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02ExhaustSystem Feb2015
02ExhaustSystem Feb2015
2
RH Under Step Vertical Cab Mounted Outlet Cummins 016-1C2 4700/4900 2-7
Freightliner Coronado SD RH Under Step Horizontal Outlet Detroit 016-1C3 4700/4800/4900 2-8
RH Under Step Horizontal Outlet Cummins 016-1C3 4700/4900 2-9
RH Under Step Dual Vertical Cab Mounted Outlet All Engines 016-1C4 4900 2-10
RH Under Step with 6” Dual vertical Cab Mounted Outlet Cummins 016-1D9 4900 LowMax 2-11
RH Frame Mounted Vertical with Vertical Outlet Detroit 016-1C0 4700/4800/4900 2-12
RH Frame Mounted Horizontal with Vertical SCR Outlet Cummins 016-1DB 4900 2-13
RH Horizontal/Horizontal with Horizontal Outlet Cummins 016-1C9 4700 2-14
RH Horizontal/Horizontal with Horizontal Outlet Cummins 016-1D7/1D8 4900 LowMax 2-15
RH Mid Chassis Mounted ATS with Horizontal Outlet Detroit 016-1DH 4800/4900 2-16
RH Mid Frame Mounted ATS with Vertical Back of Cab Outlet Detroit 016-1DG 4900 2-17
This guide is to be used as a reference document only. Please consult your Western Star CAE representative
on specific spec’ing needs as the information contained in this document can change without notice.
Page 2-1
Rev 2.3 - Feb 2015
Cummins ATS Availability by Model
ISX
Cab Horizontal/
Model BBC Under Cab Horizontal/Vertical
Configuration Horizontal
4900 SF/SB 123" Daycab 016-1C2; 1C3; 1C4 016-1DB
Data Code Under Cab Mounting 4900 SF/SB 123" 40" 016-1C2; 1C3; 1C4 016-1DB
RH outboard under step mounted horizontal ATS
016-1C2 with RH B-pillar mounted vertical tailpipe
4900 SF/SB 123" 54" 016-1C2; 1C3; 1C4 016-1DB
4900 SF/SB 123" 68" 016-1C2; 1C3; 1C4
RH outboard under step mounted horizontal ATS
016-1C3 with RH horizontal tailpipe 4900 SF/SB 123" 82" 016-1C2; 1C3; 1C4
49EX 132" Daycab 016-1C2; 1C3; 1C4
RH outboard under step mounted horizontal ATS
016-1C4 with RH & LH B-pillar mounted vertical tail pipes 49EX 132" 40" 016-1C2; 1C3; 1C4
49EX 132" 54" 016-1C2; 1C3; 1C4
Data Code Horizontal/Vertical Chassis Mounting 49EX 132" 68" 016-1C2; 1C3; 1C4
RH outboard mid-chassis mounted horizontal ATS
016-1DH 49EX 132" 82" 016-1C2; 1C3; 1C4
with RH horizontal tailpipe
49FA - LowMax 123" Daycab 016--1D9
RH inboard frame mounted horizontal DPF and SCR
016-1C9 49FA - LowMax 123" 40" 016--1D9
with horizontal tailpipe
49FA - LowMax 123" 54" 016--1D9
RH inboard frame mounted horizontal DPF and SCR 49FA - LowMax 123" 68" 016--1D9
016-1DB with RH frame mounted horizontal tailpipe
49FA - LowMax 123" 82" 016--1D9
Data Code Vertical BOC Mounting 49EX - LowMax 132" Daycab 016--1D9
RH inboard frame mounted horizontal DPF and SCR 49EX - LowMax 132" 40" 016--1D9
016-1D7 with RH horizontal tailpipe exiting forward of rear tires 49EX - LowMax 132" 54" 016--1D9
RH inboard frame mounted horizontal DPF and SCR 49EX - LowMax 132" 68" 016--1D9
016-1D8 with LH horizontal tailpipe exiting forward of rear tires 49EX - LowMax 132" 82" 016--1D9
RH outboard Under Step mounted horizontal ATS with 49FA - Autohauler 123" Daycab 016-1D7; 1D8
016-1D9 Dual B-Pillar Mounted 6” tailpipe 49FA - Autohauler 123" 40" Ultra Low 016-1D7; 1D8
49FA - Autohauler 123" 54" Ultra Low 016-1D7; 1D8
49FA - Autohauler 123" 68" Ultra Low 016-1D7; 1D8
69XD 141" Daycab 016-1C2; 1C3; 1C4
69XD 141" 40" 016-1C2; 1C3; 1C4
69XD - AWD 141" Daycab 016-1C2; 1C3; 1C4
ISL
Cab Horizontal/
Model BBC Under Cab Vertical BOC
configuration Horizontal
4700 SF/SB 110" Daycab 016-1C2; 1C3 016-1CO 016-1C9
ISX ISL Page 2-2
Rev 2.3 - Feb 2015
Exhaust System per Vehicle Service
The following chart indicates the most popular exhaust systems per vehicle service.
It also indicates additional exhaust system available.
Service
Description Type
Data Code A85
Preferred Available
Page 2-3
Rev 2.3 - Feb 2015
RH Understep; Single Frame Mounted Vertical Outlet
016-1C1 DAYCAB
016-1C1 - RH Outboard Under Step Mounted Horizontal ATS
with RH Frame Mounted Vertical Tailpipe (Routed Under/Inside Rail)
A
D B
Circular Shield
DD13/15 - Battery Box Forward Sweptback Shield
Page 2-4
Rev 2.3 - Feb 2015
RH Understep Single Vertical Outlet
4800/4900 DD13/15/16 016-1C2 DAYCAB
016-1C2 RH outboard under step mounted ATS assembly with RH B-Pillar mounted vertical tailpipe
4800SF DD13 - ATS Forward 4900SF DD13/15/16 - With Battery Box Fwd
Back of Cab (BOC) Back of Cab (BOC)
C
L SF Front Axle
C
L
SF Front Axle
C C
A A
D B D B
Page 2-5
Rev 2.3 - Feb 2015
RH Under Step Single Vertical Outlet
4700 DD13 016-1C2 016/1E2 DAY CAB
016-1C2 RH Outboard Under Step Mounted Horizontal ATS with RH B-Pillar Mounted Vertical Tailpipe
016-1E2 Raised RH outboard under step mounted horizontal ATS with RH B-pillar mounted vertical tailpipe
4700 SB 016-1C2
Back of Cab (BOC)
ATS C
15.1” L SB Front
Axle
15.1” 33.6”
4700 SF 016-1C2
Back of Cab (BOC)
78.36”
4700 SF 016-1E2
Back of Cab (BOC)
Available for
Production June 2012
ATS
14.96 SF Front C
L
Axle
ATS C
L SF Front
Axle
7.61”
11.14”
ATS 30.75”
74.40”
Page 2-6
Rev 2.3 - Feb 2015
RH Understep Single Vertical Outlet
4700/4900 Cummins 16-1C2 DAYCAB
016-1C2 RH Outboard Under Step Mounted Horizontal ATS assembly with RH B-Pillar Mounted Vertical Tailpipe
C SF Front
L Axle
C SB Front
L Axle
ATS
12.6” ATS 13.6”
Page 2-7
Rev 2.3 - Feb 2015
DDC RH Understep Horizontal Outlets
4700/4800/4900 016-1C3 DAYCAB
016-1C3 - RH Outboard under step mounted horizontal ATS assembly with RH horizontal tailpipe
BOC
4800/4900 SF DD13/15
ATS Mtd Forward
D
C
L Front Axle
C
L SB Front Axle
C
D
A
B
C ATS
4800/4900 DD13/15
Battery Box Mtd Forward of ATS A
4 size Stacked B
D Battery Box
C
L SF Front Axle
C
016-1C3 For DDC Day Cab
A
Model 4700SF 4700SB 4800SF 4800SB 4900SB 4900SF* 4900SB 4900EX*
B
BBC 110" 110" 109" 109" 123" 123" 123" 132"
Engine DDC DDC DDC DDC DDC DDC DDC DDC
4700 SB DD13 Forward ATS A 33.2" 34.0" 35.2" 35.2" N/A 36.6" N/A
RH Under step Horizontal Battery Box *
A N/A N/A N/A N/A N/A 53.61 N/A 62.36"
Mtd Forward
D Rear ATS B 67.7" 67.5" 68.7" 68.7" 87.2" 70.2" 95.9"
Bottom C 15.1" 15.1" 15.1" 15.1" 15.1" 15.1" 15.1"
C SB Front Axle
L T/Pipe BOC D 34.0” 34.9" 53.4" 34.9" 34.9" 34.9" 34.9"
* Battery box mounted ahead of ATS system; not all models allow
battery box ahead of the ATS
ATS
C ** Not all Models shown
A
B
Page 2-8
Rev 2.3 - Feb 2015
Cummins RH Understep Horizontal Outlets
016-1C3 DAYCAB
016-1C3 - RH Outboard Under Step Mounted Horizontal ATS with RH Horizontal Tailpipe
C
L SF Front Axle
Battery
Box
8.7”
C
D A
ISX
Page 2-9
Rev 2.3 - Feb 2015
Cummins and DDC RH Understep Dual Vertical Outlets
4900SF 016-1C4 DAY CAB
016-1C4 - RH outboard under step mounted horizontal ATS with dual cab mounted vertical tail pipes
A
BOC
B
C
L Front Axle
Battery
Box
C
A
ISX B
Page 2-10
Rev 2.3 - Feb 2015
RH Under Step; Dual 6” Vertical Outlets
4900 “Lowmax” 016-1D9 DAYCAB
016-1D9 - RH outboard under step mounted horizontal ATS with dual B-pillar mounted 6” vertical tailpipes
ISX
C
L SF Front Axle
Page 2-11
Rev 2.3 - Feb 2015
RH Frame Mounted Vertical with Vertical Outlets
All Models 016-1C0 DAYCAB & SLEEPER
016-1C0 - RH Outboard Frame Mounted Vertical After Treatment System with Topstack
X
Model DD13 DD15 BBC Configuration X*
Back of Sleeper (BOS)
4800SF/SB Y Y 109” Daycab 18.98”
4800SF/SB Y Y 109” 40“ Sleeper 18.46”
4800SF/SB Y Y 109” 54“ Sleeper 20.83”
4900SF/SB Y Y 123” Daycab 18.90”
4900SF/SB Y Y 123” 40“ Sleeper 18.46”
4900SF/SB Y Y 123” 54“ Sleeper 18.90”
4900SF/SB Y Y 132” Daycab 18.98”
4900SF/SB Y Y 132” 40" Sleeper 18.50”
4900SF/SB Y Y 132” 54" Sleeper 18.98”
4800 TS Y Y 109” Daycab 18.98”
4800 SB AWD Y Y 109” Daycab 18.98”
4900 TS Y Y 123” Daycab 18.90”
4900 TS Y Y 123” 40" Sleeper 18.46”
4900 TS Y Y 123” 54" Sleeper 19.90”
6900 TS Y Y 141” Daycab 18.98”
6900XD Y Y 141” Daycab 19.98”
6900XD Y Y 141” 40" Sleeper 18.50”
6900XD AWD Y Y 141” Daycab 18.98”
* "X" is the area from BOC/BOS to AFT face of shield
Page 2-12
Rev 2.3 - Feb 2015
Cummins RH Frame Mounted Horizontal/Vertical
4900 016-1DB
016-1DB - RH inboard frame mounted horizontal DPF and RH frame mounted vertical SCR with topstack
25.87”
C
ISX
C BOS SCR
SCR
C Front
L Axle C Front
L Axle
B DPF
DPF
B DPF
A
D A
016-1DB forISX
C BOS Model 4900SF 4900SF 4900SF 4900SB 4900SB 4900SB 4900EX 4900EX 4900EX
BBC 123” 123” 123” 123” 123” 123” 132 132” 132”
Engine ISX ISX ISX ISX ISX ISX ISX ISX ISX
Cab Daycab - - Daycab - - Daycab - -
C Front
L Axle Sleeper - 40” 54” - 40” 54” - 40” 54”
A Fwd of DPF 81.30” 81.30” 98.80” 64.30” 64.30” 81.80” 90.05” 90.05” 107.55”
B DPF
B Depth 14.36” 14.36” 14.36” 14.36” 14.36” 14.36” 14.36” 14.36” 14.36”
C Rear of DPF 18.86” 18.50” 18.99” 18.86” 18.50” 18.99” 18.86” 18.50” 18.99”
A D Rear of SRC 30.99” - - 30.99” - - 30.99” - -
Page 2-13
Rev 2.3 - Feb 2015
Cummins Horizontal RH Discharge Tail Pipe
4700 SF/SB 016-1C9 RH Horizontal/Horizontal
12.7”
ISL ISC
12.25” 8.7”
89.68”
105.0”
Page 2-14
Rev 2.3 - Feb 2015
Cummins LH or RH Discharge Tail Pipe
4900 SF/EX LowMax 016-1D7 & 016-1D8 RH Horizontal/Horizontal
016-1D7 RH inboard frame mounted horizontal DPF and SCR with RH horizontal tailpipe exiting forward of rear tires
016-1D8 RH inboard frame mounted horizontal DPF and SCR with LH horizontal tailpipe exiting forward of rear tires
8.75”
17.4”
016-1D7
RH Outlet
“C”
24.0” 016-1D8
LH Outlet
96.44”
(measured from BOC)
Page 2-15
Rev 2.3 - Feb 2015
RH Horizontal Mid Chassis Mount DD15/16 4800/4900SB 016-1DH
016-1DH RH Outboard mid-chassis mounted horizontal after treatment system assembly with RH horizontal tailpipe
4800 and 4900 SB RH horizontal exhausts can be ordered with single axle SB configurations if required for special applications or aftermarket
Tandem steer prep. Exhaust will come in positions show below to be modified at dealer or body company as required
13Gal DEF
Shown
36.6” 17.5”
23Gal DEF
Shown
4900SB TS
123” BBC
10.2”
15.2”
C Rear C Front
L Axle
17.7” L Tandem Axle 29.0”
39.9”
51.5”
88.9” 72.0”
Page 2-16
Rev 2.3 - Feb 2015
RH Horizontal/Horizontal DD15/16 4900SB TS 016-1DG
016-1DG RH outboard mid-chassis mounted horizontal after treatment system assembly with dual cab mounted vertical tailpipes
13.6”
16.3”
25.9” 5.2” Bottom
Of Rail
15.1” C Front
L Axle
40.5”
77.9” 39.9”
1.8” 76.7” 72.0”
Page 2-17
Rev 2.3 - Feb 2015
2010 Exhaust Modifications are outlined in the following pages.
Modification of any exhaust system by the body builder or dealer is allowed but
must use the following guidelines to remain compliant with warranty coverage
and emissions regulations.
Page 2-18
Rev 2.3 - Feb 2015
Page 2-19
Rev 2.3 - Feb 2015
Introduction
DEF Tank
(under Drivers Door)
DEF Tank
(under Drivers Door)
Page 2-20
Rev 2.3 - Feb 2015
Glossary of Terms
Page 2-21
Rev 2.3 - Feb 2015
Relocation Guidelines
Page 2-22
Rev 2.3 - Feb 2015
Exhaust Tailpipe Support
Page 2-23
Rev 2.3 - Feb 2015
Back Pressure Requirements
Page 2-24
Rev 2.3 - Feb 2015
Heat Migration Guidelines
Page 2-25
Rev 2.3 - Feb 2015
DEF Modification Guidelines
23U-003
23U-002
23U-001
Page 2-26
Rev 2.3 - Feb 2015
DEF Tanks Assemblies
Page 2-27
Rev 2.3 - Feb 2015
DEF Components
23Y-002
23Y-001
Page 2-28
Rev 2.3 - Feb 2015
DEF Tank Relocation Guidelines
Page 2-29
Rev 2.3 - Feb 2015
DEF Pressure Line
Page 2-30
Rev 2.3 - Feb 2015
Coolant Supply and Return Lines
Page 2-31
Rev 2.3 - Feb 2015
Revision History
Page 2-32
Rev 2.3 - Feb 2015