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Practical industry insight for IT and What is Edge Computing? Infrastructure & applications Edge Computing 101: Practical Industry Insight for IT and Operations Leaders 2
COMPUTING
smart cities, smart infrastructure, and
geographic locations. Placing these shed light on opportunities, challenges, and
Industry 4.0 manufacturing. By leveraging
computing resources at the Edge minimizes attitudes pertaining to Edge Computing.
connectivity, collaboration, and insight, smart
both data latency and security risk, allowing Combined with expert insight and use case
101
resources create business value, increase
analysis and processing in situ – at the examples, IT and operations professionals
competitive advantage, and enhance quality
process itself. can gain perspective needed to plan their
of life.
Edge Computing strategy.
“
Recent years have seen the rise and
Given the impact that Edge Computing is
maturation of nearly ubiquitous web services
having, it’s only natural for the next question
driven by cloud computing. However, use
to be, “What does Edge Computing mean
of servers installed in centrally located data
in practical terms for control engineers, IT
centers — even if offering vast data storage,
Edge Computing
infrastructure and operations leads, building
sharing, processing, and analysis — is
managers, and other leaders?” This
inappropriate for real-time data collection
practical guide to Edge Computing
at edge locations. Bandwidth constraints complements
provides use cases, perspectives from
industry experts, and current trend data
result in data latency, making the success
of a pure cloud strategy doubtful. Edge
centrally hosted cloud
services and is ideal
to answer fundamental questions that
Computing complements centrally hosted
leaders have about Edge Computing. Most
for mission-critical
cloud services and is ideal for mission-critical
importantly, it discusses Edge Computing
workloads at the operational edge.
workloads at the
in the practical terms meaningful for those
actively engaged in defining automation
solutions.
operational edge.
Edge Computing 101: Practical Industry Insight for IT and Operations Leaders 3
Sponsored by
Small food & beverage makers take to the Edge “OT organizations spend their time Edge Computing 101: Practical Industry Insight for IT and Operations Leaders 4
INPUT
Among food & beverage makers, large
platform that can be used by anybody that’s doing
organizations are accustomed to swapping out
industrial automation. ztC Edge easily
hardware. They can target a small set of
accommodates workloads of 5,000 I/O points
operating systems to support. Smaller
and three to four operator workstations.
organizations are more budget constrained.
One ztC Edge can run a small operation, or in
Their automation investment must perform for
combination, an entire large factory.”
a longer period. They’re not accustomed to
“
switching out compute equipment every three
to five years, which is traditional with the larger
vendors of off-the-shelf, rack-mounted servers
and different types of process control systems.
The Stratus ztCTM Edge Computing platform, for
example, is appropriate for the compute With ztC Edge, multiple
capability needed by small to mid-size operations,
Jack said. ztC Edge has integrated virtualization
applications can run on
functionality to host virtual machines or an a single platform.
operation’s full compute environment.
Edge Computing 101: Practical
Edge Computing IndustryIndustry
101: Practical Insight Insight
for IT and
for Operations LeadersLeaders
IT and Operations 5 5
When it comes to producing Possibilities for greater use of was key to a long-term solution
and distributing shelf IT-based automation and for Dogfish Head.
life-constrained beverages, machine-to-machine connectivity
The solution reduced the control
unexpected downtime has were also of interest. Finally,
system hardware footprint from
major impact. This rings true managers were concerned with
six servers to a single virtualized
for many food & beverage growing cybersecurity risk.
platform. Full redundancy, along
suppliers.
Any solution had to be tailored to with 24/7/365 monitoring and
It was true for Dogfish Head Dogfish Head’s operations, while automated e-mail alerts, gives
CASE
Craft Brewery, Milton, DE, a craft allowing room for continuous brewery management its
brewer producing more than process and facility improvement sought-for peace of mind.
260,000 barrels of beer per year. as the business grew.
“With the solution that ProLeiT
Not long ago, with critical
processes and systems
After reviewing other brewers’
best practices, Dogfish Head
and Stratus provided, we’re not
limited by our automation STUDY
nearing obsolescence and chose process control system. We’re able to grow,”
lacking technical support, applications, including Stairs concluded.
Dogfish Head decided to address manufacturing execution
growing risk of substantial system (MES) functionality,
downtime or even facility from ProLeiT, a Chicago based
shutdown. supplier of process-control
solutions for breweries and
“If we’d go down for a significant
other food & beverage
amount of time while brewing,
categories. ProLeiT today is
we can lose entire batches of
part of Schneider Electric.
beer,” said Liz Stairs, process
improvement specialist, Dogfish Dogfish Head also chose
Head. solutions from Stratus
Technologies for failure
prevention. Ensuring continuous
availability of critical operations
Edge Computing 101: Practical Industry Insight for IT and Operations Leaders 6
Expert input productive, and secure. These services include illumination, thermal
comfort, air quality, physical security, and sanitation, all meant for
Case study delivery at low cost and environmental impact over the building
lifecycle. Smart buildings use information technology to connect
subsystems that typically operate independently. Systems share
information to optimize total building performance. Smart buildings
interact with operators and occupants for new levels of visibility and
actionable information.
Sponsored by
Building automation and the new normal and resource intense. Zero-touch Edge-based Edge Computing 101: Practical Industry Insight for IT and Operations Leaders 7
EXPERT
systems will handle. Some foresee that
management as operations demand.
implementation of new policies around safe
working, social distancing, contact tracing, and Many parallels exist between the way Edge
INPUT
temperature checks will result in more technology Computing is used in industry and how it’s used
being deployed at the Edge, and more data being in smart buildings. Building management and
collected with fewer specialist resources to security systems provide access control using
manage and process it. video monitoring, card readers and cameras.
Q. What role will building automation play? At the end of the day it’s much like other, more
industrial forms of monitoring and control with
Cooke: Building automation systems (BAS),
a certain amount of processing at the controller
including traditional access control (ACS) and
level.
“
video management (VMS) software are the
frontline systems. BAS enables the data
collection and sharing required to manage
applications supporting health screening and
response coordination. But traditional IT-led
solutions are expensive and difficult to deploy,
Zero-touch Edge-based
often requiring specialist resources. The ability
to upgrade or enhance a building’s compute compute solutions are a
infrastructure in a simple, secure manner is
fundamental. more effective way
Q. What role does Edge Computing play in these
on-going changes?
to quickly support
Cooke: Edge-based infrastructure and associated needed infrastructure
changes.
compute solutions are an effective way to deploy
and manage these environments. Adapting
centralized, data-center centric solutions to
accommodate Edge devices can be expensive
Edge Computing 101: Practical
Edge Computing IndustryIndustry
101: Practical Insight Insight
for IT and
for Operations LeadersLeaders
IT and Operations 8 8
Unified operations center powers St. Louis Lambert International Airport’s digital transformation
“
aircraft operations, assisted integrated the islands of
15.6 million passengers and automation into a centrally
shipped more than 74,000 tons connected facilities and
of cargo per year. building management system.
Over the past 30 years, Remote clients allow
Stratus prevents
improvements and interface with all operations
modernization projects were within the airport. The UOC critical business
done in one part of the airport enables greater visibility into
or the other. As a result, nine the facility infrastructure, application failure
separate and dated controls using the open and scalable
interfaces were used in software architecture from and ensures
continuous
managing different parts of AVEVA, backed up by the
the airport. redundancy of Stratus
availability.
computing platforms.
Edge Computing 101: Practical Industry Insight for IT and Operations Leaders 9
Sponsored by
Rotating equipment, remote areas and the Edge deployment supports midstream operations Edge Computing 101: Practical Industry Insight for IT and Operations Leaders 10
midstream oil & gas sector in at least three areas:
The collapse in oil prices triggered by the COVID • Product movement visibility to track and account
crisis is causing distress across the oil & gas for gas and liquids assets
industry, said Corie Allemand, global leader for oil • Asset management and predictive maintenance
& gas industry with Stratus. through analysis and condition-based monitoring
“It’s a very cyclical industry. We’ve experienced of critical assets
downturns before, but every time we come out of • At compressor and pump stations, to support
a downturn, technology is the lever that helps us process monitoring and control, involving SCADA,
find the new normal. It’s the key factor in doing time-series historians, or other industrial system
more with less,” Allemand said. control elements.
The upstream sector — exploration and Use of Edge Computing to process the data
production — felt the COVID impact quickly and where it is generated and only transmit anomalies
or required data elements from those applications
EXPERT
severely. The midstream is more transportation
limits congestion on the communications
oriented. The midstream may be moving fewer
infrastructure.
barrels than before, but those assets remain
INPUT
running. Global midstream infrastructure Further, Edge Computing allows multiple
continues to expand. application deployments on a single compute
platform. With virtualization, operators and
“Midstream operators must deploy new integrators do more with less infrastructure, and
computing architectures that eliminate the scale less support is required for that infrastructure.
and capacity constraints that currently exist at
“
the operational Edge due to legacy infrastructure
and standard computing resources,” Allemand
said.
Columbia Pipeline Group and data acquisition “Now that the Stratus
operates 15,000 miles of (SCADA), time-series data system is up and running,
pipeline extending from New historians, human-machine and in place, we never think
York to the Gulf of Mexico interfaces (HMI) and about it. Performance has
and one of the largest industrial control system been exactly what we
underground natural gas applications. expected,” said Steve Adams,
storage systems in North lead automation electrical
CASE
The chosen application
America. Today it is part of engineer, Columbia Pipeline
solution uses advanced
TransCanada. Group.
analytics, including machine
STUDY
When Columbia Pipeline learning techniques, to detect
Group decided to upgrade its and address problems before
systems, compliance with unplanned outages or
Pipeline and Hazardous catastrophic failures can
Materials Safety occur.
Administration (PHMSA)
A Stratus virtualization
and Control Room
solution decreased the
Management (CRM)
number of servers required,
regulations were a priority.
as well as the associated
Critical to the upgrade plan service burdens, eliminating
was implementation of fully risks associated with a
redundant compressor multiple server approach.
stations, including The always-on platform
compressor pumps and provides an operationally
turbines, valves, and safety simple system for operational
and control systems, as visibility. Virtualized
mandated by the CRM applications run remotely.
regulations. Real-time analytics are Columbia Pipeline Group
conducted without data
Compressor stations,
loss or the need for on-site
located at intervals of 50
IT expertise.
to 100 miles, require fully
redundant computing
platforms to operate
supervisory control
Edge Computing 101: Practical Industry Insight for IT and Operations Leaders 12
Sponsored by
Machine builders are integral to digital Edge devices. Industrial and panel PCs used by Edge Computing 101: Practical Industry Insight for IT and Operations Leaders 13
INPUT
regulatory requirements, Edge platforms are
scalable and appropriate to their applications are
cost-effective. Even incremental improvements
paramount for digital transformation success,”
in these environments deliver measurable
Prost said.
benefits and return on investment in overall
equipment effectiveness or less downtime,” said Embracing digital transformation enables machine
Aric Prost, senior director, OEM at Stratus. and equipment builders to enhance design and
“
supports the development of new services around
In the same way that PLCs and HMIs
equipment performance and maintenance.
revolutionized equipment design a generation
ago, Edge Computing can advance digital
transformation efforts, further leveraging data
collected by control systems and sensors. This
approach enables real-time analytics for operators. Modern Edge Computer
Data is collected and analyzed locally. Data can
also be sent to the Cloud for deeper analysis in platforms, on the other hand,
a variety of applications.
deliver virtualization and
Machines and OEM equipment are fundamental
elements of production. Digital transformation can
built-in redundancy which
only be achieved by smart machines purpose-built simplify usability and
increase reliability, and are
by the OEM in collaboration with the end user for
its specific needs and environment.
“In practice, machines and equipment today are still purpose-built for harsh
equipped with PLCs, and some have gateway
environments.
Edge Computing 101: Practical
Edge Computing IndustryIndustry
101: Practical Insight Insight
for IT and
for Operations LeadersLeaders
IT and Operations 14 14
Stone processor OEM delivers flexibility, functionality with edge computing solution
Not far from the birthplace Wonderware Italia shared was required to
of the European Renaissance, with Breton an OT solution configure the redundancy
north Italian machine builders that combined AVEVA option. It took only 20
are taking advantage of System Platform software minutes to copy virtual
opportunities available with Stratus ztC Edge, machine images and
amidst a modern-day constituting a simple, upgrade the system.
industrial renaissance, aka protected, and autonomous
CASE
Virtualization-enabled
the digital transformation of Edge Computing solution.
applications installed on
manufacturing.
Stratus ztC Edge platform: the Stratus platform included
STUDY
Breton S.p.A., Castello di • Included the redundancy a remote desktop server
Godego, Italy, has since 1963 capability for automation for access and availability,
manufactured equipment, fault recovery without an object server for the
machines, and plants that downtime or data loss platform engine, and an HMI
produce and process and historian.
• Used virtualization to run
engineered stone, natural
multiple applications on a “Stratus is a visionary in
stone and metals.
single computing platform meeting the needs of
Not long ago, Breton realized machine builders looking
• Installed in an electrical
it needed to equip its to develop new offerings for
cabinet part of the machine
machines with a Industry 4.0 environments.
itself
purpose-built solution for Stratus’ unique box of
Industry 4.0 environments. Wonderware Italia partnered available technology
with Breton’s controls & – virtualization, redundancy,
For one, Breton needed a
development department to protection, security,
better redundancy option for
validate the solution. A key customizable availability,
stone processing machines
step was solution validation and industrial interoperability
used in mission-critical
by the Breton IT department. – is a leap forward over
applications. More generally,
traditional IPCs and server
the team wanted a solution In due time, Breton
configuration,” said Michele
focused on operations embedded the solution in
Vario, OEM and business
environment useability. This machines built in Italy for
development director,
would enable operations to sale to an Indian company.
Wonderware Italia.
deploy, integrate, and Test, deploy and commission
maintain equipment in legacy took eight hours less time
environments, without undue than comparable previous
reliance on IT departments. projects. Reduced set-up time
Edge Computing 101: Practical Industry Insight for IT and Operations Leaders 15
Research insights
Implementing Edge
Edge & IT adoptions
Applications & data
analysis at the Edge
Barriers to Edge
deployments & top
use cases
|
Sponsored by
CFE Media & Technology’s global Edge Computing survey found business, What capabilities should be implemented on the Edge versus the Edge Computing 101: Practical Industry Insight for IT and Operations Leaders 16
industry, and technology subject-matter experts moving forward with Cloud, to properly address bandwidth, latency, network availability
Edge Computing initiatives. Nearly 70% said they were so engaged. and security issues?
Meanwhile, roughly one-third still need a plan.
Respondents look forward to computing environments that blend
Those surveyed understood that Edge Computing addresses challenges traditional or cloud computing with application hosting on virtual
related to cloud computing and were looking to a hybrid Cloud-Edge servers and Edge devices, equipped for analytics, that are simple
Computing model to address them. to deploy and easy to manage.
67%
35%
IMPLEMENTING
At this time, company does not have a plan
to implement Edge Computing
30% 33%
Planning
EDGE
25%
26% Proof of concept
20%
Pilot program
15%
Full-scale rollout within 12 months
— greenfield environment
10% 13%
My company has fully implemented
11% Edge Computing
5%
Full-scale rollout within 12 months
6% 6% 4% — brownfield environment
0%
What capabilities should be implemented on the edge versus the cloud, to properly
address bandwidth, latency, network and security issues?
45%
30%
37% 37% Application interfaces
32%
25% Simplified operational technology
20%
Virtual servers
21%
15%
18% Application hosting
adoption of Edge Computing? Edge Computing, to make your engineering, manufacturing, and
operations systems more productive?
More than half of those surveyed are leaning forward,
indicating we may be nearing the tipping point for adoption. Connectivity, cost-effective acquisition of additional data sets, and
continuing growth of computational power culminate in possibilities
for unified systems that increase real-time visibility and increasing
analytics use.
30%
33% 33%
25% We are conservative about Edge technology and are taking a wait-and-see approach
20% We are pragmatic about Edge technology, but will act sooner rather than later
EDGE & IT
We are early adopters on the leading Edge
15% 20% We are sceptical and usually late to adopt new technology
14%
ADOPTIONS
10%
5%
0%
What technologies is your company incorporating, along with Edge Computing, to make your engineering,
manufacturing and operations systems more productive
45%
40%
35%
41%
30% 35%
25%
25% 24% 24% 24% 24%
20% 23%
22% 22% 21% 20% 20%
19% 19%
15% 17%
16% 15% 15%
14%
10% 13% 12%
9%
5%
1%
0%
Smart sensors Engineering information Engineering tools and warehouse Manufacturing execution system Entreprise system integration Learning and AI (enterprise level)
management
Cloud data processing Mobility solutions Additional sensors Open standards and protocols Machine learning and AI (operations level) Digital twins and modeling
Document and data System backup Edge computers Simulation and modeling Virtual intergration and simulation Augmented reality
management and recovery
Edge devices Gateways Increase connectivity Product lifecycle management IIoT platforms for connectivity Other
What applications have you implemented, or plan to implement, What types of data analysis should your company be undertaking Edge Computing 101: Practical Industry Insight for IT and Operations Leaders 18
30%
35%
39% Apps that require autononomy
30%
Apps that need significant bandwidth APPLICATIONS &
25%
DATA ANALYSIS
Apps that can’t tolerate latency
30% 30%
20% Don’t know
15%
18% 18%
None
Other
AT THE EDGE
10%
5%
0% 2%
What types of data analysis should your company be undertaking at the Edge/perimeter?
40%
35%
37% 37% Diagnosis analysis, filtering and monitoring (e.g. measuring health
performance reliability of machines systems and processes
30%
Metrics and measurement real-time analysis (e.g. sensor-based measurements
such as temperature speed vibration humidity video feeds)
25% 31%
Implementing rules-based actions based on real-time data analysis
17% None
10%
Other
5% 10%
1%
0%
What are the barriers to Edge Computing deployments in What Edge Computing use cases do you see as most valuable? Edge Computing 101: Practical Industry Insight for IT and Operations Leaders 19
your organization?
Top use cases today – equipment uptime and reliability, advanced
Survey respondents say lack of education on if, when, and process control, and asset performance management – will evolve
how to use the technology and applications is the foremost as organizations gain more experience at the Edge.
barrier to Edge Computing deployment in their organizations.
Respondents’ lack of know-how and security concerns are
slowing the achievement of the full benefits of Edge Computing.
35%
41%
41% Lack of budget BARRIERS TO
Technology deployment challenges
EDGE DEPLOYMENTS
36%
30%
Lack of in-house Industrial Internet of things (IIoT) skills
31%
What Edge computing/real-time analytics use cases do you see as most valuable?
60%
Advanced process control
50%
54% Device failure detection
40%
49% Quality inspection
30%
Asset performance
34%
20% 29% 28% SCADA/HMI
10% None
13% 3%
Other
0%
Edge Computing 101: Practical Industry Insight for IT and Operations Leaders 20
67%
performance through operations visibility evident — through survey results from peers, forward with an Edge Computing strategy.
For more information about use cases and how to deploy Edge Computing:
Based in Massachusetts, Stratus develops For leaders digitally transforming their For 40 years, we have provided reliable
Edge Computing platforms that allow teams operations to drive predictable, peak and redundant zero-touch computing,
to capture critical data from edge locations performance with minimal risk, Stratus enabling global Fortune 500 companies Visit Stratus.com
and deploy multiple software applications in ensures the continuous availability of and small-to-medium sized businesses to
a single, purpose-built compute device with business-critical applications by securely and remotely turn data into Contact us
redundancy for reliability. delivering zero-touch Edge Computing actionable intelligence at the Edge, cloud,
platforms that are simple to deploy and and data center – driving uptime and
maintain, protected from interruptions efficiency.
and threats, and autonomous.
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