PROJECT ON

IN PLANT TRAINING IN ARVIND LIMITED

SUBMITTED BY
Sangram Maurya

(GOVT. POLYTECHNIC, HINDALPUR HAPUR)

 Context
Fiber
(Spinning in Ambar & Amrut)

Yarn
(Weaving /knitting)

Fabric (grey)
(In bottom/shirting/knitting division)

Fabric (RFD)

Fabric (finished)

Garments
 R&D
Department
 Wo r k F l o w i n R & D S e c t i o n

Research and Product development and Innovation

↓
Sustainability
Beyond helping curb those global challenges, sustainability can drive business success. Several investors today use Environmental, Social,
and Governance (ESG) metrics to analyze an organization’s ethical impact and sustainability practices. Investors look at factors such as a
company’s carbon footprint, water usage, community development efforts, and board diversity.
↓
Quality control
Quality control (QC) is a process by which entities review the quality of all factors involved in production. ISO 9000 defines quality control as
"A part of quality management focused on fulfilling quality requirements"
↓
Troubleshooting
troubleshooting is the identification or diagnosis of "trouble" in the management flow of a system caused by a failure of some kind. The
problem is initially described as symptoms of malfunction, and troubleshooting is the process of determining and remedying the causes of
these symptoms.
↓
Product rationalization
The process of reducing the number of products that you sell in order to invest more in the products that make the most profit:
The goal of product rationalization is to reach a maximum number of customers with a minimum number of products in order to maximize
revenue for each product.
Project assigned to us:-
1. To match the values of RSL & MRSL from the party’s booklet.
2. To give follow up of wet processing of a viscose fabric at every
stage.
3. To observe the blue tint of optical brightener as comparison of old
existing one.
4. PROJECT 1 - To observe the blue tint of optical brightener as
comparison of old existing one.
5. PROJECT 2 - TRAIL OF NEW COTTON OBA IN BABY SOFT FLOW
MACHINE
6. PROJECT 3 - TRAIL OF HAS TO IMPROVE THE WHITENESS OF
WHITE FABRIC
 To match the values of RSL & MRSL from the party’s booklet.
• RSL:- Restricted Substance List
Application
The prohibitions and restrictions listed in this section apply to all Materials, Chemicals and Other Goods supplied for use in company labeled
and/or distributed products. Each Supplier and Source of Materials, Chemicals and Other Goods — to any company contractor when the
Materials, Chemicals and Other Goods will be used during the fabrication, manufacture, processing or distribution of a company labeled and/or
distributed product—represents and warrants that each of its Materials, Chemicals and Other Goods complies with all provisions of the RSL
(including, but not limited to, the RSL’s prohibitions, restrictions, other requirements and all applicable legal requirements) and that the Supplier
and Source will defend, indemnify and hold company harmless from any allegation, claim, liability, loss, damage, or other detriment, resulting
from any such Supplier’s non-compliance.
Purpose
Company is committed to upholding consumers’ health and safety by producing safe products. This section identifies the substances restricted in
this document because of potentially applicable legal requirements, the need to ensure consumer safety and/or company independent
judgment as a responsible business. . In addition, analytical test methods for use by the laboratory are given for each substance. Testing for
compliance with any edition of the RSL must be conducted by a laboratory approved in advance by company. Company may test Materials,
Chemicals and Other Goods for the RSL listed substances. company Suppliers and Sources have a non-delegable duty to comply with the
prohibitions, limitations, and other requirements of the RSL. The presence of a substance on the RSL or on any previous RSL should not be
interpreted as suggesting that the substance is, or ever was, present in any company labeled and/or distributed apparel, non-apparel, footwear,
accessories, packaging and other products or that the presence of a listed substance in at any particular level above the RSL constitutes an
unacceptable risk to human health or the environment.
Some types of material is in restriction list of Levi strauss/Levi’s
A. Aromatic Amines from Azo Colorants
B. Disperse Dyes and Other Colorants
C. Biocides (Chlorophenols and Others)
D. Chlorinated Aromatics
E. Isocyanates
F. Flame Retardants
G. Metals
H. Organotin Compounds
I. Solvents
J. Phthalates
K. Components and Residuals from Auxiliary Manufacturing
L. Polycyclic Aromatic Hydrocarbons (PAHs)
M. Restriction on Packaging
N. Alkyl Phenols and Alkyl Phenol Ethoxylates (APs & APEOs)
O. RoHS—Electrical and Electronic Equipment
P. N-Nitrosamines
Q. PVC
R. PFASs (Perfluoroalkyl / Polyfluoroalkyl Substances
Some types of material is in restriction list of VF Corporation
• N-Nitrosamines – Shoe Sole Materials and Toys
• Food Contact Materials
• Restrictions on Packaging
• Flame Retardants
– Flame Retardant Restrictions For All Products
– Flame Retardant Restrictions for children’s products
– Flame Retardant Restrictions for upholstered furniture and juvenile products for residential use
• Chlorinated Aromatics
• Solvents and Volatile Organic Compounds (VOCs)
• Alkyl Phenols and Alkyl Phenol Ethoxylates (APs and APEOs)
• Organotin Compounds
• Auxiliary Substances
• Phthalates
• Metals
– Metal Restrictions for All Base Textile Materials and Fabrics
– Metal Restrictions for All Parts, Metal and Non-Metal
– Metal Restrictions for All Jewelry
• Disperse Dyes and Other Dyes
• Aromatic Amines from Azo Dyes
– Aromatic Amines salts
 Some types of material is in restriction list of ESPRIT
• Acetophenone and 2-Phenyl-propan-2-ol
• Alkylphenols (AP) and Alkylphenols Ethoxylates (APEOs), including all isomers
• Chlorinated Paraffins
• Chlorinated Paraffins
• Chloro Organic Carriers (COCs)
• Allergenic Disperse Dyes
• Navy Blue Colorants
• Carcinogenic Dyes
• Carcinogenic Arylamines (Free available or cleavage from dyestuff)
• Flame Retardants
• Formaldehyde
• Heavy Metals - Extractable
• Heavy Metals – Total
• Isocyanate
• Nickel release
• N-Nitrosamines
• Organotin Compounds
• Banned Amine
• Perfluorinated Compounds (PFCs)
• Pesticides, Agriculture
• PVC - Cause of Carcinogenic Vinyl Chloride
• Phthalates
• Polycyclic Aromatic Hydrocarbons (PAHs)
• Acidic and Alkaline Substances
• Preservative Agents
Some types of material is in restriction list of M&S ECP

• Aromatic amines
• Dyes that cleave to form banned amines
• Skin sensitizing disperse dyes
• Pesticides/insecticides
• Organic solvents
• Chemical testing notes
• Childrenswear: Clarification of chemical restrictions
• MRSL:- Manufacturing Restricted Substance List

There may be chemicals (for example machine cleaning chemicals), which have no direct contact with the
substrate, but which may cause worker exposure and environmental issues. In conjunction with the Zero
Discharge of Hazardous Chemicals Group (ZDHC), Marks & Spencer has compiled a Manufacturing Restricted
Substances List (MRSL) of hazardous chemicals. The purpose of the MRSL is to restrict the input of hazardous
chemicals to the manufacturing process. The chemicals listed are banned from deliberate use in formulations.
In general, the MRSL reflects the requirements of the RSL, and therefore compliance with the MRSL will lead to
more certain compliance with the RSL.
 Some types of material is in restriction list of ESPRIT
• Alkylphenols (AP) and Alkylphenols Ethoxylates (APEOs) including all isomers
• Dyes – Disperse (Sensitizing)
• Dyes - Navy Blue Colorants
• Dyes - Carcinogenic or Equivalent Concern
• Dyes – Azo (Forming Restricted Amines)
• Chlorobenzenes and Chlorotoluenes (“Chloro Organic Carriers”, COCs)
• Chlorophenols
• Flame Retardants
• Glycols
• Halogenated Solvents
• Organotin Compounds
• Polycyclic Aromatic Hydrocarbons (PAHs)
• Perfluorinated Compounds (PFCs)
• Phthalates – including all esters of ortho-phthalic acid
• Heavy Metals
• Volatile Organic Compounds (VOCs)
 Some types of material is in restriction list of H&M
• Alkylphenol Ethoxylates / Alkylphenols (APEOs/APs)
• Chlorinated Aromatic Hydrocarbons
• Organic solvents
– Organic solvents
– Brominated Organic Solvent
– Dimethylformamide (DMF)
• Chloroparaffins
• Chlorophenols
• Dyes – Azo releasing following amines
• Disperse (Sensitizing)
• Navy Blue Colorant
• Anilines
• Flame retardants
• Glycols
• Heavy metals
• Organotin Compounds
• Perfluorinated Compounds (PFCs)
• Phthalates- including all other esters of ortho-phthalic acid
• Phthalates- including all other esters of ortho-phthalic acid
 Some types of material is in restriction list of M&S (Marks & Spencer)

• ALKYLPHENOLS (AP) and ALKYLPHENOL ETHOXYLATES (APEO)

• AZO DYES: RESTRICTED AMINES
• NAVY BLUE COLOURANT
• CARCINOGENIC DYES and DYES OF EQUIVALENT CONCERN
• SKIN -SENSITISING DISPERSE DYES
• FLAME RETARDANTS
• SHORT CHAIN CHLORINATED PARAFFINS
• GLYCOLS
• HALOGENATED SOLVENTS
• POLYCYCLIC AROMATIC HYDROCARBONS (PAH)
• ORGANOTINS
• PHTHALATES
• VOLATILE ORGANIC COMPOUNDS (VOC)
• PESTICIDES / INSECTICIDES MOTHPROFING
• PESTICIDES / INSECTICIDES GENERAL
• PER and POLYFLUORINATED CHEMICALS
• HEAVY METALS
• CHLOROBENZENES and CHLOROTOLUENES
• CHLOROPHENOLS
 To give follow up of wet processing of a viscose fabric at
every stage

Fabric details :-

Customer name :- Old Navy

Order type :- ZDB1 Sample Bulk Order
Customer reference :- 308 Dope Dyed Bulk Viscose
First step :- (desizing)
In soft flow machine :
Auxiliaries g/l Qty. Kg

Acetic acid 0.20 0.127

Alba fluid C 1.00 0.634

Kier Lon FALB 1.00 0.634

Bio-green dxtra 1.00 0.634

M/C name Run time

SF-500 50 min
 PROJECT 1 - To observe the blue tint of optical brightener as
comparison of old existing one.
Poly White
Chemical GPL PARAMETERS
ALBAFLUID C 2
AB-45 2
UNIVADIN TOP 1 600C 15 min
METAXIL DAN 1
COLOUR % PARAMETERS
SKAYWHIT SFN/PEG** 0.300% 1300C 30 min

Cotton White
Chemical GPL PARAMETERS
ALBAFLUID C 2
KIRLON FALB 0.3
SIRRIX 2UDI 1 600C 15 min
CAUSTIC LYE 5
SIFA-M 0.8
H2O2 8
COLOUR % PARAMETERS
SKAYWHIT HCE LIQ. 1.00% 950C 40 min
Chemical GPL PARAMETERS
ACETIC ACID 0.5
SIRRIX 2UDI 0.4
 PROJECT 2 - TRAIL OF NEW COTTON OBA IN BABY SOFT
FLOW MACHINE
Poly White
Chemical GPL PARAMETERS
ALBAFLUID C 2
AB-45 2
UNIVADIN TOP 1 600C 15 min
METAXIL DAN 1
COLOUR % PARAMETERS
SKAYWHIT SFN/PEG** 0.300% 1300C 30 min

Cotton White
Chemical GPL PARAMETERS
ALBAFLUID C 2
KIRLON FALB 0.3
SIRRIX 2UDI 1
CAUSTIC LYE 5 600C 15 min
SIFA-M /LENOTOL GL-AD 0.8
H2O2 8
COLOUR % PARAMETERS
UVITEX BHA 1.0%
UVITEX BHA-V 0.15% 950C 40 min
Chemical GPL PARAMETERS
ACETIC ACID 0.5
OPTAWHITE DA3 2% (OWF)
 PROJECT 3 - TRAIL OF HAS TO IMPROVE THE WHITENESS OF
WHITE FABRIC
Chemicals GPL MLR Machine Parameters

HSA 1 1:10 Water bath @ 600C 30 min

700C

Weight of 1st fabric sample 2.55 gm

Weight of 2nd fabric sample 2.18 gm
Liquor had been taken for 1st sample 25.5 mL

Liquor had been taken for 2nd sample 21.8 mL

HSA taken for 1st sample 1 gpl

HSA taken for 2nd sample 1 gpl
QUALITY
ASSURANCE
LAB
 DEYING LAB
 First machine :- Padder

Number of machines :- 03
This machine is to dye the sample swatches of fabric (for bottom purpose)

 Second Machine :- Auto-mate System

We use this machine for make dilute and this is a automatic machine
in which only the controller have to enter the % of concentration and
to put the bottle at right place and the machine will make the solution
as per the commands
 Third machine :- Automatic color dispenser
By Copower

Number of machines :- 01
This machine is to make the dyeing liquor for sample dyeing this machine has been controlled by
a computer system by the help of PC we feed the recipe of dye and after that as per commands
machine will prepare the dyeing liquor.

Number of dyestuff bottle contain at single time :- 108

Number of auxiliary bottle contain at single time :- 08

This machine able prepares the 16 dyeing liquor at once.

Dyestuff bottles are placed at three different sections and one section is consist of 36 bottles.

Auxiliaries have also a different rack.

 Fourth machine :- Weighing machine
By: Contech
This machine is for measurement of weight in grams. This machine used to
check GSM or weighing very small quantity of chemicals.

Range:- max. – 10Kg

min. – 0.001g
 Fifth machine :- CCMS
Functions of Computer Color Matching System:

• Color match prediction.

• Color difference calculation.
• Determine metamerism.
• Pass/Fail option.
• Color fastness rating.
• Cost Comparison.
• Strength evaluation of dyes.
• Whiteness indices.
• Reflectance curve and K/S curve.
• Production of Shade library.
• Color strength
 PHYSICAL TESTING LAB
First procedure : Measuring GSM

Working Procedure of Measuring GSM of

a Fabric

• For Measuring GSM, fabric sample is cut by

GSM cutter. 11.2 cm
• Now weight is taken by electric balance.
• By this way we get the weight in gram per
one square meter fabric.
• Here GSM of the fabrics by the GSM cutter is obtained
by the multiplying the sample weight with 100.
• Second procedure :- Pilling
MARTINDALE ABRASION TESTER:

• Four specimens (38 mm diameter) are

mounted in the specimen holder.
• The sample is abraded against standard
abradant under standard load. 14 cm
• A complex motion (resultant of two s.h.m.
at right angle to one another) is given to the
specimen holder.
• Third procedure :- Abrasion resistance test
Procedure:
3.8 cm
i. At first cut the fabric into 4 pieces according to the measurement of
the instrument.
ii. Weigh these 4 pieces of fabric samples.
iii. Now place these samples in the instrument under a certain load as
supplied in the instrument.
iv. Now start the machine and observe the counter of abrasion no.
v. After an abrasion of 200 bring out the first sample and weigh it.
vi. After an abrasion of 300 bring out the second sample and weigh it.
vii. Similarly after abrasion of 400 and 500 bring out the third and
fourth sample and take their weight.
viii. Now put the weights before and after abrasions in a table and find
out their wear index.
• Fourth procedure :- Wicking test

Wicking Test (longitudinal):

• Strip of fabric is suspended vertically with

its lower edge in a reservoir of distilled water.
• The rate of rise of the leading edge of the water
is monitored.
• This gives direct indication of the wickability of test fabric.
17.5 cm

2.5 cm
• Fifth procedure :- Tear test
Measurement of fabric tearing strength:

• Tail ‘A’ is clamped in lower jaw and ‘B’ in upper jaw.

• Speed 50mm/min or 300mm/min.
• The separation of jaws causes the tear to proceed through
uncut part.
• Averages of the five highest peaks are taken as tear strength.
• Depending on the directing of testing, the tear strength of warp
or weft yarns are report
Cutters for different procedures:

GSM Cutter Specimen cutter for

martindle pilling machine
PROCESS HOUSE
FOR
BOTTOM WEAR
SEQUENCE OF OPERATIONS
IN WET PROCESSING
Greige batching:

No. of machines:- 12
• singeing:
Number of machines :- 2

 General parameter to run singeing:

Speed 80 m/min

Flame intensity 10 mm

Fabric temperature 120° C

Kuster CBR: For continuous bleaching
• Removal of all soluble deposits from the surface of
the fabric.
• Traverse and counter current flow of liquid.
• Cloud control for the better effect on fabric
• Chemical application by means of maximum pick up
with maintenance free design.
• Even and maximum squeezing for better efficiency.
• Uniform results.
• Increase in production.
• Large savings in terms of chemicals, energy, water
and time.
• Uniform & continuous perfectly mixed dosing system
Kuster KBR:- For bleaching
Products Details :
• Category : Processing
• Sub Category : Wet Processing
• Process : Bleaching
• Industry Served : Textile
• Market Served : Any where in world
• Substrate Type : Woven, Knitted-Open
• Substrate Composition : Cotton, Polyester, Polypropylene,
Nylon, Viscose, Acrylic, Blends

Product Information :
• Under liquor roller
• washer
• Chemical Applicator
• Steamer
• High efficiency squeezer consisting of one S-Roll
 Goller CBR:- Continuous Bleaching Range
Key Features
• Low tension fabric transport
• Fabric evenly heated by saturated steam
• Designed for dyeing in chromatic colours
• Creese mark-free bleaching process
• Smooth fabric surface (anti-pilling)
• Fine and soft handling
• High degree of permeability and hygroscopicity
• High degree of whiteness (80 Berger or above)
• Even bleaching effect (left, middle, and right)
Morrision :- For Mercerization
CONFIGURATION:

• INLET OF THE FABRIC WITH DRIVING SYSTEM TYPE "S“

• PRE WASHING TANK TYPE FORCTRACTA WITH PADDER
• INLET OF THE FABRIC WITH J-BOX AND E+L
FABRIC DRIVING SYSTEM TYPE KF 2020
• WASHING TANK TYPE DA 4 WITH 18 MT OF FABRIC AND
PADDER
• WASHING TANK TYPE DA 6 WITH 28 MT OF FABRIC AND
PADDER
• DRYER WITH 8 CYLINDERS WITH SUCTION HOOD, MADE
FROM WUMAG
• MERCERIZING IMBIBITION TANK FOR SODA WITH
CHECKING AND DISTRIBUTION SYSTEM (8 MT OF
CAPACITY)
• MERCERIZING IMBIBITION TANK (8 MT OF CAPACITY)
STRONG PADDER
• STABILIZATION TANK WITH PIN CHAIN
Laffer :- For pitching
To achieve the best sueding effect, it is
important to maximize the fabric-to-sueding
roll surface.

Lafer's main sueding design principle is the

circular path concept. It allows a wider
contact angle on the abrasive which leads to
a more effective sueding action.

Fabric is managed perfectly by means of

very high precision tension control and
ensured by the short fabric segmentation
inside the machine.
Sanforizer:- For shrinkage control
Manufactured by:- Monforst
Number of machine:- 2

Sanforization is a treatment process, mainly

applied to cotton fabrics and textiles made
from natural or chemical fibres, patented
by Sanford Lockwood Cluett (1874–1968) in
1930. It is a method of
stretching, shrinking and fixing the woven
cloth in both length and width before
cutting and producing, to reduce the
shrinkage which would otherwise occur
after washing.
Soft Flow machine:- For dyeing
Capacities:-

1 of 750 Kg
1 of 500 Kg
2 of 250 Kg
1 of 20 Kg (baby soft flow for
sample dyeing)
Key Features:
• Design temperature 140°C
• Design pressure 3.0 bar
• Heating gradient 25°C ~ 100°C approx.
5°C/min,100°C ~ 130°C approx. 2.5°C/min (Dry
saturated steam pressure at 7.0 bar)
• Cooling gradient 130°C ~ 100°C approx.
3°C/min, 100°C ~ 80°C approx. 2°C/min (Cooling
water at 3.0 bar, 25°C)
Jet dyeing machine:
Number of machine:- 1

Capacity: 500 Kg
( this machine have 2 chambers of 250 kg’s )

This dyeing machine has a wide range of

dyeing, good dyeing quality, low cost and high
yield.

The machine can operate smoothly even when

the nozzle pressure is at 0.5~1 kg/cm2.
MCS HT-HP Jigger dyeing machine:-
Number of machine:- 5
Manufactured by:- MCS

Working :
• The amount of interstitial dye liquor retained
in the interstices of the fabric weave.
• The exhaustion of the interstitial liquor in the
dwell period between successive immersions.
• The degree of interchange of liquor during
one immersion (interchange factor).
RF dryer:- for dry the fabric in open width
on relax mode
• Intermediate beaters can also be provided to give
mechanical to the fabric.
• Working width O : 1600 - 3600 mm
• Heating Media - Steam / Themic Oil / Gas / Electrical
• Chamber length 3 mtrs. each.
• Suitable for both open width and tubular fabrics.
• Entry combination can be with Padder, vertical
stenter frame or direct entry into the dryer.
• For open width Knits and delicate woven fabrics
complete range is provided with driven scroll rollers
at entry, Padders; overfeeding device; Vertical
inclined pin chain with gumming and steaming; relax
dryer with two conveyors and plaiting.
Monforts Pad-dry:-
• No steamer required
• Low chemicals consumption (up to –86%*)
• Low energy consumption (up to –49%*)
• Low water consumption (up to –63%*)
• Low investment costs
• Low personnel requirements
• Good fabric fastnesses
• Very simple process
• Very low costs
• Ecological benefits
Kuster pad steam:-
Product Information :
• The only available padder in market, which can pad
any class of dyes without any variation throughout
width and length of fabric upto 6-meter wide fabric.
Salient Features :
• Padding mangle with two swimming rolls.
• Metering pump with automatic level controller.
• Batching arrangements.
Stenter:- For heat set
Functions of Stenter Machines:

• Heat setting is done by the stenter for lycra fabric, synthetic and blended fabric.
• Width of the fabric is controlled by the stenter.
• Finishing chemical apply on fabric by the stenter.
• Loop of the knit fabric is controlled.
• Moisture of the fabric is controlled by the stenter.
• Spirility controlled by the stenter.
• GSM of the fabric is controlled by stenter.
• Fabric is dried by the stentering process.
• Shrinkage property of the fabric is controlled

There are stenters from three different vendors:-

2 from motex 15000
1 from Yamuna
4 from Bruckner
KD Supernova:- For Finishing
This is an autoclave decatizing plant for permanent
finishing that is suitable for the treatment of several
types of fabric (wool, wool blends and synthetic
fibres). It offers the best patented technologies in
order to guarantee maximum versatility, the highest
treatment uniformity, excellent dimensional stability,
bulky and dull or bright and pressed finishing. ….KD
Supernova is the most reliable plant to enhance the
quality of your fabrics.
SANFORIZER:- For shrinkage control
By:- MONFORTS
No. of machines:- 04
• WORKING WIDTH: 1800mm
• MODEL: FKSG
• J BOX AT ENTRY
• PALMER 2000mm DIAMETER
• EXIT WITH BIG ROLL AND FLAT FOLDER
• YEAR: 1980
 Curing:-
Fabric capacity 60m/40m/20m

Loop length Max 1.2m

Valid width 1800mm-3200mm

Applied fabric kinitted, woven, non-woven

Voltage 380V
Frequency 50/60HZ

Heating power 15KW

Steaming power 5KW

Weight 2500KG
WHOM WE MEET
HUGE THANK YOU
TO
“ARVIND FAMILY”