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A Grindability Model For GA and Their Impact On Cement Properties
A Grindability Model For GA and Their Impact On Cement Properties
A grindability model
for grinding aids and their
impact on cement properties
Zhenping Sun Yi Liu
Key Laboratory of Advanced Civil Engineering Materials of Ministry of Key Laboratory of Advanced Civil Engineering Materials of Ministry of
Education, Tongji University, Shanghai, China Education, Tongji University, Shanghai, China
(corresponding author: grtszhp@163.com)
This paper describes the grindability of four kinds of grinding aids – triethanolamine (TEA), propylene glycol (PG),
calcium lignosulfonate (CLS) and sodium tripolyphosphate (STPP) – and their impact on cement properties.
Experiments were carried out on cement samples to determine the specific surface area and sieve residue, on cement
paste to determine the normal consistency, setting time and heat release, and on cement mortar to assess the
compressive and flexural strength. The results showed that the increment of specific surface area (ΔS) at 30 min and
decrement of 30 μm sieve residue (Δη) for the four kinds of grinding aids showed an exponential function with an
increase in dosage. TEA, CLS and STPP showed good grindability to cement clinker, while PG even showed some
negative grindability. Through the chemical action of the grinding aids and their impact on particle size distribution
of the cement samples, TEA and PG were found to accelerate the heat release rate, while CLS and STPP delayed it.
TEA enhanced early mortar strength. CLS increased both the early and late mortar strength. STPP showed no
remarkable impact on mortar strength while PG was found to decrease the mortar strength.
Notation now widely applied in the cement industry. Grinding aids are
D dosage of grinding aid
employed in almost all cement plants in Japan and over 50% of
Rc ratio of compressive strength of mortar with grinding
cement plants in China use grinding aids. There is also a high
aid compared with compressive strength of PC mortar
usage rate of grinding aids in European countries (Zhu et al.,
Rf ratio of flexural strength of mortar with grinding aid
2010). With the application of grinding aids, the energy con-
compared with flexural strength of PC mortar
sumption and carbon dioxide emissions of the cement industry
ΔS difference between the specific surface areas of
are much lower, and the cost involved in the grinding of cement
cement sample ground with grinding aid and
clinker is also reduced with the use of cement grinding aids.
Portland cement
Δη difference in sieve residue
Grinding aids are incorporated during the comminution of
clinker to reduce electrostatic forces and minimise the agglom-
Introduction eration of cement grains (Assaad and Issa, 2014; Assaad et al.,
The cement industry, which consumes great amounts of 2009; Engelsen, 2008). Currently, the most commonly used
resources and energy, is facing increasingly severe resource grinding aids generally include highly purified chemicals such
and environmental challenges. Cement world production is as triethanolamine (TEA), triisopropanolamine (TIPA), pro-
currently approximately 4 billion tons per year (Zhang et al., pylene glycol (PG), inorganic salts such as polyphosphates,
2015). The electrical energy consumed in cement production as well as industry by-products such as molasses and calcium
is 110 kW/t, about 30% of which is used for the preparation lignosulfonate (CLS). During the grinding process, grinding
of raw materials and about 40% for final cement clinker grind- aid molecules can be adsorbed onto particle surfaces formed
ing (Atesok et al., 2005; Dundar et al., 2011). The industry by the fracture of electrovalent bonds (Ca–O and Si–O). This
is also responsible for an average specific carbon dioxide causes a change in the physical and chemical properties of
emissions intensity, due to electricity consumption, of 9·1 kg the particle surface, with grinding aids thus playing both dis-
carbon dioxide per ton (Katsioti et al., 2009). This results in persion and grinding roles and hence reducing the energy
a significant cost increase of the final product, especially under required for grinding.
the current energy-scarce environment. A successful way to
help solve this problem is the extensive use of grinding aids Many researchers have studied the grinding effects of grinding
in the comminution process and a variety of grinding aids are aids and their influence on cement properties. Katsioti et al.
475
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Advances in Cement Research A grindability model for grinding aids
Volume 28 Issue 7 and their impact on cement properties
Sun and Liu
(2009) indicated that TEA and TIPA used as grinding Preparation of cement samples
aids increased the grindability index up to 14% and 26%, Portland cement samples were produced by intergrinding 96%
respectively. Heren and Ölmez (1996) found that the hydration clinker and 4% gypsum in a ball mill. All the cement samples
of tricalcium aluminate (C3A) was accelerated in the presence were ground to a fixed Blaine fineness of 370 ± 10 m2/kg. Prior
of TEA due to the accelerated formation of hexagonal alumi- to grinding, the pre-selected grinding aid concentrations were
nate hydrate and its transformation to a cubic form. Sandberg added to the mix. Every 5 kg cement sample was produced
and Doncaster (2004) proposed that TIPA, used as a grinding after one grinding cycle. Table 3 lists the proportions of the
aid, enhanced the strength of cement: the average strength grinding materials used and the sample notation.
improvement was found to be 10% in hydrated Portland
cement paste and 9% in mortar. However, there is a lack of Testing procedure and specimen preparation
research regarding mathematical laws for the grindability of The cement sample particle size distribution (PSD) was meas-
grinding aids and the influence of grinding aids on cement ured using a Beckman Coulter LS230 laser particle analyser,
properties also needs to be studied further. which had a test scope of 0·04 μm to 2000 μm. The specific
surface area of the cement samples was measured according to
The first objective of the work reported in this paper was to GB/T 8074 (CNS, 2008b) with an FBT-9 automatic tester.
assess the grinding effect of four kinds of grinding aids, includ-
ing the increase in specific surface area after the same grinding All pastes were mixed in a laboratory mixer using water cooled
time and the sieve residue, in order to develop mathematical to a constant temperature of 20 ± 2°C. The ambient tempera-
laws for the grindability of grinding aids. The second objective ture and relative humidity during testing were maintained at
was to study the impact of the four kinds of grinding aids on 20 ± 2°C and 55 ± 5%, respectively. The water demand required
cement properties, including water demand for normal consist-
ency, setting time, heat release and mortar strength. Such data
could be of great significance to the development of the Constituent Content: mass %
cement industry.
Calcium oxide (CaO) 63·1
Silicon dioxide (SiO2) 24·1
Experiments Iron oxide (Fe2O3) 3·3
Aluminium oxide (Al2O3) 4·3
Materials Magnesium oxide (MgO) 1·2
Industrial clinker was used for the production of cement Sulfur trioxide (SO3) 0·8
samples. The chemical and mineral composition of the clinker R2O (K2O + Na2O) 0·9
is shown in Table 1 and Figure 1. The mineral composition of Phosphorus pentoxide (P2O5) 0·2
the clinker calculated from Bogue’s equations and the results Other 2·1
obtained by the X-ray diffraction (XRD) technique showed Tricalcium silicate (C3S) 39·8
consistency. Gypsum was used as a cement-coagulation agent. Dicalcium silicate (C2S) 39·2
Tricalcium aluminate (C3A) 6·0
The grinding aids used in this study – triethanolamine (TEA), Tetracalcium aluminoferrite (C4AF) 10·0
propylene glycol (PG), calcium lignosulfonate (CLS) and
sodium tripolyphosphate (STPP) – were all chemical grade. Table 1. Chemical and mineral composition of clinker
The chemical and structural formulae of the grinding aids (by mass)(%)
used are shown in Table 2.
476
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Advances in Cement Research A grindability model for grinding aids
Volume 28 Issue 7 and their impact on cement properties
Sun and Liu
to achieve normal consistency was determined following the The heat release of the cement pastes was tested by means
test method detailed in GB/T 1346 (CNS, 2011). Using the of a Thermometrics TAMair, with a minimum resolution of
same cement paste, the initial and final setting times were then 0·1°C. The temperature was recorded every minute and the
determined as per GB/T 1346 (CNS, 2011). heat release was evaluated using cement pastes prepared with a
water/cement (w/c) ratio of 0·3.
Grinding Molecular Structural formula Following GB/T 17671 (CNS, 1999) to evaluate mortar
aid formula strengths, the cement samples were mixed with standard sand
and water to obtain a water:cement:sand weight proportion
TEA C6H15NO3 OH
of 0·5:1:3, such that the cementitious material content was
HO
N 450 g. After mixing, the specimens were cast in moulds meas-
uring 40 40 160 mm3. After curing the specimens for 24 h
at 20 ± 1°C, they were demoulded and immersed in water
OH at 20 ± 1°C until the mortar strength was tested. The mortar
PG C 3 H 8 O3 strength of each sample was measured 3 d and 28 d after cast-
HO OH ing. Each sample’s flexural strength was based on the average
OH of three specimens and each sample’s compressive strength was
CLS C20H24CaO10S2 based on the average of six specimens.
O CH CH2 CH2
477
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Advances in Cement Research A grindability model for grinding aids
Volume 28 Issue 7 and their impact on cement properties
Sun and Liu
shows the relationship between ΔS of all the cement samples ΔS for PT4, PP4 and PS4 reached 38·2 m2/kg, 27·9 m2/kg and
shown in Table 3 and the dosage (D) of grinding aid. 16·2 m2/kg, respectively. PG showed no obviously grindability:
the ΔS of PP4 was only 5·5 m2/kg. Based on either ΔS or
Figure 3 shows that all the grinding aids enhanced the grindabil- ΔSmax, the grindability trend of the four kinds of grinding aids
ity of cement clinker. As expected, the cement Blaine fineness was the same (i.e. CLS > TEA > STPP > PG).
substantially improved with the addition of higher concen-
trations of all four kinds of grinding aids. From the perspective
Sieve residue
of ΔS, the grindability of the grinding aids was in the order
CLS > TEA > STPP > PG. ΔS was found to increase as an expo- Some researchers have reported that cement particles of diam-
eter 3 –30 μm play a decisive role in cement performance (Cai
nential function with an increase of dosage for the four kinds of
et al., 2005; Jang and So, 2015; Knop and Peled, 2016; Knop
grinding aids, and the mathematical model is shown in Table 4.
The R 2 values for the four grinding aids were all higher than et al., 2014). The grindability of the four grinding aids was
thus also evaluated by comparing the 30 μm sieve residues of
0·97, indicating a very high degree of fitting. In the equation
cement samples. The relationship between decrement of 30 μm
shown Table 4, ΔSmax, A1 and B1 are fitting constants for the
model. ΔSmax refers to the theoretical maximum value for the sieve residue (Δη) and dosage of grinding aid (D) is shown in
Figure 3. Compared with the reference samples, there was a
increment of specific surface area after 30 min grinding. A1 rep-
significant change in sieve residue for cement samples ground
resents the maximum slope of the curve and B1 is the minimum
dosage of grinding aids that led to a remarkable increase in ΔS. with grinding aids. The 30 μm sieve residues of the PT, PC and
PS samples were all much lower than that of PC. The sieve
That is to say, the grinding aid dosage should be higher than B1.
residues decreased with the increasing dosage for the PT and
According to Table 4, the values of B1 for TEA, CLS and PC samples, but there was no obvious difference in sieve
residue from PS1 to PS4. For the PP samples, the sieve resi-
STPP were lower than 1 104, while the value of B1 for PG
dues even showed an increasing trend. According to the 30 μm
was higher than 5 104. CLS, TEA and STPP obviously
enhanced the ΔS of cement samples. For example, the value of sieve residue, the grindability of the four grinding aids was in
the order TEA > CLS > STPP > PG.
478
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Advances in Cement Research A grindability model for grinding aids
Volume 28 Issue 7 and their impact on cement properties
Sun and Liu
4 PC 4
PT2 PC
PT4 PP2
3 3
PP4
Volume: %
Volume: %
2 2
1 1
0 0
1 10 100 1 10 100
Diameter: µm Diameter: µm
(a) (b)
4 4
PC PC
PCL2 PS2
PCL4 PS4
3 3
Volume: %
Volume: %
2 2
1 1
0 0
1 10 100 1 10 100
Diameter: µm Diameter: µm
(c) (d)
479
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Advances in Cement Research A grindability model for grinding aids
Volume 28 Issue 7 and their impact on cement properties
Sun and Liu
ranging from 1 μm to 30 μm. Meanwhile, the volume pro- Figure 5 illustrates that the four kinds of grinding aids all
portions of coarse particles (diameter greater than 30 μm) of had obvious effects on water demand for normal consistency.
the PT and PCL samples were lower than that of PC. Contrary Compared with the PC paste, the PT and PS pastes had larger
to the PT and PCL samples, the PP samples had a lower volume water requirements, while the PP and PCL pastes showed a
proportion of fine particles (diameter 1–30 μm) and a higher lower water requirement. With increased dosage of grinding
volume proportion of coarse particles (diameter > 30 μm). aids, the water demand of the PT and PS pastes presented a
The PS samples presented a higher volume proportion of par- similar slowly changing trend. Increasing additions of CLS
ticles of diameter 1–10 μm and a lower volume proportion of (i.e. PCL pastes) clearly reduced the water requirement, while
20–60 μm particles. Furthermore, the PSDs of the PT and PP increasing the PG dosage in the PP pastes showed no further
samples showed a more drastic change with increasing dosage, significant effect on water demand beyond a dosage of 0·02%.
while there was no remarkable difference in the PSDs of the
PCL or PS samples with different dosages. According to Schiller and Ellerbrock (1992), water demand
is composed of three fractions: a low proportion of chemical
Water demand for normal consistency and setting time water needed to form the initial hydration products, a second
of cement samples proportion needed to lubricate the initial hydration products,
The experimental results obtained for the water demand for and a large amount of water to lubricate the surfaces of the
normal consistency and setting time of the cement pastes are cement grains. PG and STPP are usually used as retarders, so
shown in Figures 5 and 6. both can help lubricate the surface of cement grains. The water
demand of the PP and PS pastes would be certainly lower
than that of PC paste. CLS is used as a kind of efficient water
PT1–PT4 reducer. To obtain the same consistency, the water demand
27·0
of PCL pastes would be much lower than that of PC paste.
PP1–PP4
However, TEA, which generally serves as a kind of cement
PCL1–PCL4
26·5 accelerator at small dosages, can significantly accelerate the
Water demand: %
PS1–PS4
initial hydration of cement pastes, thus consuming larger
amounts of water.
26·0
200 200
PT1–PT4
PP1–PP4
175 PCL1–PCL4 175
Initial setting time: min
PS1–PS4
150 150
480
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Advances in Cement Research A grindability model for grinding aids
Volume 28 Issue 7 and their impact on cement properties
Sun and Liu
hydroxy (–OH) in PG molecules is easily absorbed onto the cement particles. Based on the PSDs of the cement samples,
surface of cement particles and hydrates to form a layer of TEA and CLS would accelerate the initial heat release of
hydrogen-bonding membrane, thus retarding the hydration rate cement pastes, while PG would have the opposite impact.
of cement. On the other hand, the higher volume proportion
of coarse particles in the PG samples also led to a decrease In conclusion, the changes in heat release shown in Figure 7
in hydration rate. Zhu et al. (2012) and Kong et al. (2012) are influenced by both the chemical action of the grinding aids
indicated that STPP could bond with Ca2+ in solution phase and the PSD of the cement samples. The anomalous change of
to form complexes, thus retarding the hydration of C3A. Due paste PP4 may be due to the fact that with too many coarse
to the retarding effect of STPP, the setting times of the PS particles, there may exist more free water for the dissolution
pastes were a little longer than those of the PC paste. of cement grains and for the initial hydration of minerals, thus,
on the contrary, accelerating the initial heat release rate.
The standard specifications of GB/T 1346 (CNS, 2011) limit
the initial setting time to a minimum of 45 min and the final Compressive strength and flexural strength of cement
setting time to a maximum of 420 min. As shown in Figure 6, mortars
all the cement samples met these requirements. The differences between compressive (flexural) strengths of the
cement mortar samples and the reference mortar sample were
calculated, with Rc and Rf defined as the ratios of compressive
Heat release and flexural strength of the mortars with grinding aids com-
Figure 7 presents the heat release curves of the PC, PT4, PP4, pared with the respective strength values of the PC mortar.
PCL4 and PS4 pastes. According to these, compared with Rc and Rf thus reflect the impact of grinding aids on mortar
the PC paste, the use of TEA (paste PT4) and PG (paste PP4) strength. Figure 8 shows the Rc and Rf values at 3 d and 28 d
caused a higher amount of heat release in the initial hydration for all cement mortar samples.
period, with a small sharp heat release peak for PT4.
Meanwhile, the use of CLS (PCL4) and STPP (PS4) caused a Figure 8 illustrates the different and significant influences
delay in the hydration peak, with the delay effect of STPP of TEA, PG, CLS and STPP on mortar strength. According
being more obvious than that of CLS. to the 3 d Rc and Rf values, compared with the PC mortar, PT
mortars and PCL mortars presented higher early compressive
The differences in heat release for all the cement samples were and flexural strength. For example, at a grinding aid dosage
attributed to two factors. On the one hand, as noted earlier, of 0·04%, the compressive strength of PT4 mortar and PCL4
TEA accelerates the hydration of C3A thus increasing the heat mortar increased by 23% and 18%, respectively. The strengths
release rate, while the retarding effect of PG, STPP and the of the PS mortars were close to that of the PC mortar. The use
sulfonate ions in CLS would usually cause a delay in heat of PG i.e. PP samples) significantly decreased the compressive
release. On the other hand, differences in the PSD would also strength of the mortar, with the compressive strength of PP4
lead to a remarkable change in heat release. Ghiasvand et al. mortar 23% lower than that of the PC mortar. However, the
(2015) indicated that finer cement particles hydrated faster and flexural strengths of the PP mortars were much higher than
released larger amounts of heat at early ages than coarse that of the PC mortar. For example, the flexural strength of
PP1 and PP2 mortars was nearly 40% higher than that of the
PC mortar.
15
PC
The 28 d Rc and Rf values demonstrated that TEA showed
PT4
12 some negative effect on late mortar strength. CLS played a
PP4 positive role on mortar strength, increasing mortar compressive
Heat release: J/g
As noted earlier, TEA has been used for many years as a com-
3
ponent of additives and admixtures for Portland cements,
usually being added at low dosages as a set accelerator – a fact
0 attributed to acceleration of the C3A reaction. Depending on
0 300 600 900 1200 1500
the chemical and mineralogical composition of the cement and
Time: min
the amount of TEA added, it can accelerate the hydration of
Figure 7. Heat release of cement samples C3A to the hexagonal aluminate hydrate and its conversion to
the cubic aluminate hydrate, thus raising the development of
481
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Advances in Cement Research A grindability model for grinding aids
Volume 28 Issue 7 and their impact on cement properties
Sun and Liu
20 20
10 10
Rc, 28 d: %
Rc, 3 d: %
0 0
–10 –10
TEA PG TEA PG
–20 CLS STPP –20 CLS STPP
40 40
20 20
Rf, 28 d: %
Rf, 3 d: %
0 0
–20 –20
TEA PG TEA PG
–40 CLS STPP –40 CLS STPP
early mortar strength (Albayrak et al., 2005). However, negative effect on the development of mortar strength.
because of the coverage of large amounts of fine AFt on the Hydroxy (–OH) in PG molecules easily forms a hydrogen
surface of hydration products, the later hydration of C3S and bond with the O2− ions of hydrates and other –OH can form
C3A is delayed, resulting in a loss in later mortar strength hydrogen bonds with water, which finally forms a membrane
(Aggoun et al., 2008). CLS plays the role of a water reducer; layer on the cement particles (Heathman et al., 2003), thus re-
sulfonate ions (–SO32−) in CLS can be easily absorbed onto tarding the hydration rate of the cement and the development
cement particles and thus increase the zeta potential (Zhang of mortar strength. Late mortar strength would be improved
et al., 2007). It can enhance paste flowability and mortar through a better combination of hydration products.
strength at the same w/c ratio. Meanwhile, with the dissolution
of CLS, the concentration of Ca2+ ions in solution phase A variation in PSD can also lead to a change in mortar
would increase, which would accelerate the cement hydration strength. Cement ground with TEA or CLS had a higher pro-
rate (Jian et al., 2012), thus improving early mortar strength. portion of fine particles, and the development of mortar
PO43− ions in STPP can bond with Ca2+ in solution phase strength increases with the rapid hydration of fine particles.
to form complexes (Kong et al., 2012; Zhu et al., 2012), thus However, cement ground with PG presented a lower proport-
retarding the hydration of C3A and C3S, leading to a negative ion of fine particles that contribute to the development of
effect on the development of early mortar strength. Meanwhile, mortar strength, so the strength of the PP mortars decreased.
Abdelrazig et al. (1999) indicated that Na+ in STPP would The abnormal increase in flexural strength of the PP mortars
reduce the solubility of Ca2+ to have an adverse influence is presumed to be due to the filler effect, heterogeneous nuclea-
on the formation of crystalline C-S-H, which would cause a tion and the dilution effect, but this requires further study.
482
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Advances in Cement Research A grindability model for grinding aids
Volume 28 Issue 7 and their impact on cement properties
Sun and Liu
483
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Advances in Cement Research A grindability model for grinding aids
Volume 28 Issue 7 and their impact on cement properties
Sun and Liu
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