

61 51-5145-00 T-^PJ§= 1
T-Joint OT-3TG

62 51-1496-00 ±3!J= 1
Socket OS-2TG

63 51-1670-00 2
OC-4FX3TG
Connector
64 51-1516-00 2
OB-3TX2TG
Bushing

18-7-4
SÉ* mOIS HYDRAULIC PIPING
S a HiOIS HYDRAULIC PIPING

m a
£ 9
t em a o
Q'ty Remarks
Order No. Description

38 - 0127 - 00 KS0 — G03 — ZAP — HZ


SOLENOID VALVE

1 91-2002-01 m
Body
2 91-2002-02 £ f
Spool
3 91-2002-03
mm-
Plunger
4 91-2002-04 Anal
O
Spring
5 91-2002-05
§sn
Plug
6 91-2002-06
Solenoid Coil
7 91-2002-07
Solenoid Cartridge
8 91-2002-08 E|D|y
Terminal Box
9 91-2002-09 m m\om
10 91-2002-10 Name Plate

11 91-2002-11 Screw AS568-014


o-i
12 91-2002-12 O-Ring AS568-022
o-H
13 91-2002-13 O-Ring AS568-027
o-i
14 91-2002-14 O-Ring AS568-023
o-U
15 91-2002-15 O-Ring 1AP-4
o-H
16 91-2002-16 O-Ring 1AP-5
o-i
17 91-2002-17. O-Ring M3.5X16
Screw
13 91-2002-18 ±B.W 3X42.5
Screw
19 91-2002-19 3X8
Screw
20 91-2002-20 J1S B 1176
Bolt

18-8-2
ErOIS HYDRAULIC PIPING nHBMHHBHBHH

18-9-1
E f O l i HYDRAULIC PIPING

ffl H| IL
11 o
Order No. Description Q'ty Remarks

91-0383-00 ^|E0|E fflM 1 KSO-G03-ZBP-Z


SOLENOID VALVE

1 91-0383-01 Uffl 1
Body
2 91-0383-02 1
Spool
3 91-0383-03 § ^ 1 ' 2
Plunger
4 91-0383-04 ^EH 2
Spring
5 91-0383-05 § 3 p 1
Plug
6 91-0383-06 # B | | E 0 | E 3.% 1
Solenoid Coil
7 91-0383-07 # & i | E 0 | E ?fi=a|7| l
Solenoid Cartridge
8 91-0383-08 ^Oftf S J £ 1
' Tenninal Box
9 .91-0383-09 M|g| 1&1|0|E ]
Name Plate
10 91-0383-10 ±B.W 1
Screw
11 91-0383-11 0~H 5 AS568~014
O-Ring
12 , 91-0383-12 0~S 2 AS568-022
O-Ring
13 91-0383-13 0 - § 1 AS568-027
O-Ring
14 91-0383-14 0 ~ i ' 1 - AS568-023
O-Ring
15 91-0383-15 0 - § 2 1AP-4
O-Ring
16 91-0383-16 Q-% 1 1AP-5
O-Ring
17 91 - 0 3 8 3 - 1 7 ±3% 2 M3.5X16
Screw
18 91-0383-18 ±3.W 4 3X42.5
Screw
19 91-0383-19 2 3X8
Screw
20 91-0383-20 ± H # 4 JIS B 1176
Screw

18-9-2
o m
iT t:::t
_
TIJOI~ . RAULIC PIPING
HYD

8 9 10

I 11

12

I ,
I'!

•'
!•

I
'
\
li
II
22 21
I~ '
3 5
1 4

18-10-1
i mm HYDRAULIC PIPING

Order No. Description Q'ty Remarks

91-0390-00 gEjots y M 1 JRB-T06-3-13


RELIEF VALVE

1 91-0390-01 m
Body

2 91-0390-02 m w 1
Body Coyer

3 91-0390-03 1
*
Piston

as
4 91-0390-04 ' 1
Valve A
Seat
|E

5 91-0390-05 1 1843510
Spring

6 91-0390-06 o-S 1 IBP—31


O-Ring

7 91-0390-07 i t 1
Handle

8 " 91-0390-08 EEI± mom 1


Notice Plate

9 91-0390-09 1
Screw

10 91-0390-10 §S|PJ m 1
Plain Washer

11 91-0390-11 1
Screw

12 91-0390-12 MM 1
Nut

13 91-0390-13 mm 1
Retainer

14 91-0390-14 1
Screw

15 91—0390-15 §m 1
Plunger

16 91-0390-16 1 1AP-11
o-a
O-Ring

17 91-0390-17 AEBl
o 1 1843371
Spring

18 A. 31 E |
91-0390-18 o 1 1843373
Spring

18-10-2
r

i
rr ===== = : 1 SSI ErOIS HYDRAULIC PIPING

1
' e m
Order No. Description Q'ty Remarks

19 9 1 - 0 3 9 0 - 1 9 1

Poppet

20 9 1 - 0 3 9 0 - 2 0 MM 4 M8X25

Bolt

21 91-0390-21 H
J M A|E ]

Valve Seat

22 9 1 - 0 3 9 0 - 2 2 ±H0\*\. ]
Spacer

23 • 9 1 - 0 3 9 0 - 2 3 -
§20 1 3 / 8 PT

Plug

24 9 1 - 0 3 9 0 - 2 4 § B O 1 1/4 PT

Plug

25 9 1 - 0 3 9 0 - 2 5 M|gj #2||0|E ]

Name Plate

26 . 9 1 - 0 3 9 0 - 2 6 ±B.f} 2 .
Screw

27 9'1-0390-27 ^ES 1 1843511

Spring

18-10-3
ElOIS HYDRAULIC PIPING

18-11-1
SgJ UfOIS HYDRAULIC PIPING

em Order No. Description Q'ty Remarks

91-0387-00 qufo|D| LC-Z0117


FROW DIVIDER

1 91-0387-01 ±E m 1
Port Cover

2 91-0387-02 H «481 1 NB1669-1

3 91-0387-03 Ring Seal 2 SI 032

4 91-0387-04 Roller Bearing 1

5 91-0387-05 Gear Housing 2 UB3006-244

6 91-0387-06 Gasket Seal 12 BA3026-1

m m
7 91-0387-07 Pocket Seal 2 Y1058

EE-jAE §£gO|E
8 91 - 0 3 8 7 - 0 8 Thrust Plate 4

Cfi ?!
9 91-0387-09 Dowel Pin 1 MA1006M-15
EB[0|M 7|0i
10 91-0387-10 Drive Gear 1 MA1006M-15
EBjOjM 7|Ci
Drive Gear
11 91-0387-11 1 YA1133
m% HZ.E

12 91-0387-12 1
Connecting Shaft

13 91-0387-13 4 S1032
Bearing Carrier

14 91-0387-14 2 NB1669-1
Roller Bearing

15
9 «19 1
91-0387-15 Ring Seal

7ioi *m
16 91-0387-16 2 UB3006-244

Gear Housing
17 91-0387-17 12 BA3026--1

Gasket Seal
18 91-0387-18 2
m m Y1058
Pocket Seal
EZ]±E m\o\E
Thrust Plate

18-11-2
i

(V.
E f O I S HYDRAULIC PIPING

1 1 e m
Order No. Description Q'ty Remarks

19 91-0387-19 ^ 3 4
Dowel Pin

20 91-0387-20 = B 0 | £ 7|0|
r 1 MA1006M~12
Drive Gear

21' 91-0387-21 E B 0 | M 7|0|


r 1 MA1006M-12
Driven Gear

22 91-0387-22 SM 1
Port End Cover

23 91-0387-23 • 9 «181 1 NB1669-1


Ring Seal

24 91-0387-24 tHIOf^j 2 S1032


Roller Bearing

25 91-0387-25 Mlfj SBjO|M 1


Name Plate

26 91-0387-26 =2jO|M ± H # 2 X41~4


Drive Screw

27 ' 91-0387-27 d&E 111 2 AE1402-22


Stud Bolt

28 91-0387-28 ±&\E SH 2 AE1402-12


Stud Bolt

29 • 91-0387-29 S\M 12 XI44-3


Washer

30 < 91-0387-30 MM 12 X4-76


Nut

18-11-3
1. 2 7 , 2 8

18-12-1

V
i mOll HYDRAULIC PIPING

n ra
§ Ö S 3 7H 4 s H| 3
Item
Order No. Description Q'ly Remarks

91-0382-00 JGBC-G06-3-13
REDUCING VALVE

1 91-0382-01 m 1

Body

2 91-0382-02 m m 1

Body Cover

3 91-0382-03 m m 1

Body Cover

4 91-0382-04 • ±§ 1

Spool

5 Anal
91-0382-05 1843520
o 1

Spring

6 91-0382-06 o - Ü 2 1AG-30
O-Ring

7 91 - 0 3 8 2 ^ 0 7 m 4 M8X25
Bolt

8 •91-0382-08 4 M8X25
Bolt

9 91-0382-09 1

Screw

10 91-0382-10 iaiPJ m 1

Plain Washer

11 91-0382-11 1

Plain Plate

12 91-0382-12 m 1

Handle

13 91-0382-13 ME 1

Nut

14 91-0382-14 « I M 1

Retainer

15 91-0382-15 ^HW
1

Screw

16 91-0382-16
Screw

17 91-0382-17
- • 1

Plunger

18 91-0382-18 o - ä 1
1AP-11
O-Ring

18-12-2
:

L
mm ggi EfOIS HYDRAULIC PIPING

1 e m
Order No. Description Q'ty Remarks

19 91-0382-19 ±it% 1 1843371


Spring

20 91-0382-20 1 1843373
Spring

21 91-0382-21 £51 1
Poppet

22 91-0382-22 § E 0 - 5 1/4 PT
Plug

23 91-0382-23 1 M A|E l
Valve Seat

24 91-0382-24 ±3\0\M 1
Spacer

25 91-0382-25 ISO 1 3/8 PT


Plug

26 91-0382-26 O-fJ 1 1AP~6


O-Ring

27 » 91^0382-27 M|?j §a||0|E ]


Name Plate

28 91-0382-28 ±BM 2
Screw

29 91-0382-29 §Bp. 1
Plug

30 r 91-0382-30 O-fj 1 1BP-14


O-Ring

31 91-0382-31 ±EM 1 1843369


Spring

32 91-0382-32 £5! 1
Poppet

36 91-0382-33 0~S 2 1AP-12


O-Ring

37 91-0382-34 O-H 2 1AP-26


O-Ring

38 91-0382-35 5! 1
Spring Pin

39 91-0382-36 §50 1 1/4 PT


prug

18-12-3
ÛİOIS HYDRAULIC PIPING msmsam

18-13-1
S S ErOIS HYDRAULIC PIPING

I "J § s U| n
Item
Order No. Description Q'ly Remarks

91-0386-00 JSC-G01-ZP-10-CL
SOLENOID VALVE (POPPET TYPE)

1 91-0386-01 i M Ajg ,
Valve Seat

2 91-0386-02 £3i 1
Poppet

3 91-0386-03 £?N|iri>|E 1
Solenoid

4 91-0386-04 . A. II E l 1
O
Spring

5 91-0386-05 m 1
Filter

6 91-0386-06 MIS §^|0|E 1


Name Plate

7 91-0386-07 fcSHCHEl 1 T2-P15


-itics
Back Up Ring

8 •91-0386-08 o - i 1 IBP-15
O-Ring

9 91-0386-09 o - « 1 AS568-116
O-Ring

10 91-0386-10 o-8 1 IBP—12


O-Ring

11 • 91-0386-11 o-8 1 IBP-11.2


O-Ring

12 91-0386-12 o - i 1
O-Ring

13 91-0386-13 m 1
Washer

14 91-0386-14 1 M5
Screw

15 91-0386-15 *IM m 1
Sub Block

16 91-0386-16 o - i 4 IBP—9
O-Ring

17 91-0386-17 MIS 15||0|E 1


Name Plate

18 91-0386-18 2
Screw

18-13-2
, I
!
'j

r
II

I
/'
lL ...
E r O I S HYDRAULIC PIPING

Order No. Description Q'ty Remarks

19 91-0386-19 ME 4 M5X45
Bolt

20 91-0386-20 £|MEB 1
Receptacle

21 91-0386-21 E l S E g 1
Receptacle

18-13-3
HIOIS HYDRAULIC PIPING

18-14-1
t e m
n 1 ti\ JL
Order No. Description QTY Remarks

96-0119-00 sin-T i_ — s a— JF-G03-105-16


FLOW CONTROL VALVE

1 96-0119-01 i^|0|§.
Plate

2 96-0119-02 S3H Anai


S A O
Flat Spring

3 96-0119-03 il M10X80
Bolt

4 96-0119-04 i p o ?|0| 1

Locking Key

5 96-0119-05 mx\2
Screw

ô 96-0119-06 MX8
Screw

7 96-0119-07 ti\L\
Body

8 96-0119-08 AH2I ni 06X14


o i_!
Spring Pin

9 96-0119-09 o- A s
IBP—28
O-Ring

12 96-0119-10 o-U IBS—25


0—Ring

13 96-0119-11
Stopper

14 96-0119-12 Ansi 1AP-4


o
Spring
15 96-0119-13 ±i
Spool

16 96-0119-14 0- cj 5

O-Ring

17 96-0119-15 BHCHSI
-I u o
Back Up Ring

18 96-0119-16
«W
Washer

19 96-0119-17 n
J
Pin

20 96-0119-18
mom
Sleeve

18-14-2
I
, I
!
1 OOi- m m HYDRAULIC PIPING

Item S el ü S
Order No. Description QT
'Y Remarks

96-0119-00 JF-G03-105-16
FLOW CONTROL VALVE

96-0119-01 mm
Plate

96-0119-02 ssH Ansi


S A O
Flat Spring

96-0119-03 M10X80
Bolt

96'—0119—04 m m
96-0119-05 Locking Key M4X12

96-0119-06 Screw MX8

96-0119-07 Screw

rjfC|
96-0119-08 Body
A n s i ni 96X14
o u
Spring Pin
96-0119-09 0-U IBP—28
O-Ring

12 96-0119-10 IBG-25
O-Ring

13 96-0119-11
Stopper

14 96-0119-12 o 1AP-4
Spring

15 96-0119-13 ±M
Spool

96-0119-14
10
o-U
17 96-0119-15 O-RIng

HHCH2I

18 96-0119-16 2W Up Ring
Back

Washer

19 96-0119-17

20 96-0119-18

Sleeve

18-14-3
SgJ SlUlS HYDRAULIC PIPING

18-15-1
mm HYDRAULIC PIPING

t em
ta i s n$ HI 2
Order No. Description Q'ty Remarks

91-2003-00 q i £ | E | | 0 | ^ JM
U
m m 1 ZCT-06-T
DECELERATION VALVE SEAL KIT

1 91-2003-01 O-fJ 2 1BP-36


O-Ring

2 91-2003-02 0 ~ § 1 1AP-25
O-Ring

3 9 1 - 2 0 0 3 - 03 0 ~ § 1 1BP-18
O-Ring

4 91-2003-04 0~S 1 1AP-5


O-Ring

5 9 1 - 2 0 0 3 - 05 «IS I! 1 T2P"5
Back Up Ring

18-15-2
S g ¡ 110 I S HYDRAULIC PIPING

2 . 1 - 16 14 15

18-16-1
J UrOIS HYDRAULIC PIPING

= Dt B| H
Hi o
Item Order No. Description Q'ty Remarks

91-0384-00 gE|0|E a
jM JR-G02-1
RELIEF VALVE

1 91-0384-01 m
Body

2 91-0384-02 1
Screw

3 91-0384-03 m |
Handle

4 91-0384-04 ±E\± mom 1

Notice Plate

5 91-0384-05 1
Screw

6 91-0384-06 §Nei a w |
Plin Washer

7 9 1 - 0 3 8 4 - 07 —=LTT 1
Screw

8 , 91-0384-08 ME 1
Nut

9 91-0384-09 B|E(0|M 1
Retainer

10 91-0384-10 •em 1
Plunger

11 91-0384-11 o - § 1 1AP-11
O-Ring

12 ASBI 1
91-0384-12 ——o 1843371
Spring

14 91-0384-13 Mia mom 1


Name Plate

15 91-0384-14 1
Poppet

16 91-0384-15 2
Screw

17 91-0384-16 2 1/4PT
Plug

18 91-0384-17 O-H 1 IBP-6


O-Ring

19 91-0384-18 SIS A|E 1


Valve Seat

18-16-2
i
. i

'I
li l
i:
Ill
,if Il\~
t\
rI· I·. .
I !.
I I
I '
' I
; I
'' .

.I
Sgi uiOIS HYDRAULIC PIPING

2H 4=
t em
Order No. Description Q'ty Remarks

20 91-0384-19 1
Spacer

21 91-0384-20 mi 1 3/8PT

Plug
22 91-0384-21 0 - g 1 1BG-30

O-Ring
23 91-0384-22 ME • 4 M8X25
Bolt

18-16-3
S ä BOIS HYDRAULIC PIPING

2.1-16 14 15

18-17-1
S ä flIOlg HYDRAULIC PIPING

ru
2H 4
TL
§ ä S 3 s

Item
Order No. Description Q'ty Remarks

91-0384-00 l£|0j£ İM. JR-G02-1


RELIEF VALVE

1 91-0384-01 m !
Body

2 91-0384-02 1
Screw

3 91-0384-03 m 1
Handle

4 91-0384-04 mom • 1
Notice Plate

5 91-0384-05 ± H f 1
Screw

6 91-0384-06 12IIPJ 9\k\ 1


Plin Washer

7 91-0384-07 1
Screw

8 9İ-0384-08 MM 1
Nut

9 91-0384-09 E|E||0M 1
Retainer

10 91-0384-10 sew 1
Plunger

11 91-0384-11 o-g 1 1AP-11


O-Ring
AHSI 1
13 91-0384-12 —— o 1843373
Spring

14 91-0384-13 4°A mom 1


Name Plate

15 91-0384-14 55! 1
Poppet

16 91-0384-15 2
Screw

17 91-0384-16 §BU 2 1/4PT


Plug

18 91-0384-17 o-H - 1 IBP-6


O-Ring

19 91-0384-18 İ M A|E 1
Valve Seat

18-17-2
F
- UiOli! HYDRAULIC PIPING

' e m
Order No. Description Q'ry Remaps

20 91—0384—19 ±H0\A] \
Spacer

21 91-0384-20 lB|a 1 3/8PT


Plug

22 91-0384-21 0"|! 1 1BG-30


O-Ring

23 91-0384-22 ME 4 M8X25
Bolt

18-17-3
sat mm HYDRAULIC PIPING

3 4 1 5 2 7 8 6

18-18-1
f?gi UrOIS HYDRAULIC PIPiNC

t e m
Order No. Description Q'TY Remarks

96-0123-00 q g Hfojs *fl3 2


DOUBLE PILOT CHECK VALVE

1 96-0123-01 HfC| 1
Body

2- 96-0123-02 ±M 1
Spool

3 96-0123-03 1 2
Cap

4 96-0123-04 *83 B
JH 2
Check Valve

5 96-0123-05 2| A 2
Rivet

6 96-0123-06 O—U 2 IBP—16


O-RIng

7 96-0123-07 0~U 2 IBP—9


O-Ring

8 , 96—0123—06 O—U 2
O-Ring

18-18-2
------i&ia-----l!iii!Dm
~g; IHOI~ HYDRAULIC PIPING -..-. .
l


I 3 2 10 6

,,.,,
'·'
I'
,Ill

i
•'

18 - 19 - 1
Ş?ö mOIS! HYDRAULIC PIPIN(

t e m
Order No. Description Q'TY Remarks

96-0121-00 6Ji ÏÏPiJ* XflB 1 Ë 1


SINGLE PILOT CHECK VALVE

1 96-0121-01 Oj|°J H|C| 1


Main Body

2 96-0121-02 ÙS 1
Spool

3 96-0121-03 S 1
Cap

4 -96—0121 —04 S Ë 1
Check Valve

5 96—0121 —05 5| A 1
Rivet

6 96-0121-06 0~U 2 IBP—16


O -

7 96-0121-07 ± & ] 1
Stopper

18-19-2
19-1-1
§ H llK)li PNEUMATIC PIPING

a 04
t e m Order N o .
3 o
Description Q'ty Remarks

13-0678-00

1 42-0030-00

2 21-0057-00
Gasket.

3 13-0810-00
Bracket

4 51-0165-00 o M 1034-25 1"


Adapter

5 51-0166-00 otm 1034-25 1"

63-0084-00 Adapter
6

Plate
7 45-0491-00

COVER
8 63-0492-00
COVER

9 45-0493-00 MM
Bolt

10 96-0124-00 3003E-6C-MG2
Lubricator

11 50-0500-03 NH-PF2-1.5-PT2

12 50-0500-04 VTA315-02

14 2 1"X3000
Hyd. Hose 70kg/cnf

15 T T t i - 2 . — 1 1"X3000
Hyd. Hose 70kg/cm
16 1 1"X2380
Hyd. Hose 70kg/cnf
° O * A
17 TT
r
fci-Si.— 1 1"X2240
Hyd. Hose 70kg/cni
18 TTta-Si.— 1 1"X3220
Hyd. Hose 70kg/cm
1? 1 1"X4200
Hyd. Hose 21Okg/cm
mOIS PNEUMATIC PIPING

a m
Item Q'ty Remarks
Order No. Description

20 53-0946-00
Hyd. Hose 70kg/cnî
' 1/4"X1550

21 53-0913-00 TT M S.— 1
1/4" X I 7 0 0
Hyd. Hose 70kg/cra

22 53 - 0 9 4 7 - 0 0 1/4"X2650
1

Hyd. Hose 70kg/cm

23 53-0948-00 1/4"X2300
1

Hyd. Hose 70kg/cni

24 53-0949-00 1/4"X3150
1

Hyd. Hose 70kg/cm

25 53-0950-00 1/4"X4150
1

Hyd. Hose 210kg/cnî

26 53 - 0 9 5 1 - 0 0 TT 1=1-V 1
1/4"X700
Hyd. Hose. 70kg/cm

27 51-1620-00 4 T-025
T-Joint

28 51-1618-00 3 T-100
T-Joint

29 51-1615-00 1 EB-100
Street Elbow

30 51-1622-00 MS 2 N-100
Nipple

31 51-1612-00 2 B-100X025
Bushing

32 51-1611-00 1 B-100X050
Bushing

33 51-1614-00 ¥£J 2 B-075X025


Bushing

34 51-1616-00 IS 1 EB-025
Street Elbow

35 51-1624-00 MM 5 N-025
Nipple

38 Bl-1155-75 MM 4 HBH-1245
Bolt

39 Bl-1050-79 MM 2 HBH-0625
-
Bolt

40 50-0500-05 MM 4

19-1-3
g g j 1 0 I S PNEUMATIC PIPING

1 U
J S o
t em
Order No. Description Q'ty Remarks

e
A.:
41 50-0500-06 3 =25
Screw

42 Bl — 1 1 1 2 — 6 9 MM 4 NH-12
Nut

43 Bl-1106-69 MM 3 NH-06
Nut

44 5 0 - 0500-07 MM M M 2 M10
Wing Nut

45 CI-1210-60, MM 2 NH-10
Nut

46 C6—1212 —10 ±m aw 4 SW-12

47 C6-1210-18 Spring Washer


2 SW-10

48 C6-1206-10 Spring Washer


3 SW-06

49 .C6—1214—13 Spring Washer


1 SW-14

50 Spring Washer
5 1 - 1657-00 5 1031-6
OrUM
Adapter
51 51-1660-00 1 1031-12
Adapter

53 51-1661-00 O^Ej 4 1031-25


Adapter

54 51-1662-00 o\m 1 1088-6


Adapter

55 51-1663-00 o\m 1 1031-25


Adapter

57 51-1387-00 is 5 1033-6
Elbow

58 51-1411-00 as 1 1033-6-9
Elbow

59 51-1383-00 I S 45 1 1035-25
Elbow 4 5

61 51-1664-00 1 OP-IT
Plug

62 51-1665-00 mo 1 OP-2T
Plug

19-1-4
~. I
f !
l
I
i

j
d'
I
I

I.
li
ll
~
:li
i'
·I •
I''
:1,
r
I
S U l O I S PNEUMATIC PIPING

Item
i a HT
&
o
ai
n4 s
«i i
Order No. Description Q'ty Remarks

64 51-1496-00 1 OS-2TG
Socket

65 51-1497-00 ±2! 1 OS-3TG


Socket

67 51-1666-00 Q M 1 PT1/4"
Adapter
c j .
68 51-1667-00
£
1 P/Tl/8"
Elbow

69 51-0880-00 . as 1 P/Tl/4"
Elbow

70 51-1668-00 * » B | 1 1/4"
Coupler

19-1-5
--,
.I
I
~gt IHO I~ PNEUMATIC PIPING lllill--!!liE&m~~~~a~. .NB~~!!Hmlll&li~~._ I
I
!
i
!
'

:j rr------
11

... ....
(\J

"

I
I
I
I
--+-- I
I /

_L~- J_-- _:-------- ~ . - . -

I rr-------
1 I r---<
; - - j------,_ .t..tl_
- -.. · I ,.- -1--
m
....
,ll, ~-~~at-- E\J'=~~~
,,~
U---
(T) u_ _____ _
C\J
(\J I
(T)
(\J
!
!
-r--F-¥ ::_=d
(T)

~
.. ~ c:::-11 -
II I

~ .r-:- ! I I + Ir l + I
nT 4-~-
,. ,, A.._~ II -""
-<I ~:::-il!:P~ I I I • I
fiT t: •, I I I I 1
H- -.. _j--~~-=1
~ t_

19-2-1
IS 1 0 I S PNEUMATIC PIPING

Item
1 s n$ u| 2
Order N o . Description Q'ty Remarks

13-0679-00 cj±B. mm SEHAJ EFPJ


DUST COLLECTOR FLUSHING LINE

1 95-0125-00 AB2|E||E| 1137-4CBS


1
Mist Separator

2 95-0126-00 A2000-2CG
1
Reducing Valve

3 95-0127-00 30SM 3/8"


1
Hi -
Coupler(Body)

8 53-0891 -00" 1/2"X750


1
Hyd. Hose 70kg/cni

9 53-0886-00 1/2"X700
1
Hyd. Hose 70kg/cm

ss^
12 51-1389-00 1033-12
90°
13 51-1373-00 0Elbow
H 3 6 | 90° 1013-12
1
Adapter

14 . 5 0 - 0500-09 B-50X25
1
Bushing

15 51-1371-00 1013-6
1
Adapter

16 50-0500-10 B-50X35
1
Bushing

18 51-1658-00 T-SfjM 2 1/2" JIS B2301

T-Joint
21 51-1659-00 MS 1 FT 1/2"
Nipple

28 Bl-1048-74 MM 2 HBH-0620
Bolt

30 C6-1106-69 MM 2 NH-06
Nut

32 C6-1206-10 2 SW-06
Spring Washer

19-2-2
~ --·---'- '-·-'- ~" - ' . ' · ... - ~- ..• . .. · -, -;-·---occ-:-· - - c· o;- _·: _-;-_-_:;-;; : :: .... ;: -;_c-::·.C'== .=:. .. - '-=~ ., ~~ -....:.::: :::: ---.-- · -. ~ -~,~
- -~- ---= -- --=-- - - - --- --·-·- - -- · -' l

01-J
[[~
!=I
C5
0!:.!
-o
z
rn
~~ -- -------
c:
:- --l BONNET s.
!_I _- ~
I r---,_["J~I ()

I ~ - ~J 13 -o

II ~- - ---CABIN - l
"'0
z
lJ~-b;_ t:IR I I
(i)

. 17 22 . 9
' I 19 AIR I

~ - - -r - -: ~~ I
1

-o
~: I I i
- .,___19 I
I
t:..

I
c..>
I I I I I /121
I

21 I

~~--.
I;~.

~-r<,i_ ~
iEi'k 18
I .'!t"·1
I I -.·
~
·~i=~:w=--
f+1
- ~

L ~u_rifi -- Hi
1 :l :

rt_- _j
28, 32 5 27 , 3 1

L
E a UK) I S PNEUMATIC PIPING

J n 4= tt|
Ü
t5 o 2
5
e m Description Remarks
Order No. Q'ty

13-0680-00
SLIDE H O O D LINE

63-0052-00
Bracket

95-0129-00 O||0i HfOl^E 1 VPA-4125


Air Pilot Valve
95-0130-00 1 VM130-01-08
Mechanical Valve

53-0908-00 2 1/4"X1850
Hyd. Hose 70kg/cnf
53-0909-00 ^ 2 ^ 2 1/4"X2350
Hyd. Hose 70kg/cm
10 53-0910-00 2 1/4"X5050
Hyd. Hose 70kg/cm
11 53-0911-00 TT 1=1 3-— 1/4"X3350

12 53-0912-00 Hyd. Hose 70kg/cm 1/4"X900

13 53-0913-00 Hyd. Hose 70kg/cm 1/4"X1700


TT a J E . —

53-0914-00
Hyd. Hose 70kg/cnf
14 1/4"X740 NB
TTtf Ü
Hyd. Hose 70kg/cm
15 53-0915-00 1/4"X660 NB
Hyd. Hose 70kg/cm
16 51-1421-00 # S a ¥ ( 9 0 ) 0EL-25X2S
Long Elbow 9 0

17 51-1372-00 2 0N-3TX3S
Reducing Elbow 9 0

18 51-1388-00 1S^(90°) 2 OE-3TX3S


Elbow 90°

19 51-1410-00 5-I^J a a ^ ( 9 q ) 2 OE-1TX2S

51-1371-00 Reducing Elbow 9 0


20 4 ON-2TX2S

51-1396-00 Adapter
21 1 ON-1TX2S

•s|^ O^E-I
51-1462-00 4 ON-2SX2S
22

•Reducing Adapter

Adapter
19-3-2
I I
.I
I

i.,

,.,,,

II
!
I
I
i

J
Item
1 U
J £ en A$
Order No. Q'ty Remarks
Description

23 51-1687-00 ±9J\ 3/8"X1/4"


Socket

24 51-1688-00 MS l"X3/8"

27 Bl — 1 0 8 8 — 7 6 Reducing Nipple HBH-0820

28 Bl-1053-78 Bolt HBH-0635


Bolt

31 06-1208—13- SW-08
Spring Washer

32 C6-1206-10 SW-06
Spring Washer
21-1-1

I
Q±3 MMB DUST COLLECTOR

1- ffl I S ?H ^ u| JL
t e m
Order No. Description Q'TY Remarks

13-2422-00 qAE sajEi 1


DUST COLLECTOR

1 13-2422-00 Dfl?J b(C| 1


Main Body

2 13-2672-00 |jEi °J2|PJE 5 SL70 — 900/8


Filter Element

3 13-2669-01 H
JH 1 PDV2-25A
Valve

4 95-0573-00. 3*] 1 M206KXA


Hydraulic Motor

5 13-2671 - 0 0 $ 1 FO-MV
Fan

6 1.3-2669-02 oP E
c53 1 H
Header Tank

7 13-2670-16 H 0|n
r _ 1
Suction Pipe

8 ' 13-2669-03 0flO| ^ fH| 1 150A


Air Lock Rubber

9 13-2670-09 ° - ] ± ^ 7flO|E u
,
Inspection Gate

10 13-2699-04 § 5 1 ^ EfO|D1 g E f B i ] VRT—5


Pulse Timer Controller

11 ' 13-2669-05 1 1M 1 BM —1032


Ball Valve

12 13-2669-06 °A m a
1
Impeller

13 96-0170-00 7|tt| 1
Cover

14 13-2669-07 *1§2| f|j 1


Jublie Clip

15 13-2669-08 MM 8 HBH-1235
Bolt

16 13-2669-09 r^Hlj fiffc) 8 SW—08


Spring Washer

21-1-2
~0
40
HTl
B-1
21
-IJ
4 ru
r---~ 0
i>
) L_::~l
47,55

/
:
L __ _/
I I

/
//--~J
a,' II
_fl ' II
5

7:::.JJ27 23 ~
(j)
;;:o
I'T'1
2;;
I'T'1

SEC B-B
6 3, 43
20 37 22
r-r--------
' f---l
~ 34
- ~=: :;..::=;ttrJ
-.. I -- ~- - - r-1-~
I ·I ... ...: . ·r: '"l::::!l- --1=-"-~ ~ :~
11
-- t"'
. ~ 'H
~

I
'' ,lb~j:]J t
-- '

'.,,u.,~
• I
I
I
' iii '
I t I
32 33 36
U - I l1J
1.~
. -~~-:-...
26

4
28

35
-
LUBE

~,___,_m__ ~/

..
2

1
5

VIEW A

- - -- - - -- -- -- -· -~ -
3 £ ë 2EI0I± AUTO GREASE

g a 2H Î u| 2
i Ö
Item
Order No. ca 0 Q'ty Remarks
Description

13-0681-00 ^E|0|ri E 0|§


r

GREASE PIPING

1 13-0756-00 ^ElOl^: rülHH 1

Grease Stand

2 63-0032-00
Lashing .System

3 5I7OI6O-OO M— mom
Sub Plate

4 63-0033-00 1

Nozzle Bracket

5 63-0034-00 1

Cover

6 63-0035-00 DrnrM
Mount

io 95-0131-00 ' 1 2RW

<
Spray Nozzle J

f 11
95-0132-00
,iLoJenoidJyjgJve__^^
1 JSC-G01-2P-10

12 95-0133-00 #Ej|inO|jE a
àEl 1
PVMT-32
Solenoid Valve

13 95-0134-00 £i#^j 1
A2000-2CG
Reducing Valve

19 53-0916-00 1
1/4"X410 NB
Hyd. Hose 70kg/cra

20 53-0917-00 TT ® ÎL± 1
1/4"X310 NB
Hyd. Hose 70kg/cm

21 53-0918-00 1/4"X5180
Hyd. Hose 21 Okg/cnî

22 53-0919-00 TTfci - 2 . — 1
1/4"X4980
Hyd. Hose 70kg/cnî

23 53-0920-00 TT ü J 2 . — 1
1/4"X2350
Hyd. Hose 210kg/cm
got
24 53-0921-00 TT 1=1 J7x5 . — 1 1/4"X2350
Hyd. Hose 70kg/cm

25 53-0922-00 TTfci Ü — 1
1/4"X2600
Hyd. Hose 210kg/cm
ool-
26 53-0923-00 TTts J x . — 1 1/4"X2300
Hyd. Hose 70kg/cm

22-1-2
'
''~

I
.I

_j
1
mIS PNEUMATIC PIPING

' ' e m
Order No. Description Q'ty Remarks

27 53-0924-00 TrU 2 ^ 1 1/4"X550 NB


Hyd. Hose 70kg/cni

28 53-0925-00 t}^ 2 — 1 1/4"X550 NB


Hyd. Hose 70kg/cm

32 51-1624-00 MS 2 N~025
Nipple

33 51-1620-00 T-^PjM 1 T~025


T - Joint

34 51-1613-00 . 3 B~050X025
Bushing

35 51-1387-00 13° 6 1033-6


Elbow

36 51-1657-00 CfrgJfiJ 6 1031-6


Adapter

40 50-0500-08 U~MM 2 15AM6


U —Bolt

42 ' 66-1040-60 : £ : ^ ! o | E . MM 4 BA-0545


Socket Head Bolt

43 B6-1050-65 ±3 S f l E MM 2 BA~0625
Socket Head Bolt

46 Bl-1090-70 MM 4 HBH~0825
Bolt

47 , Bl-1086-73 MS 2 HBH~0816
Bolt

48 Bl-1038-79 SS 2 HBH-0535
Bolt

51 Bl-1108-61 MM 4 NH-08
Nut

52 Bl — 1 1 0 6 — 6 9 MM 4 NH~06
Nut

55 C6-1208-13 ±EM 6 SW~08


Spring Washer

22-1-3
~
26,35 23 49 28, 37 r.c:
53, 30 ~
Q
OJ
10, 11, 12 ~... z
I
- .. · • ;r ~
r-0--\;.~----~ 2415 3\ ""t\17,33
I I I
1f rl: 1
IC II c I
8
::.=!• ---W.----
52. 29. 14 13

SEC A-A SEC 8-8 SEC C-C


....,
w
I 46 18, 31 44 7, 27, 36
I

~t!"F"ti 20

• II I 40
1

B..L
= E::=:!l

5 28, 37
\ 4, 27. 36
AL

19 16, 34 2
~0

37,28 6 6

·------- · · -- -··--· -- - - - -- ·- -- ~
m CABIN

CJ O
Item
Order No. Description Q'ty Remarks

13 - 0682 - 00
CABIN

i 13-0757-00
Cabin
2 13-0758-00 E<H
Door
3
13-0759-00
Roof Cover
4
13-0760-00 aiia
Roil
5 6 3 - 0 0 3 6 - 00
Cover(l)
6 63^-0037-00 mm
Cover(2)

7 13-0761-00
Protector

3 13-0762-00 A|M ^fcH


Seat Cover

9 90-0003-00 w
10 95-0139-00 Hinge B-461-2

c 11 95-0140-00 Gas Damper B-461-A-2

12 95-0141-00 Gas Damper Bracket B-461 - C — 2

y\± <gn M s p j i
13 95-0142-00 Gas Damper Bracket A-100-3

olM 1ft
14 95-0143-00 C—168
Inner Handle

m\
15 95-0144-00. AC-1025-T
Ratch

16 95-0145-00 C-1886
Free Joint
17 95-0146-00 B-2-B
Door Catch
13 95-0150-00
AP-829
Hinge

m
Handle
23-1-2
f e m
Order No.
S
a
CM
o
n4 s

Remarks
Q'ty
Description

19 95-0147-00 £0] ^ 1
Door Lock Assy

20 37-0001-00 EHir 2 BL84-107


Working Lamp

21 95-0418-00 1
Seat Assy

22 9 5 - 0149-00 2W ?|M 1

Washer Kit

23 37-0002-00 S EHn 1
a a—
Room Lamp
24 9 6 - 0029-00 2 TM-130
Rubber

25 Bl-115073 §E 2 HBH-1225
Bolt

26 Bl-114676 MM 13 HBH-1216
Bolt

27 Bl-111872 MM 11 HBH-1020
Bolt

28 Bl-108673 32 HBH-0816
Bolt

29 Bl-104479 MM 4 HBH-0612
Bolt

30 95-0151-00 MM 4 HBH-0460
Bolt

31 Bl —101561 £ i SHE MM
?
2 BA-0140
Socket Head Bolt

32 CI-111269 MM 2 NH-12
Nut

33 Bl-102866 6 M5X10
Screw

34 Bl —101561 4 M4X20
Screw

35 C6-121210 17 SW-12
Spring Washer

36 C6-121018 11 sw-io
Spring Washer

37 C6-120813 32 SW-08
Spring Washer

23-1-3
m CABIN

= CM
3 HJ O
t e rn
Order No. Description Q'ty Remarks

38 C6-120610 4 SW-06
Spring Washer

39 05-120418 4 SW-04
Spring Washer

40 96-0031-00 m±
Glass

41 96-0032-00 m±
Glass

42 96-0033-00 m±
Glass

43 96-0034-00 m±
44 96-0035-00 Glass

45 96-0036-00 Glass


46 96-0037-00 Glass

Glass
47 96-0038-00

Glass
96-0039-00
Glass

49 96-0040-00 it !—
2

Glass

23-1-4
dim CABIN
-

m CABIN

E±3 O
Item
Order No. Description Q'ty Remarks

3 E S E|q
13-0683-00 l_ — S CJ-J.

CONTROL LINK
13-0762-00 1

13-0763-00 Bracket 3

BIN
41-0810-00 Lever 2
Collar

13-0764-00 £°JM 3
Joint

51-0161-00 S —1 2
Block

13-0765-00 i H 2
Link

13-0766-00 1
Link

13-0767-00 £°JJI 3

Joint

45-0086-00 | £ 2
Block

10 13-0768-00 HH 1
Link

11 13-0769-00 2
Link

12 63-0038-00 3
Joint

13 45-0087-00 MM 3
Bolt

14 63-0039-00 SeiloiM 1
Plate

15 13 - 0775 - 00 m 1
Pivot

16 13-0770-00 BIN 1
Lever

17 13-0771-00 1
Joint

18 45-0088-00 2
Block

23-2-2
3M CABIN ZI!

t e rn
1 s
Order No. Description Q'ty Remarks

19 13-0772-00 H3 I
Link

20 13-0773-00 1
Joint

21 13-0774-00 m 1
Lever

22 13-0776-00 m 3

Lever

23 13-0777-00 m 3

Lever

24 41-0811-00 5! 1

Pin

25 01-0007-11 Ht 1
Bar

26 01-0008-11 tif 1

Bar

27 01-0009-11 Bf 1

Bar

28 45-0089-00 SfAj 1

Washer

29 21-0051-00 m ^ 9

Lever Boots

30 0123-3300-0 S 12

Pin

31 91-0397-00 S E S . uHbd 1 SC3A-6R2V2


Control Valve

32 91-0398-00 S E S uHtl 1 SC8-3


L_ S S
Control Valve

33 91-0399-00 J5Ë. HUl=l 2 44020713


s s—
Bail Valve
34 91-0400-00 Jsi
s s
HHtl 1
64022-334

35 Bail Valve 4
95-0152-00 KD-10B

36 Grip 1
95-0153-00 PB-30XM8-Red

Plastic Bail 5
37 95-0154-00 PB-30XM8-Black

Plastic Bail

23-2-3
r

m CABIN

1 U
J C3 O
t e m Order N o . Description Q'ty Remarks

38 95-0155-00 ME 9JE RBL-6D


Rod End

39. 95-0156-00 ME 9JE 11 RBL-6DL


Rod End

40 ' 95-0157-00 ME 9JE 3 PHS-8


Rod End

41 95-0158-00 m • 3 HK2518L
Pivot
42 . 95-0159-00 o|D| i 3 IR20X25X20
Inner Ring

D5-206419 ¥3 1 MB2020DU

44 Bush
D5-203113 20 MB1015DU

Bush
45 D5-102110 3 SRA-20
—b d
Snap Ring
. 46 Bl-104461 6 M6X12
Screw

47 r^HW 1
Screw

48 -112376 MM 2 HBH-1035
Bolt

49 -111872 MM 2 HBH-1020
Bolt

50 E -109070 MM 16 HBH-0825
Bolt

51 -109476 MM 8 HBH-0840
Bolt

52 -109273 MM 2 HBH-0830
Bolt

53 S -109775 MM 4 HBH-0855
Bolt

54 C6-121018 4 SW-10
Spring Washer

55 C6-120813 30 SW-08
•Spring Washer
56 C5-110830 §5112! 2W 12 PW-08
Plain Washer

23-2-4
,

I·,_
t em
ei o A$
Order No. Description Q'ty Remarks

57 C5-112030 6 PW-20
Plain Washer

58 CI-110669 MM 8 NH-06
Nut

59' 9 5 - 0160-00 MM 11 NH-06


Nut

60 CI-110861 MM 3 NH-08
Nut

61 9 6 - 0161-00 ±% s 12
Snap Pin

62 Bl-103078 8 BH-0515
Bolt

63 05-120514 8 SW-05
Spring Washer

64 05-110517 8 PW-05
Plain Washer

23-2-5
F ·--·-- . ·-===-·- ·· .. ··- - -·· ···-- .
···--- --~
---- ~= ~

'-4-1 _
- -r ----- --r-~-,
12
r.cr:
I
a
- ~ -G--l-& +_j Q
co
~~~ z
I 4$

6
22. 23, 26 11
/ 0. SEC A-A
~-- \~ 15
~ 2 -~,--- ~t'
--lA II
-~ I
" I I
~
I
(.,.>

I
. ' ' .!120, 25
1--l lbili -~____J---j--10, 23. 26

I 18
21,23,26 L __j
======::== -, 4
I

/'- \
J
m CABIN

1 U
J ra o 7» T
t em
Order No. Description Q'ty Remarks

13-0684-00
TRACTION CONTROL

1 13-0778-00 1
Bracket

2 13-0779-00 m 2
Lever

3 90-0004-00 ¥ 3 - 1 Horn 1 J-42B-1250-8.6


Push-Pull Cable

4 90-0005-00 ¥ 4 1 - 1 ?l|o!i 1 J-42B-1800-8.6

5 13-0780-00 Push-Pull Cable 2

6 9 0 - 0006-00 Bracket 2

%\m
7 41-0812^-00 Lever Lock I

5!
8 21-0052-00 2

Bracket
9 41-0863-00 1

Boots
10 9 5 - 0174-00 2

Collar
11 2 KD-10B-Black
9 6 - 0162-00 MM
Bolt
12
95-0180-00
-LH 2 HK2518L
Grip

13
9 5 - 0181-00 m<HSI 2 IR20X25X20
Bearing
14 PIM g 2 SRA-20
D5-102110
Inner Ring
ALU B j
15 2
34-0025-00 Snap Ring D4MC-5020
DrO|aM-±Tl*l
16 Micro Switch
-

9 6 - 0163-00 2 ND0332
Crevice
17 3i _E— 1s UJU 2
9 1 - 0401-00 s — See Page 2 3 ~ 4 - 4
Control Valve
18
96-0164-00 ME 9JE 2 PHS-8
Rod End

23-3-2
. '·
Item
Order No. Description Q'ty Remarks

19 Bl-114879 m HBH-1220
Bolt

20 Bl-113574 m HBH-1095
Bolt

21 Bl-108876 m 6 HBH-0820

22 B2-407714 Bolt 4 ASA-0816

23 CI-110815 Screw 12 NH-08


MM
24 C6-121210 8 SW-12
Nut

25 C6-121018 8 sw-io
Spring Washer

26 C6-120813 12 SW-08
Spring Washer

27 05-112030 4 PW-20
Spring Washer

Sejpj aw
Plain Washer
1ËJ CABIN

23-4-1
f e m
=
a

Description
CM
o A T ti\ J2
Order No. Q'ty
Remarks

91-0401-00 2 E | y j bi

CONTROL VALVE

1 91-0401-01 DflPj m
Main Body

2 91-0401-02 p. m
P. Cover
3 91-0401-03 tm
T. Cover
4 91-0401-04 ±%
Spool
5 91-0401-05 m
Cover
6 91-0401-06 mom
7 ' 91-0401-07 Plate

8 91-0401-08 Plug

9 91-0401-09 Check Plunger


A . XE 5-1
o
Spring
10 91-0401-10 ME
Rod
11 91-0401-11 ±M 9iE
Spool End
12 91-0401-12
Spring Retainer
13 91-0401-13 o
Spring
14 91-0401-14 SM M8X14
Bolt
15 91-0401-15 H E
B — M8X20
Bolt
16 91-0401-16 MM M12
Nut
17 91-0401-17
±m 2W - M12

Spring Washer
18 91-0401-18
|j£|n ajjtd

Relief Valve

23-4-2
" :.
m CABIN

i 3 2tf H| 3
Item
Order No. Description Q'ty Remarks

19 91-0401-19 o-i 2 IBP—21


O-Ring

20 91-0401-20 o-i 2 1115-70


O-Ring

21 91-0401-21 o-i 2 1116-80


O-Ring

22 91-0401-22 2 SVY20-32-7-1.8
Packing

23-4-3
::±!
26 45 fE.:
()
Jl>
00
z

B IW >y-----'QI\9'-t--J-t-t--s;-=w;
, r r 1 '
~

,\~rh r11
\~\II~:
...., 6
w
I rcr--·-/
~A:~4~~~7'l--~:tlr~
l1l
I
~~
cp
r-
L:r.
I lii trJ
'-~r ,... I I
rf·

''L~~-i SEC B-8

1.
c

VIEt~l C
aa 31101 CABIN

= m 2D
I t e m ea o
Order No. Q'ty Remarks
Description

13-0685-00 1
CONTROL PANEL

1 38-0001-00 sad) 1

Panel(l)

2 38-0002-00 m(2) 1

Panel(2).

3 38-0003-00 m(2) 1

Panel(3)-

4 38-0004-00 SHU) 1

Panel(4)

5 38-0005-00 m(5) 1

Panel(5)

6 ' 21-0053-00 WO) 1

Rubber(l)
' 7
21-0054-00 W(2)

8 Rubber(2)
63-0040-00 1

9 33-0001-00 mm
Plate
'
Tachometer

10 51-0781-00 ±m now 1
35kg/cm
Pressure Gauge

11 51-0782-00 £ E | | * j 7||0|X|
1
250kg/cni
Pressure Gauge

12 51-0783-00 S M ?I|O|A| 1
250kg/cni
Pressure Gauge

13 51-0784-00 sags) 7i|o|x| 1


350kg/cni
Pressure Gauge

14 33-0002-00 ±TI*I 1

Switch

15 33-0003-00 ±TI*I 1

Switch

16 51-0785-00 i£|0|H i S 2 See Page 2 3 5 —4


_

Relief Valve

17 33-0004-00 2 TXG30BS-41M
Switch
18 51-0786-00 1 VM130-01-08
Mechanical Valve

23-5-2
§ tí S o
t em Description Q'ty Remarks
Order No.

19 33-0005-00 7 WD1021
Switch

20 37-0003-00 *rSIS 1 = 7 82650-030R


Pilot Lamp

§ nom
21 33-0006-00 1 52BG-3

22 33-0007-00 1 40000-KV0800

Fuel Gauge
23 33-0008-00 1 40000-KV0800

Temperature Gauge
24 33-0009-00 1 ABS311NR

Temperature Gauge
25 33-0010-00 1
±rl*l
Switch
26 33-001J-00 1 9378008A-PSQ
0 ^ D|Ej
Hour Meter
27 33-0012-00 Switch 1 894402-5000
^1*1
Switch

S M f z\H±*\±
28 33-0013-00 1 982530-0430

29 33-0014-00 2 866110-0430
Control Resístanse

30 33-0015-00 Switch
1 WD1123

31 33-0016-00
±m 8 WD1911
Switch
Rubber Cap

32 Bl-108869 —3W 28 ASA-0820


Screw

33 Bl-103360 2 ASA-0520
Screw

34 Bl-101860 8 ASA-0416
Screw

35 Bl —101561 —3-rf 12 ASA-0410


Screw

36 B6-105080 ± ?
i é||E MM 4 BA-0625

Socket Head Bolt

37 CI-110669 MM 4 NH-06

Nut

23-5-3
t e m
Order No. Description Q'ly Remarks

38 CI-110562 MM 2 NH~05
Nut

39 CI-110466 MM 2 NH~04
Nut

40' C6-120813 28 SW~08


Spring Washer

41 C6-120610 £=gSW 4 SW-06


Spring Washer

42 C6-120418 • ± = § %M 20 SW~04
Spring Washer

43 C5—110816 4 4 28 PW-08
Plain Washer

44 C5-110517 § 4 2 4 4 4 PW~05
Plain Washer

45 33-0017-00 1 WD1021
Switch

23-5-4
1

23-Ó-1
f

X CABIN

1 J
Ö
S o ti i a
t e m Order No. Description Q'ty Remarks

51-0785-00
RELIEF VALVE

1 51-0785-01 1HIPJ \c\ti 1


Main Body

2 51-0785-02 1

r' Seat

3 51-0785-03 1
Poppet

4 51-0785-04 1
Guide

5 51-0785-05 7\0\E 1
Spring Guide

6 51-0785-00 *\ 1
Bar

7 '51-0785-07 m 2 3/8, 1/4


¡=
8 51-0785-08 Cap 1

o
9 51-0785-09 Spring 1

SMS i f
Control Handle
10 51-0785-10 1
Mia

11 51-0785-11 Name Plate 4

17 51-0785-12 Rivet 1
1AP-6

o-§
18 51-0785-13 O-Ring 1
1AP-20
o—§1
O-Ring

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