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Critical Reviews in Biotechnology, 28:1–12, 2008

Copyright c Informa Healthcare USA, Inc.


ISSN: 0738-8551 print / 1549-7801 online
DOI: 10.1080/07388550801913840

Apple Pomace: A Versatile Substrate


for Biotechnological Applications
Francielo Vendruscolo, Patrı́cia M. Albuquerque, and Fernanda Streit
Laboratório de Engenharia Bioquı́mica, Departamento de Engenharia Quı́mica e Engenharia de
Alimentos, Universidade Federal de Santa Catarina, Florianópolis – SC, Brazil

Elisa Esposito
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Núcleo de Ciências Ambientais, Universidade de Mogi das Cruzes, Moji das Cruzes – SP, Brazil

Jorge L. Ninow
Laboratório de Engenharia Bioquı́mica, Departamento de Engenharia Quı́mica e Engenharia de
Alimentos, Universidade Federal de Santa Catarina, Florianópolis – SC, Brazil

Apple pomace is the processing waste generated after apple juice manufacturing and represents
up to 30% of the original fruit. This solid residue consists of a complex mixture of peel, core,
seed, calyx, stem, and soft tissue. This residual material is a poor animal feed supplement
because of its extremely low protein content and high amount of sugar. The application of
agroindustrial by-products in bioprocesses offers a wide range of alternative substrates, thus
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helping solve pollution problems related to their disposal. Attempts have been made to use apple
pomace to generate several value-added products, such as enzymes, single cell protein, aroma
compounds, ethanol, organic acids, polysaccharides, and mushrooms. This article reviews recent
developments regarding processes and products that employed apple pomace as a substrate for
biotechnological applications.

Keywords agroindustrial residues, solid-state fermentation, submerged fermentation, bioproducts

INTRODUCTION and Esposito, 2000). Figure 1 shows the flowchart of apple


Over the past few decades, an increasing trend toward effi- processing.
cient utilization of natural resources has been observed around Large amounts of apple pomace are produced world-
the world. The direct disposal of agroindustrial residues as wide, and, being highly biodegradable, its disposal rep-
a waste on the environment represents an important loss of resents a serious environmental problem. In Brazil, about
biomass, which could be bioconverted into different metabo- 800,000 tons of apple pomace are produced per year (Protas
lites, with a higher commercial value (Villas-Bôas and Es- and Valdebenito- Sanhueza, 2003), and it is mostly used as an-
posito, 2000; Albuquerque et al., 2006; Vendruscolo et al., imal feed. This utilization is, however, limited due to a low
2007). protein and vitamin content, which means a low nutritional
The industrial processing of apples is performed mainly for value.
the production of juice, jelly, and pulp. Fruits that are not Many researchers, looking for value-added products, have pro-
suitable for consumption in natura are processed, generating posed the use of apple pomace for the production of enzymes
large amounts of residues. Apple pomace, the solid residue (Berovic and Ostroversnik, 1997; Zheng and Shetty, 2000a;
from juice production, represents around 30% of the origi- Shrikot et al., 2004; Favela-Torres et al., 2006), organic acids
nal fruit and is generated during fruit pressing (Villas-Bôas (Shojaosadati and Babaeipour, 2002), protein-enriched feeds
(Bhalla and Joshi, 1994; Devrajan et al., 2004; Albuquerque
et al., 2006; Vendruscolo et al., 2007), edible mushrooms
(Worral and Yang, 1992; Zheng and Shetty, 2000b), ethanol
Address correspondence to Jorge L. Ninow, Laboratório de Engen-
haria Bioquı́mica, Departamento de Engenharia Quı́mica e Engenharia (Ngadi and Correia, 1992a, 1992b; Paganini et al., 2005), aroma
de Alimentos, Universidade Federal de Santa Catarina, 88040-000, Flo- compounds (Bramorski et al., 1998; Medeiros et al., 2000, 2006;
rianópolis – SC, Brazil. E-mail: jorge@enq.ufsc.br Tsurumi et al., 2001), natural antioxidants (Foo and Lu, 1999;
1
2 F. VENDRUSCOLO ET AL.
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FIG. 1. Flowchart of apple processing for juice production.

Lu and Foo, 2000), and edible fibers (Grigelmo-Miguel and regarding how many times the fruits are pressed (Paganini et al.,
Martı́n-Belloso, 1999; Masoodi et al., 2002; Paganini et al., 2005).
2005), among many others. Table 1 shows the chemical composition of apple pomace
employed for different biotechnological purposes by different
APPLE POMACE COMPOSITION researchers.
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The apple pomace is a heterogeneous mixture consisting of Apple pomace is a natural source of pectic substances, be-
peel, core, seed, calyx, stem, and soft tissue (Grigelmo-Miguel ing an important raw material for pectin production through-
and Martı́n-Belloso, 1999). It has high water content and is out the world. In apple pomace, the pectin is mainly present as
mainly composed of insoluble carbohydrates such as cellulose, protopectin, an acid-soluble polysaccharide. Several attempts
hemicellulose, and lignin. Simple sugars, such as glucose, fruc- have been made to efficiently extract pectin from the apple po-
tose, and sucrose, as well as small amounts of minerals, proteins, mace (Shin et al., 2005). Canteri-Schemin et al. (2005) stud-
and vitamins, are part of apple pomace composition (Villas-Bôas ied the effects of particle size, apple variety, and type of acid
and Esposito, 2000; Zheng and Shetty, 2000a; Jin et al., 2002). on the extraction of pectin from apple pomace. The authors
This composition varies according to the apple variety used and found that higher extraction yields (around 14%) were obtained
the type of processing applied for juice extraction, especially when pomace particles larger than 106 µm and smaller than

TABLE 1
Examples of physical-chemical composition of apple pomace

Albuquerque Hang and Jin et al. Joshi and Villas-Bôas and


Composition (2003) Woodams (1987) (2002) Shandu (1996) Esposito (2000)

Moisture (%) 79.2 75.6 5.8 3.97 80


Protein (%) 3.7 5.1 4.7 5.8 4.1
Lipids (%) n.d. 4.2 4.2 3.9 n.d.
Fibers (%) 38.2 4.3–10.5 n.d. 14.7 40.3
Ash (%) 3.5 2.8 1.5 1.82 2.0
Carbohydrates (%) 59.8 9.5–22 83.8 48 n.d.
Reducing sugars (%) 10.8 5.7 n.d. n.d. 15
Pectin (%) 7.7 1.5–2.5 n.d. n.d. 5.5
pH 4.0 n.d. n.d. 4.2 n.d.
Titratable acidity (%) 0.13 n.d. n.d. 2.6 n.d.
Water activity 0.973 n.d. n.d. n.d. n.d.
n.d., not determined.
A VERSATILE SUBSTRATE FOR BIOTECHNOLOGICAL APPLICATIONS 3

250 µm were used. Marcon et al. (2005), using an experimen- ple pomace are considered as high value-added compounds.
tal design, found that the best yield of pectin extraction from They may be used as functional food ingredients and as nat-
apple pomace (16.8% wt/wt) was obtained with higher temper- ural antioxidants, being able to replace their synthetic equiva-
atures (100◦ C, 80 min). The extraction of pectin directly from lents, which may cause some type of rejection (Schieber et al.,
apple pomace presented a lower pectin yield when compared to 2003).
the extraction from apple flour. Significant differences in pectin As shown in Table 1, apple pomace contains high amounts of
yield were not observed when the pomace from different ap- sugar and appears to be an excellent substrate for bioprocesses,
ple varieties was used. Citric acid and nitric acid showed the being rich in different carbon sources. The pomace is very inex-
highest yields on pectin extraction, among other organic and pensive and is abundantly available during the harvesting sea-
mineral acids tested for acid extraction. Recently, Wang et al. son, and several microorganisms can use this apple residue as a
(2007) studied the applicability of microwave-assisted extrac- substrate.
tion to obtain pectin from apple pomace. They studied the ef-
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fect of four different factors (extraction time, pH of acid so- MICROBIAL STRAINS CULTIVATED ON APPLE POMACE
lution, solid:liquid ratio, and microwave power) on the pectin Bacteria, yeast, and fungi have been cultivated on apple po-
yield. An extraction time of 20.8 min, pH 1.01, solid:liquid ra- mace for different purposes. Filamentous fungi, especially ba-
tio of 0.069, and a microwave power of 499.4 W produced the sidiomycetes, are the most suitable microorganisms for growing
highest extraction yield (0.315 g per 2 g of dried apple po- on fruit processing residues. Their ability to grow on the surface
mace). According to the authors, these process conditions al- and even inside the medium explains why these organisms are
lowed an important reduction in the time required for pectin often used for residue bioconversion. Table 2 presents a list of
extraction. different biotechnological applications of apple pomace, with
Apple pomace is characterized by a high content of fibers the respective microorganism and the fermentation process ap-
(cellulose, hemicellulose, pectin, β-glucans, gums, and lignin). plied (solid-state fermentation [SSF] or submerged fermentation
It is widely known that dietary fibers play an important role in [SmF]).
human health, and the availability of high-quality foods with From Table 2, it is possible to observe that SSF is the most
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high dietary fiber content is of great importance for human fiber commonly used process for the valorization of apple pomace
intake (Figuerola et al., 2005). Diets rich in fibers have been as- through microorganism cultivation. SSF can be affected by dif-
sociated with the prevention, reduction, and treatment of several ferent factors. Among them, the selection of a suitable strain
diseases, including diverticulitis, coronary heart disease, colon and the setting of process parameters (physical, chemical, and
cancer, obesity, diabetes, asthma, and pulmonary disease (Boyer biochemical) are crucial (Durand, 2003; Mitchell et al., 2003).
and Liu, 2004). These beneficial effects have been related to Another important aspect is the selection of substrate for use in
the physicochemical and functional properties of dietary fibers. the solid cultivation. The selection of the substrate depends of
Fibers obtained with different extraction methods and from dif- several variables, mainly related to cost and availability, and thus
ferent sources behave differently during their transit through it may involve the screening of agroindustrial residues in order
the gastrointestinal tract (Grigelmo-Miguel and Martı́n-Belloso, to identify the most suitable one. In SSF processes, the substrate
1999; Masoodi et al., 2002; Canteri-Schemin et al., 2005). Leon- not only supplies nutrients for the growth of microorganisms, but
towicz et al. (2001) evaluated the effect of diets supplemented also serves as a support for the cells. The ideal substrate provides
either with sugar beet pulp fiber (SBP, 10% wt/wt) or apple po- all necessary nutrients to the microorganism. However, some of
mace fiber (AP, 10% wt/wt) on lipids and lipid peroxide produc- these nutrients may be available at suboptimal concentrations,
tion in 60 male Wistar rats fed with cholesterol. Diet supplemen- or they may not even be present in the substrate. In such cases, it
tation with the SBP, as well as with the AP fiber, significantly is necessary to supplement from external sources (Pandey et al.,
hindered the increase in plasma lipids and decreased the lev- 2000a; Raghavarao et al., 2003).
els of HDL and total phospholipids. These results demonstrated Considering productivity aspects of fermentation processes,
that SBP fiber and to a lower degree AP fiber, have hypolipi- the presence of large amounts of water in SmF may be a dis-
demic properties, which can be attributed to their water-soluble advantage when the desired product needs further purification
components. because water needs to be separated from the product by energy-
Apple pomace has also been reported as a source of polyphe- consuming techniques such as centrifugation, evaporation, or
nols (Lu and Foo, 1997, 2000; Zheng and Shetty, 2000b; filtration. From this point of view, SSF might have an eco-
Schieber et al., 2003; Carle and Schieber, 2006). Will et al. nomic advantage over SmF. A certain amount of water will
(2006) obtained apple pomace extracts containing 31% to 51% always remain necessary in SSF for the microorganisms to
polyphenols, rich in cinnamate esters, dihydrochalcones, and remain alive, but restricted water availability can prevent the
flavonols. In the same way, Lu and Foo (1997) observed the outgrowth of undesired microorganisms in nonsterile cultiva-
presence of some phenolic constituents, as procyanidins and tions, especially in combination with extreme pH, thus reduc-
quercetin glycosides, which have been shown to exert strong ing the need for sterilization. However, the number of species
antioxidant activity in vitro. Therefore, polyphenols from ap- that can be applied in low water content SSF is restricted.
4 F. VENDRUSCOLO ET AL.

TABLE 2
Bioprocesses using apple pomace as substrate
Application Microorganism Process Reference
Enzyme Production
β-glucosidase Aspergillus foetidus SSF Hang and Woodams (1994b)
Lignocellulolytic enzymes Candida utilis SSF Villas-Bôas et al. (2002)
Pectin methylesterase Aspergillus niger SSF/SmF Joshi et al. (2006)
Pectinases Polyporus squamosus SmF Pericin et al. (1999)
Pectolytic enzymes A. niger SSF Berovic and Ostroversnick (1997)
Polygalacturonase A. niger SSF Hang and Woodams (1994a)
Polygalacturonase Lentinus edodes SSF Zheng and Shetty (2000a)
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Aroma Compound Production


Aroma compounds Rhizopus sp. Rhizopus oryzae SSF Christen et al. (2000)
Aroma compounds Kluyveromyces marxianus SSF Medeiros et al. (2000)
Fruity aroma Ceratocystis fimbriata SSF Bramorski et al. (1998)
Phenolic compounds Trichoderma viride Trichoderma SSF Zheng and Shetty (2000a)
harzianum Trichoderma
pseudokoningii
Nutritional Enrichment
Single cell protein C. utilis SmF Albuquerque (2003)
Animal feed Gongronella butleri SSF Vendruscolo (2005)
Animal feed C. utilis Torula utilis SSF Joshi and Shandu (1996)
Saccharomyces cerevisiae
Nutritional enrichment Candida utilis Kloeckera sp. SSF Devrajan et al. (2004)
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Nutritional enrichment C. utilis Pleurotus ostreatus SmF Villas-Bôas and Esposito (2000)
Protein enrichment Rhizopus oligosporus SSF Albuquerque et al. (2006)
Heteropolysaccharide Production
Chitosan G. butleri SSF Streit et al. (2004)
Chitosan G. butleri SmF Streit et al. (2004) Vendruscolo
(2005)
Heteropolysaccharide Beijerinckia indica SmF Jin et al. (2002)
Xanthan Xanthomonas campestris SSF Stredansky and Conti (1999)
Other Products
Bioinoculant T. viride SSF Zheng and Shetty (1998)
T. harzianum
T. pseudokoningii
Penicillium sp.
R. oligosporus
Citric acid A. niger SSF Shojaosadati and Babaeipour
(2002)
Edible mushrooms L. edodes SSF Worrall and Yang (1992)
P. ostreatus
P. sajor-caju
Ethanol S. cerevisiae SSF Ngadi and Correa (1992a)
γ -Linolenic acid Thamnidium elegans SSF Stredansky et al. (2000)
Mortierella isabelina
Cunninghamella elegans
Cunninghamella echinulata

Thus, because of the low water content, SSF can have ad- BIOPROCESSES INVOLVING APPLE POMACE
vantages over SmF, such as superior productivity, low waste Production of Enzymes
water output, and improved product recovery (Lonsane et al., The most important area of apple pomace utiliza-
1985). tion is the production of enzymes, especially pectic ones.
A VERSATILE SUBSTRATE FOR BIOTECHNOLOGICAL APPLICATIONS 5

Polygalacturonases or hydrolytic depolymerases are enzymes fructofuranosidase from A. foetidus was stable over a large pH
involved in the degradation of pectic substances. They have a range (3.4–6.0), and at 50◦ C, but lost about 50% of its activity
wide range of applications in food and textile processing, degum- after 20 min at 60◦ C. The enzyme exhibited the highest activity
ming of plant rough fibers, and treatment of pectic wastewaters. at 55◦ C when it was incubated in acetate buffer 0.05 mol L−1
Bacteria, yeasts, and fungi under both SmF and SSF conditions for 20 min.
are able to produce these enzymes (Favela-Torres et al., 2006). Pericin et al. (1999) used Polyporus squamosus for the bio-
Hang and Woodams (1994a) compared five strains of As- conversion of apple pomace and the production of pectinases in
pergillus niger cultivated on apple pomace for the production liquid medium, simultaneously. The microbial converted apple
of polygalacturonase. The highest enzyme activity (25,000 U pomace had its protein content increased (about six times), with
kg−1 of apple pomace) was obtained after 72 h of cultivation a very high (75%) protein digestibility. The amino acid profile
at 30◦ C. The polygalacturonase showed an optimum activity was appropriate for young animal feed formulations, due to its
at 40◦ C and pH 4.5. Zheng and Shetty (2000b) compared the high histidine and lysine content. Crude enzyme preparations,
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production of polygalacturonase by Lentinus edodes in SSF on obtained by ultrafiltration of the liquid culture, were used for
three different substrates: apple pomace, cranberry pomace, and apple juice clarification.
strawberry pomace. Strawberry pomace was the best substrate Seyis and Aksoz (2005) investigated the use of apple po-
for polygalacturonase production (29.4 U g−1 of dried pomace), mace, orange pomace, orange peel, lemon pomace, lemon peel,
followed by apple pomace (20.1 Ug-1 of dried pomace). An in- pear peel, banana peel, melon peel, and hazelnut shell as sub-
crease in polygalacturonase production was obtained with the strate for xylanase production using Trichoderma harzianum.
supplementation of the apple pomace with 20% of polygalac- The maximum enzyme activity was observed when melon peel
turonic acid, obtaining 26.8 U/g-1 of dried apple pomace. This was used as the substrate for SSF, followed by the apple pomace
enzyme exhibited its maximal activity at pH 5.0 and 50◦ C. and hazelnut shell.
Berovic and Ostroversnik (1997) studied the production of Villas-Bôas et al. (2002) found a novel lignocellulolytic
a pectolytic enzyme complex by A. niger in a 15-L horizontal activity of Candida utilis during SSF on apple pomace. Hy-
solid-state stirred tank reactor. It was based on the utilization drolytic and oxidative enzymes of C. utilis, excreted to the cul-
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of an inexpensive substrate: the apple pomace, combined with ture medium during solid-substrate cultivation, were identified,
soya flour, wheat bran, and mineral salts. For the production of evaluated, and quantified. The soluble lignin fraction of the apple
pectolytic enzymes, several process parameters, such as tem- pomace was consumed at very significant levels (76%), when
perature, moisture content, carbon dioxide partial pressure, and compared to the nonfermented apple pomace. The enzyme pro-
periodic mixing of the solid substrate mash, are of fundamental duced by C. utilis with the highest activity was a pectinase (239
importance. The authors found that for high production of pec- U mL−1 ). The yeast showed a significant manganese-dependent
tolytic enzymes, a high inoculum concentration (5 × 108 conidia peroxidase activity (19.1 U mL−1 ) and low cellulase (3.0 U
mL−1 ) was required. Carbon dioxide partial pressure should be mL−1 ) and xylanase (1.2 U mL−1 ) activities, suggesting that C.
kept low, and moisture content has to be less than 50%. The utilis has the ability to use lignocellulose as a substrate.
best result was obtained with a moisture content of 38% and Hang and Woodams (1994b) studied the production of β-
temperature equal to 35◦ C, resulting in an enzymatic activity glucosidase using apple pomace as substrate for three As-
of 320 U mL−1 . The advantage of solid-state fermentation for pergillus species. A. foetidus NRRL 337 produced a β-
pectolytic enzyme production compared to conventional sub- glucosidase with higher activity than the enzyme from As-
merged fermentation can be pointed out. SSF uses less water in pergillus fumigatus and A. niger, under similar cultivation con-
the process, reducing the production of liquid wastes and their ditions. A. foetidus NRRL 337 cultivation provided more than
associated disposal problems. In this case, the final enzymatic 900 U of β-glucosidase per kilogram of apple pomace.
product could be used as an enzyme complex, immobilized in Recently, Joshi et al. (2006) reported the production of
the dry biomass. Therefore, only drying and pulverization would pectin methylesterase by A. niger using apple pomace as culture
be needed. Using SmF, the enzymes have to be extracted from medium comparing the SmF and SSF. The pectin methylesterase
biomass, and much more solvent is required, generating large activity was 2.3 times higher when produced by SSF than by
amounts of effluent. Another advantage of using SSF is that low SmF. This study corroborates the fact that SSF is the more ade-
moisture content leads to fewer contamination problems, and quate process for apple pomace bioconversion.
thus, simpler operations with sterile conditions can be used.
Hang and Woodams (1995) evaluated the potential of using Production of Aroma Compounds
apple pomace as a substrate for production of β-fructofurano- A chemical compound has a smell or odor when two con-
sidase by three Aspergillus species. Aspergillus foetidus NRRL ditions are met: the compounds needs to be volatile, so it can
337 was found to produce the higher β-fructofuranosidase ac- be transported to the olfactory system in the upper part of the
tivity (2,700 U kg−1 of apple pomace). A. niger NRRL 2270 nose, and it needs to be in a sufficiently high concentration to
and Aspergillus oryzae NRRL 1988 produced enzymes with be able to interact with one or more of the olfactory receptors
1,660 and 100 U kg−1 of apple pomace, respectively. The β- (Kohl et al., 2001).
6 F. VENDRUSCOLO ET AL.

Today, the consumer has a preference for natural food ad- The use of biotechnological manipulated ingredients for the
ditives. The use of biotechnology for the production of natu- production of animal feed has been growing each year. During
ral aroma compounds by fermentation or bioconversion using microbial processing, along with the conversion of lignocellu-
microorganisms is an economic alternative to the difficult and losic waste into foods, an increase in protein content and an
expensive extraction from raw materials such as plants (Daigle improvement in the digestibility of the substrate are observed
et al., 1999). Currently, it is estimated that around 100 different (Villas-Bôas et al., 2002).
aroma compounds are produced commercially by fermentation Joshi and Sandhu (1996) studied the protein enrichment of
(Medeiros et al., 2006). dried apple pomace (3.97% moisture) by SSF using three dif-
Bramorski et al. (1998) analyzed the production of aroma ferent yeasts (Saccharomyces cerevisiae, C. utilis, and Torula
compounds by Ceratocystis fimbriata under seven different utilis). After the removal of ethanol, it was verified that the po-
medium compositions (prepared by mixing cassava bagasse, ap- mace was enriched in crude protein (3-fold), fat (1.5- to 2-fold),
ple pomace, amaranth, and soya bean). The aroma production and vitamin C (2-fold). However, soluble protein content pre-
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was growth dependent, and the maximum aroma intensity was sented a slight increase, while the sugar content was reduced.
detected in a few hours around the maximum respirometric ac- After fermentation, the authors noticed an improved mineral
tivity. The medium containing apple pomace produced a strong concentration compared to the unfermented apple pomace. A
fruity aroma after 21 hours of cultivation. This same medium significant increase in the K content was noted. There was an
was used by Christen et al. (2000) for the production of volatile enhanced Zn (1- to 5-fold), Mn (3- to 5-fold), and Fe content
compounds by Rhizopus strains. Authors found that the produc- (more than 2-fold) in the fermented pomace compared to its
tion of volatile compounds was related mainly to the medium counterpart. Copper concentration also increased. An increase
used, and no difference was observed among the strains stud- in microelements (Fe, Cu, Zn, and Mn) by fermentation and
ied. The odors detected have a slight alcoholic note, and the drying improved the nutritive value of the apple pomace. The
apple pomace produced intermediate results, compared with the yeast C. utilis gave the highest crude protein, while S. cerevisiae
amaranth grain supplied with mineral salt solution. gave the best soluble protein content and T. utilis the lowest fat
Almosnino et al. (1996) evaluated the production of volatile concentration. A slight reduction in the energy value (caloric
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compounds (hexanal and 2,4-decadienal) obtained from polyun- values) of the fermented apple pomace compared to the unfer-
saturated fatty acids through the action of a specific apple po- mented pomace was observed due to the decrease in the sugar
mace enzymatic system. The production of these compounds content.
was quantitatively improved by increasing the fatty acids and the Rahmat et al. (1995), working with the yeasts Kloeckera apic-
enzyme complex concentrations in the reaction medium. The im- ulara and C. utilis Y15 being grown on apple pomace, observed
portance of an exogenous oxygen supply during bioconversion a total crude protein content of 7.5% after 72 h of cultivation
was also shown. Some physiochemical factors involved in the at 30◦ C for both microorganisms. This apple pomace–based
expression of the pomace enzymatic system were screened, and biotechnological product was shown to be potentially interest-
a temperature of 25◦ C was set as favorable for the bioconversion. ing as a stock-feed supplement, with a high nutritional quality
The authors found that at basic conditions, hexanal production (concerning the concentration of essential amino acids) that was
was 2.1 times higher and the production of 2,4-decadienal was two times higher than the nonfermented pomace.
3.3 times lower, when compared to aldehyde production in the Aiming at the production of single cell protein (SCP), Al-
control reaction medium (pH = 5.8), suggesting that the pH can buquerque (2003) cultivated C. utilis CCT 3469 cells in SmF
lead to the formation of one or the other volatile compound. (5-L bioreactor) using the watery extract of apple pomace as
the carbon source. The yeast produced cells containing up to
Nitrogen-Enriched Pomace 48% crude protein, 3.7% lipids, and 8.2% ash, representing a
Cells of algae, fungi, yeasts, and bacteria are composed of up proteinous biomass with great potential for use as a supplement
to 60% high-quality protein. These organisms multiply quickly for animal feed.
under different conditions, being able to consume diverse types Zheng and Shetty (1998) compared three Trichoderma
of industrial residues (Anupama and Ravindra, 2000). Consid- species, one Penicillium species, and one Rhizopus species in
ering that traditional animal protein sources, such as meat and SSF for the production of beneficial fungi using glucosamine as
milk, have a higher cost and, as such, are not accessible to a the indicator of growth. The microorganisms were cultivated at
large part of the global population, the production of alternative 25◦ C on apple pomace supplemented with 0.05 g of CaCO3 , 2
protein sources, such as those originated by microorganisms, mL of water, 0.05 g of NH4 NO3 , or 0.3 mL of fish protein hy-
appears to be an attractive solution for raising protein intake drolysate per gram of pomace. The optimal water activity was
(Albuquerque et al., 2006). Furthermore, the use of agroindus- found to be 0.98 and moisture content of 81% at 25◦ C. The sol-
trial residues for growing microbial cells as a suitable protein uble protein and glucosamine content of the culture were used
source for human consumption is an interesting approach for for the estimation of fungal biomass during SSF. However, if the
adding value to industrial by-products (Anupama and Ravindra, medium contains significant amounts of soluble proteins or pep-
2001). tides, only the glucosamine content can be used as the growth
A VERSATILE SUBSTRATE FOR BIOTECHNOLOGICAL APPLICATIONS 7

indicator. Biomass is a fundamental parameter in the charac- nocellulosic complex is the most abundant carbohydrate in the
terization of microbial growth. Its measurement is essential for world and is present in sugarcane bagasse, wood chips, saw-
kinetic studies on SSF. Direct determination of biomass in SSF dust, paper residues, and grass, among many others (Alzate and
is very difficult due to the problem of separating the microbial Toro, 2006).
biomass from the substrate. This is especially true for SSF pro- Hang et al. (1981) used apple pomace as a substrate for
cesses involving fungi because the fungal hyphae penetrate into ethanol production in SSF. The fermentation was carried out
and bind tightly to the substrate. However, for the calculation for 96 h at 30◦ C under stationary conditions (i.e., without stir-
of growth rates and yields, it is the absolute amount of biomass ring). At the end of the cultivation, the alcohol content of the fer-
that is important. Glucosamine is a useful compound for the mented apple pomace was determined by gas chromatography,
estimation of fungal biomass, taking advantage of the presence and the sugar was analyzed as glucose by the phenol-sulfuric
of chitin, poly-N-acetylglucosamine, in the cell walls of many method. At 30◦ C, the alcoholic fermentation of apple pomace
fungi (Raimbault, 1998). was completed in 24 h. The sugar was reduced from an initial
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Vendruscolo (2005) used the filamentous fungi Gongronella concentration of 10.2% to less than 0.4%, and the final concen-
butleri for nutritional enrichment of the apple pomace in SSF. tration of ethyl alcohol was greater than 4.3%, representing a
After cultivation for 7 days, the biologically treated material fermentation efficiency of approximately 89%. Alcohols pro-
was added at 30% to the feed of conventional meal and used as duced from apple pomace via SSF were methyl, ethyl, propyl,
feed for Nile Tilapia (Oreochromis niloticus) over a period of 30 butyl, and amyl alcohols. Ethyl alcohol was produced at the high-
days. Growth characteristics of fishes fed with enriched pomace est levels, while propyl, butyl, and amyl alcohols were found in
were compared to the control. Height, length, and mass of the much lower concentrations. Methyl alcohol was not formed by
fishes were analyzed, and, after 30 days, the fish fed with the the yeast S. cerevisiae. However, this alcohol was a hydrolytic
biologically treated apple pomace presented an increase of 13% product formed by the action of pectinesterases present in ap-
in length ( p < 0.050), 11.5% in height ( p > 0.050), and 44% ples.
in body mass ( p < 0.001). These results indicate that G. butleri A solid-state fermentation process for the production of
protein-enriched apple pomace can be used as a supplement in ethanol from apple pomace by S. cerevisiae was described by
For personal use only.

fish diets, which represents a value-added application for apple Khosravi and Shojaosadati (2003). A moisture content of 75%
pomace. (wt/wt), an initial sugar concentration of 26% (wt/wt), and a ni-
To increase the apple pomace protein content, Albuquerque trogen content of 1% (wt/wt) were the conditions used to obtain
et al. (2006) cultured the fungus Rhizopus oligosporus CCT 2.5% (wt/wt) ethanol without saccharification and 8% (wt/wt)
4134 in SSF, using aerated column reactors. The influence of with saccharification. The results indicate that the alcohol fer-
adding nitrogen sources and buffer solutions on soluble protein mentation from apple pomace is an efficient method to reduce
production, as well as on substrate pH value during growth, waste disposal, with the concomitant production of ethanol.
was investigated. The solid cultivation lead to an increase of Nogueira et al. (2005) evaluated the alcoholic fermentation
more than five times over the initial protein content, at a pH of the aqueous extract of apple pomace. Apple juice, pomace
range considered optimum for growing R. oligosporus, which extract, and pomace extract added with sucrose provided after
produced around 30% soluble protein. The fungi colonized the fermentation 6.90%, 4.30%, and 7.30% ethanol, respectively.
substrate very quickly, showing a great potential for being used A fermentation yield of 60% was obtained when pomace ex-
in apple pomace bioconversion. tract was used, showing that it is a suitable substrate for alcohol
The kinetics and methodology of SCP production from apple production.
pomace by SSF was studied by Xu et al. (2005). A practicable
method was mathematically deduced for the study of kinetics Production of Organic Acids
and methodology for SCP production by SSF, which can be used Among the various products obtained through microbial cul-
to correlate research in this field. tivation on apple pomace, organic acids are particularly im-
portant. The ratio of carboxylic acids manufactured microbi-
Production of Ethanol ologically in the bulk of biotechnological products is very high
Bioethanol is considered one of the most important renew- (Finogenova et al., 2005). These compounds are valuable build-
able fuels due to the economic and environmental benefits of ing blocks for chemical obtention, which can be used in several
its use. Lignocellulosic biomass is the most promising feed- applications (Warnecke and Gill, 2005).
stock for producing bioethanol considering its global avail- Among organic acids, citric acid production has been well
ability. The energy gain that can be obtained when nonfer- studied and reported. The amount of citric acid manufactured
mentable materials from biomass are used for cogeneration annually exceeds 800,000 tons, and its production is increas-
of heat and power makes bioethanol a very interesting prod- ing at 5% a year (Finogenova et al., 2005). Citric acid is widely
uct. The so-called lignocellulosic biomass includes agricultural used in several industrial processes, such as in the food and phar-
residues, forestry wastes, municipal solid waste, agroindustrial maceutical industries. In recent times, much attention has been
wastes, food processing, and other industrial wastes. The lig- paid to the production of citric acid from diverse agroindustrial
8 F. VENDRUSCOLO ET AL.

residues through SSF, such as those involving apple pomace by-products, giving a production of 4.09 g L−1 after 48 h of cul-
(Pandey et al., 2000b). tivation. When Sikhye by-product was used as substrate, 3.00 g
Shojaosadati and Babaeipour (2002) used apple pomace as L−1 of PS-7 was formed, and using the soy sauce residue, 0.96
substrate for the production of citric acid using A. niger in SSF g L−1 of PS-7 was observed.
(column reactors). They evaluated several cultivation parame- Factors limiting the use of microbial exopolysaccharides in-
ters, such as aeration rate (0.8, 1.4, and 2.0 L min−1 ), bed height clude their economical production, which requires a thorough
(4, 7, and 10 cm), particle size (0.6–1.18, 1.18–1.70, and 1.70– knowledge of their biosynthesis and an adapted bioprocess tech-
2.36 mm), and moisture content (70%, 74%, and 78%). For nology, the high cost of their recovery, and the nonfood bacterial
citric acid yield, the aeration rate and particle size were the most origin of most of them (Vuyst and Degeest, 1999).
important parameters. Neither the bed height nor the moisture
content was found to significantly affect citric acid production.
Production of Biopolymers
The operating conditions that maximized citric acid production
Biopolymers are a special class of polymers produced by liv-
consisted of a low aeration rate (0.8 L min−1 ), a high bed height
Critical Reviews in Biotechnology Downloaded from informahealthcare.com by Cornell University on 11/14/12

ing organisms. Starch, proteins and peptides, DNA, and RNA


(10 cm), a large particle size (1.70–2.36 mm), and an elevated
are all examples of biopolymers, in which the monomer units,
moisture content (78%).
respectively, are sugars, amino acids, and nucleic acids. Poly-
Apple pomace has also been used for fatty acid production.
mers from plant, animal, and microbial origin play an important
Stredansky et al. (2000) evaluated the γ -linolenic acid (GLA)
role in food formulations. Food polymers are long-chain, high-
production in Thamnidium elegans by SSF. Apple pomace and
molecular-mass molecules that dissolve or disperse in water to
spent malt grain were used as the major substrate components
give texturizing properties (Vuyst and Degeest, 1999).
for the production of high-value fungal oil containing up to
Streit et al. (2004) studied the production of fungal chitosan
11.43% biologically active GLA. T. elegans was grown for 8
in SmF and SSF (column reactors) using the watery extract of
days on a substrate consisting of a mixture of apple pomace and
apple pomace and the pressed apple pomace as substrate, re-
spent malt grain impregnated with peanut oil and nutrient solu-
spectively. Among the microorganisms studied, the fungus G.
tion. The solid-state fermentation process developed for GLA
butleri yielded the best results for the production of chitosan in
For personal use only.

production was affected by diverse process variables, including


SmF and SSF. Grown on the watery extract of apple pomace,
substrate composition and moisture, agitation, and aeration. Un-
the G. butleri presented the highest productivity (0.091 g L−1
der optimized conditions, GLA yields up to 3.50 g kg-1 of moist
h−1 ) and chitosan content in the biomass (0.1783 g g-1 of apple
substrate were obtained.
pomace) for a medium supplemented with 40 g L−1 of reducing
Production of Heteropolysaccharides sugars and 2.5 g L−1 of sodium nitrate. Analyzing the chitosan
production curve, it was possible to conclude that the chitosan
Long-chain, high-molecular-mass polymers that dissolve or
extraction from the biomass should be carried out at the end of
disperse in water to give thickening or gelling properties are in-
the exponential phase and during the beginning of the stationary
dispensable tools in food product formulation. Such food poly-
phase of fungus growth, where the biopolymer represents 21%
mers are also used for secondary effects, which include emul-
of the cell dry weight. The nitrogen source and the buffer solu-
sification, stabilization, suspension of particulates, control of
tion influenced the production of chitosan in SSF experiments,
crystallization, inhibition of syneresis, encapsulation, and film
with a yield fivefold that of the yield without supplementation
formation (Vuyst and Degeest, 1999). The utilization of agroin-
(Streit, 2004).
dustrial byproducts for the production of polysaccharides by mi-
Vendruscolo (2005) used an external loop airlift bioreactor
croorganisms has many advantages, such as reducing production
for chitosan production by G. butleri CCT 4274 on the watery
costs and recycling natural resources (Jin et al., 2006).
extract of apple pomace. The experiments using higher levels
The production of xanthan through SSF of apple pomace–
of aeration (0.6 volume of air per volume of liquid per minute)
based substrates was studied by Stredansky and Conti (1999).
provided greater concentrations of biomass, attaining 8.06 g L−1
The authors mixed the apple pomace with spent malt grains,
and 9.61 g L−1 , in the production of 873 mg L−1 and 1062 mg
which acted as an inert support to increase the medium porosity.
L−1 of chitosan, respectively. These findings demonstrated the
The highest xanthan yield (325 g kg-1 of dry apple pomace) was
adequacy of the airlift bioreactor for the cultivation of microor-
obtained using a ratio of apple pomace to inert support of 2:3.
ganisms with emphasis on the production of chitosan.
Jin et al. (2002) examined the potential of three agroindus-
trial by-products to be used as substrate for the production of
heteropolysaccharide-7 (PS-7) by Beijerinckia indica in SmF Production of Edible Mushrooms
under the same cultivation conditions. By-products from apple Mushroom production is one of the few large-scale commer-
juice production, soy sauce production, and the manufacturing cial applications of microbial technology for bioconversion of
processes of Sikhye (fermented rice punch), a traditional Ko- agricultural and forestry waste materials to valuable foods. The
rean food, were tested. The apple pomace was found to be the annual world production of cultivated mushrooms has been in-
best carbon source for PS-7 production compared to the other creasing significantly, and many methods for production and
A VERSATILE SUBSTRATE FOR BIOTECHNOLOGICAL APPLICATIONS 9

processing are being developed (Ohga and Kitamoto, 1997). Attri and Joshi (2005) used an apple pomace–based medium
Lignocellosic materials are the main substrates for mushroom to examine the effect of carbon and nitrogen sources on
production because agricultural residues are very attractive for carotenoid production by Micrococcus sp. Using 20 g L−1 of
that purpose. apple pomace in the basic medium provided the best growth
Apple pomace has been used for mushroom cultivation in conditions for the microorganism. Maximum biomass (4.13 g
SSF. Worrall and Yang (1992) compared the cultivation of shi- L−1 ) and pigment (9.97 mg per 100 g of medium) yields were
itake (Lentinula edodes) and oyster mushrooms (Pleurotus os- achieved when the medium was supplemented with 0.2% fruc-
treatus and Pleurotus sajor-caju) on apple pomace and sawdust, tose. Optimal conditions for carotenoid production were 35◦ C,
individually or used as a mixture. Yield on sawdust alone was pH 6.0, and cultivation time of 96 h. In similar work, the same
generally lower than on apple pomace, which provided a faster authors (Attri and Joshi, 2006) studied carotenoid production by
mycelia growth. Five shiitake isolates and two Pleurotus spp. Chromobacter sp. Using the same basic medium (20 g L−1 of
produced higher fresh weights on a mixture of equal parts (by apple pomace), they found a high production of biomass (6.6 g
L−1 ) and carotenoids (46.6 mg per100 g of medium) and with a
Critical Reviews in Biotechnology Downloaded from informahealthcare.com by Cornell University on 11/14/12

weight) of apple pomace and sawdust than on either substrate


alone. Highest yields were generally obtained using apple po- shorter incubation period (48 h). These differences showed that
mace mixed with ash. the production of carotenoids can be improved by an accurate
Patulin is an important mycotoxin in apples and apple prod- choice of organism.
ucts, and it is also a marker of quality in the apple and apple juice Powder apple pomace was used as a less expensive medium
industry (Morales et al., 2007; González-Osnaya et al., 2007; than Wickerham’s synthetic medium for pigment production by
Katerere et al., 2008). A maximum of 50 µg L−1 for patulin in Rhodotorula. The use of 50 g L−1 of apple pomace in the medium
apple juice was considered acceptable by the Codex Alimentar- produced the highest yield of biomass and carotenoids. Addi-
ius Commission. Concerned about deleterious effects of patulin tion of 0.3% (v/wt) ferrous ammonium sulfate gave the highest
in food, some investigators are trying to find chemical, physical, pigmentation (Sandhu and Joshi, 1997; Attri and Joshi, 2006).
or biological agents able to decrease the quantity of patulin or
its fungal producer (Iha and Sabino, 2008). Thus, it is extremely Patents
For personal use only.

important to know the quality of this product and especially the Many alternative applications have been reported using ap-
content of possible toxic substances. ple pomace. A method for fermentation/processing vegetable/
fruit and suitable microorganism for efficiently manufacturing
ethanol and acetic acid were performed by Hanamatsu et al.
Production of Baker’s Yeast
(2003) (patent no. JP 2003-310246). Song et al. (2005a) devel-
Baker’s yeast (S. cerevisiae) is part of our everyday nutrition
oped a method for producing SCP from apple pomace by dual
because it is widely used in baking, beverage technology, starter
SSF. This method comprises four different steps: (1) preparation
cultures of various types of foods, SCP production, and food
of an SSF medium with pulverized apple pomace, (2) inoculat-
supplements. Fermentation raw materials are major contributors
ing cultured mixed mature strain for SSF, (3) rapidly drying the
to the cost of low-value products such as baker’s yeast (Ferrari
resulting fermentation product at low temperature, and (4) sub-
et al., 2001). The production of baker’s yeast using agroindus-
jecting the dried product to solid fermentation in another SSF
trial residues as a substrate has become an interesting alternative
medium to obtain the final product (patent no. CN 1673343).
for reducing production costs.
The same group of researchers (Song et al., 2005b) developed
Bhushan and Joshi (2006) used apple pomace extract as a
another method for producing feed protein by liquid-solid fer-
carbon source in an aerobic-fed batch culture for the production
mentation of apple pomace (patent no. CN 1663421). As com-
of baker’s yeast. The fermentable sugar concentration in the
pared with solid fermentation, this method has the advantage of
bioreactor was regulated at 1% to 2%, and a biomass yield of
reduced consumption of medium for seed culture, reduced cost,
0.48 g g-1 of sugar was obtained. Interestingly, the dough-raising
and applicability to large-scale production. The nutritional qual-
capacity of the baker’s yeast grown on the apple pomace extract
ity of a fibrous by-product or residue from a food manufacturing
was apparently the same as that of commercial yeast. The use of
process was improved by inoculating it with filamentous fungus,
apple pomace extract as substrate is an interesting alternative to
and fermenting the fibrous product or residues was proposed
molasses, traditionally used as a carbon source for baker’s yeast
by Power and Power (2005) (patent no. US 2006-233864-A1).
production.
Apple powder producing process and apple leftover feed com-
pounding process were developed by Cui (2001; patent no. CN
Production of Pigments 1307830-A). This invention is related to an apple powder, which
Color is an important attribute related to the visual appeal can be used as a food additive because it possesses a certain sugar
and the quality of food products. Due to increasing attention content and nutritional value. Song et al. (2006) developed a sys-
about the safety of synthetic colorants, the use of natural sources tem for the production of feed albumen by SSF of apple dregs
of colorants has been widely considered (Reyes and Cisneros- liquid (patent no. CN 1663421-A). The production of citric acid
Zevallos, 2007). by fermentation of apple pomace by A. niger NRRL 567 was
10 F. VENDRUSCOLO ET AL.

proposed by Hang (1988) (patent no. US 4767705-A). The malic Anupama, and Ravindra, P. 2000. Value-added food: single-cell protein.
polyphenol production from apple peel waste was invented by Biotechnol. Adv. 18: 459–479.
Yu (2002) (patent no. CN 1335311-A; CN 116666-C). The use Anupama, and Ravindra, P. 2001. Studies on production of single cell
of fruit pomace for the control of plant pathogens was invented protein by Aspergillus niger in solid state fermentation of rice bran.
by Shetty (1999) (patent no. US 4767705-A). In this case, the Braz. Arch. Biol. Technol. 44: 79–88.
Attri, D., and Joshi, V. K. 2005. Optimization of apple pomace based
pomace composition is useful as a vehicle for the suppression
medium and fermentation conditions for pigment production by Mi-
of plant pathogens or bioremediation. This technique consists of crococcus species. J. Sci. Ind. 64: 598–601.
the inoculation of the pomace with at least one microorganism Attri, D., and Joshi, V. K. 2006. Optimization of apple pomace based
(Trichoderma, Penicillium, Pythium numm, Talaromyces flavus, medium and fermentation conditions for pigment production by
Sporidesmium sclerotivorum, Teratosperma oligocladum, Suil- Chromobacter sp. J. Food Sci. Technol. 43: 484–487.
lus granulatus, Pisolithus tinctorius, and/or Peniophora) and Berovic, M., and Ostroversnik, H. 1997. Production of Aspergillus niger
applying it to the plant. pectolytic enzymes by solid state bioprocessing of apple pomace. J.
Critical Reviews in Biotechnology Downloaded from informahealthcare.com by Cornell University on 11/14/12

Biotechnol. 53: 47–53.


Bhalla, T. C., and Joshi, M. 1994. Protein enrichment of apple pomace
FINAL REMARKS by co-culture of cellulolytic moulds and yeasts. World J. Microbiol.
Apple pomace and its aqueous extract present a great po- Biotechnol. 10: 116–117.
tential for use as substrates in biotechnological processes. Sev- Bhushan, S., and Joshi, V. K. 2006. Baker’s yeast production under
eral studies and patents have been described regarding the em- fed batch culture from apple pomace. J. Sci. Ind. Res. 65: 72–
76.
ployment of this residue for the production of value-added
Boyer, J., and Liu, R. H. 2004. Apple phytochemicals and their health
compounds, such as enzymes, SCP, biopolymers, fatty acids, benefits. Nutr. J. 3: 1–15.
polysaccharides, and organic acids, among others. Biotechno- Bramorski, A., Soccol, C. R., Christen, P., and Revah, S. 1998. Fruit
logical applications of the apple pomace are interesting not only aroma production by Ceratocystis fimbriata in solid cultures from
from the point of view of low-cost substrate, but also in solving agroindustrial wastes. Revista de Microbiologia (online), 29. Avail-
problems related to the disposal of the pomace, a pollution source able at: http://www.scielo.br/scielo.php?script=sci arttext&pid=
For personal use only.

that has been gaining a lot of attention in apple-producing areas. S0001-37141998000300012. Accessed January 17, 2008.
Several operational variables must be considered and optimized Canteri-Schemin, M. H., Fertonani, H. C. R., Waszczynskyj, N., and
in order to effectively use the apple pomace in bioprocesses; Wosiacki, G. 2005. Extraction of pectin from apple pomace. Braz.
strain type, reactor design, aeration, pH, moisture, and nutrient Arch. Biol. Technol. 48: 259–266.
supplementation are only a few examples of these fundamen- Carle, R., and Schieber, A. 2006. Functional food components ob-
tained from waste of carrot and apple juice production.Ernahrungs-
tal process variables that are crucial for the economic viability
Umschau. 53: 348.
of using the apple pomace as a substrate for biotechnological
Christen, P., Bramorski, A., Revah, S., and Soccol, C. R. 2000. Char-
applications. acterization of volatile compounds produced by Rhizopus strains
grown on agroindustrial solid wastes. Bioresour. Technol. 71: 211–
215.
ACKNOWLEDGMENTS Cui, Y. 2001. Apple powder producing process and apple leftover feed
Thanks are due to UFSC, CNPq, and CAPES for financial compounding process. Patent no. CN 1307830-A.
support. Daigle, P., Gélinas, P., Leblanc, D., and Morin, A. 1999. Production of
aroma compounds by Geotrichum candidum on waste bread crumb.
Food Microbiol. 16: 517–522.
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