Instruction and

warning book
IE VICTRIX PRO
EXPORT
INSTALLATION
IN CASCADE
INDEX

1 Installation recommendations........................................................................................................................................................................................................3
1.1 First start-up................................................................................................................................................................................................................................3
1.2 installation clearances Victrix Pro 35-55 Export...................................................................................................................................................................4
1.3 installation clearances Victrix Pro 80 Export.........................................................................................................................................................................5
1.4 installation clearances Victrix Pro 100-120 Export...............................................................................................................................................................6
2 Definition of cascade........................................................................................................................................................................................................................7
3 Flue installation.................................................................................................................................................................................................................................8
3.1 Installation recommendations..................................................................................................................................................................................................8
3.2 Flue exhaust manifold kit assembly..........................................................................................................................................................................................8
3.3 Assembly of additional boiler manifold kit for Victrix Pro 35-55 Export and 80 Export................................................................................................9
3.4 Assembly of additional boiler manifold kit for Victrix Pro 100-120 Export................................................................................................................... 10
4 Installation diagrams..................................................................................................................................................................................................................... 11
4.1 Diagram for Victrix Pro 35-55 Export version.................................................................................................................................................................... 11
4.2 Diagram for Victrix Pro 80-100-120 Export....................................................................................................................................................................... 12
4.3 Electrical diagram no. 5 VictriX Pro Export with 3 zones, 1 storage tank and cascade and zone regulator............................................................... 13
4.4 Installation examples of boiler in cascade............................................................................................................................................................................ 14
4.5 Installation examples of Victrix Pro Export in simple cascade......................................................................................................................................... 15
4.6 Electrical diagram for Victrix Pro Export in simple cascade with domestic hot water................................................................................................. 16
5 Setting the boiler address.............................................................................................................................................................................................................. 17

2
1 INSTALLATION
RECOMMENDATIONS
For the correct installation of Victrix Pro Export
boilers it is necessary to read the instructions
and warnings booklets referring to the specific
models (ex: Victrix Pro 35-55 Export and Victrix
Pro 80-100-120 Export) as well as comply with
the applicable technical legislation and pertain-
ing standards.
This document integrates the instructions and
warnings booklets for Victrix Pro models (35-
55 Export and 80-100-120 Export), for the part
referring to the cascade installation diagrams.
It is necessary to observe the hydraulic diagrams
provided in point 4, as well as the indications
regarding the maximum number of appliances
that comprise the cascade.

1.1 FIRST START-UP.

To install boilers correctly in cascade, it is neces-
sary to perform the following operations:
- Comply with the installation instructions for
the specific boiler, as set forth in the instruc-
tions and warnings booklets furnished with the
appliance.
- Choose a suitable location for installation.
- Ensure that ventilation in the room is set up
according to the law.
- Install the flue systems correctly.
- Use the kits supplied by Immergas according
to the instructions set forth herein and in the
relative instructions sheets.
- Ensure that all of the safety devices are installed,
according to the law, and refer to the installa-
tion diagrams provided, by way of example, in
the following paragraphs.
- Ensure that the fuel check valve has the correct
diameter and operating temperature of 96 °C
±3°C.
- Set up the electrical connection of the boilers
as shown in the relative electrical diagrams.
- Set the boiler address according to installation.
- Calibrate the number of fan revolutions, pa-
rameter “P26”.
- Ensure that the boiler operating parameters are
set correctly according to the boiler instruc-
tions manual.

3
 VICTRIX PRO 35-55 EXPORT.
1.2 INSTALLATION CLEARANCES

4
No. of Boilers
Variable 2 3 4 5
X 2120 mm 2920 mm 3720 mm 4520 mm
Y 1919 mm 1960 mm 2001 mm 2042 mm
Z 42 mm 84 mm 126 mm 168 mm

1-1
 VICTRIX PRO 80 EXPORT.
1.3 INSTALLATION CLEARANCES

5
No. of Boilers
Variable 2 3 4 5
X 2133 mm 2933 mm 3733 mm 4533 mm
Y 2316 mm 2358 mm 2400 mm 2442 mm
Z 62 mm 104 mm 146 mm 188 mm

1-2
 1.4 INSTALLATION CLEARANCES
VICTRIX PRO 100-120 EXPORT.

6
No. of Boilers
Variable 2 3 4 5
X 2133 mm 2933 mm 3733 mm 4533 mm
Y 2316 mm 2358 mm 2446 mm 2488 mm
Z 62 mm 104 mm 173 mm 215 mm

1-3
2 DEFINITION
OF CASCADE
Also, based on the installed output, it is necessary
to correctly install the flue system.
The following tables provide the parameters to
Victrix Pro Export boilers are set up for installa- correctly set up the boilers and flue system.
tion in homogeneous cascade, and it is therefore
possible to place between 2 and 5 boilers of the
same output, in cascade.

Victrix Pro 35 Export

2 3 4 5
Victrix Pro 35 Export Victrix Pro 35 Export Victrix Pro 35 Export Victrix Pro 35 Export
Nominal heat input (kW) 69.8 104.7 139.6 174.5
Flue diameter (mm) Ø 160
Residual head at the ends of the
11.4 9 6 3
cascade (Pa)
Parameter “P26”
1300
Min Fan Speed (rpm)

Victrix Pro 55 Export

2 3 4 5
Victrix Pro 55 Export Victrix Pro 55 Export Victrix Pro 55 Export Victrix Pro 55 Export
Nominal heat input (kW) 102.6 153.9 205.2 256.5
Flue diameter (mm) Ø 160
Residual head at the ends of the
24 20 15 5
cascade (Pa)
Parameter “P26”
1500
Min Fan Speed (rpm)

Victrix Pro 80 Export

2 3 4 5
Victrix Pro 80 Export Victrix Pro 80 Export Victrix Pro 80 Export Victrix Pro 80 Export
Nominal heat input (kW) 150.6 225.9 301.2 376.5
Flue diameter (mm) Ø 200
Residual head at the ends of the
19 17 11 5
cascade (Pa)
Parameter “P26”
1450
Min Fan Speed (rpm)

Victrix Pro 100 Export

2 3 4 5
Victrix Pro 100 Export Victrix Pro 100 Export Victrix Pro 100 Export Victrix Pro 100 Export
Nominal heat input (kW) 184.6 276.9 369.2 461.5
Flue diameter (mm) Ø 200 Ø 200 Ø 250 Ø 250
Residual head at the ends of the
14 12 6 3
cascade (Pa)
Parameter “P26”
1400
Min Fan Speed (rpm)

Victrix Pro 120 Export

2 3 4 5
Victrix Pro 120 Export Victrix Pro 120 Export Victrix Pro 120 Export Victrix Pro 120 Export
Nominal heat input (kW) 228.2 342.3 456.4 570.5
Flue diameter (mm) Ø 200 Ø 200 Ø 250 Ø 250
Residual head at the ends of the
19 15 9.5 5
cascade (Pa)
Parameter “P26”
1550
Min Fan Speed (rpm)

Attention: for any missing data referring to the
individual boiler model, and in terms of all of
the operations that need to be carried out on
the boiler control panel, refer to the relative
instructions booklet.
N.B.: the residual head includes 2 metres of flue the flue system must have to guarantee correct
system at the end of the cascade. The chimney/ operation of all generators, in the various oper-
ducted pipe which collects the flue gas coming ating conditions.
from the flue manifold, is sized under pressure or
vacuum. If you wish to operate with a pressurised
chimney/ducted pipe, the value of the residual
head at the ends of the cascade - set forth in the
table - represents the maximum head loss that

7
3 FLUE
INSTALLATION
Condensate drain. To drain the condensate
produced by the appliance, it is necessary to
connect it by acid condensate-resistant pipes,
3-2

using the drain trap (8). The connection must

3.1 INSTALLATION
RECOMMENDATIONS.
For correct assembly of the kit, the following
indications must be considered:
- the boilers must be positioned on the same
horizontal line;
- the exhaust manifold must have a minimum
inclination of 3°;
- the drain for the condensation water produced
by the appliances must flow out according to
the legislation in force, based on the installed
output;
N.B.: check and if necessary regulate the heating
capacity of each individual appliance (see heat
output regulations par. in the boiler instructions
manual).
N.B.: before mounting it, ensure that the gaskets
are in the correct position (see Fig. 2) and lubri-
cate them with the paste supplied with the kit.
be set up so as to prevent the liquid in it from
freezing. Before appliance start-up, ensure that
the condensate can be correctly removed. Also,
comply with national and local regulations on
discharging waste waters.
N.B.: the “green series” manifold cannot be
installed externally without suitable protection
against UV rays and other effects of the weather.
3.2 FLUE EXHAUST MANIFOLD KIT Connect the manifold of the first boiler (5) to
ASSEMBLY. the relative stub pipe (2), and then couple the
Install the stub pipes with flue adjusting devices boiler connection manifold (6) to the manifold
(2) and (3) on the flanges of each individual boiler (5) and secure it to the stub pipe (3) by the
(1), all the way, being sure to adjust the direction relative ring nut.
of the clapet valve correctly.
Connect the manifold with condensate drain (7)
to the manifold (6).
Now connect the condensate drain trap (8).

3-1A 3-1B

4 4
5 5
2 2
6 6
1 3
7 3
1 7
1
8 1
8

boiler
1

boiler
2
boiler
1

boiler
2

Composition of flue exhaust manifold kit Ø 160 Composition of flue exhaust manifold kit Ø 200
for Victrix Pro 35-55 Export: for Victrix Pro 80-100-120 Export:
Ref. Qty Description Ref. Qty Description
Vertical stud pipe with clapet valve for first Vertical stud pipe with clapet valve for first boiler
2 1 2 1
boiler connection Ø 80 connection Ø 125
Vertical stud pipe with clapet valve for second Vertical stud pipe with clapet valve for second boiler
3 1 3 1
boiler connection Ø 80 connection Ø 125
4 1 Smoke duct closing cap Ø 160 4 1 Smoke duct closing cap Ø 200
5 1 First boiler connection manifold Ø 160 5 1 First boiler connection manifold Ø 200
6 1 Second boiler connection manifold Ø 160 6 1 Second boiler connection manifold Ø 200
7 1 Manifold with condensate drain Ø 160 7 1 Manifold with condensate drain Ø 200
8 1 Condensate drain trap 8 1 Condensate drain trap

8
3.3 ASSEMBLY OF ADDITIONAL in cascade). of the clapet valve correctly.
BOILER MANIFOLD KIT FOR
Cut the stud pipes (10) as shown in the figure, Connect the additional boiler manifolds (9) to
VICTRIX PRO 35-55 EXPORT AND
based on boiler position. the relative stud pipes (10).
80 EXPORT.
Then, couple the stud pipes (10) to the boiler (1),
The extension kit makes it possible to complete Connect the manifold with condensate drain (7)
all the way on, being sure to adjust the direction
cascade installation, and you must have one for to the manifold (9).
each boiler being connected (max of 5 boilers Now connect the condensate drain trap (8).

3-3A

9
10
9
10
7
10
6
8
1

boiler 1 boiler 2 boiler 3 boiler 4 boiler 5

Composition of additional boiler manifold kit Ø 160

for Victrix Pro 35-55 Export:
Ref. Qty Description
9 1 Additional boiler connection manifold
10 1 Vertical stud pipe with clapet valve for additional boiler connection

3-3B

10 9
7
10
8
10
6

boiler 1 boiler 2 boiler 3 boiler 4 boiler 5

Composition of additional boiler manifold kit Ø 200
for Victrix Pro 80 Export:
Ref. Qty Description
9 1 Additional boiler connection manifold Ø 200
10 1 Vertical stud pipe with clapet valve for additional boiler connection Ø 125

9
3.4 ASSEMBLY OF ADDITIONAL
BOILER MANIFOLD KIT FOR
VICTRIX PRO 100-120 EXPORT.
The extension kits make it possible to complete
cascade installation, and you must have one for
each boiler being connected, according to figure
3-3C (max of 5 boilers in cascade).
Cut the stud pipe (10) as shown in figure. Connect the additional boiler manifolds (9, 11
Then, couple the stud pipe (10) to the boiler (1) , and 13) to the relative stud pipes (10, 12 and 15).
all the way on, being sure to adjust the direction
Connect the manifold with condensate drain (14)
of the clapet valve correctly.
to the manifold (13).
Then, couple stud pipes (12) and (15) being
Now connect the condensate drain trap (8).
sure to adjust the direction of the clapet valve
correctly.

3-3C

11

10 13

14
12
15 8
6

boiler 1 boiler 2 boiler 3 boiler 4 boiler 5

Composition of additional boiler manifold kit Ø 200

for Victrix Pro 100-120 Export (boiler num. 3)
Ref. Qty Description
9 1 Additional boiler connection manifold Ø 200
10 1 Vertical stud pipe with clapet valve for additional boiler connection Ø 125

Composition of additional boiler manifold kit Ø 250

for Victrix Pro 100-120 Export (boiler num. 4)
Ref. Qty Description
11 1 Additional boiler connection manifold Ø 250
12 1 Vertical stud pipe with clapet valve for additional boiler connection Ø 125

Composition of additional boiler manifold kit Ø 250

for Victrix Pro 100-120 Export (boiler num. 5)
Ref. Qty Description
13 1 Additional boiler connection manifold Ø 250
14 1 Manifold with condensate drain Ø 250
15 1 Vertical stud pipe with clapet valve for additional boiler connection Ø 125

10
 4
Zone
Cascade and Room manager
zone regulator thermostat
DIAGRAMS
INSTALLATION

External
probe

11
Key: Installation diagram
Num. of Value of “X” 1 - Manometer pocket Wall-mounted boilers in cascade for up to 5 boilers in line or back-to-back.
boilers (mm) 2 - Thermometer Brand: IMMERGAS
2 2120 3 - Manual reset pressure switch Series: VICTRIX PRO Export
3 2920 4 - Manual reset minimum pressure switch
4 3720 5 - Manual reset thermostat
4.1 DIAGRAM FOR VICTRIX PRO 35-55 EXPORT VERSION.

6 - Radial manometer
5 4520
7 - Damper coil
8 - Manometer-holder cock
9 - Probe for fuel shut-off valve bulb Minimum Maximum
Boiler Minimum Maximum
10 - Attachment for expansion vessel Model overall heat overall heat
output (kW) num. boilers num. boilers
11 - Common flow probe output (kW) output (kW)
12 - Fuel shut-off valve Victrix Pro 35
34.0 2 5 68.0 170.0
13 - 3-way ball valve Export
14 - 4 bar safety valve Victrix Pro 55
49.9 2 5 99.8 249.5
Export 4-1
 Zone
Cascade and Room manager
zone regulator thermostat

External
probe
4.2 DIAGRAM FOR VICTRIX PRO 80-100-120 EXPORT.

12
Key: Installation diagram
Num. of Value of “X” 1 - Manometer pocket Wall-mounted boilers in cascade for up to 5 boilers in line or back-to-back.
boilers (mm) 2 - Thermometer Brand: IMMERGAS
2 2133 3 - Manual reset pressure switch Series: VICTRIX PRO Export
3 2933 4 - Manual reset minimum pressure switch
4 3733 5 - Manual reset thermostat
6 - Radial manometer
5 4533 Minimum Maximum
7 - Damper coil Power Minimum Maximum
Model overall heat overall heat
8 - Manometer-holder cock output (kW) num. boilers num. boilers
output (kW) output (kW)
9 - Probe for fuel shut-off valve bulb
10 - Attachment for expansion vessel Victrix Pro 80
73.0 2 5 146.0 365.0
11 - Common flow probe Export
12 - Fuel shut-off valve Victrix Pro 100
90.0 2 5 180.0 450.0
13 - 3-way ball valve Export
14 - 4 bar safety valve Victrix Pro 120
111.0 2 5 222.0 555.0
Export 4-2
 Key: ZONE 1 ZONE 2
ZONE 3 STORAGE TANK UNIT
1 - Central heating circuit pump zone 3
(230 Vac - max 2 A)
2 - Storage tank feed pump
(230 Vac - max 2 A)
3 - Storage tank unit temperature probe (PTC)
4 - Mixing valve zone 1
(230 Vac - max 2 A)
5 - Central heating circuit pump zone 1
(230 Vac - max 2 A)

Open
Close

Common

Open
Close

Common
6 - Safety thermostat mixed zone
7 - Zone 1 temperature probe (PTC)
8 - Mixing valve zone 2
(230 Vac - max 2 A)
NETWORK

NETWORK

13
9 - Central heating circuit pump zone 2
(230 Vac - max 2 A)
10 - Zone 2 temperature probe (PTC)
11 - Common flow temperature probe (PTC)
12 - Zone manager
13 - Modulating room thermostat
14 - Manual reset thermostat Address Address Address Address Address
15 - Manual reset pressure switch
16 - Manual reset minimum pressure switch
17 - External probe
18 - Cascade and zone regulator
19 - Victrix Pro Export

4-3
4.3 ELECTRICAL DIAGRAM NO. 5 VICTRIX PRO EXPORT WITH 3 ZONES, 1 STORAGE TANK AND CASCADE AND ZONE REGULATOR.
 ZONE 1 ZONE 2 ZONE 3
4.4 INSTALLATION EXAMPLES OF BOILER IN CASCADE.

14
Key: 19 - Fuel shut-off valve bulb
1 - Generator 20 - Manometer-holder cock
2 - Cascade and zone regulator 21 - Thermometer
3 - Zone manager 22 - Manual reset pressure switch
4 - Modulating room thermostat 23 - Manual reset thermostat
5 - External probe 24 - Attachment for expansion vessel
6 - Zone 1 temperature probe (CMI-1) 25 - Expansion vessel
7 - Zone 2 temperature probe (CMI-2) 26 - Manifold/mixer
8 - Common flow probe 27 - External storage tank unit
9 - Storage tank unit temperature probe 28 - Fuel shut-off valve
10 - Zone 1 mixing valve (CMI-1) 29 - Non return valve
11 - Zone 2 mixing valve (CMI-2) 30 - Slurry collection system filter
12 - Zone 1 central heating circuit pump (CMI-1) 31 - Manometer pocket
13 - Zone 2 central heating circuit pump (CMI-2) 32 - Flue circuit flue adjusting device
14 - Zone 3 direct circuit pump (CD) 33 - Stub pipe drain trap
15 - Storage tank unit feeding pump 34 - System cut-off valve
16 - Zone 1 safety thermostat (CMI-1) 35 - Three-way draining valve
17 - Zone 2 safety thermostat (CMI-2) 36 - Damper coil
37 - Manometer
38 - Manual reset minimum pressure switch
4-4
4.5 INSTALLATION EXAMPLES OF requirements. Set up the connection as shown
VICTRIX PRO EXPORT IN SIMPLE in the diagram below and configure the boilers
CASCADE. according to their instructions manuals.

By directly electrically connecting two boilers

(max 2 boilers with the same output), it is
possible to create a "simple cascade". The two
boilers turn on alternatively based on the plant's

4-5

Key: 26 - Manifold/mixer
1 - Generator 27 - External storage tank unit
5 - External probe 28 - Fuel shut-off valve
8 - Common flow probe 29 - Non return valve
9 - Storage tank unit temperature probe 30 - Slurry collection system filter
14 - Direct circuit pump 31 - Manometer pocket
15 - Storage tank unit feeding pump 32 - Flue circuit flue adjusting device
19 - Fuel shut-off valve bulb 33 - Stub pipe drain trap
20 - Manometer-holder cock 34 - System cut-off valve
21 - Thermometer 35 - Three-way draining valve
22 - Manual reset pressure switch 36 - Damper coil
23 - Manual reset thermostat 37 - Manometer
24 - Attachment for expansion vessel 38 - Manual reset minimum pressure switch
25 - Expansion vessel

15
4.6 ELECTRICAL DIAGRAM FOR
VICTRIX PRO EXPORT IN SIMPLE
CASCADE WITH DOMESTIC HOT
WATER.

4-6

NETWORK
NETWORK

Key:
1 - On / Off Room thermostat
2 - Storage tank unit feeding pump (230 Vac)
3 - Heating circuit pump (230 Vac)
4 - Manual reset thermostat
5 - Manual reset pressure switch
6 - Manual reset minimum pressure switch
7 - External probe (NTC)
8 - Storage tank unit temperature probe (NTC)
9 - Common flow temperature probe
10 - External relay (230 Vac)
11 - Boiler

On the BUS connection (1 ÷ 6 terminals): cable

diameter 3 ÷ 7 mm, cable section 0.5 ÷ 1.5 sqmm,
maximum length 3 m.
The probes (ref. 7 ÷ 9) must be connected to the
master boiler, cable diameter 3 ÷ 7 mm, cable
section 0.5 ÷ 1.5 mmq.
Terminals “IT” and “IK” max voltage of 230 Vac
and max current of 1A.
Terminals “C” and “D” dry contact with max
voltage of 230 Vac max current of 1 A.

16
5 SETTING THE
BOILER ADDRESS. 3
Once the electrical connection has been carried 3
out, the address needs to be set on the com- 3
munication board (4) of each single boiler by
setting the address according to the following
indications.
Open the boiler control panel (1) (ensuring
that power to the boiler has been disconnected 2
first), by unscrewing screws (3) and opening
the cover (2).
Remove the communication board (4), by press-
ing on the clip to release it from its seat.
4
The switches (5) used to set the boiler addresses 1 5
are on the opposite side (Fig. 5-2).

5-1

5-2

17
18
19
 This instruction booklet is made of ecological paper Cod. 1.038787 - rev. ST.002137/000 - 05/16 - Inglese per IRLANDA (IE)

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