BD780 Atlas Copco

Instruction book
Atlas Copco Air dryers
BD260, BD390, BD520, BD780, BD1050, BD1400, BD1800, BD2400 and BD3000
Instruction book
From following serial number onwards (IEC versions only): AIF-087 320, except for AIF-087 378,
AIF-087 386, AIF-087 722, AIF-087 797,
AIF-087 851 and AIF-087 967.
Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium.

Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in
particular to trademarks, model denominations, part numbers and drawings.
This instruction book meets the requirements for instructions specified by the machinery directive
98/37/EC and is valid for CE as well as non-CE labelled machines
No. 2920 1543 00
Registration code: APC BD DRYERS / 38 / 987
2004-04 www.atlascopco.com
2920 1543 00 1
Instruction book
This instruction book describes how to handle and operate the subject machine(s) to ensure safe
operation, optimum working economy and long service life.
Read this book before putting the machine into operation to ensure correct handling, operation
and proper maintenance from the beginning. The maintenance schedule contains a summary of the
measures for keeping the dryer in good repair. The maintenance procedures are simple but must be
carried out regularly.
Keep the book available for the operator(s) and make sure that the dryer is operated and that the
maintenance actions are carried out according to the instructions. Record all operating data,
maintenance work effected, etc. in an operator's logbook available from Atlas Copco. Follow all
applicable safety precautions, amongst others those mentioned in this book.
Repair operations should be performed by trained personnel from Atlas Copco who can also be
contacted if any further information is desired.
In all correspondence always mention the dryer type and the complete serial number, shown on the
data plate.
For all specific data not mentioned in the text, consult sections "Maintenance" and "Principal data".
The company reserves the right to make changes without prior notice.
2920 1543 00 2
Instruction book
Contents Page
1 LEADING PARTICULARS................................................................................................................... 5
1.1 General description........................................................................................................................ 5
1.2 Operation (Fig. 1.3)........................................................................................................................ 7
1.2.1 Air circuit.................................................................................................................................. 7
1.2.2 Regeneration circuit ................................................................................................................ 7
1.2.3 Cooling and pressure equalisation.......................................................................................... 7
1.2.4 Shifting towers......................................................................................................................... 7
1.2.5 Operating cycles...................................................................................................................... 9
1.3 Regulator ..................................................................................................................................... 11
1.3.1 General description ............................................................................................................... 11
1.3.2 Control panel (Fig. 1.4) ......................................................................................................... 11
1.3.3 Display - keys ........................................................................................................................ 13
1.3.4 Menu-driven control programs .............................................................................................. 13
1.3.5 External dryer status indication ............................................................................................. 14
2 INSTALLATION ................................................................................................................................. 16
2.1 Dimension drawings / installation proposal (Figs. 2.1 up to 2.9) ................................................. 16
2.2 Installation instructions................................................................................................................. 25
2.3 Electrical cable size and maximum fuses .................................................................................... 32
2.4 Pictographs .................................................................................................................................. 34
3 OPERATING INSTRUCTIONS .......................................................................................................... 35
3.1 Initial start..................................................................................................................................... 35
3.2 Starting (Fig. 3.1) ......................................................................................................................... 35
3.3 Stopping (Fig. 3.1) ....................................................................................................................... 36
3.4 Remote start/stop......................................................................................................................... 36
3.5 Emergency stop ........................................................................................................................... 36
3.6 Voltage failure .............................................................................................................................. 37
4 MAINTENANCE 1)............................................................................................................................. 38
4.1 Preventive maintenance schedule for the dryer .......................................................................... 38
4.1.1 Regular service operations ................................................................................................... 38
4.1.2 Service kits ............................................................................................................................ 39
4.1.3 Service agreements .............................................................................................................. 39
4.1.4 Service plan........................................................................................................................... 39
4.2 Filling instructions ........................................................................................................................ 40
4.2.1 Initial filling (for BD1400 and larger sizes, desiccant Type 2 (for PDP -40°C variant) or
desiccant Type 3 (for PDP -70°C variant) is delivered separately)................................................ 40
4.2.2 Replacing desiccant .............................................................................................................. 40
5 OPTIONAL EQUIPMENT................................................................................................................... 43
5.1 Dewpoint meter............................................................................................................................ 43
5.2 Second dewpoint read-out........................................................................................................... 43
5.3 Minimum pressure valve .............................................................................................................. 43
5.4 Filter option .................................................................................................................................. 44
6 PROBLEM SOLVING (Fig. 1.3) ........................................................................................................ 45
7 PRINCIPAL DATA ............................................................................................................................. 46
7.1 Limitations/nominal conditions..................................................................................................... 46
7.2 Specific data 1) ............................................................................................................................ 47
7.2.1 Pressure dewpoint -40°C variant .......................................................................................... 47
7.2.2 Pressure dewpoint -70°C variant .......................................................................................... 47
8 CONVERSION LIST OF SI UNITS INTO BRITISH UNITS ............................................................... 48
9 REGULATOR FUNCTIONS............................................................................................................... 49
9.1 Main screen ................................................................................................................................. 49
9.2 Calling up other menus ................................................................................................................ 49
9.2.1 Quick look at actual dryer status ........................................................................................... 49
9.2.2 Status data menu .................................................................................................................. 50
9.2.3 Measured data menu ............................................................................................................ 52
2920 1543 00 3
Instruction book
9.2.4 Counters menu...................................................................................................................... 53

9.2.5 Test menu ............................................................................................................................. 53
9.2.6 Modify parameters menu ...................................................................................................... 54
9.2.7 Modifying parameters settings .............................................................................................. 54
9.2.8 Modifying protection settings................................................................................................. 55
9.2.9 Modifying service plans......................................................................................................... 56
9.2.10 Programming Clock function ............................................................................................... 56
9.2.11 Configuration menu ............................................................................................................. 60
9.2.12 Service menu ...................................................................................................................... 61
9.2.13 Saved data menu ................................................................................................................ 63
9.2.14 Programmable settings ....................................................................................................... 63
10 SETTINGS........................................................................................................................................ 64
10.1 Regeneration temperature (TT1 and TT2-Fig. 1.2) ................................................................... 64
10.2 Maximum regeneration air outlet temperature (TT3)................................................................. 64
10.3 Protections ................................................................................................................................. 64
11 PED Instructions............................................................................................................................. 67
2920 1543 00 4
Instruction book
1 LEADING PARTICULARS
1.1 General description
The BD air dryers remove moisture from compressed air by adsorption. The air dryer consists of two
drying towers containing desiccants. While one tower adsorbs moisture, the other one is regenerating.
Every 4 hours, the tower function is reversed. When an optional dewpoint meter is provided (see
section 5.1), the shifting time of the towers may be longer in order to save energy.
1 Heater, tower A
2 Electrical cubicle
3 Control panel
4 Heater, tower B
5 Emergency stop button (S3)
6 Regeneration valve, tower B
7 Blower
8 Regeneration valve, tower A
9 On/off switch (S1)
Fig. 1.1 Front view of BD260
The desiccant consists of silica gel and/or molecular sieve beads, depending on the required pressure
dewpoint. The dryer can produce dewpoints ranging from -20°C up to -70°C. Once the desiccant is
saturated, it can be regenerated at temperatures in between +130°C and +300°C. The even round
shape of the beads and their vitreous, glossy surface ensures an evenly distributed flow, low pressure
drops, low friction and a very low dust emission.
Provided the dryer is maintained properly and in normal operation conditions, the drying beads can
adsorb moisture and regenerate time after time during 5 years of continuous operation.
A thermostat controls the regeneration temperature. Alarm functions are included for high
regeneration temperature, low working pressure, shifting failure, etc... (See section 10.3 for an
overview of the protections.)
2920 1543 00 5
Instruction book
1 Adsorption tower A 25 Electrical cubicle

2 Adsorption tower B 26 Dryer outlet pipe
3 Inlet valve 27 Outlet filter, DD(p) (optional)
4 Regeneration valve, tower A 28 Inlet filter, PD (optional)
5 Regeneration valve, tower B 29 Regeneration air flexible from blower to
6 Outlet valve, tower A towers
7 Outlet valve, tower B PI Pressure gauge, tower A/B
8 Check valve, regeneration/cooling air, PT1 Pressure sensor, tower A
tower A PT2 Pressure sensor, tower B
9 Check valve, regeneration/cooling air, PT3 Pressure sensor, blower
tower B R1 Heater element, tower A
10 Control valve, lower regeneration valve, R3 Heater element, tower B
tower A TS1 Temperature switch, overheating
11 Control valve, lower regeneration valve, protection, tower A
tower B TS2 Temperature switch, overheating
12 Blower protection, tower B
14 Cooling air valve TT1 Temperature sensor, drying, tower A
15 Pilot air valve TT2 Temperature sensor, drying, tower B
16 Check valve, blower TT3 Temperature sensor, regeneration outlet
17 Silencer, blow-off valve, tower A air
18 Silencer, blow-off valve, tower B Y6 Blow-off valve, tower A
19 Inlet strainer, blower Y7 Blow-off valve, tower B
Fig. 1.2 Rear view of BD260
2920 1543 00 6
Instruction book
1.2 Operation (Fig. 1.3)
1.2.1 Air circuit
Wet compressed air enters the system via inlet valve (3) and flows to the bottom of one of the towers
(A or B). After passing through the desiccant, which adsorbs the moisture contained in the inlet air,
the dry compressed air leaves the dryer via outlet valve (6 or 7). The moisture in the drying tower is
removed during regeneration.
1.2.2 Regeneration circuit
The wet desiccant beads are dried in the regeneration stage. The tower is depressurised via blow-off
valve (Y6 or Y7). A fan-driven air flow is blown via check valve (8 or 9) downwards through the
desiccant bed, after being heated by electric heaters (R1/R2/R7/R8 or R3/R4/R9/R10), and forces the
moisture out through regeneration air outlet valve (4 or 5).
For the variants with a pressure dewpoint of -70°C, a second heating phase is added to the cycle (see
steps 7 and 17 in the tables of section 1.2.5). During this extra heating phase, a small portion of dry
outlet air is purged over the heaters and through the desiccant bed, to ensure maximum regeneration.
As a standard feature, all the BD dryers are equipped with a sensor (TT3) that monitors the
regeneration outlet temperature. If this temperature reaches a preset value (see section 10.2), the
vessel has been sufficiently regenerated. As a consequence, the heaters will be switched off,
(irrespective of the cycle time) without taking the cycle time into account. Especially under low load
conditions, this feature will result in considerable energy savings.
1.2.3 Cooling and pressure equalisation
After approximately 3 hours of regeneration, the heating elements are switched off. The fan-driven air
flow continues through the tower for one (-70°C PDP units) or two (-40°C PDP units) more minutes,
cooling the tower and the heating elements (cooling 1 = cooling with blower). After the blower has
stopped (cooling 2 = blower stopping time), the cooling air valve (14) opens and the tower is cooled by
dry compressed air for approximately 1 hour (cooling 3 = cooling with dry compressed air).
At the end of the cooling phase, the regeneration valve (4 or 5) closes and the pressure in the towers
equalises. The tower is once again ready to adsorb moisture.
1.2.4 Shifting towers
After pressure equalisation, the dryer will shift towers without causing a pressure drop in the air net.
The compressed air entering the system now flows to the other tower. Immediately after the inlet
valve changes position, the blow-off valve (Y6 or Y7) of the tower to be regenerated opens.
Note: As a safety feature, the dryer can only shift towers when the pressure difference between both
towers is less than 0.5 bar.
In a standard dryer, shifting occurs every 4 hours. However, if the dryer is provided with an optional
dewpoint meter (see section 5.1), the shifting interval can be lengthened up to 24 hours. Depending
on the load conditions, this option will result in considerable energy savings.
2920 1543 00 7
Instruction book
(1)
(2)
(3)
9827 0671 00/3

55331D
R1/R2/R7/R8 Heater elements, tower A 4 Regeneration valve, tower A

R3/R4/R9/R10 Heater elements, tower B 5 Regeneration valve, tower B
LS3 Limit switch, regeneration valve, tower A 6 Outlet valve, tower A
LS4 Limit switch, regeneration valve, tower B 7 Outlet valve, tower B
LS11/LS21 Limit switches, inlet valve 8 Check valve, regeneration/cooling air,
PI Pressure gauge, tower A/B tower A
PT1 Pressure sensor, tower A 9 Check valve, regeneration/cooling air,
PT2 Pressure sensor, tower B tower B
PT3 Pressure sensor, blower 10 Pneumatic valve type 3/2, regeneration
TS1 Temperature switch, overheating valve, tower A
protection, tower A 11 Pneumatic valve type 3/2, regeneration
TS2 Temperature switch, overheating valve, tower B
protection, tower B 12 Blower
TT1 Temperature sensor, drying, tower A 13 Filter
TT2 Temperature sensor, drying, tower B 14 Cooling air valve
TT3 Temperature sensor, regeneration air 15 Pilot air valve
outlet 16 Check valve, blower
TT4 Temperature sensor, air inlet 17 Silencer, blow-off valve, tower A
Y1 Solenoid valve, inlet valve, tower A 18 Silencer, blow-off valve, tower B
Y2 Solenoid valve, inlet valve, tower B 19 Inlet strainer, blower
Y3 Solenoid valve, regeneration valve, tower A 20 Safety valve, tower A (only on ASME
Y4 Solenoid valve, regeneration valve, tower B version)
Y5 Solenoid valve, cooling air valve 21 Safety valve, tower B (only on ASME
Y6 Blow-off valve, tower A version)
Y7 Blow-off valve, tower B 22 Shut-off valve, PDP sensor
1 Adsorption tower A 23 Filter, PDP sensor
2 Adsorption tower B 24 PDP sensor
3 Inlet valve
Fig. 1.3 Flow diagram
2920 1543 00 8
Time, BD260 Time, BD390-1050 Time, BD1400-1800
(2)
(1)
(3)
2920 1543 00
Instruction book
PDP PDP PDP PDP PDP PDP

Step Function, Tower A Function, Tower B
– 40°C – 70°C – 40°C – 70°C – 40°C – 70°C
Inlet
Outlet
0 Stopped Stopped
Text on Fig. 1.3
1 Shifting Shifting
2 Pressure Relief Adsorbing 5 min 5 min 5 min 5 min 8 min 8 min 1.2.5 Operating cycles
3 Start Blower Adsorbing
Heating 1 = heating with

4 Adsorbing 180 min 150 min 180 min 160 min 180 min 160 min
blower (see note 1)
Cooling 1 = cooling with
The main cycle steps are as follows:
blower
Cooling 2 = blower
6 Adsorbing 1 min 30 sec 1 min 30 sec 1 min 30 sec
stopping time
7 Adsorbing 25 min 25 min 25 min
dry compressed air
Optional PDP (Pressure dewpoint) sensor

dry compressed air
The BD dryer is controlled by an electronic regulator.
9 Pressure Equalisation Adsorbing 5 min 5 min 5 min 5 min 8 min 8 min
10 Waiting (see note 2) Adsorbing
11 Shifting Shifting
12 Adsorbing Pressure Relief 5 min 5 min 5 min 5 min 8 min 8 min
13 Adsorbing Start Blower

blower (see note 1)
blower
Cooling 2 = blower
16 Adsorbing 1 min 30 sec 1 min 30 sec 1 min 30 sec
stopping time
17 Adsorbing 25 min 25 min 25 min
dry compressed air
dry compressed air
19 Adsorbing Pressure Equalisation 5 min 5 min 5 min 5 min 8 min 8 min
20 Adsorbing Waiting (see note 2)
9
Instruction book
min
min
min
min
min
min
min
min
min
min
min
min
sec
sec
– 70°C
PDP
Time, BD3000
160
160
115
30
25
75
30
25
8
8
min
min
min
min
min
min
min
min
min
min
min
min
– 40°C
PDP
180
115
180
75
8
8
min
min
min
min
min
min
min
min
min
min
min
min
sec
sec
– 70°C
PDP
Time, BD2400
160
160
115
30
25
75
30
25
8
8
min
min
min
min
min
min
min
min
min
min
min
min
– 40°C
PDP
210
115
210
75
8
8

Pressure Equalisation
Waiting (see note 2)

Function, Tower B
blower (see note 1)
dry compressed air
dry compressed air

Cooling 2 = blower
Pressure Relief
stopping time
Start Blower
Adsorbing
Adsorbing
Adsorbing
Adsorbing
Adsorbing
Adsorbing
Adsorbing
Adsorbing
Adsorbing
Stopped
Shifting
Shifting
blower

Pressure Equalisation
Waiting (see note 2)

Function, Tower A
blower (see note 1)
dry compressed air
dry compressed air

Cooling 2 = blower
Pressure Relief
stopping time
Start Blower
Adsorbing
Adsorbing
Adsorbing
Adsorbing
Adsorbing
Adsorbing
Adsorbing
Adsorbing
Adsorbing
Stopped
Shifting
Shifting
blower
Step
10
11
12
13
14
15
16
17
18
19
20
0
Notes
1. If the desiccant is fully regenerated before the heating cycle has ended, the temperature in the
regeneration outlet will rise and the temperature sensor (TT3) will cause the program (regulator) to
switch to the next cycle step (i.e. cooling 1 = cooling with blower).
2. Only when a dewpoint meter is installed or when the heating cycle is shortened by temperature
sensor TT3.
The regulator will display a warning if the operating pressure drops below the minimum setting of 4.5
bar(e). When the dryer is restarted (e.g. after a power failure or a shutdown) from a step in which one
of the vessels was depressurised, the blow-off valve will open for some time to make sure that the
pressure is released. The dryer will continue the cycle, starting from the cycle step where it was
stopped or where the power failure or shut-down occurred.
Important
For working applications below 4.5 bar(e) special provisions are to be taken on the dryer selection
(consult Atlas Copco).
The display shows which cycle steps the towers are working in, making it easy to follow the operation.
The display can also indicate regeneration temperature, pressure and time settings, as well as the
status of valves, temperature switches, optional dewpoint indicator etc. (see section 9).
2920 1543 00 10
Instruction book
1.3 Regulator
1.3.1 General description
The electronic regulator automatically controls and protects the dryer, i.e.:
- keeping the pressure dewpoint stable
- monitoring pressures, temperatures and digital switches to ensure safe operation, and stopping
the dryer whenever necessary
- restarting the dryer when required
In order to control the dryer and to read and modify programmable parameters, the regulator has a
control panel provided with:
- LEDs indicating the status of the dryer
- a display indicating the operating conditions or a fault
- keys to control the dryer and to have access to the data collected by the regulator
- buttons to manually start and stop the dryer
1.3.2 Control panel (Fig. 1.4)
Fig. 1.4 Control panel
2920 1543 00 11
Instruction book
LEDs/buttons/keys
Ref. Designation Function

Push button to start the dryer. LED (11) lights up indicating
1 Start button
that the regulator is operative (in automatic operation).
Indicates messages concerning the dryer operating condition,
2 Display
a service need or a fault.
3 Scroll keys Keys to scroll through the display.
4 Tabulator key Key to select the parameter indicated by a horizontal arrow.
5 Function keys Keys to control and program the dryer. See below.
6 Voltage on LED Indicates that the voltage is switched on.
7 Pictograph Voltage on.
Is normally out. Is alight or blinks in case of an abnormal
8 General alarm LED
condition.
9 Pictograph Alarm.
10 Pictograph Automatic operation.
Indicates that the regulator is automatically controlling the
11 Automatic operation LED
dryer.
12 Stop button Push button to stop the dryer. LED (11) goes out.
Function keys
The keys are used:
- to call up or to program settings
- to reset a shut-down
- to have access to all data collected by the regulator
The functions of the keys vary depending on the displayed menu. The actual function is indicated on
the bottom line of the display just above the relevant key. The most common functions are listed
below.
Designation Function
Add To add dryer start/stop commands (day/hour)
Back To return to a previously shown option or menu
Cancel To cancel a programmed setting when programming parameters
Delete To delete dryer start/stop commands
Extra To find information regarding the installed modules
Help To find the Atlas Copco internet address
Limits To show limits for a programmable setting
Mainscreen To return from a menu to the main screen (Fig. 9.1)
Menu Starting from the main screen (Fig. 9.1): to have access to submenus
Menu Starting from a submenu, to return to the previous menu
Modify To modify programmable settings
Program To program modified settings
Reset To reset a timer or message
Return To return to a previously shown option or menu
2920 1543 00 12
Instruction book
1.3.3 Display - keys
Display (2-Fig.1.4)
The display has four lines of 40 characters. A typical display is shown in Fig. 9.1. It indicates:
1. On the first three lines:

- temperature and pressure readings of vessel A
- temperature and pressure readings of vessel B
- operating condition of the dryer (e.g. Vessel A: Adsorbing Vessel B: Heating Seq 1)
- dryer inlet temperature, indicated by the symbol “T → >” (optional)
- outlet pressure dewpoint (PDP) (optional)
2. On the fourth line, just above the three function keys (F1/F2/F3), the actual functions of these
keys.
Scroll keys (3-Fig. 1.4)

These keys, labelled with vertical arrows, allow scrolling through the display. As long as a downward
pointing arrow is shown at the utmost right position of the display, the key with the same symbol can
be used to see the next item. As long as an upward pointing arrow is shown at the utmost right
position of the display, the key with the same symbol can be used to see the previous item.
It is possible to scroll through the items of the menu by pushing the ↓ or ↑ key for 2 seconds, except
on the main screen.
Tabulator key (4-Fig. 1.4)

This key, labelled with two horizontal arrows, allows the operator to select the parameter indicated by
a horizontal arrow. Only the parameters followed by an arrow pointing to the right are accessible for
modifying.
Function keys (5-Fig. 1.4)

The keys are used:
- to call up or program settings
- to reset a shut-down
- to have access to all data collected by the regulator
The function keys allow making the required selection from a menu of possibilities. The functions of
the keys vary depending on the displayed menu. The actual function is indicated on the bottom line of
the display just above the relevant key. Only the active and relevant functions are shown.
1.3.4 Menu-driven control programs
To facilitate programming and controlling the dryer, menu-driven programs are implemented in the
electronic module.
A simplified menu flow is shown in Fig. 1.5.
2920 1543 00 13
Instruction book
1.3.4.1 Function of control programs
Program/Function Description
Shows in short the operation status of the dryer. It is the gateway to all
Main screen
functions. See Fig. 1.5.
Calling up the status of the dryer protection functions:
- shut-down
Status data - warning
- service warning
Resetting of a shut-down.
Calling up:
Measured data - actually measured data
- the status of a number of inputs, such as “Overheat Switch Vessel A”
Calling up the:
- running hours
- regulator (module) hours
Counters - actual state time
- programmed state time
- actual half cycle time
- programmed half cycle time
Test Allows a display test
Modifying the parameters for:
- parameters (e.g. PDP control)
- protections
Modify Parameters
- service plans
- clock functions (automatic dryer start/stop commands)
- configuration (time, date, display language, …)
Service Calling up the service timer, running hours
Saved data Calling up the saved data: last shut-down, last emergency stop data
1.3.5 External dryer status indication
The dryer is equipped with a potential-free alarm relay (K6-Figs. 2.12 up to 2.16), which can be used
by the customer to check the dryer status (see service diagram 9827 1540 00). In normal operation,
the relay contact is energised (indicated by the green LED).
The contact characteristics (conforming to IEC 947-5-1) of the electromechanical relay module K6 are
as follows:
- Rated operating voltage: up to 250V AC / 125V DC
- Rated operating current per 1 million operating cycles
Utilization category Rated operating current (A)
AC-12 230V AC 4
AC-13 230V AC 1
AC-14 230V AC 1
AC-15 230V AC 1
DC-12 24V DC 5
DC-13 24V DC 1
2920 1543 00 14
Instruction book
Fig. 1.5 Menu flow
2920 1543 00 15
Instruction book
2 INSTALLATION
2.1 Dimension drawings / installation proposal (Figs. 2.1 up to 2.9)
(1)
(2)
For mechanical connections

(See page 27)
(3)
(8)
(4) (*)
Optional equipment: (7)
(6)
(5)
(5) (6)
(4) (*) 9827 1548 00

(*) (4) (4) (*)
9827 1549 00
9827 1550 00
(*) desiccant included (9) 9827 1551 00
55398D
Fig. 2.1 Dimension drawing / installation proposal, BD260
2920 1543 00 16
Instruction book
(1)
(2)

(See page 27)
(3)
(8)
(4) (*)
(6)
(5)
(5) (6)
(4) (*) (4) (*) 9827 1552 00 (4) (*)

9827 1553 00
9827 1554 00
55403D
2920 1543 00 17
Instruction book
(1)
(2)

(See page 27)
(3)
(8)
(4) (*)
(6)
(5)
(5) (6)
(4) (*) (4) (*) (4) (*)

9827 1556 00
9827 1557 00
9827 1576 00
55404D
2920 1543 00 18
Instruction book
(1)
(2)

(See page 27)
(3)
(8)
(4) (*)
(6)
(5)
(5) (6)
(4) (*) (4) (*) (4) (*)

9827 1578 00
9827 1579 00
9827 1581 00
55426D
2920 1543 00 19
Instruction book
(1)
(2)

(See page 27)
(8)
(3)
(4) (*)
(6)
(5) (5)
(6)
(4) (4) 9827 1582 00 (4) (*)

(*) (*)
9827 1583 00
9827 1584 00
55427D
2920 1543 00 20
Instruction book
(1)
(2)

(See page 27)
(8)
(3)
(4) (*)
(5) (6)
(5) (6)
(4) (*)
(4) (*) (4) (*) 9827 1586 00
9827 1587 00
9827 1588 00
55428D
2920 1543 00 21
Instruction book
(1)
(2)

(See page 27)
(3)
(8)
(4) (*)
(6)
(5)
(5)
(6)
(4) (*)
(4) (*) (4) (*) 9827 1593 00
9827 1594 00
9827 1595 00
55429D
2920 1543 00 22
Instruction book
(1)
(2)

(See page 27)
(3)
(8)
(5)
(4) (*)
(4) (*)
9827 1597 00
55432D
2920 1543 00 23
Instruction book
(1)
(2)

(See page 27)
(8)
(3)
(5)
(4) (*)
(4) (*)
9827 1599 00
9827 1606 00
(*) desiccant included (9) 55433D
2920 1543 00 24
Instruction book
Text on Figs 2.1 up to 2.9
(1) For dismantling

(2) Outlet
(3) Inlet
(4) Weight
(5) Minimum pressure valve (MPV)
(6) Filters
(7) Optional equipment
(8) For mechanical connections (see page 27)
(9) Desiccant included
2.2 Installation instructions
Attention:
- When installing the piping, make sure that all pipes are clean.
- All connections to the dryer must be mounted stress-free. If necessary, additional flexible
connections and supports must be used.
- Before switching on the main power supply, check the voltage requirements in the technical
specifications or on the dryer data plate.
1 Install the dryer under a roof, where the ambient air is as clean as possible and where the
temperature of the air will never exceed the limits (see section 7.1). If installed in a room,
ventilation must be provided to avoid temperature increases and moisture collection during
regeneration. It is recommended to lead the regeneration air outdoors.
If it is desirable to lead the regeneration outlet air via a pipe to another location, it is important to
take into consideration the maximum allowable pressure drop. If the length of the additional pipe
exceeds 5 m, the diameter must be 1.5 times larger than the original regeneration pipe. For
longer pipe installations, consult Atlas Copco.
(3)
Regeneration
air
(3)
Regeneration
air
Regeneration
(1)
air outlet Drain (2)
55505D
Fig. 2.10 Piping of regeneration air outlet
Text on Fig. 2.10
(1) Regeneration air outlet

(2) Drain
(3) Regeneration air
2920 1543 00 25
Instruction book
If the pipe is led upwards (see Fig. 2.10), provide a drain hole at the lowest point to remove
condensate water and prevent water lock.
Make sure that the regeneration air pipe is separated from the blower inlet to avoid that moisture
is taken into the dryer via the blower.
Warning:
- The temperature of the regeneration outlet air can rise up to 160°C; take care that the hot air
is never pointed to personnel or inflammable objects.
- Adequate protection must be provided to protect personnel from touching the hot surfaces of
the dryer.
2 Check that the air intake of compressor and dryer is positioned so that volatile gases or
other flammable elements cannot be taken in to avoid concentration of these elements in
the desiccant beads.
3 Enough space must be provided around dryer and filters to allow maintenance and filter
replacement. The minimum distance between the top of the dryer and the ceiling must allow
disassembly of the dryer heating elements and desiccant filling (see Figs. 2.1 up to 2.9).
4 If the air from the compressor contains oil drops or oil vapour, a de-oiling filter of the PD type
should be installed upstream of the dryer. The filter should be fitted with an automatic drain for
condensate water and oil. If there is no automatic drain, the filter should be emptied several times
a day manually. An optional QD filter may be installed upstream of the dryer.
It is recommended to install a dust filter of the DDp type downstream of the dryer, as the drying
medium can release a small amount of dust. For more information on filter option and on the
correct sequence of pre- and afterfilters; see section 5.4.
5 Take care that no water droplets or free water enter the dryer. For this purpose, it is
recommended to install an optional water separator (WSD) and/or an air receiver in between the
compressor and the dryer. If an air receiver is installed, a drain must be provided in the bottom of
the receiver.
6 Connect the compressed air lines to the dryer INLET and OUTLET. Blow any welding wastes and
other impurities from the lines before connecting them. A by-pass line is often a useful addition to
the equipment.
7 Connect the dryer to the mains supply via an isolation switch. Check that the primary side of
transformer (T1-Figs. 2.12 up to 2.16) corresponds with the supply voltage. Check that the
electrical installation corresponds to the local codes. The dryer must be earthed and protected
against short circuit by fuses of the inert type in all phases.
8 Check the rotation direction of the blower; air must be sucked in via inlet strainer (19-Fig. 1.2). If
the rotation direction is wrong, switch off the voltage and reverse two electric input connections.
9 After replacement of the drying medium, the amount of dust released can increase. Therefore, it
is recommended to replace the (optional) dust filter one week after replacing the desiccant. If an
optional dewpoint meter is installed, the sensor should be insulated for at least 24 hours by means
of the shut-off valve (22-Fig. 1.3).
10 If two dryers should be connected in parallel (which is not recommended), measures must be
taken to ensure an equal distribution of the air flow between the dryers.
11 During regeneration, the surface temperature of the tower will be high. Special precautions must
be taken to protect personnel from touching the hot surface.
2920 1543 00 26
Instruction book
Note:
Precautions must be taken when a compressor starts against an empty air net or when working at
a discharge air pressure that is too low. It is highly recommended to install an (optional) minimum
pressure valve (MPV) downstream of the dryer (see section 5.3).
Mechanical connections for standard BD dryers
The table below gives an overview of the mechanical connections of the inlet pipe, the outlet pipe and
the regeneration outlet pipe.
For dimensions of mechanical connections, see Fig. 2.11.
Standard Unit Standard Unit

CE ANSI
Inlet DIN DN80 PN16 ANSI 3" 150#
BD260 Outlet Combined ANSI 3" 150# and DIN DN80 PN16
Regeneration Ø60.3 x 2.9 (2”)
BD1400 Outlet DIN DN150 PN16 ANSI 6" 150#
2920 1543 00 27
Instruction book
(1) (1) (1) (2)
(3)
(1) (2)
(1) (1)
(3)
(1)
(1)
(2) (3)
9827 1548 00
9827 1549 00
9827 1552 00
9827 1553 00
9827 1556 00
(4) (4) 9827 1557 00
9827 1578 00
9827 1579 00
9827 1582 00
9827 1586 00
9827 1593 00
9827 1597 00
9827 1599 00
55438D
(4) (4)
Fig. 2.11 Mechanical connections
2920 1543 00 28
Instruction book
Text on Fig 2.11
(1) Inlet
(2) Outlet
(3) ANSI and DIN
(4) Inlet and outlet
K1 TS1 TS2 K3 K2 TS1 TS2 K3
K1 K4
DIOE DIOE
F1 F1
EMIX EMIX
F5 F2
K6 K6
F6/7/8 F5
T1 F6/7/8 T1
K5 K5
S1 S1
Q5 Q5
1X4/5/6/ 1X4/5/6/
7/9/10 7/9/10
1X11 1X11
Y1/2/3/4/5 Y1/2/3/4/5
1617 6700 00 1617 6701 00

55391D 55392D
Fig. 2.12 Electrical cubicle, BD260 up to BD390 Fig. 2.13 Electrical cubicle, BD520 up to BD1050
TS1 TS2 K2 TS1 TS2 K3 K4

K2 K3
K1 K4 K1 K9
K7
F6/7/8
F1 F1
F2 F2
Q5 EMIX F3 EMIX
K5 Q5
F5 K5
T1 T1
F6/7/8 F5
S1 S1
DIOE DIOE
1X4/5/6/ 1X4/5/6/
7/9/10 7/9/10
K6 K6
1X11 1X11
Y1/2/3/4/5 Y1/2/3/4/5
1617 6702 00 1617 6703 00

55393D 55394D
Fig. 2.14 Electrical cubicle, BD1400 up to BD1800 Fig. 2.15 Electrical cubicle, BD2400
2920 1543 00 29
Instruction book
K2 TS1 TS2 K3 K4 K9
K1 K10
F5
K7
K8 F6/7/8
F1
F2
F3 EMIX
F4
Q5
T1
K5
S1
DIOE
1X4/5/6/
7/9/10
K6
1X11
Y1/2/3/4/5
1617 6704 00
55395D
Fig. 2.16 Electrical cubicle, BD3000
DIOE Extension module S1 On/off switch

EMIX Extension module (option) T1 Transformer
F1 Circuit breaker, heater TS1 Temperature switch, overheating
F2 Circuit breaker, heater protection, tower A
F3 Circuit breaker, heater TS2 Temperature switch, overheating
F4 Circuit breaker, heater protection, tower B
F5 Circuit breaker, control circuit Y1 Solenoid valve, tower A
F6 Circuit breaker, control circuit (24V, Y2 Solenoid valve, tower B
unless marked differently) Y3 Solenoid valve, regeneration valve,
F7 Circuit breaker, control circuit 24V tower A
F8 Circuit breaker, control circuit 24V Y4 Solenoid valve, regeneration valve,
K1 Contactor, heater tower B
K2 Contactor, heater Y5 Solenoid valve, cooling air valve
K3 Contactor, heater 1X4 Terminal strip (24V AC, unless marked
K4 Contactor, heater differently)
K5 Contactor, blower 1X5 Terminal strip, 24V AC
K6 Contactor, alarm (potential-free contact) 1X6 Terminal strip
K7 Contactor, heater 1X7 Terminal strip, voltage-free contacts
K8 Contactor, heater 1X9 Terminal strip
K9 Contactor, heater 1X10 Terminal strip
K10 Contactor, heater 1X11 Connector, 64 pin
Q5 Overload protection, blower
Figs. 2.12 up to 2.16 Cubicles, BD260 up to BD3000
2920 1543 00 30
Instruction book
(1)
(2) (3)
(4)
9827 1540 00
55390D
2920 1543 00 31
Instruction book
F1 Circuit breaker, heater K7 Contactor, heater

F5 Circuit breaker, control circuit M5 Motor, blower
F6 Circuit breaker, control circuit (24V, Q5 Overload protection, blower
unless marked differently) R1/R3/R7/R8 Heater elements, tower A
F7 Circuit breaker, control circuit 24V R2/R4/R9/R10 Heater elements, tower B
F8 Circuit breaker, control circuit 24V S1 On/off switch
K1 Contactor, heater T1 Transformer
K2 Contactor, heater 1X3 Terminal strip, PE
K3 Contactor, heater 1X4 Terminal strip (24V AC, unless marked
K4 Contactor, heater differently)
K5 Contactor, blower 1X5 Terminal strip, 24V AC
Fig. 2.17 Electrical diagram, BD260 up to BD3000
Text on Fig. 2.17
(1) Customer’s installation

(2) Electrical connection, heaters
(3) Heaters
(4) Only for specials
2.3 Electrical cable size and maximum fuses
Remarks
- The size is valid for cable PVC 70°C, at ambient temperature of 40°C according to EN60204.
- Local regulations remain applicable if they are stricter than the values proposed below.
- The voltage drop must not exceed 5 % of the nominal voltage. It may be necessary to use cables
with a larger size than those stated to comply with this requirement.
50/60 Hz IEC versions
Pressure dewpoint -40°C variant
Nominal
Voltage Frequency Maximum
Dryer type current Cable size (mm²)
(V) (Hz) fuse (A)
(A)
BD260 230 50 32 3x10 mm² + 10 mm² 40
400 50 18 3x6 mm² + 6 mm² 25
500 50 18 3x6 mm² + 6 mm² 25
380 60 25 3x10 mm² + 10 mm² 32
BD390 230 50 43 3x16 mm² + 16 mm² 50
400 50 25 3x10 mm² + 10 mm² 32
500 50 21 3x6 mm² + 6 mm² 25
380 60 29 3x10 mm² + 10 mm² 32
BD520 230 50 61 3x25 mm² + 25 mm² 63
400 50 35 3x10 mm² + 10 mm² 40
500 50 35 3x10 mm² + 10 mm² 40
380 60 47 3x16 mm² + 16 mm² 50
BD780 400 50 47 3x16 mm² + 16 mm² 50
500 50 41 3x16 mm² + 16 mm² 50
380 60 55 3x25 mm² + 25 mm² 63
2920 1543 00 32
Instruction book
BD1050 400 50 69 3x35 mm² + 35 mm² 80

500 50 55 3x25 mm² + 25 mm² 63
380 60 84 3x50 mm² + 50 mm² 100
BD1400 400 50 99 3x70 mm² + 70 mm² 120
500 50 88 3x50 mm² + 50 mm² 100
380 60 118 3x70 mm² + 70 mm² 120
BD1800 400 50 99 3x70 mm² + 70 mm² 120
500 50 88 3x50 mm² + 50 mm² 100
380 60 118 3x70 mm² + 70 mm² 120
BD2400 400 50 142 3x95 mm² + 95 mm² 150
500 50 113 3x70 mm² + 70 mm² 120
380 60 144 3x95 mm² + 95 mm² 150
BD3000 400 50 181 3x150 mm² + 150 mm² 200
500 50 145 3x95 mm² + 95 mm² 150
380 60 195 3x150 mm² + 150 mm² 200
Pressure dewpoint -70°C variant
Nominal
Dryer Voltage Frequency Maximum
current Cable size (mm²)
type (V) (Hz) fuse (A)
(A)
BD260 230 50 40 3x16 mm² + 16 mm² 50
400 50 23 3x6 mm² + 6 mm² 25
500 50 18 3x6 mm² + 6 mm² 25
380 60 25 3x10 mm² + 10 mm² 32
BD390 230 50 47 3x16 mm² + 16 mm² 50
400 50 27 3x10 mm² + 10 mm² 32
500 50 21 3x6 mm² + 6 mm² 25
380 60 29 3x10 mm² + 10 mm² 32
BD520 230 50 76 3x35 mm² + 35 mm² 80
400 50 44 3x16 mm² + 16 mm² 50
500 50 35 3x10 mm² + 10 mm² 40
380 60 47 3x16 mm² + 16 mm² 50
BD780 400 50 51 3x25 mm² + 25 mm² 63
500 50 41 3x16 mm² + 16 mm² 50
380 60 55 3x25 mm² + 25 mm² 63
BD1050 400 50 77 3x35 mm² + 35 mm² 80
500 50 69 3x35 mm² + 35 mm² 80
380 60 84 3x50 mm² + 50 mm² 100
BD1400 400 50 110 3x70 mm² + 70 mm² 120
500 50 88 3x50 mm² + 50 mm² 100
380 60 118 3x70 mm² + 70 mm² 120
BD1800 400 50 110 3x70 mm² + 70 mm² 120
500 50 88 3x50 mm² + 50 mm² 100
380 60 118 3x70 mm² + 70 mm² 120
BD2400 400 50 142 3x95 mm² + 95 mm² 150
500 50 113 3x70 mm² + 70 mm² 120
380 60 144 3x95 mm² + 95 mm² 150
BD3000 400 50 181 3x150 mm² + 150 mm² 200
500 50 145 3x95 mm² + 95 mm² 150
380 60 195 3x150 mm² + 150 mm² 200
2920 1543 00 33
Instruction book
60 Hz UL versions
Pressure dewpoint -40°C and -70°C variants
Nominal
Voltage Frequency Maximum
Dryer type current Cable size (mm²)
(V) (Hz) fuse (A)
(A)
BD260 440/460 60 21 3x AWG8 + AWG8 25
575 60 16 3x AWG10 + AWG10 20
BD390 440/460 60 25 3x AWG8 + AWG8 30
575 60 19 3x AWG8 + AWG8 25
BD520 440/460 60 41 3x AWG6 + AWG6 45
575 60 31 3x AWG8 + AWG8 35
BD780 440/460 60 48 3x AWG4 + AWG4 60
575 60 37 3x AWG6 + AWG6 45
BD1050 440/460 60 80 3x AWG2 + AWG2 90
575 60 62 3x AWG3 + AWG3 70
BD1400 440/460 60 102 3x AWG1/0 + AWG1/0 110
575 60 78 3x AWG2 + AWG2 90
BD1800 440/460 60 102 3x AWG1/0 + AWG1/0 110
575 60 78 3x AWG2 + AWG2 90
BD2400 440/460 60 125 3x AWG3/0 + AWG3/0 150
575 60 95 3x AWG1/0 + AWG1/0 110
BD3000 440/460 60 169 3x AWG250 + AWG250 200
575 60 129 3x AWG3/0 + AWG3/0 150
2.4 Pictographs
1 Data plate
2 Warning, heated surface
2 3 Warning, explosion danger if
pressurised (see section 4)
1 4 Air outlet
5 Air inlet
6 Emergency stop
55506P
6
5 4 3
Fig. 2.18 Pictographs on dryer
2920 1543 00 34
Instruction book
3 OPERATING INSTRUCTIONS
Safety precautions
The operator must apply all relevant safety precautions, including those mentioned in this book.
Safety valves are not included in the scope of supply; make sure that the air net is protected by a
safety valve of the correct size and opening pressure.
3.1 Initial start
The dewpoint of the air leaving the dryer will be higher than normal after starting. If the air net is to
remain dry, run the dryer for approximately 8 hours (complete cycle for both towers) with the outlet
valve (towards the air net) closed to make sure that the desiccant is properly regenerated.
1 Start button
2 Display
3 Scroll keys
4 Tabulator key
5 Function keys
6 Voltage on LED
7 Pictograph, voltage on
8 General alarm LED
9 Pictograph, general alarm
10 Pictograph, automatic operation
11 Automatic operation LED
12 Stop button
Fig. 3.1 Control panel
3.2 Starting (Fig. 3.1)
Warning:
- Operating the dryer below the acceptable working pressure or starting the dryer against an
empty air net can result in broken or shattered desiccant beads. These shattered desiccant
beads will enter and spread out in the customer’s air net, possibly resulting in considerable
damage to machines or production processes connected to the air net.
In cases where automatic start-up against an empty air net cannot be avoided or ruled out, a
minimum pressure valve must be installed (see section 5.3).
1. Switch on the voltage (customer’s installation). The control panel shows that the dryer is
STOPPED.
2. Switch on the voltage to the dryer by means of the on/off switch (9-Fig. 1.1).
3. While the dryer’s outlet valve (customer’s installation) is closed, open the air inlet valve
(customer’s installation) slowly and wait until the dryer has pressurized.
Note: In case an optional minimum pressure valve (MPV) (see section 5.3) is installed, this
valve will automatically close if the air net pressure is too low to start up the dryer safely.
4. Check that the pilot air valve (15-Fig. 1.2) is open.
5. Check for leakage.
6. Start the dryer by pressing the start button (1-Fig. 3.1) on the control panel.
7. Open the dryer air outlet valve slowly (customer's installation) to avoid too high air speed through
the dryer during start-up, or install a minimum pressure valve (MPV).
Note: In case an optional MPV (see section 5.3) is installed, this valve will automatically open if
the dryer pressure has increased.
8. Close the by-pass valve (if provided).
9. If necessary, reset any alarm on the control panel.
2920 1543 00 35
Instruction book
10. If a dewpoint meter is installed (see also section 5.1):

- it is recommended to run the dryer a complete cycle before opening the valve to the dewpoint
meter
- the dryer must run in a fixed cycle for 1 day before switching over to "PDP control" (dewpoint
meter control)
3.3 Stopping (Fig. 3.1)
1. Stop the dryer by pressing the stop button (12-Fig. 3.1) on the control panel.
In case of emergency: push emergency stop button (5-Fig. 1.1). See also section 3.5.
2. Close the dryer inlet and outlet valves (customer's installation).
3.4 Remote start/stop
The BD dryer can be started and stopped from a remote location by means of a digital switch S2
(customer’s installation).
Procedure
1. Stop the dryer (see section 3.3).
2. Put the on/off switch (S1) (9-Fig. 1.1) in position “0”. This will switch off the main power supply to
the dryer; only the control voltage (24V AC, unless marked differently) to the Elektronikon
regulator remains. Switching off S1 (9-Fig. 1.1 and Figs. 2.12 up to 2.16) enables one to open the
cubicle door.
3. Connect a digital switch (customer’s installation) inside the cubicle (see sheet 2 of Service
Diagram 9827 1540 00). The switch should be of the “Normally Open” type.
4. Close the cubicle door, switch S1 (9-Fig. 1.1 and Figs. 2.12 up to 2.16) back to position “1”.
5. Enter the “C.C.M. (Control Mode)” menu (see section 9.2.11.1). Change the setting from “Local
Control” to “Remote Control”. Note that activating the “Remote Control” feature will disable the
Start/Stop buttons on the control panel.
6. To start the dryer, close switch S2. To stop the dryer, open switch S2.
Note: A remotely controlled unit should bear an obvious sign, as described in the safety precautions.
3.5 Emergency stop
In case of an emergency stop, the on/off switch (S1) (9-Fig. 1.1) of the dryer will automatically be
disconnected. This is an added safety feature that ensures the proper shut-down of the dryer,
irrespective of the operation of the contactors. Note that the 24V AC control circuit of the electronic
regulator remains powered, and the control panel will indicate an emergency stop shut-down.
To clear the shut-down:

- unlock the emergency stop button,
- reset the on/off switch (S1) (9-Fig. 1.1), i.e. completely disconnect the switch (position 0), then turn
the switch back on (position 1).
- reset the shut-down on the control panel.
2920 1543 00 36
Instruction book
3.6 Voltage failure
In the event of a voltage failure, the regeneration valves (4 and 5-Fig. 1.2) as well as the blow-off
valves (Y6 and Y7-Fig. 1.2) will automatically close. All the other valves will remain in their current
position. As a consequence, the flow path through the dryer remains unchanged.
The memory of the Elektronikon regulator is retained so that all the operating parameters can be
restored after the voltage failure. Before restoring any parameters, the regulator will start up a special
procedure to ensure that no working parameters have changed during the time that the voltage was
down. After verifying these parameters, the unit will automatically restart. No human intervention is
necessary.
2920 1543 00 37
Instruction book
4 MAINTENANCE 1)
Warning
- Before starting any maintenance or repair, press stop button (12-Fig. 1.4), wait until the dryer
has stopped, press emergency stop button (5-Fig. 1.1), switch off the voltage by means of the
isolating switch (customer’s installation) and depressurise the dryer.
- Safeguard against unintentional "switch-on". Apply all relevant safety precautions, including
those mentioned in this book.
- While servicing the blower, do not, under any circumstances, reversely pressurise the blower, as
this can lead to explosion.
4.1 Preventive maintenance schedule for the dryer
4.1.1 Regular service operations
- To ensure safe operation and long service life carry out following operations at the interval. Note
that the "longer interval" checks must also include the "shorter interval" checks.
- The local Atlas Copco Customer Centre may overrule the maintenance schedule depending on the
environmental and working conditions of the dryer.
- In servicing, replace all removed gaskets, O-rings and washers.
Running Service
Period 3) Operation
hours 3) plan
- Drain condensate water and oil from the prefilters.
- Check that the compressed air temperature does not
exceed the limits (see section 7).
- Check that BD discharge pressure does not drop below
Daily - - minimum allowed pressure (1 bar below nominal
pressure the dryer is sized for); see section 5.3.
- Check that the dryer shifts towers and that the
regeneration air is blown out through one of the
regeneration valves during regeneration and cooling.
Weekly - - - Check the operation of the automatic drains.
- Check that the regenerating tower heats up.
Monthly - -
- Clean the filter of the blower inlet (optional).
- Check all dryer components. Replace worn-out parts.
- Clean the silencers.
- Measure the heating element current consumption.
- If installed: have PDP sensor re-calibrated.
- Replace filter cartridges of pre- and afterfilters.
Annually 8000 A - If optional PDP sensor is installed: replace filter
cartridge of PDP sensor.
- Measure the dewpoint 2).
- Have the condition of the desiccant checked.
- Clean blower inlet filter, if installed.
- Inspect seats of check valves; replace if necessary.
- Replace seats of regeneration discharge valves (-70°C
units).
Every 2 years 16,000 B - For BD260 - 1050: Grease blower bearings.
For BD1400 - 3000: Check for fan wheel vibrations.
Replace blower bearings if necessary.
2920 1543 00 38
Instruction book
Running Service
Period 3) Operation
hours 3) plan
- Replace desiccant (depending on the working
conditions).
- Replace the solenoid valves.
- For BD260 - 1050: Replace blower bearings
Every 5 years 40,000 C
For BD1400 - 3000: Check for fan wheel vibrations.
Replace blower bearings if necessary.
- Replace seats of regeneration discharge valves (-40°C
units).
A number of service operations are grouped by means of service plans. If the programmed service
interval is reached, a message will appear on the display of the regulator to carry out these service
actions (see section 4.1.4).
4.1.2 Service kits
Atlas Copco Customer Centres will be glad to provide you with a wide range of service kits. Service
kits comprise all parts needed for servicing components and offer the benefits of genuine Atlas Copco
parts while keeping the maintenance budget low.
4.1.3 Service agreements
Atlas Copco Customer Centres have a range of service agreements to suit your needs:
- An Inspection plan
- A Preventive maintenance plan
- A Total responsibility plan
Contact your Customer Centre to agree on a tailor-made service agreement. It will ensure optimum
operational efficiency, minimize downtime and reduce the total life cycle costs.
4.1.4 Service plan
A number of service operations are grouped (called Level A, Level B and Level C). Each level stands
for a number of service actions to be carried out at the time intervals programmed in the Elektronikon
regulator.
When reaching a level, a message will appear on the screen. After carrying out all service actions, the
interval timers are to be reset using the key "Reset" in menu "Service". Consult your Atlas Copco
Customer Centre.
2920 1543 00 39
Instruction book
4.2 Filling instructions
4.2.1 Initial filling (for BD1400 and larger sizes, desiccant Type 2 (for PDP -40°C variant) or
desiccant Type 3 (for PDP -70°C variant) is delivered separately)
1. Make sure the dryer is empty and fit the bottom plugs or flanges. Apply thread tape to tighten the
plugs, use gaskets for the flanges.
2. Open the top plugs or flanges (1-Fig. 4.1) for filling.
3. Fit a large funnel to the filling hole of one of the drying towers; the size of the narrow part should
be 35-40 mm.
4. Gently pour the correct amount of desiccant Type 2 (for PDP -40°C variant) or desiccant Type 3
(for PDP -70°C variant) (see section 7.2) into the tower. Use a vacuum cleaner to control dust
escaping from the filling hole.
5. Repeat steps 3 and 4 for the other tower; the amounts of desiccant must be equal in both towers.
6. Do not use any mechanical or pneumatic means for filling; this may destroy the desiccant.
7. Refit the filling plugs or flanges (1-Fig. 4.1). The dryer is now ready to be started (see section 3
for starting instructions).
4.2.2 Replacing desiccant
Emptying
1. Let the dryer program run to the pressure equalisation step.
2. Stop the dryer when the pressure is equalized in both towers.
3. Shut off the power supply.
4. Close the pilot air valve (15-Figs. 1.2 and 1.3). Isolate the dryer from the air net by closing the air
inlet and outlet valves. Depressurise the towers.
5. Install a suitable collector underneath the plug for emptying; note that the desiccant may be
very hot (150°C).
6. Remove the plugs or flanges and let the desiccant pour out into the collector. A vacuum cleaner
may be used to speed up the process and control dust.
Attention:
When replacing desiccant, make sure that the desiccant is disposed of according to the local
regulations.
On larger BD dryers equipped with man-holes, a vacuum extractor should be used to remove the
old desiccant.
Warning:
Do NOT overfill dryer.
Filling
1. Once the vessels are empty, refit the plugs or flanges.
2. Fit a large funnel to the filling hole of one of the drying towers; the size of the narrow part should
be 35-40 mm.
3. Gently pour the correct amount of desiccant Type 1 (see section 7.2) into the tower. Use a
vacuum cleaner to control dust escaping from the filling hole.
4. Repeat steps 2 and 3 for the other tower; the amounts of desiccant Type 1 must be equal in both
towers.
5. Do not use any mechanical or pneumatic means for filling; this may destroy the desiccant.
6. Fill both towers with the correct amount of desiccant Type 2 (for PDP -40°C variant) or desiccant
Type 3 (for PDP -70°C variant) (see section 7.2) in the same way as described before.
7. Refit the filling plugs or flanges (1-Fig 4.1). Close the pilot air valve (15-Figs. 1.2 and 1.3), the
dryer is now ready to be started (see section 3 for starting instructions).
2920 1543 00 40
Instruction book
Notes: When replacing the desiccant, never use an ejector or similar equipment as this might
shatter the beads. The beads must be gravity fed into the tower.
Desiccant can be ordered in following quantities:
Desiccant type Quantity Ordering number
Type 1 45 kg 2906 7500 00

Type 1 130 kg 2906 7501 00
Type 1 750 kg 2906 7502 00
Type 2 50 kg 2906 7503 00
Type 2 150 kg 2906 7504 00
Type 2 850 kg 2906 7505 00
Type 3 50 kg 2906 7506 00
Type 3 150 kg 2906 7507 00
Type 3 800 kg 2906 7508 00
Amount of desiccant for single vessel:
Type 2 Type 3
Dryer Type 1
(-40°C variants) (-70°C variants)
BD260 45 kg 80 kg 80 kg
BD390 60 kg 130 kg 130 kg
BD520 105 kg 225 kg 225 kg
BD780 135 kg 305 kg 305 kg
BD1050 205 kg 430 kg 430 kg
BD1400 275 kg 650 kg 650 kg
BD1800 300 kg 850 kg 850 kg
BD2400 420 kg 1275 kg 1275 kg
BD3000 530 kg 1560 kg 1560 kg
Note:
BD260-390-520-780-1050 are delivered completely filled with desiccant Type 1 and Type 2/3.
BD1400 is delivered with Type 1 and a small amount of Type 2/3 (250 kg of 650 kg) filled in the
vessel. The other part of Type 2/3 will be delivered separately together with the dryer.
BD1800-2400-3000 are delivered with only Type 1 filled in the vessel. Type 2/3 will be delivered
separately together with the dryer.
(1)
(2)
(3)
55385D
Fig. 4.1 Position of different desiccant types
2920 1543 00 41
Instruction book
Text on Fig. 4.1
(1) Filling
(2) Type 2/3
(3) Type 1
After replacing the drying medium, the amount of dust released can increase. Therefore, it is
recommended to replace the dust filter downstream of the dryer one week after replacing the
desiccant.
Footnotes chapter 4
1) Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is
not covered by Warranty or Product Liability.
2) If no optional dewpoint meter is installed, special equipment is required to measure the dewpoint;
consult Atlas Copco.
3) Whichever interval comes first. The local Atlas Copco Customer Centre may overrule the
maintenance schedule, especially the service intervals, depending on the environmental and
working conditions of the dryer.
2920 1543 00 42
Instruction book
5 OPTIONAL EQUIPMENT
5.1 Dewpoint meter
Installing a dewpoint meter will increase the accuracy and lower the operation costs.
The dewpoint meter monitors the dewpoint and shows it continuously on the display.
The dewpoint meter controls the dryer operating cycle. As long as the outlet pressure dewpoint is
better, i.e. below the preset value (e.g. -40°C), the Elektronikon regulator will delay the dryer shifting
and regeneration sequence (maximum 24 hours). See section 1.2.5.
Compressed air continues to flow through the dryer. When the dewpoint matches the preset value,
the Elektronikon regulator continues, allowing to shift towers.
When activating the "PDP control" in the Parameters menu (see section 9.2.7), it is possible to choose
whether the dryer should shift towers according to a preset time program or according to a preset
value. However, the dryer can never shift towers more frequently than every 4 hours, regardless of
the control system used.
The sensor must be calibrated once a year. It is recommended to replace the in-line air filter in the
sensor block once a year.
Notes:
- When starting up after a long stand-still period, it is recommended to run the dryer in a fixed
cycle for 1 day.
- Immediately after initial start-up of the dryer or after refilling, it is recommended to isolate the
PDP sensor (24-Fig. 1.3) by means of shut-off valve (22). This will prevent that dust from the
desiccant filling contaminates the filter (23) and sensor (24).
5.2 Second dewpoint read-out
As an option, and in combination with the dewpoint meter option, the dryer can be equipped with a
second pressure dewpoint read-out. This module allows the customer to have the measured pressure
dewpoint value available as a 4-20 mA signal.
5.3 Minimum pressure valve
Excessive high air velocity (e.g. due to low inlet pressure) may cause the desiccant to “float” in the
vessels. The different types of desiccant may then mix, and the beads scrape against each other,
creating additional dust. High-speed flow occurs when a compressor starts against an empty air net or
when working at a discharge air pressure that is too low. A high volume of compressed air output can
result in a pressure drop, which in turn increases the speed.
Therefore, the air net should be filled by slowly opening the valve towards the dryer (see section 3.2).
Alternatively, a minimum pressure valve which automatically regulates the pressure, can be installed
downstream of the dryer. The opening pressure of the minimum pressure valve must be set to a
pressure equal to the operating pressure minus 1 bar.
Refer to the instruction delivered with the minimum pressure valve to install and adjust the valve.
2920 1543 00 43
Instruction book
5.4 Filter option
To protect the desiccant from contaminating fluids or particles, an inlet filter of the PD-type can be
mounted upstream of the dryer. On the outlet side of the dryer, a particle filter of the DDp-type can be
mounted to prevent dust particles, emerging from the desiccant bed, from entering the air net.
The BD filter option consists of a PD inlet filter, a DDp outlet filter, as well as all the relevant piping and
instructions. An adjustable space of approx. 25 mm is provided on the support of the filter inlet pipe to
account for unevenness in the floor and/or tolerances on the dryer piping. The status of the filters is
read into the Elektronikon regulator, which will display an alarm message in case of filter fouling.
The filter element of a DDp outlet filter should be replaced one week after initial start-up or
replacement of the desiccant.
In case an extra afterfilter is installed by the customer, it is important to mount it always downstream of
the DDp particle filter (see Fig. 5.1).
(2)
BD Dryer
(1) (3) (4)

PD filter DDp filter DD filter
(5) (6) (7)

Inlet filter Outlet filter Customer's installation
55504D
Fig. 5.1 Optional filters
Text on Fig. 5.1
(1) PD filter
(2) BD dryer
(3) DDp filter
(4) DD filter
(5) Inlet filter
(6) Outlet filter
(7) Customer’s installation
2920 1543 00 44
Instruction book
6 PROBLEM SOLVING (Fig. 1.3)
1 Poor dewpoint
a Free water in compressed air inlet
a Check that condensate separators and drains upstream of the dryer are operative
b Temperature of compressed air too high
b Clean compressor aftercooler
c Working pressure low
c Check pressure drop in filter, etc.
d Poor regeneration
d See 5
e Dryer fails to shift
e See 2
f Poor desiccant (older than 5 years or oil in desiccant)
f Replace desiccant
2 Dryer fails to shift

a Pilot air missing
a Check for pressure in the operating lines. Clean pilot air filter (13)
b Solenoid valves Y1 or Y2 do not open
b Check and replace defective parts
3 Pressure in both towers after shift

a Blow-off valve(s) (Y6 or Y7) out of order
a Clean; replace as necessary
b Silencer (17 or 18) clogged
b Clean; replace as necessary
c Inlet valve (3) leaks
c Disassemble and check; replace seal
d Pressure sensor PT1 and/or PT2 malfunctioning
d Check and replace as necessary
4 Unusually large flow through regeneration valve(s) (4 or 5) during regeneration

a Inlet valve leaks
a Disassemble and check; replace seals
b Cooling air valve (14) opens too much
b Adjust opening settings
5 Regeneration temperature too low

a One of the connectors of the heating element burnt off
a Check; replace
b A heating element burned out
b Replace
c Too much regeneration air
c Cooling air valve leaking; correct as necessary
d Pressure > 1.5 bar in the regenerating tower
d Check blow-off valves
6 Regeneration temperature too high

a Too little regeneration air
a Check blower pressure sensor (PT3), limit switches (LS3 and LS4) and control valves (10 and 11)
b Pulverization of desiccant causing pressure drops
b Check; replace
c Blower inlet blocked
c Replace inlet filter (if installed)
7 Excessive desiccant dust in outlet pipe or filter

a Check working pressure and air flow
a Adjust settings
2920 1543 00 45
Instruction book
7 PRINCIPAL DATA
7.1 Limitations/nominal conditions
Nominal conditions
Compressed air inlet pressure bar(e) 7

Compressed air inlet temperature °C 35
Inlet relative vapour pressure % 100
Pressure dewpoint
- Pressure dewpoint -40°C variant °C - 40
- Pressure dewpoint -70°C variant °C - 70
Limitations
Unit BD260 BD390 BD520 BD780 BD1050
Maximum compressed air inlet

bar(e) 11 11 11 11 11
pressure
Minimum compressed air inlet
bar(e) 4.5 4.5 4.5 4.5 4.5
pressure
Minimum ambient air temperature °C -10 -10 -10 -10 -10
Maximum ambient air temperature °C 50 50 50 50 50
Min.-max. compressed air inlet
temperature
- Pressure dewpoint -40°C variant °C 1 - 45 1 - 45 1 - 45 1 - 45 1 - 45
- Pressure dewpoint -70°C variant °C 1 - 50 1 - 50 1 - 50 1 - 50 1 - 50
Unit BD1400 BD1800 BD2400 BD3000
Maximum compressed air inlet

bar(e) 11 11 11 11
pressure
Minimum compressed air inlet
bar(e) 4.5 4.5 4.5 4.5
pressure
Minimum ambient air temperature °C -10 -10 -10 -10
Maximum ambient air temperature °C 50 50 50 50
Min.-max. compressed air inlet
temperature
- Pressure dewpoint -40°C variant °C 1 - 45 1 - 45 1 - 45 1 - 45
- Pressure dewpoint -70°C variant °C 1 - 50 1 - 50 1 - 50 1 - 50
2920 1543 00 46
Instruction book
7.2 Specific data 1)
7.2.1 Pressure dewpoint -40°C variant

Volume flow at dryer inlet l/s 260 390 520 780 1050
Pressure drop over dryer bar 0.14 0.17 0.14 0.165 0.12
Electric power input
- 50 Hz kW 11.2 15 22 29.5 41.5
- 60 Hz kW 14.55 16.95 28.8 33.3 56.6
Recommended filter size DD/PD 260 390 520 780 1050
Desiccant silica gel
Amount of desiccant per tower
- Type 1 kg 45 60 105 135 205
- Type 2 kg 80 130 225 305 430
Unit BD1400 BD1800 BD2400 BD3000

Volume flow at dryer inlet l/s 1400 1800 2400 3000
Pressure drop over dryer bar 0.10 0.12 0.13 0.13
Electric power input
- 50 Hz kW 65.5 65.5 92 119
- 60 Hz kW 74.1 74.1 92.4 121.2
Recommended filter size DD/PD 1400 1800 2700 3150
Desiccant silica gel
- Type 1 kg 275 300 420 530
- Type 2 kg 650 850 1275 1560
7.2.2 Pressure dewpoint -70°C variant

Volume flow at dryer inlet l/s 208 312 416 624 840
Pressure drop over dryer bar 0.1 0.14 0.1 0.13 0.1
Electric power input kW 15.6 18.2 30.8 35.7 55
Recommended filter size DD/PD 260 390 520 780 1050
Desiccant Silica gel / molecular sieve
- Type 1 kg 45 60 105 135 205
- Type 3 kg 80 130 225 305 430
Unit BD1400 BD1800 BD2400 BD3000

Volume flow at dryer inlet l/s 1120 1440 1920 2400
Pressure drop over dryer bar 0.09 0.09 0.1 0.1
Electric power input kW 73 73 92 119
Recommended filter size DD/PD 1400 1800 2400 3000
Desiccant Silica gel / molecular sieve
- Type 1 kg 275 300 420 530
- Type 3 kg 650 850 1275 1560
Footnotes chapter 7
1) At nominal conditions.
2920 1543 00 47
Instruction book
8 CONVERSION LIST OF SI UNITS INTO BRITISH UNITS
1 bar = 14.504 psi

1 g = 0.035 oz
1 kg = 2.205 lb
1 km/h = 0.621 mile/h
1 kW = 1.341 hp (UK and US)
1 l = 0.264 US gal
1 l = 0.220 Imp gal (UK)
1 l = 0.035 cu.ft
1 m = 3.281 ft
1 mm = 0.039 in
1 m3/min = 35.315 cfm
1 mbar = 0.401 in wc
1 N = 0.225 lbf
1 Nm = 0.738 lbf.ft
x °C = (32 + 1.8x) °F 1)
Footnote chapter 8
1) A temperature difference of 1°C = a temperature difference of 1.8 °F.
2920 1543 00 48
Instruction book
9 REGULATOR FUNCTIONS
9.1 Main screen
When the voltage is switched on, the Main screen is shown automatically, showing in short the
operation status of the dryer.
A 3°C 5.4 Bar T→> 10°C

B 7°C 4.6 Bar PDP --- °C
A: Stopped B: Stopped ↓
Menu
F1 F2 F3
Fig. 9.1 Main screen, typical example
If the function keys or arrow keys are not used for some minutes, the display will automatically return
to the Main screen.
Whenever displayed on a submenu screen, press the key Mainscreen to return to the Main screen.
Note: Dryer inlet temperature and outlet pressure dewpoint, respectively indicated by “T → >” and
“PDP” are optional and may not be shown on the Main screen.
9.2 Calling up other menus
Starting from the Main screen:

- Use the ↓ key (3-Fig. 1.4) for a quick look at the actual dryer status (see section 9.2.1).
- Press the key Menu (F1); the option Status data will be followed by a horizontal arrow:
- either press the tabulator key (4-Fig. 1.4) to select this menu
- or use the ↓ key (3-Fig. 1.4) to scroll until the desired submenu is followed by a horizontal
arrow and then press tabulator key (4) to select this menu
- It is possible to go directly to the configuration menu (see section 9.2.11) by pushing the ↑ key (3-
Fig. 1.4) for 2 seconds.
9.2.1 Quick look at actual dryer status
Procedure
1. Starting from the Main screen (see section 9.1), press the ↓ key: A screen similar to the one
below appears:
Automatic Operation
Local Control
Week Timer Inactive ↓
Mainscreen Help Extra
F1 F2 F3
Fig. 9.2 Example of an actual dryer status display
Line 1 indicates the automatic or manual operation status of the regulator:

<<Automatic operation>> means that the regulator automatically adapts the operation of the dryer.
2920 1543 00 49
Instruction book
Line 2 indicates whether the regulator operates in local control, remote control or LAN control mode:
<<Local control>> means that the start/stop buttons on the control panel are activated.
<<Remote control>> means that these functions are controlled remotely. Consult Atlas Copco.
<<LAN control>> means that the dryer can be controlled by an ES controller.
Line 3 indicates whether the timer, which generates time-based start and stop commands, is activated
or not. See section 9.2.10.
See section 1.3.2 for the functions of keys Mainscreen, Help and Extra.
2. Press the ↓ key to get other data (actual conditions of the dryer) as shown in Fig. 1.5.
9.2.2 Status data menu
The status data submenu gives information regarding the status of the dryer protection functions (shut-
down and warning) and allows resetting of a shut-down and motor (blower) overload condition.
Procedure
Starting from the Main screen (see section 9.1):
- Press the key Menu (F1): the option Status data will be followed by a horizontal arrow.
- Press the tabulator key (4-Fig. 1.4).
9.2.2.1 No message exists
In this case, LED (8-Fig. 1.4) is out and the message on the display indicates that all conditions are
normal (Fig. 9.3):
All conditions are OK
Menu Help
F1 F2 F3
Fig. 9.3 Example of a status data screen
9.2.2.2 A shut-down message exists
LED (8) blinks and a shut-down message indicating the cause automatically appears on the display if
the dryer is shut down.
Example of the indication in case of a shut-down:
Temperature Top Vessel A 310°C ↑
Shutdown Maximum 300°C ↓

Menu *** *** Reset
F1 F2 F3
Fig. 9.4 Shut-down screen, typical example
1. The indicators (***) are blinking. The screen shows the sensor (Temperature Top Vessel A), the
actual reading (310°C), that the dryer is shut down (Shutdown) and the shut-down setting (300°C).
2920 1543 00 50
Instruction book
2. It remains possible to scroll through other menus, e.g. to check the values of other parameters.
When returning to the Status data menu, the option Shutdowns will blink. This option can be
selected by pressing the tabulator key (4) to return to the shut-down screen (Fig. 9.4).
Shut-down reset
1. Switch off the voltage and remedy the trouble. After remedying, switch on the voltage and press
the key Reset (F3).
2. Press the keys Menu and Mainscreen to return to the Main screen and restart the dryer by means
of button I.
9.2.2.3 A shut-down warning message exists
A shut-down warning level is a programmable level below the shut-down level.
1. If a shut-down warning exists, LED (8) is alight. The Main screen will change into a screen similar
to the one below:
A 3°C 5.4 Bar T→> 10°C

B 7°C 4.6 Bar PDP --- °C
**** Shutdown warning **** ↓
Menu
F1 F2 F3
Fig. 9.5 Shut-down warning on Main screen, typical example
2. The message *Shutdown Warning* appears.

3. Press the key Menu (F1) and the tabulator key (4) to select the Status data menu, the option
Protection is blinking.
4. Scroll to this option and select it by pressing the tabulator key (4): option Warnings blinks; scroll to
this option and select it by pressing the tabulator key (4). A screen similar to the one in Fig. 9.6
appears:
Temperature Top Vessel A 295°C
Shutd Warn Maximum 290°C ↓

Menu *** ***
F1 F2 F3
Fig. 9.6 Shut-down warning screen, typical example
The screen indicates that the Temperature Top Vessel A has risen above the programmed shut-down
warning level.
5. The warning message will disappear automatically as soon as the warning condition disappears.
6. Remedy the trouble.
2920 1543 00 51
Instruction book
9.2.2.4 A service warning message exists
1. LED (8) is alight and the main screen will change into a screen similar to that shown in Fig. 9.7.
A 3°C 5.4 Bar T→> 10°C

B 7°C 4.6 Bar PDP --- °C
* Service Required * ↓
Menu *** ***
F1 F2 F3
Fig. 9.7 Example of a service warning screen
2. The indicators (***) are blinking and the service warning message appears.
3. Press the key Menu (F1) and the tabulator key (4) to select the Status data menu: the option
Service is blinking.
4. Scroll to this option and select it by pressing the tabulator key (4); two options may blink:
<<Inputs>>: if the programmed service level of a component is exceeded (e.g. the maximum
lifetime of the desiccant).
<<Plan>>: if a service plan interval is exceeded.
5. Stop the dryer and switch off the voltage.
6. In case the service message was referring to <<Inputs>> (desiccant lifetime): replace the
desiccant, switch on the voltage, scroll in the Status data menu to <<Inputs>> and press the Reset
key (F3) to reset the service message.
7. In case the service message was referring to <<Plan>>: carry out the service actions related to
the indicated plans. Reset the timers of the related plans as described in section 9.2.12.
9.2.2.5 A warning message exists
1. LED (8) is alight and a warning message will appear on the screen.
2. The indicators (***) are blinking and the warning message appears.
3. Stop the dryer.
4. Switch off the voltage, inspect the dryer and remedy.
Warning
- Before starting any maintenance or repairs, press stop button (12-Fig. 1.4), wait until the dryer
has stopped, press emergency stop button (5-Fig. 1.1) and open the isolating switch
(customer's installation) to switch off the voltage to the dryer.
- Close the air outlet valve and depressurise the air system.
9.2.3 Measured data menu
Function
To call up information regarding the actually measured data and the status of a number of inputs.
Procedure
1. Starting from the Main screen (see section 9.1):
- press the key Menu (F1)
- press the ↓ key until the option Measured data is followed by a horizontal arrow
- press the tabulator key (4-Fig. 1.4) to activate the menu; a screen similar to the one in Fig. 9.8
appears
2920 1543 00 52
Instruction book
Pressure Vessel A 5.4 bar →

Pressure Vessel B 4.6 bar
Blower Pressure 0.13 bar ↓
Menu Extra
F1 F2 F3
Fig. 9.8 Measured data display, typical example
2. By pressing the ↓ key, a number of actually measured data can be found (see Fig. 1.5).
3. If one of the sensors is linked to a shut-down or warning function, both the actually measured
value as well as the corresponding shut-down or warning level can be called up by pressing the
tabulator key (4-Fig. 1.4).
9.2.4 Counters menu
Function
To allow the operator to call up the:
- running hours
- regulator (module) hours (the hours the module has been under tension)
- programmed state time
- actual half cycle time
- programmed half cycle time
Procedure
- press the ↓ key until the option Counters is followed by a horizontal arrow
- press the tabulator key (4-Fig. 1.4) to activate the menu; a screen similar to the one in Fig. 9.9
appears
Running hours 1016 hrs

Module hours 980 hrs
Actual State Time 00:00:00 ↓
Menu
F1 F2 F3
Fig. 9.9 Counters display, typical example
The display indicates that:

- the dryer has been in running condition for 1016 hours
- the dryer module has been under tension for 980 hours
- the actual state time is 00:00:00
2. By pressing the ↓ key, the above-mentioned items can be found (see also Fig. 1.5).
9.2.5 Test menu
Function
To carry out a display test, i.e. to check whether the display and LEDs are still intact.
2920 1543 00 53
Instruction book
9.2.5.1 Display test
Procedure
- press the ↓ key until the option Test is followed by a horizontal arrow
- press the tabulator key (4-Fig. 1.4) to activate the menu
2. The option Display test will be followed by a horizontal arrow.
3. After pressing the tabulator key (4), the regulator will generate a series of patterns on the display
which enable the operator to check that each pixel still functions normally; at the same time the
LEDs are lit.
9.2.6 Modify parameters menu
Function
The menu allows the operator to program:
- Parameters settings, see section 9.2.7

- Protections settings, see section 9.2.8
- Service plan settings, see section 9.2.9
- Clock function settings, see section 9.2.10
- Configuration settings, see section 9.2.11
9.2.7 Modifying parameters settings
Function
To modify:
- the setting of the PDP control
- the programmed outlet PDP
9.2.7.1 Modifying the setting of the PDP control
Procedure
- press the ↓ key until the option Modify parameters is followed by a horizontal arrow
2. The first option (Parameters) will be followed by a horizontal arrow.
3. Press the tabulator key (4): the first item (PDP control) is followed by symbol ┤ on the screen.
PDP control Activated ┤

Programmed Outlet PDP - 70°C
Menu Modify ↓
F1 F2 F3
Fig. 9.10 Modify parameters menu
2920 1543 00 54
Instruction book
4. To modify this setting, press the key Modify (F2); following screen appears.
PDP Control Activated
Program Cancel
F1 F2 F3
Fig. 9.11 PDP control menu, typical example
5. The setting Activated is blinking; use the ↓ or ↑ key to change the value.
6. Press the key Program (F1) to program the new setting or the key Cancel (F3) to cancel the
modification operation.
9.2.7.2 Modifying the programmed outlet PDP
Procedure
2. The first option (Parameters) will be followed by a horizontal arrow.
3. Press the tabulator key (4) to activate the menu.
4. Use the ↓ key to scroll until the option Programmed outlet PDP is followed by symbol ┤.
5. The screen shows that the current programmed outlet PDP is -70°C.
6. To modify this setting, press the key Modify (F2); following screen appears:
Programmed Outlet PDP - 70°C
Program Limits Cancel

F1 F2 F3
Fig. 9.12 Modify dryer operation mode screen
7. The setting -70 is blinking; use the ↓ or ↑ key to change the value. The key Limits (F2) can be
used to find out the limitations for the parameter.
8. Press the key Program (F1) to program the new mode or the key Cancel (F3) to cancel the
modification operation.
9.2.8 Modifying protection settings
The protection settings for the BD dryers are factory-set and need no adjustments.
Function
To check some dryer conditions, e.g. the status of the emergency stop button. The list of parameters
is shown in Fig. 1.5.
Note
Parameters followed by symbol ┤ are not accessible.
2920 1543 00 55
Instruction book
Procedure
2. Use the ↓ key to scroll until the option Protections is followed by a horizontal arrow.
3. Press the tabulator key (4): the first item (e.g. Pressure Vessel A) and its value will appear.
4. Use the ↓ key to scroll until the parameter to be checked (e.g. Temperature Top Vessel A) is
followed by a horizontal arrow and press tabulator key (4).

→
Shutdown Maximum 300°C ↓
Back Modify
F1 F2 F3
Fig. 9.13 Shut-down screen, typical example
5. The screen shows that the temperature is 3°C and that the shut-down setting is 300°C.
6. The right pointing arrow on the screen indicates that it is possible to call up the shut-down warning
value by pressing the tabulator key (4-Fig. 1.4):

→
Shutd. Warn. Maximum 290°C
Back Modify
F1 F2 F3
Fig. 9.14 Shut-down warning screen, typical example
7. The screen shows that the current temperature is 3°C and that the shut-down warning setting is
290°C.
Note:
For some settings, a delay (Delay At Signal) can be programmed. See section 10.3.
9.2.9 Modifying service plans
Function
To modify the hour intervals for the Service levels.
Service plans
The service operations to be carried out are grouped in plans called Service level A, B, C,… When
reaching an interval, a message will appear on the screen indicating which Service plans are to be
carried out.
Important
Always consult Atlas Copco in case any service plans should be changed. The intervals must not
exceed the programmed nominal values.
9.2.10 Programming Clock function
To program:
- time-based start/stop commands for the dryer
2920 1543 00 56
Instruction book
9.2.10.1 Programming start/stop commands
In this example, the dryer will be programmed as follows:

- On Monday at 06:15 starting
- On Friday at 18:00 stopping

2. Use the ↓ key to scroll until the option Clock function is followed by a horizontal arrow. Press the
tabulator key (4); following screen appears:
Clock Function
Not activated →
Menu Modify Delete

F1 F2 F3
3. Press the tabulator key (4); following screen appears:
Monday →
Tuesday
Wednesday ↓
Back Delete
F1 F2 F3
4. Use the ↓ or ↑ keys until the day on which a command must be programmed is followed by a right
pointing arrow. Press the tabulator key (4); following screen appears:
--:-- ----------- ┤
--:-- -----------
--:-- ----------- ↓
Back Modify Delete
F1 F2 F3
5. Press the key Modify (F2). The first two dashes will flash. Use the ↑ or ↓ key to enter <<06>>.
Press the tabulator key (4) to jump to the following two dashes. Use the ↑ or ↓ key to enter
<<15>>. Press the tabulator key (4) to jump to the row of dashes. Use the ↑ or ↓ key to enter the
command Start. Press the key Program to program the command: 06:15 Start.
6. Press the key Back (F1) and scroll to <<Friday>>
Thursday ↑
Friday →
Saturday ↓
Back Delete
F1 F2 F3
7. Programming the command to stop at 18 o’clock is carried out in a similar way as described
above.
2920 1543 00 57
Instruction book
9.2.10.2 To activate/deactivate the timer

Clock Function
Not activated →
Menu Modify Delete

F1 F2 F3
3. Press the key Modify, <<Not activated>> starts blinking.

4. Press the ↓ key, <<Not activated>> changes into <<Activated>>.
5. Press the key Program.
Important:
1. It is necessary to program the start/stop commands in successive order timewise, e.g.:
07.30 start
17.00 stop
etc.
2. Make sure that the clock function is activated (indicated as <<Activated>>). If not, the
programmed start/stop commands will not be executed.
9.2.10.3 To modify a command
Suppose the command to stop the dryer on Friday 18:00 is to be modified: stopping at 17 o'clock
instead of 18 o'clock:

Clock Function
Not activated →
Menu Modify Delete

F1 F2 F3
Monday →
Tuesday
Wednesday ↓
Back Delete
F1 F2 F3
2920 1543 00 58
Instruction book
4. Scroll through the display until <<Friday>> is followed by a horizontal arrow. Press the tabulator
key (4). If necessary, scroll through the dryer start/stop commands until the command to be
modified is followed by symbol ┤ on the screen. Press the key Modify; the first two digits of the
command start blinking. Modify as required using the scroll keys, i.e. in the example above
change <<18>> into <<17>> using the ↓ key.
5. If necessary, press the tabulator key (4) to go to the next field to be modified, the minutes
indication and the start/stop indication.
6. Press the key Program to program the new command or the key Cancel to quit without
reprogramming.
9.2.10.4 To add a command
Adding a command at the end of an existing list

Clock Function
Not activated →
Menu Modify Delete

F1 F2 F3
Suppose the command to stop the dryer at 18:00 must be added to the list of Monday:
- 06:15 start
Monday →
Tuesday
Wednesday ↓
Back Delete
F1 F2 F3
4. Scroll through the display until <<Monday>> is followed by a horizontal arrow. Press the tabulator
key (4). Scroll through the dryer start/stop commands until the first empty command line is
indicated by symbol ┤ on the screen.
5. Press the key Modify; the first two digits of the command start blinking. Enter <<18:00 stop>>
using the scroll keys ↓ or ↑ to modify a field and the tabulator key (4) to jump from one field to
another.
6. Press the key Program to program the new command or the key Cancel to quit without
reprogramming.
9.2.10.5 To delete a command

2920 1543 00 59
Instruction book
Clock Function
Not activated →
Menu Modify Delete

F1 F2 F3
Deleting all commands
Press the key Delete (F3) in the screen above. A question to confirm the deleting operation will
appear.
Deleting all commands related to a specific day
Scroll through the display until the desired day is followed by a horizontal arrow. Press the key Delete
(F3). A question to confirm the deleting operation will appear.
Deleting a specific start/stop/dryer operation mode command
Scroll through the display until the desired start, stop, dryer operation mode command line is followed
by symbol ┤. Press the key Delete (F3). A question to confirm the deleting operation will appear.
9.2.11 Configuration menu
Function
To reprogram a number of parameters. See Fig. 1.5.
Procedure
2. Use the ↓ key to scroll until the option Configuration is followed by a horizontal arrow.
3. Press the tabulator key (4): The first option shown is C.C.M. (control mode). If another option is
desired, scroll through the display (using ↓ or ↑ keys) until the option is followed by symbol ┤ on
the screen.
4. In case of option Time, the screen indicates the actual setting, e.g. 11:12.
5. If it is desired to modify the time, press key Modify. If not, press key Menu to return to the
submenu.
6. After pressing the key Modify, the first field (i.e. 11) will blink. Modify the hours using ↓ or ↑ keys.
Then press the tabulator key (4) to go to the next field (i.e. 12). The setting of this field can now
be modified with ↓ or ↑ keys.
7. The bottom line of the display will show two options:
- Program to program the new setting
- Cancel to cancel the new setting
8. Proceed in a similar way for the other parameters to be modified.
2920 1543 00 60
Instruction book
9.2.11.1 Programming CCM (Control Mode)
Control modes
The dryer can be controlled locally, remotely or via a local area network (LAN - consult Atlas Copco).
Procedure
2. Use the ↓ key to scroll until the option Configuration is followed by a horizontal arrow.
3. Press the tabulator key (4): The first option shown is C.C.M (Control Mode), followed by the actual
setting. Press the key Modify. Following screen is shown:
C.C.M. Local Control
Program Cancel
F1 F2 F3
4. <<Local Control>> is blinking; use the ↓ or ↑ keys to select the desired control mode. Press the
Program key to program or the Cancel key to cancel the modification.
9.2.12 Service menu
Function
- To reset the service plans which are carried out.
- To check for the next service plans to be carried out.
- To find out which service plans were carried out previously.
Service plans
- Contact your Atlas Copco Customer Centre for the service actions related to these plans.
- Consult section 9.2.9 if any modification to the intervals should be required.
When the service plan interval is reached, a message will appear on the screen. See section 9.2.2.
Example:
Programmed service plan intervals ex-factory.
Service plans Intervals

Service plan A Every 8000 running hours
Service plan B Every 16000 running hours
Service plan C Every 40000 running hours
Resulting service actions to be carried out
Service actions according to At

Service plan A 8000 running hours
Service plan A and B 16000 running hours
Service plan A 24000 running hours
Service plan A and C 40000 running hours
… …
2920 1543 00 61
Instruction book
Procedure
- press the ↓ key until the option Service is followed by a horizontal arrow
2. A screen similar to the one below appears:
Service Timer
Running Hours →
15971 hrs ↓
Menu
F1 F2 F3
Fig. 9.15 Service menu, typical example
The screen shows that the total dryer running time is 15971 hrs.
3. Press the tabulator key (4):
Next Timer
Level AB
16000 hrs ↓
Back Reset
F1 F2 F3
The screen shows that the next service plans to be carried out are plans A and B and that these plans
are to be carried out every 16000 running hours.
4. Press the ↓ key to find out which service plans were carried out previously:
Previous Timer ↑
Level A
8008 hrs
Back
F1 F2 F3
The screen shows that service plan A was carried out at 8008 running hours.
5. Stop the dryer, switch off the voltage and carry out the service operations related to plans A and
B.
6. Switch on the voltage and scroll to the service screen shown in Fig. 9.16. Press the Reset button
(F3) to reset the timer. Confirm the question for resetting.
Notes
- The Reset button only appears when the Next Timer level is almost reached before elapsing
of the service plan interval.
- After pressing the ↓ key in Fig. 9.15, the Life time hours are shown (i.e. the number of hours
elapsed since initial programming ex-factory). This counter is not taken into account.
2920 1543 00 62
Instruction book
9.2.13 Saved data menu
Function
To call up some dryer data saved by the regulator. These data are:
- Last shut-down data
Procedure
- press the ↓ key until the option Saved data is followed by a horizontal arrow
2. The list of last shut-down cases is shown.
3. Scroll through the items to select the desired shut-down item.
4. Press the tabulator key (4), followed by ↓ or ↑ keys to find the date, time and other data reflecting
the status of the dryer at the last shut-down occurred.
9.2.14 Programmable settings
The regulating and safety devices are factory-adjusted to obtain optimum performance of the dryer.
No adjustments are required.
2920 1543 00 63
Instruction book
10 SETTINGS
10.1 Regeneration temperature (TT1 and TT2-Fig. 1.2)
Heater Unit On Off
Main heaters R1/R3/R7/R9

- Pressure dewpoint, -40°C variant °C 150 160
Regulating heaters R2/R4/R8/R10

10.2 Maximum regeneration air outlet temperature (TT3)
During first heating phase

- Pressure dewpoint, -40°C variant °C 70
During second heating phase (only -70°C variant)

10.3 Protections
Setting of the temperature switches (TS1 and TS2-Fig. 1.2)
Temperature switches (TS1 and TS2)

2920 1543 00 64
Protection Protection Limits Delay at Signal
2920 1543 00
Instruction book
Protections Type 1 Type 2 Validity Unit Min Nom Max Unit Min Nom Max
Pressure Vessel A Level Max Warning -40/-70 bar 13 13 13 min 1 5 60
Level Min Warning -70 bar 1.5 2.5 2.5
sec 5 10 60
Level Min Shutdown -70 bar 1.5 1.5 2.5
Pressure Vessel B Level Max Warning -40/-70 bar 13 13 13 min 1 5 60
Level Min Warning -70 bar 1.5 2.5 2.5
sec 5 10 60
Level Min Shutdown -70 bar 1.5 1.5 2.5
Blower Pressure Level Min Warning -40/-70 bar 0.03 0.04 0.04
sec 10 15 255
Level Min Shutdown -40/-70 Bar 0.03 0.03 0.04
Level Max Warning -40/-70 bar 0.11 0.11 0.12
sec 0 4 20
Level Max Shutdown -40/-70 bar 0.11 0.12 0.12
Temperature Top Vessel A Level Min Warning -40/-70 °C 100 100 100 min 15 Time1 30
Level Max Warning -40/-70 °C Temp1 + 10 Temp1 + 50 Temp1 + 80
sec 0 5 255
Level Max Shutdown -40/-70 °C Temp1 + 10 Temp1 + 80 Temp1 + 80
Temperature Top Vessel B Level Min Warning -40/-70 °C 100 100 100 min 15 Time1 30
Level Max Warning -40/-70 °C Temp1 + 10 Temp1 + 50 Temp1 + 80
sec 0 5 255
Level Max Shutdown -40/-70 °C Temp1 + 10 Temp1 + 80 Temp1 + 80
Regeneration Air Outlet Level Max Warning -40 °C 80 90 100
sec 25 30 255
Level Max Warning -70 °C 170 170 170
Inlet Dryer (optional) Level Min Warning -40/-70 °C -20 -10 0 min 10 60 255
Level Max Warning -40/-70 °C 35 Temp2 55 min 0 5 60
Notes: Temp1 = 160°C for PDP -40°C units / Temp1 = 300°C for PDP -70°C units
Temp2 = 40°C for PDP -40°C units / Temp2 = 50°C for PDP -70°C units
Time1 = 20 minutes for PDP -40°C units without PDP / Time1 = 30 minutes for PDP -40°C units with PDP and PDP -70°C units with or
without PDP
65
Protection Delay at Signal
2920 1543 00
Instruction book
Protections Type 1 Type 2 Validity Unit Min Actual Max

Emergency Stop Level Open Shutdown -40/-70 sec 0 0 0
Reg Valve B LS Pos Open Level Open Warning -40/-70 sec 1 120 255
Level Open Shutdown -40/-70 sec 1 120 255

Reg Valve A LS Pos Open Level Open Warning -40/-70 sec 1 120 255

Overheat Switch Vessel A Level Open Warning -40/-70 sec 0 2 10

Overheat Switch Vessel B Level Open Warning -40/-70 sec 0 2 10

Heater Fuses Level Open Warning -40/-70 sec 0 0 0

Blower Motor Fuse Level Open Warning -40/-70 sec 0 0 0

Inlet Filter 1 (optional) Level Open Warning -40/-70 min 0 5 255
Outlet Filter 1 (optional) Level Open Warning -40/-70 min 0 5 255
Inlet Valve A LS Pos Open Level Open Warning -40/-70 sec 0 120 255

Inlet Valve A LS Pos Close Level Open Warning -40/-70 sec 0 120 255

Inlet Valve B LS Pos Open Level Open Warning -40/-70 sec 0 120 255

Inlet Valve B LS Pos Close Level Open Warning -40/-70 sec 0 120 255
66
Instruction book
11 PED Instructions
The pressure vessels are the only pressure bearing parts of category higher than I. Pressure vessels
are designed according to ASME Section VIII, div. 1. The design pressure is 11 bar(e). The category
according to 97/23/EC of the pressure assembly, as well as the volume in litres, is indicated in the
underlying table.
Parts of article 3.3 of 97/23/EC are subject to good engineering practice.

Parts of category I according to 97/23/EC are integrated into the machine and fall under the exclusion
of article I, section 3.6.
Parts subject to the Simple Pressure Vessel Directive 87/404/EEC are excluded from 97/23/EC
according to article I, section 3.3.
Machine Type Content [l] PED Category of pressure assembly
BD260 219 II
BD390 339 III
BD520 562 III
BD780 745 III
BD1050 1102 III
BD1400 1514 IV
BD1800 1847 IV
BD2400 2617 IV
BD3000 3557 IV
2920 1543 00 67
Instruction book
Notes:
2920 1543 00 68
O WNERSHIP DA TA
Compressor type: ........................................ Unit serial No. compressor: ....................................
Air dryer type: .......................................... Unit serial No. dryer: .........................................
Motor type: ............................................. Motor serial No.: ............................................
Delivery date: ........................................... First start-up date: ...........................................
Service Plan: ............................................ Owner's machine No.: ........................................
Selected lubricants
Compressor: ............................................ Capacity: ..................................................
Bearing grease type, electric motor: .........................
Dryer gearbox ........................................... Capacity ...................................................
Printed Matter Nos.
Atlas Copco compressor instruction book: .................... Atlas Copco air dryer instruction book: ..........................
Atlas Copco compressor parts list: .......................... Atlas Copco air dryer parts list: ................................
Atlas Copco logbook: ....................................................................................................
Local Atlas Copco Representative
Name: ...............................................................................................................
Address: ..............................................................................................................
Telephone: ................................... Contact persons: Service: .........................................
Telex: ...................................... Parts: ...........................................
E-mail ...............................................................................................................
SAFETY PRECA U T I O N S
To be read attentively and acted accordingly before installing, operating or repairing the unit.
These recommendations apply to machinery processing or consuming air or inert gas. Processing of any other gas requires
additional safety precautions typical to the application which are not included herein.
In addition to normal safety rules which should be observed with stationary If necessary, install a suction duct. Never obstruct the air inlet. Care
air compressors and equipment, the following safety directions and shall be taken to minimize the entry of moisture with the inlet air.
precautions are of special importance.
4. The aspirated air shall be free from flammable fumes or vapours,
When operating this unit, the operator must employ safe working practices e.g. paint solvents, that can lead to internal fire or explosion.
and observe all related local work safety requirements and ordinances.
5. Air-cooled units shall be installed in such a way that an adequate
The owner is responsible for maintaining the unit in a safe operating flow of cooling air is available and that the exhausted air does not
condition. Parts and accessories shall be replaced if unsuitable for safe recirculate to the inlet.
operation.
6. Arrange the air intake so that loose clothing of people cannot be
Installation, operation, maintenance and repair shall only be performed sucked in.
by authorized, trained, competent personnel.
7. Ensure that the discharge pipe from the compressor to the aftercooler,
Normal ratings (pressures, temperatures, time settings, etc.) shall be air dryer or air net is free to expand under heat and that it is not in
durably marked. contact with or close to flammable material.
Any modification on the compressor or air dryer shall only be performed
8. No external force may be exerted on the air outlet valve; the connected
in agreement with Atlas Copco and under supervision of authorized,
pipe must be free of strain.
competent personnel.
If any statement in this book, especially with regard to safety, does not 9. If remote control is installed, the unit shall bear an obvious sign
comply with local legislation, the stricter of the two shall apply. reading:
These precautions are general and cover several machine types and DANGER: This machine is remotely controlled and may start
equipment; hence some statements may not apply to the unit(s) described without warning.
in this book.
As a further safeguard, persons switching on remotely controlled
units shall take adequate precautions to ensure that there is no one
Installation checking or working on the machine. To this end, a suitable notice
shall be affixed to the start equipment.
Apart from general engineering practice in conformity with the local
safety regulations, the following directives are specially stressed: 10. On units with automatic start-stop system, a sign stating "This
machine may start without warning" shall be attached near the
1. A compressor or air dryer shall be lifted only with adequate equipment instrument panel.
in conformity with local safety rules.
11. In multiple compressor systems manual valves shall be installed to
Loose or pivoting parts shall be securely fastened before lifting. It is isolate each compressor. Non-return valves (check valves) shall not
strictly forbidden to dwell or stay in the risk zone under a lifted load. be relied upon for isolating pressure systems.
Lifting acceleration and retardation shall be kept within safe limits.
12. Never remove or tamper with the safety devices, guards or insulations
W ear a safety helmet when working in the area of overhead or lifting
fitted on the unit. Every pressure vessel or auxiliary installed outside
equipment.
the unit to contain air above atmospheric pressure shall be protected
2. Any blanking flanges, plugs, caps and desiccant bags shall be by a pressure-relieving device or devices as required.
removed before connecting up the pipes. Distribution pipes and
connections shall be of correct size and suitable for the working 13. Pipework or other parts with a temperature in excess of 80 degrees
pressure. celsius and which may be accidentally touched by personnel in normal
operation shall be guarded or insulated. Other high-temperature
3. Place the unit where the ambient air is as cool and clean as possible. pipework shall be clearly marked.
2920 1377 03 1/2 (continued on inside of cover)

SAFETY PRECA UTIONS (continued)
14. If the ground is not level or can be subject to variable inclination, 5. Never use flammable solvents or carbon tetrachloride for cleaning
consult Atlas Copco. parts. Take safety precautions against toxic vapours of cleaning
liquids.
15. The electrical connections shall correspond to the local codes. The
units shall be grounded and protected against short circuits by fuses. 6. Scrupulously observe cleanliness during maintenance and repair.
Keep dirt away by covering the parts and exposed openings with a
Operation clean cloth, paper or tape.
1. Air hoses shall be of correct size and suitable for the working pressure. 7. Never weld or perform any operation involving heat near the oil
Never use frayed, damaged or deteriorated hoses. Use only the correct system. Oil tanks must be completely purged, e.g. by steam-cleaning,
type and size of hose end fittings and connections. When blowing before carrying out such operations.
through a hose or air line, ensure that the open end is held securely.
A free end will whip and may cause injury. Make sure that a hose is Never weld on, or in any way modify, pressure vessels.
fully depressurized before disconnecting it.
Whenever there is an indication or any suspicion that an internal
Never play with compressed air. Do not apply it to your skin or part of a machine is overheated, the machine shall be stopped but no
direct an air stream at people. Never use it to clean dirt from your inspection covers shall be opened before sufficient cooling time
clothes. When using it to clean equipment, do so with extreme caution has elapsed; this to avoid the risk of spontaneous ignition of the oil
and use eye protection. vapour when air is admitted.
2. The compressor is not considered as capable of producing air of Never use a light source with open flame for inspecting the interior
breathing quality. For breathing air quality, the compressed air must of a machine, pressure vessel, etc.
be adequately purified according to local legislation and standards.
8. Make sure that no tools, loose parts or rags are left in or on the unit.
3. Never operate the units when there is a possibility of taking in
flammable or toxic fumes. 9. Before clearing the unit for use after maintenance or overhaul, check
that operating pressures, temperatures and time settings are correct
4. Never operate the units at pressures below or in excess of their limit and that the control and shut-down devices function correctly. If
ratings as indicated on the Principal Data sheet. removed, check that the coupling guard of the compressor drive shaft
has been reinstalled.
5. Keep all bodywork doors shut during operation. The doors may be
opened for short periods only, e.g. to carry out checks. W ear ear 10. Every time the separator element is renewed, examine the discharge
protectors when opening a door. pipe and the inside of the oil separator vessel for carbon deposits; if
excessive, the deposits should be removed.
6. People staying in environments or rooms where the sound pressure
level reaches or exceeds 90 dB(A) shall wear ear protectors. 11. Protect the motor, air filter, electrical and regulating components,
etc. to prevent moisture from entering them, e.g. when steam-cleaning.
7. Periodically check that:
a. All guards are in place and securely fastened 12. Make sure that all sound-damping material, e.g. on the bodywork
b. All hoses and/or pipes inside the unit are in good condition, secure and in the air inlet and outlet systems of the compressor, is in good
and not rubbing condition. If damaged, replace it by genuine Atlas Copco material
c. There are no leaks to prevent the sound pressure level from increasing.
d. All fasteners are tight
e. All electrical leads are secure and in good order 13. Never use caustic solvents which can damage materials of the air
.
f Safety valves and other pressure-relief devices are not obstructed net, e.g. polycarbonate bowls.
by dirt or paint
g. Air outlet valve and air net, i.e. pipes, couplings, manifolds, 14. The following safety precautions are stressed when handling
valves, hoses, etc. are in good repair, free of wear or abuse refrigerant:
8. If warm cooling air from compressors is used in air heating systems, a. Never inhale refrigerant vapours. Check that the working area
e.g. to warm up a workroom, take precautions against air pollution is adequately ventilated; if required, use breathing protection.
and possible contamination of the breathing air.
b. Always wear special gloves. In case of refrigerant contact with
9. Do not remove any of, or tamper with, the sound-damping material. the skin, rinse the skin with water. If liquid refrigerant contacts
the skin through clothing, never tear off or remove the latter;
flush abundantly with fresh water over the clothing until all
Maintenance refrigerant is flushed away; then seek medical first aid.
Maintenance and repair work shall only be carried out under supervision
of someone qualified for the job. c. Always wear safety glasses.
1. Use only the correct tools for maintenance and repair work. 15. Protect hands to avoid injury from hot machine parts, e.g. during
draining of oil.
2. Use only genuine spare parts.
3. All maintenance work, other than routine attention, shall only be Note: W ith stationary machine units driven by an internal combustion
undertaken when the unit is stopped, the main power supply is engine, allowance has to be made for extra safety precautions, e.g. spark
switched off and the machine has cooled down. Take positive arrestors, fuelling care, etc. Consult Atlas Copco.
precaution to ensure that the unit cannot be started inadvertently.
In addition, a warning sign bearing a legend such as "work in All responsibility for any damage or injuryresulting from neglecting
progress; do not start" shall be attached to the starting equipment. these precautions, or by non-observance of ordinary caution and due
carerequired in handling, operating, maintenance or repair, even if
4. Before removing any pressurized component, effectively isolate the not expressly mentioned in this book, will be disclaimed by Atlas
unit from all sources of pressure and relieve the entire system of Copco.
pressure.
2920 1377 03 2/2

BD780 Atlas Copco

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

BD780 Atlas Copco

Uploaded by

Copyright:

Available Formats

Instruction book

Atlas Copco Air dryers

Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium.

No. 2920 1543 00

Registration code: APC BD DRYERS / 38 / 987

9.2.4 Counters menu...................................................................................................................... 53

1.1 General description

Fig. 1.1 Front view of BD260

1 Adsorption tower A 25 Electrical cubicle

Fig. 1.2 Rear view of BD260

1.2 Operation (Fig. 1.3)

1.2.1 Air circuit

1.2.2 Regeneration circuit

1.2.3 Cooling and pressure equalisation

1.2.4 Shifting towers

9827 0671 00/3

R1/R2/R7/R8 Heater elements, tower A 4 Regeneration valve, tower A

Fig. 1.3 Flow diagram

PDP PDP PDP PDP PDP PDP

3 Start Blower Adsorbing

Heating 1 = heating with

Cooling 3 = cooling with

9 Pressure Equalisation Adsorbing 5 min 5 min 5 min 5 min 8 min 8 min

10 Waiting (see note 2) Adsorbing

12 Adsorbing Pressure Relief 5 min 5 min 5 min 5 min 8 min 8 min

13 Adsorbing Start Blower

Heating 1 = heating with

19 Adsorbing Pressure Equalisation 5 min 5 min 5 min 5 min 8 min 8 min

20 Adsorbing Waiting (see note 2)

Heating 2 = heating with

Cooling 3 = cooling with

Waiting (see note 2)

blower (see note 1)

dry compressed air

dry compressed air

Heating 2 = heating with

Cooling 3 = cooling with

Waiting (see note 2)

blower (see note 1)

dry compressed air

dry compressed air

1.3.1 General description

1.3.2 Control panel (Fig. 1.4)

Fig. 1.4 Control panel

Ref. Designation Function

1.3.3 Display - keys

1. On the first three lines:

Scroll keys (3-Fig. 1.4)

Tabulator key (4-Fig. 1.4)

Function keys (5-Fig. 1.4)

1.3.4 Menu-driven control programs

A simplified menu flow is shown in Fig. 1.5.

1.3.4.1 Function of control programs

1.3.5 External dryer status indication

Utilization category Rated operating current (A)

Fig. 1.5 Menu flow

2.1 Dimension drawings / installation proposal (Figs. 2.1 up to 2.9)

For mechanical connections

Optional equipment: (7)

(4) (*) 9827 1548 00

Fig. 2.1 Dimension drawing / installation proposal, BD260

For mechanical connections

Optional equipment: (7)

(4) () (4) () 9827 1552 00 (4) (*)

(4) () (4) () (4) (*)

(4) () (4) () (4) (*)