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www.exprogroup.com
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More than
40 years of experience
Over
2,000 well tests
Over
150 + well test packages
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What we offer
Expro has more than 40 years’ experience of providing well testing
services to the global oil and gas industry. As one of the largest well test
companies in the world, we provide mobile process equipment that
accurately measures the performance of our customers’ wells. The data
that we provide allows our customers to plan the optimal exploitation of
their reservoirs.
High-value oil and gas wells, onshore and offshore, require a full range of testing solutions.
Expro works to develop newer, faster, more precise testing methods. We aim to perfect well testing operations and
processes and make them as effective and efficient as possible. Our ability to offer the combination of superior service
quality and technological innovation enhances the performance of our customers.
I G
E K
J
P
L
H F
Q
100 barrel tank
D
O A
C
M B
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Expro’s temporary completion and production system equipment is designed to offer this, through a
range of temporary completion and production systems. This allows our clients to measure pressure
and flow rates, obtain fluid samples, assess the commercial viability and plan completion and
production facilities.
Our well testing solutions can be used across a range of applications, including:
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The surface well test system is a combination of the following equipment and services:
Solids exclusion
Expro recognises that solids management is crucial to a safe and efficient well operation. In addition to
our existing 5k and 10k sand filter systems, Expro has developed 10K and 15K cyclonic desanders.
Expro’s solids exclusion equipment is designed to be deployed close to the wellhead and upstream of
the first well control device, allowing solids to be removed at high pressure and thereby reducing
erosion in the downstream equipment.
Choke systems
The choke manifold controls the well flow via a fixed or an adjustable choke. Expro's choke systems
provide reliability and security, with easy maintenance and multiple safety features, operating efficiently
and effectively. Our equipment provides unparalleled wear resistance, reducing costly damages. The use
of this technology in the exploration and appraisal market is ideal to reduce downtime where continuous
flow data is critical to the success of the operation. Based on the latest engineering design and
technology, our choke systems have become industry leaders.
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Heat exchangers
Expro offers various types of heat exchangers which typically comprise high pressure coils contained within a
steam jacket. Expro multi-tube heat exchangers are significantly more efficient than the conventional direct heat
exchangers used in well test operations. The combination of eliminating bends in the tubes and their large
surface area promotes highly efficient heat transfer compared with conventional heaters. It also aids reliability
since the flow profile makes this type of heat exchanger far less prone to erosion from solids production.
Three-phase separator
Hydrocarbon flow is directed to Expro's three-phase separator where the oil, water and liquid phases are
separated and metered. Expro’s inventory includes various designs of both horizontal and vertical separators
which meet the well flow parameters stated by the customer. The separators are designed to maximise the
efficiency of the separation process.
Data acquisition
Expro’s EdgeX is a Windows based data acquisition and management system. It provides a total data solution
for a wide range of applications including well testing, extended production tests and platform process plant
monitoring (see below).
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Burner heads
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EdgeX
EdgeX is a Windows based acquisition and management system. It provides total data solution for a wide
range of applications including well testing, extended production tests and platform process plant monitoring.
Its features include:
The extensive multitasking capabilities of EdgeX allow it to incorporate data from a multitude of sources using
various communication protocols. This includes surface instrumentation, other Expro services (WWS, DST,
Subsea) and 3rd party equipment. Essentially EdgeX is the total data solution which combined with ‘data to
desk’ provides clients with data, whenever and wherever they need it.
This service provides the client with the full suite of tools necessary to view real-time data through a web
browser anywhere in the world.
The web browser allows the client access to all data logs and sequence of events obtained in the field. To view
this information standard graphical user interfaces are available for trending and live monitoring.
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Clean-up
The purpose of well testing on development wells is to clean up and commission the well prior to its
connection to the permanent production facility.
The permanent completion is used with a temporary subsea/surface safety tree and production system.
Included in the development well testing segment are DST/TCP operations, associated with
completions activity such as a ‘shoot and pull’ run prior to well clean-up, fluid separation, solids
management and disposal operations. Current methods for disposal in a well test or clean-up involve
burners, water remediation, storage of produced fluids to a tank.
In areas where strict regulations exist regarding the disposal of liquids by burning, well tests are
performed without burning oil. Gas can be flared, and produced fluids stored in a barge or in workboat
tanks for transport back to a land-based disposal facility.
Flowback
A typical fracture flowback programme for a high-rate gas well onshore uses a multiple-stage fracture
with three-to-five zones per well. Each zone is perforated, fractured and then cleaned up. Special
severe service equipment is available to handle high flow rates and pressures, as well as abrasive frac
materials recovered during the clean-up.
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Key technologies
Solids management
Expro’s solids removal systems comprise 5k and 10k sandfilter units and 10k and 15k cyclonic
desanders, which provide a broad range of solids management options. Removing solids from the well
stream at the earliest opportunity reduces damage to downstream equipment and can result in
increased well production. This results in a range of benefits:
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Production testing
In-line well testing
Well site operation of the MPFM is supported with Expro’s proven well site PVT sampling and analysis
products and services.
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Production testing
Extended well testing
Used to generate and accelerate cash-flow from production before bringing a permanent production
facility on line, these projects are often associated with remote environments or challenging operating
conditions.
Extended well testing provides substantial reservoir information which can be used to:
For wells requiring long-term solutions such as extended well testing or early production facilities, Expro
has extensive global experience and success tailoring equipment to meet reservoir and production
requirements for wells or fields.
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Production testing
Modular well test packages
The modular concept is a ‘plug and play’ methodology this allows you to swap main components for a
package with only minor adaptions.
■ Package pre-adapted for easy data acquisition system and electronic process shut-down
system interface
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With a 20-year track record in the US pipeline market and direct access to our global pool of specialist flow
management knowledge, Expro provides safe and efficient pipeline separation, filtration, or flaring need.
Expro has one of the largest inventories of international certified equipment in the industry, including the
highest capacity pipeline separation units (up to 500 MM scf/d with a 16” inlet).The fleet includes both high
pressure and low pressure systems for separation, fluids handling, storage, analysis, water treatment, solids
handling and disposal. Our state-of-the-art trailer mounted flare systems are designed to be easily
mobilised to handle your flaring needs.
To compliment this proven equipment, Expro employees are some of the best in the industry with
experience in flaring products from natural gas to liquid propylene to NGL. Expro flarestack service
supervisors are qualified by NCCER, Veriforce, and OQSG for our tasks to comply with the DOT operator
qualification rule.
500mm
scf/d
capacity
16"
inlet
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Expro provides the know-how, equipment, and personnel for the separation, fluids handling and flaring
services necessary for:
■ Pipeline flushing
■ Pipeline decommissioning and commissioning
■ Chemical or gel pipeline cleaning
■ Pipeline pigging / smart pigging
■ Hydrostatic testing operations
■ Pipeline blow-downs
■ Separation
Expro’s expertise and credibility has been earned through its proven separation services, in the harshest
of environments. Expro’s equipment and personnel have been used for:
Expro’s filtration separator is the leading choice for clean products before delivery to plants, and has
been effectively used with charcoal filter elements to clean vapor before venting to eliminate odor. These
units can be rigged up with a manifold system in order to allow flawless operations of the pipeline while
changing filter elements.
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A key component in Expro’s range of well testing services is the ability to provide the customer with a
complete interpretation and analysis of the acquired data.
2-phase
reservoir
modelling
3-dimensional
reservoir
modelling
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Expro unveiled three new arctic enclosed mobile well test units during a
launch event in Anchorage, Alaska, in 2013.
These units provide an innovative solution for well flow management and are specifically designed for harsh arctic
operating conditions.
The mobile well test units are fully portable production facilities and are capable of well test and clean-up
operations. The units process and measure well effluent, as well as remove water and solids prior to flowing to a
production facility.
The mobile units have been designed to meet increasing onshore activity in Alaska, both for Expro’s established
and new operators moving in to drill new wells, and rework existing fields.
Normally this equipment is transported to the well site in multiple pieces on several trucks and requires extensive
rig up times. By combining all of the equipment into one mobile unit, logistical efficiency is significantly enhanced,
resulting in the reduction of rig-up time and transportation costs. This also reduces the need for customer-provided
well support.
Applications Benefits
■ Mobile well test solutions globally ■ Complete package of well testing solutions
■ Land and deep-water sites ■ Accurate and timely data delivery
■ Data to desk
Features ■ Bespoke solutions
■ Full geographical representation ■ ISO14001 accredited
■ Complete well test packages
■ Skilled operators
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Pioneer Alaska well testing.
’’
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Case Study
Kazakhstan - KPO well test solution
The oil and gas industry increasingly faces tougher legislation and targets to reduce emissions, and one of the
key areas of focus is the traditional practice of flaring crude oil. In many parts of the world, governments impose
significant fines on companies that continue to flare at high levels, and have encouraged operators to consider
alternative methods to this practice.
Expro was invited to work with Karachaganak Petroleum Operating BV (KPO) to find a solution to the issue of
flaring on the Karachaganak field in Kazakhstan where KPO’s objective to reduce flaring. KPO required
production data from the production tests performed where information gathered was crucial to the future
development and field management. Central to the solution has been the deployment of Expro reduced emission
package, which allows all produced hydrocarbon fluids to be sent directly to the process facilities and all gas
being flared, reducing the impact on the atmosphere. All produced water was sweetened by removing the H2S
content to allow it to be transported to the ECO centre for processing.
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■ Production Services
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Or visit www.exprogroup.com/contact