SPIRITS CATALOG 2017

3
➊ CUSTOM BOTTLES 04
➍ STANDARD BOTTLES 22
➋
➌ COLORED BOT TLES 32

➍ SMALL & SPECIAL BOTTLES 38

➊ ➎
➎ DECORATION 44

➏ CLOSURES & TE 50

➐ PACKAGING & PROMOTIONAL

ITEMS 56

i PRODUCTION PROCESS 62
➋ ➌ ➏ ➐
o FAQ 64
4

5
At Fusion Glassworks,
we are especially
suited to help you de-
velop your own cus-
tom bottle to comple-
ment your branding
and message. Our
bespoke molds are
extremely affordable,
with test molds start-
CUSTOM
ing around $1500 and
full sets of production
BOTTLES
molds from $4000-
$6000. Comparable
American or European
vendors could charge
ten times as much for
an equivalent set of
molds!
6

7
Padrino Charleston Distilling Park Distillery Hillrock Whiskey
Los Angeles, CA Charleston, SC Canada Hudson Valley, NY
http://www.padrinotequila.com http://www.charlestondistilling.com http://www.parkdistillery.com http://www.hillrockdistillery.com

The Padrino Tequila bottle is the culmination of several years of development, and is the
most complicated and difficult bottle we have ever produced. The bottle is crystal flint glass
with engraved and plated zinc elements - the closure, collar, faceplate and medallion. The
engravings of each piece have been painstakingly filled with white ink to add a striking con-
trast. The final product has 330 rhinestones applied to the surface for a breathtaking sparkle.
A throwback to the days of rum-running, the Charleston Distilling bottle has their logo em-
bossed on the front of the bottle. It is made from crystal flint and comes as both a clear
and a green-coated version. The closure is synthetic cork with a copper-plated aluminum
upper that has also been embossed with their logo. Paper labels are applied by hand at the
distillery.
Park Distillery produces hand crafted, small batch spirits and is located in a National Forrest Bold and strong, this rectangular-shaped bottle has a thick base and embossed logo on one
in Banff, Alberta, Canada. The bottles for these spirits are one of our Standard bottles. The side. The front and back surfaces are labeled with decals of metallic gold ink, while the side
high quality bottles are finished with adhesive labels on the front, back, and neck, as well as has a hand-applied paper label. The closure is engraved wood with natural cork.
a smooth walled black plastic topped synthetic shank closure.
8

9
Natura Four Pillars Gin Amrican Barwares Iron Root Republic
Columbus, OH Yarra Valley, Australia Denver, CO Denison, TX
http://www.naturawater.com http://www.fourpillarsgin.com.au http://www.americanbarwares.com http://www.ironrootrepublic.com
A premium mineral water, in both still and sparkling varieties, Natura uses a super flint bottle Four Pillars uses a custom crystal flint bottle. The label is adhesive paper, while the closure American Barwares uses a premium flint cocktail stirring glass, made using a custom 3-piece A maker of Texas craft spirits, IRR has an exquisite crystal flint bottle with 3 colors of gradi-
with applied decal labeling. The closure is a custom plastic screw cap. is wood top, synthetic cork encased with a tin capsule. mold. The glass comes as a set with both the stirring spoon and strainer, which are made ent spray on the base, denoting 3 different spirits. The labels are applied decals with an
from high quality stainless steel. anodized aluminum “R” medallion. The closures are synthetic cork with anodized aluminum
uppers to match the color of the sprayed bases.
10
Cinco Vodka
San Antonio, TX
http://www.cincovodka.com/
In a market deluged with imported premium vodkas, Cinco Vodka was founded to provide
American consumers with a 100% American-crafted, premium spirit. Using domestically
grown wheat, Cinco has produced vodka of uncompromising taste, clarity and quality. The
company came to us to design and produce a bottle that would speak to their made-in-
America production and branding, while heralding the spirit's premier attributes.
The final bottle design features crystal flint glass, for the highest levels of brilliance and clar-
ity, a thick, substantial base, and a black gloss aluminum closure with a synthetic cork. The
bottle surface has been embossed with a flourish of the company logo, and aligned vertically
on either side are five embossed Texas stars. These stars feature in the bottle labeling, which
has been adhered to the front of the bottle utilizing a ceramic heat transfer process.
Bootlegger Vodka Republic Tequila
Prohibition Distillery, Long Island, NY Austin, TX
http://www.prohibitiondistillery.com/ http://www.republictequila.com/
In 2009, Prohibition Distilley came to us with a pencil drawing of a flower and a rough Republic Tequila is ultrapremium 100% blue agave Tequila. As a nod to its Texan roots, and
sketch of the bottle shape. We took their drawings and, working with our engineers, created as a show of their Texan pride, the company opted for two bottle designs. The first was a 750
this beautiful, fully custom, 750 mL standard flint bottle with the following features: mL standard flint Texas-shaped bottle that created a sensation on the local market when it
- embossed original floral artwork debuted in 2009. Due to the complexity of the design, the Texas bottles were blown individu-
- spray-coat coloration ally by hand. External labels were also applied individually by hand and later baked into the
- black aluminum closure with synthetic cork surface of the glass. Each featured a synthetic cork closure that was color coordinated to
- tamper evident tape seal match the particular variety of tequila the bottle contained.
- adhesive paper labels
Fusion also produced the bottles for Republic's standard product line. Far more classic in
shape, this custom 750 mL bottle is made from the highest quality superflint glass, offering
incomparable purity and clarity.
11
Top Shelf Mixers
Denver, CO
http://www.topshelfmixers.net/
Top Shelf Mixers sought to fill a niche in the beverage market by producing perfectly bal-
anced, utlra-premium cocktail mixers that would compliment and enhance the complex fla-
vors of the premium spirits with which they would be used.
The company used the same 1L and 750 mL medium flint custom bottles across their entire
line of products, which includes nine mixer varieties. The original 750mL bottle design in-
corporated an embossed surface, applied variety-specific external labeling and a lug screw
cap. The 2nd generation 1L bottle is entirely frosted and incorporates a large rhinestone
glued in a recessed indentation of the glass, while the closure was changed to a standard
stelvin screw finish.
12
Ambhar Tequila
Austin, TX
http://www.ambhar.com
Ambhar Tequila is artisanal, ultra-premium tequila hand-crafted in small batches from the
finest 100 percent blue agave. While this elegant bottle was not originally developed by Fu-
sion, Ambhar Tequila switched to us after having trouble with their Mexican vendor. Fusion
was able to produce a higher quality bottle at a lower cost than the Mexican vendor, paired
with a smoother and more reliable customer experience.
We produce this bottle in the ultra high clarity crystal flint glass. The ceramic heat transfer
decal uses real platinum ink for the metallic logo. The closure and necklace medallion are
both made from chrome plated zinc.
Genius Gin
Austin, TX
http://www.geniusliquids.com
Genius Gin is handcrafted using a unique two-part “Hot and Cold” process which exposes
the delicate and unique characteristics of each botanical. The founders of Genius wanted a
sophisticated bottle to match their beautifully balanced gin.
Made in two varieties, regular and navy strength, Fusion produced these bottles in crystal
flint glass. The labels are ceramic heat transfer process. The punt in the base of the bottles
has been spray-colored to reflect the color of the juniper berry for the regular strenth and
black to show the power of the navy strength. Closures are printed stelvin screw caps.
Zebra Vodka
Denver, CO
http://www.zebravodka.com
Zebra Vodka is made from a complex combination of pure, Colorado spring water, sweet corn
and a distillation process that is second to none. We produced this elegant bottle for Zebra
in crystal flint glass. The labels are ceramic heat transfer with a silver metaillic ring around
an embossed logo in the center. The closure is a standard stelvin screw cap.
13
Hi Degree Tequila
Shanghai, China
www.hitequila.com
Hi Degree Tequila, distilled by Leyros Distillery in Jalisco Mexico, is 100% agave and was
developed specifically for the Chinese market. The quantity of the first batch was below the
standard MOQ for custom bottles, so the brand owner opted to go with our masculine stock
FG-012 bottle for Hi Degree. We added his own custom label which was applied by ceramic
heat transfer before leaving our factory. The closure is black aluminum with synthetic cork
and a paper band is providing the tamper evidence.
14

15
Telluride Vodka Snova Vodka Alister Paine Whisky W Water
Telluride, CO Denver, CO New York, NY Southampton, UK
Website http://www.snovavodka.com http://www.alisterpaine.com http://www.springwateruk.com
Telluride Vodka is distilled from a base of corn grain and blended down with Rocky Mountain Snova Vodka created a unique surface texture for their bottle that resembles a mesh of Alister & Paine Magazine commissioned us to make a limited edition bottle for their 21 year W Water is a premium mineral water drawn from artisan springs which filters the water
spring water. The unusually tall bottle is made from super flint glass and has a 2cm thick interlocking ice crystals. The development was quite difficult, requiring 3 rounds of test old Scottish Whisky which they offered to their VIP subscribers. The bottle is 250ml and through natural jurassic fossil beds. Launched in the UK, W Water has a tall super flint bottle
base. The label is ceramic heat transfer and accented with 22 karat gold leaf. The closure molds before we acheived the texture they wanted. The resulting 1L crystal flint bottle is made from crystal flint glass. The logo of Alister & Paine Magazine was embossed on one with a square footprint. There are multiple styles of their bottle - clear, frosted, black sprayed.
is a black stelvin screw cap. quite outstanding, with a ceramic heat transfer label in black and metallic silver, and a stelvin side, with an double-sided ceramic heat transfer label applied to the other side. The closure The front has either a silver metallic or a black ceramic heat transfer label. The back labels
screw cap closure. is a stained hardwood top with a natural cork lower. are adhesive pvc in either gloss or matte finish. The closure is a custom plastic shell with
a synthetic cork stopper. They use a printed silver tamper evident band to seal the bottle.
 17
16

Maven Cocktails Silverback Wild Tonic Firestarter Vodka

New York, NY
http://www.mavencocktails.com
Maven is a vodka and wine cocktail made in both pinot noir and chardonnay varieties. The
bottle is frosted super flint glass, with a hexoganal base made to fit perfectly into the hexo-
ganal cavity on top of the custom plastic closure. The labels are applied decals.
Afton, VA
http://www.silverbackspirits.com
With a beautiful crystal flint bottle, Silverback really stands out on the shelf. The rear
label is a double-sided decal showing black from the back side and the gorilla image from
the front which gets magnified through the liquid. The middle label is made from custom
stamped and printed aluminum. The closure, likewise, is custom embossed aluminum on
black synthetic cork.
Everett, WA
http://wildtonic.com
Wild Tonic Jun Kombucha is a unique cousin of kombucha that is fermented with honey
rather than sugar. The custom bottle is a stunning cobalt blue glass with embossed bees
and brand name around the bottle, as well as a printed ROPP closure.
Dubai
http://www.firestartervodka.com
Unmistakeable behind a bar or on a retail shelf, the Firestarter Vodka bottle is custom de-
signed and made with super flint glass. The ceramic decal label wraps completely around the
entire bottle and the closure, made from a combination of plastic and metal, is designed to
look like a fire extinguisher. We produce this bottle in 750ml and 1000ml.
 19
18

Revel Spirits Trust Me Yellow Rose Distilling Revivalist Gin

Venice, CA
http://www.revelspirits.com
Revel is a smooth, triple distilled agave spirit and the high quality square custom bottle
was created to show case just that. The bottle is a higher weight bottle with a thicker base.
There are applied baked labels on the front of the bottle and neck, as well as rhinestones
placed by hand on the front. The glass closure is custom as well, with a “floating” laser
etched logo in the middle.
Carlsbad, CA
http://www.trustmevodka.com
Trust Me Vodka is made from local ingredients and naturally purified water from the Grand
Tetons. The custom bottle gives talented artists a new canvas for their work. The high
quality bottle has the words Trust Me embossed on the front with applied decals laid over
the embossing and the lower front. There is a double sided adhesive label on the back that
shows the artwork from the front. The bottle is finished with a black cased synthetic cork
closure and custom printed tin capsule.
Houston, TX
http://www.yellowrosedistilling.com
Yellow Rose Distilling is an emerging micro-distillery located in Houston, TX. Known as
the first legal whiskey distillery in Houston, they needed a bottle to match the product they
produce. The high quality crystal flint custom glass bottle was produced to set them apart
on the shelves and includes a debossed area around the base, as well as metallic gold and
white baked decals on the front.
Elverson, PA
http://www.brandywinebranchdistillers.com
Revivalist Gin is a hand crafted, grain to bottle spirit produced in Pennsylvania by Brandy-
wine Branch Distillers. The bottle mirrors the shape of a stock bottle with some custom
features added to set it apart. A hand grip was added around the middle of the bottle, as
well as a custom embossed logo on the top front.
 21
20

Milkcan Moonshine El Jefe Tequila Simple Vodka Gypsy Vodka

Milss, WY
http://www.milkcanmoonshine.com
The name Milk Can honors the rich, colorful tradition of rebel distilling in Wyoming. Milk
Can Moonshine is packaged in a custom made milk bottle to pay tribute to the Wyoming
Moonshiners of the past. The custom bottle has the words Milk Can embossed on the front,
as well as an embossed moon and star on the front and back. The bottle is spray coated
white and gradients out to clear towards the top of the bottle. There are applied decals
placed over the embossing on the front of the bottle, with printed adhesive labels and tam-
per evidence to finish.
Monterey, CA
http://www.eljefetequila.com
El Jefe Tequila is the new generation of luxury craft tequila, and their custom crystal flint
bottle was produced to match. The front of the bottle includes a recessed area where the
embossed pewter label is laid. The base of the bottle features another recessed area of an
agave leaf. The flat beveled edges add a strong, powerful look to the bottle that is topped off
with a custom closure including an embossed logo and synthetic cork shank.
West Palm Beach, FL
http://www.simplespirits.co
Simple Vodka was created as a high-quality, farm to bottle vodka on a mission to end hunger
in America. The bottle used is a high quality stock bottle with a white spray coating that gra-
dients out to clear towards the top of the bottle with baked on applied labels. The closure
is a stock synthetic shank closure with a printed top and the bottle is finished with a printed
tamper evidence strip.
Bingham Farms, MI
http://www.gypsyvodka.com
Gypsy Vodka was crafted for the young, wild, and free. The crystal flint bottle is a gorgeous
custom bottle with spray coloring on the upper portion. The labels are applied decals on
both the front and back, with a custom produced screw top closure with built-in tamper
evidence.
22

23
In addition to custom
bottles, Fusion offers
standard and stock
bottles thereby allow-
ing us to easily adjust
to any quantity you
may need. As a stock
bottle shape may also
be used by dozens of STANDARD
other brands, Fusion
Glassworks is capable
BOTTLES
of just about any style
of decoration you re-
quire to fully custom-
ise your bottle and
stand out from the
shelves.
24
Svelte
Article No. FG-001-750S
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........750
Approx. weight (g)................ 1025
Height (mm)...... .................. 330
Diameter (mm).................... 85 / 65
Naive
Article No. FG-002-750S
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........750
Approx. weight (g)................ 580
Height (mm)...... .................. 365
Diameter (mm).................... 77.7
Stock
Banyan
Article No. FG-004-750C
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........750
Approx. weight (g)................ 800
Height (mm)...... .................. 310
Diameter (mm).................... 79
Stock
Glug
Article No. FG-005-750C
Article No. FG-005-1000C
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........750 / 1000
Approx. weight (g)................ 700 / 920
Height (mm)...... .................. 329 / 350
Diameter (mm).................... 75 / 83.5
Lafountain
Article No. FG-006-500C
Article No. FG-006-375C
Article No. FG-006-200C
Finish................................. Cork
Glass quality....................... Crystal flint
Brimfull capacity (mL).........500 / 375 / 200
Approx. weight (g).............. 606 / 355 / 445
Height (mm)...... ................ 340 / 322 / 275
Diameter (mm)................... 62 / 53 / 47
25
Stubbs Senior
Article No. FG-008-750C
Finish................................... Cork
Glass quality......................... Standard and green flint
Brimfull capacity (mL)...........750
Approx. weight (g)................ 750
Height (mm)...... .................. 300
Diameter (mm).................... 85.3
26
Broadway
Article No. FG-009-750S
Finish................................... Screw
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........750
Approx. weight (g)................ 785
Height (mm)...... .................. 344.5
Diameter (mm).................... 76.5
Stock
Monolith
Article No. FG-012-750C
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........750
Approx. weight (g)................ 1000
Height (mm)...... .................. 247
Diameter (mm).................... 101.5 / 55
Lennox
Article No. FG-013-750C
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........750 / 1000
Approx. weight (g)................ 800 / 992
Height (mm)...... .................. 281 / 310
Diameter (mm)...............108.5/70; 118/76.8
Poisson
Article No. FG-014-750C
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........750
Approx. weight (g)................ 1000
Height (mm)...... .................. 168
Diameter (mm).................... 104 / 83.2
Stock
Tom Thumb
Article No. FG-015-1500C
Article No. FG-015-750C
Article No. FG-015-200C
Finish................................ Cork
Glass quality...................... Crystal flint
Brimfull capacity (mL)....... 1500 / 750 / 200
Approx. weight (g)............. 1241 / 715 / 305
Height (mm)...... ............... 270 / 220 / 148
Diameter (mm)................. 117 / 92.2 / 64
Jambo
Article No. FG-016-750C
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........750
Approx. weight (g)................ 1145
Height (mm)...... .................. 343
Diameter (mm).................... 80 / 60
Tower
Article No. FG-101-750C
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........750
Approx. weight (g)................ 900
Height (mm)...... .................. 353
Diameter (mm).................... 72.5
27
Greece
Article No. FG-102-750C
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........750
Approx. weight (g)................ 700
Height (mm)...... .................. 342
Diameter (mm).................... 82.5
28
Aquavita
Article No. FG-017 -750C
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)........... 750
Approx. weight (g)................ 982
Height (mm)...... .................. 342
Diameter (mm).................... 64 / 64
Pris
Article No. FG-018 -750C
Finish................................... Cork
Glass quality......................... Super flint
Brimfull capacity (mL)........... 750
Approx. weight (g)................ 850
Height (mm)...... .................. 221
Diameter (mm).................... 97.2 / 87.2
Peat
Article No. FG-030 -750C
Finish................................... Cork
Glass quality......................... Super flint
Brimfull capacity (mL)........... 750
Approx. weight (g)................ 700
Height (mm)...... .................. 330
Diameter (mm).................... 71 / 80.5
Stock
Jugg
Article No. FG-020-050S
Finish................................... Screw
Glass quality......................... Normal flint
Brimfull capacity (mL)...........50
Approx. weight (g)................ 70
Height (mm)...... .................. 105
Diameter (mm).................... 38.1
Thumby
Article No. FG-019-700C
Finish................................... Cork
Glass quality......................... Super flint
Brimfull capacity (mL)...........700
Approx. weight (g)................ 931
Height (mm)...... .................. 200
Diameter (mm).................... 147.5 / 68.5
Flashdance
Article No. FG-021-750C
Finish................................... Cork
Glass quality......................... Super flint
Brimfull capacity (mL)...........750
Approx. weight (g)................ 830
Height (mm)...... .................. 230
Diameter (mm).................... 89
29
Snifter
Article No. FG-022-700C
Finish................................... Cork
Glass quality......................... Super flint
Brimfull capacity (mL)...........700
Approx. weight (g)................ 891
Height (mm)...... .................. 185
Diameter (mm).................... 94
30
Pebbles
Article No. FG-023-750C
Finish................................... Cork
Glass quality......................... Super flint
Brimfull capacity (mL)...........750
Approx. weight (g)................ 900
Height (mm)...... .................. 211
Diameter (mm).................... 155 / 81
Fishscale
Article No. FG-024-700C
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........700
Approx. weight (g)................ 760
Height (mm)...... .................. 225
Diameter (mm).................... 144.5 / 70
The blob
Article No. FG-025-750C
Finish................................ Cork
Glass quality...................... Crystal flint
Brimfull capacity (mL)....... 750
Approx. weight (g)............. 967
Height (mm)...... ............... 220
Diameter (mm)................. 170 / 80.5
Mr. Fantastic
Article No. FG-026-720C
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........720
Approx. weight (g)................ 685
Height (mm)...... .................. 220
Diameter (mm).................... 151.5 / 66.5
Stoops
Article No. FG-027-700C
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........700
Approx. weight (g)................ 900
Height (mm)...... .................. 193
Diameter (mm).................... 156.5 / 74.5
Amulet
Article No. FG-028-500C
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........500
Approx. weight (g)................ 746
Height (mm)...... .................. 187
Diameter (mm).................... 132.5 / 65
31
Slim Pickins
Article No. FG-029-500C
Finish................................... Cork
Glass quality......................... Crystal flint
Brimfull capacity (mL)...........500
Approx. weight (g)................ 652
Height (mm)...... .................. 345
Diameter (mm).................... 75.5 / 57
32

33
Sometimes color is
added directly to the
glass material during
production. Coloration
of this sort on custom
bottles only applies in
situations involving
extremely high quan-
tity production runs.
COLORED
However, your custom BOTTLES
bottles can also be
colored via food-safe
spray coating. Please
contact us to know
our current inventory
of colored bottles.
 34

35
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Finish................................... Screw Finish................................... Screw Finish................................... Screw Cork Cork Finish................................... Cork Screw Screw
Glass quality......................... Standard flint Glass quality......................... Standard flint Glass quality......................... Standard flint Standard flint Standard flint Glass quality......................... Standard flint Standard flint Standard flint
Brimfull capacity (mL)........... 1000 / 750 / 500 / 250 Brimfull capacity (mL)........... 500 / 250 Brimfull capacity (mL)........... 750 500 750 Brimfull capacity (mL)........... 750 250 250
Approx. weight (g)................ 636 / 535 / 402 / 294 Approx. weight (g)................ 391 / 276 Approx. weight (g)................ .620 616 497 Approx. weight (g)................ .520 314 305
Height (mm)...... .................. 310 / 320 / 268 / 210 Height (mm)...... .................. 266 / 230 Height (mm)...... ................... 330 340 310 Height (mm)...... ................... 330 225 194
Diameter (mm).................... 73 / 65 / 55 / 45 Diameter (mm).................... 62 / 44 Diameter (mm).................... . 86 71 77.5 Diameter (mm).................... . 76 62 67.3
36

37
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Finish................................... Cork Screw
Glass quality......................... Standard flint Standard flint
Brimfull capacity (mL)........... 500 500
Approx. weight (g)................ .740 508
Height (mm)...... ................... 224 254
Diameter (mm).................... . 114/87 69
Finish................................... Screw Screw Screw
Glass quality......................... Standard flint Standard flint Standard flint
Brimfull capacity (mL)........... 750 750 500
Approx. weight (g)................ .705 627 510
Height (mm)...... ................... 235 240 220
Diameter (mm).................... . 97 97 85
Finish................................... Cork Cork Cork
Glass quality......................... Standard flint Standard flint Standard flint
Brimfull capacity (mL)........... 500 500 500
Approx. weight (g)................ .511 450 535
Height (mm)...... ................... 356 356 335
Diameter (mm).................... . 58 58 61.5
Finish................................... Cork Screw
Glass quality......................... Standard flint Standard flint
Brimfull capacity (mL)........... 500 700
Approx. weight (g)................ .498 606
Height (mm)...... ................... 280 289
Diameter (mm).................... . 66 101/80
38

39
Fusion can also pro-
vide you with special-
ized bottles such as
miniatures or hand-
crafted bottles. In the SMALL & SPECIAL
next page you will find
BOTTLES
a selection of minia-
ture bottles for which
we have molds. We
can also create custom
miniatures with a full
range of decoration
services. For standard
flint quality, the mini-
mum order starts at
10,000 bottles.
40

41
CUSTOM CUSTOM
BOTTLE BOTTLE
Cr Ju Tr Fe Gu Sn Pe Fu Ala Sla
i g i l a e d
Ar sp Ar g Ar m Ar t Ar tbus Ar x Ar l Ar ge Ar bast Ar mbo Cinco Vodka 50mL
t. N t. N t. N t. N t. N te t. N t. N t. N t. N er t. N
o. o. o. o. o. r o. o. o. o. o. Ambhar Tequila 50mL Flasks
FG FG FG FG FG FG FG FG FG FG La Muerta El Guapo
-0 -0 -0 -0 -0 -0 - 08 - 08 -0 -0 Article No. FG-089-175S
80 20 81 82 83 84 5 6- 87-5 88 Article No. FG-090-100S Article No. FG-091-50S
-0 -0 -5 -5 -5 -5 -5 50 -5 Article No. FG-089-350S
50 50 0 S 0 S 0 S 0S 0C S 0 S 0C
S S
Finish................................... Cork Finish................................... Screw Finish................................... Screw
Finish................................... Screw Finish................................... Cork Screw Screw Cork Glass quality......................... Standard flint Glass quality......................... Standard flint Glass quality......................... Standard flint
Glass quality......................... Standard flint Glass quality......................... Standard flint Brimfull capacity (mL)........... 50 Brimfull capacity (mL)........... 175 / 350 Brimfull capacity (mL)........... 100 50 50
Brimfull capacity (mL)........... 70 50 50 50 50 30 Brimfull capacity (mL)........... 100 100 100 100 Approx. weight (g)................ 179 Approx. weight (g)................ 184 / 352 Approx. weight (g)................ .200 129 114
Approx. weight (g)................ .125 70 93 94 57 58 Approx. weight (g)................ .272 183 123 220 Height (mm)...... .................. 98 Height (mm)...... .................. 152 / 204 Height (mm)...... ................... 130 135 125
Height (mm)...... ................... 140 105 118 115 96 86 Height (mm)...... ................... 142 140 120 80 Diameter (mm).................... 69 / 40 Diameter (mm).................... 76/32 ; 93/42 Diameter (mm).................... . 50 39/29 34
Diameter (mm).................... . 37 37 40 35 38 38 Diameter (mm).................... . 78/40 81/40 57 113/35
42

43
Elixir
Skull Bottle in 750 and 150ml
Article No. FG-092-200S
Tom Thumb Potion
Article No. FG-015-200C Article No. FG-093-100S Jewel Ultimat Power

Finish................................... Cork Screw Screw Finish................................... Cork

Glass quality......................... Standard flint Glass quality......................... Standard flint
Brimfull capacity (mL)........... 200 200 100 Brimfull capacity (mL)...........750 / 150
Approx. weight (g)................ .305 158 123 Approx. weight (g)................ 890 / 246
Height (mm)...... ................... 148 120 116 Height (mm)...... .................. 167 / 97
Wank Fantasy Ren-fest
Diameter (mm).................... . 64 65 60/40 Diameter (mm).................... 113.5/111 ; 89/66
44

45
Fusion Glassworks is ca-
pable of just about any
style of decoration you
require – gradient col-
oration, full or selective
frosting, ceramic heat
transfer decals, and me-
DECORATION
tallic coatings, among
other options. Decora-
tion becomes extremely
important when using a
stock bottle shape that
may also be used by doz-
ens of other brands. No-
tice the brands above all
use the same stock bottle,
but achieve drastically
different looks through
bottle decoration.
46

47
A C A Spray coating

Examples of custom bottle coloration via food-safe spray coating, a process that bakes
externally applied color into the surface of the glass.

On request, we can use environmentally friendly organic inks for your decoration.

B Black spray coating with Applied Ceramic Label (ACL)

This custom bottle has been sprayed coated with black color on which a silver ACL has
been applied.

Fusion also offers black matte coating.

C Frosting/etching and ceramic coating

Total, partial, colored and gradient frosting are also in our range of decoration skills.

For a vintage touch, ceramic coating can also be applied to your glass bottles.

D Thick base and colored punt

You can opt for a thick base to give your bottles a premium look.

The punt of your bottle can also be sprayed, giving your product a stylish look.

E Conical indented base

Deep, conical indentation rather than a flat surface are also possible to achieve. On this
example, it has been sprayed.
B D E
48

49
A F

Embossing and gold coating A

Your bottles can be embossed with almost any patterns. Different color coating can be
achieved by applying masks to the bottles.

Metal ornament B
Any kind of ornaments (made from metal or plastic) can be glued to your bottles.

Embossed pattern and paper label C

A complex pattern has been embossed on the back of this custom bottle, then a paper label
has been applied between the front and the right side of the bottle.

D
Gradient spray coating D
2 examples of gradient spray coating .

Rhinestone and paper label E

A rhinestone has been glued on this bottle before the paper label is applied.

Partial frosting F

The same technique can also be used to make a window on a total frosted bottle.

B E
50

51
Fusion offers standard
and custom closures.
A custom designed
closure, while more
expensive, helps set
your bottle apart and
give it added value.
When deciding what
closure to use with
your bottle, it is impor-
tant to also consider
CLOSURES & TE
the tamper evidence
(TE) method. Just like
closures, TE systems
can do double duty as
both essential func-
tional components
and brand supporting
design elements.
52

Plastic bartop closure
FG-T001-PN
Plastic upper part with natural cork.
53
Wood bartop closure Aluminum bartop closure Customized aluminum bartop Customized zinc closure Customized zinc closure Customized plastic closure Customized plastic closure
FG-T002-WN FG-T003-AN
Wooden upper part with natural cork. Anodized aluminum upper part with natural Aluminium upper part with synthetic cork. Chrome plated zinc upper with synthetic Brushed zinc upper with natural cork. Electroplated plastic upper with natural Electroplated plastic upper with natural
cork. The lower part can be colored as you wish. cork. cork. cork.

Plastic or zinc bartop Aluminum bartop closure Customized plastic bartop Customized wood bartop Customized glass bartop Customized crystal bartop Customized crystal bartop Customized crystal bartop
FG-T004-PS (ZS) FG-T005-AS
Plastc or zinc upper part with synthetic Electroplated aluminum top with synthetic Plastic electroplated upper part with rubber Wood square top with natural cork. Glass cap with synthetic cork. Crystal glass closure with plastic cork. Crystal glass closure. Crystal glass closure with plastic cork.
cork. cork. cork. Artwork laser etched in the center of the Artwork laser etched in the center of the
cyrstal. cyrstal.
54

55
Wood screw closure Machined cork closure Machined cork closure Wood cork closure MTO lug cap PCO TE plastic cap Aluminum crown cap Tin or aluminum foil capsules
FG-L042-G FG-C 001 FG-CR001
Wood closure with plastic threaded insert. Closure entirely made from natural cork. Closure entirel made of natural cork. Wood closure with TE paper band and 42mm MTO gold lug cap with tamper Black PCE screw cap with break away TE Gold color aluminum crown cap used for Spinner applied foil capsules.
transparent heat shrink sleeve. evident pop-up button. band. beer or soda bottles.

Plastic guala closure Plastic guala closure Plastic guala closure Plastic square top closure Tin or aluminum foil capsules Aluminum ROPP and Stelvin Heatshrink capsules Gold foil capsule

Guala finish closure made of plastic with Guala finish closure made of plastic with Guala finish closure made of plastic with Square plastic housing with synthetic cork Capsules designed for bottles with tapering Our ROPP and stelvin closures can be PVC heatshrink capsules are easy to ap- Spinner applied foil capsules.
electroplating. electroplating. electroplating. inside. necks. custom printed with your artwork. ply and provide your bottle with tamper
evident protection.
56

57
Fusion Glassworks of-
fers custom designed
and printed cardboard
cartons for your bot-
tles. We can accom-
modate any needs you
PACKAGING
may have – the num-
ber of bottles per car-
&
ton, the quality of the PROMOTIONAL
cardboard, coating, ITEMS
and printing. In addi-
tion to larger packag-
ing, Fusion also offers
individual 'jewel' box-
es for your bottles.
58

59
A C
PACKAGING
A Color printed cardboard cartons

We offer 4 or 6-color printed cardboard reshipper cards. The cartons can be natural matte
finish or have a glossy coating layer. Bottles are separated by cardboard dividers. Single
and double ply cardboard available.

B Paper bags

Individual bottle paper gift bags with rope carry string.

C Individual gift boxes

Individual bottle gift boxes. These can be simple printed cardboard boxes or fancy jewel
cases with hinged doors and satin interiors.
D

D Printed cardboard cartons with silver hot stamp

Silver hot stamp printing available for all cartons.

E Shipping cartons

B E Inexpensive kraft cardboard shipping cartons in any configuration you choose.

60

61
PROMOTIONAL ITEMS A E F

Branded clothing and hats A

We can offer branded hats, t-shirts, and other clothing to be used as gifts or promotional
materials.
D

Necker leaflets B

Hang a leaflet around your bottle neck with info about your brand or unique cocktail
recipes.

Votive LED mood lights C

These little LED mood lights slowly change color and are perfect for helping diplay your
bottle. They can be made with a variety of designs on top.

Bar mats D
C
Create bar mats of any size and shape with your companies name and logo. Great for
promtions in bars and restaurants.

Guitar pick-necklace E

Distribute branded necklaces or bracelets to your target customers.

Cocktail Shakers F
Branded cocktail shakers are perfect for giving to bars to help promote your brand.
B
62

63
Brainstorming
Your bottle begins with an idea. Perhaps it’s something
novel. Or perhaps it’s a variation on an existing shape. Give
us a verbal description, a line drawing, or even a sketch on
the back of a napkin and we'll help you make it.

PRODUCTION
3D Modeling & Renderings
PROCESS Our 3D engineers will turn your idea into a realistic rendering
with depth and texture. During this stage, we incorporate your
decoration elements - labeling, frosting, closure, and tamper
seals - enabling you to visualize your idea from multiple angles.

Test Mold & Sampling

From the 3D model, we create a technical 2D drawing used
to design the test mold for the bottle prototypes. The proto-
typing process generally takes about 6 weeks, though varies
depending on how complex your design is. This is where
your idea becomes a reality.

Production
Once you have approved the prototypes, it will take 4 weeks
for us tool a full set of production molds. At this point,
scheduling and running a production usually takes 4-6
weeks. Your bottles will be packed in reshipper cartons and
stacked securely on pallets for shipping. In a few weeks
they will arrive at your distillery ready to be filled.
64
Is it possible to order custom bottle
samples?
We can make samples, but to do so requires
an investment from you of about US $1,500
to make the sample bottle mold. Unless you
plan on purchasing large volumes of the
bottle in the future, ordering samples alone
is not advised.
How much does a set of production
molds cost (for a custom bottle)?
FREQUENTLY
The base cost to produce a mold is roughly
US $5,000 for a standard bottle. The greater
the size and complexity of form, the greater
ASKED
will be the cost to produce the mold.
How long does it take to get the first
QUESTIONS
order (for a custom bottle)?
You can expect to receive your first container
of bottles in 4-5 months provided that the
process goes smoothly.
Samples usually take 4-6 weeks from the
time the mold is ordered. If mold modifica-
tions are required, you can expect an extra
2-4 weeks to get new samples each time a
change is made, depending on how busy the
factory is. Once the sample is approved, it
takes 3-4 weeks to complete the full set of
production molds. We can usually schedule
production within 4-6 weeks after. Shipping
transit times range from 2.5 weeks for U.S.
west coast to about 4-5 weeks for east coast
ports.
What is the minimum order quantity
(MOQ)?
For custom superflint bottles, the required
minimum order is one full 40-foot high cube
container (40'HC - for more information refer
to: http://www.hgrosse.de/40gp.html). For
custom standard flint bottles, the MOQ is
two full 40'HC containers. The actual quan-
tity per container will depend on the size of
the bottle and how it is packed. That said, if
you are interested in a standard stock bottle,
it is possible that we may have something
in inventory that we are willing to sell in
smaller quantities.
Approximately how many bottles
would fit in a 40HC?
Symmetrical 750ml bottles can fit approxi-
mately 24K if they are packed with boxes, or
roughly 27K if they are packed in bulk. Ir-
regularly shaped 750ml bottles can usually
only fit approximately 22K if they are packed
in boxes. Roughly 60K standard 12 oz. beer
bottles will fit in a 40HC.
If we order a full container, can we opt
for partial shipment and keep the rest
in stock for later?
Generally, yes. The MOQ is the minimum
we must order from the factory. It is not re-
quired that we ship this all at once.
What closures are available?
Fusion offers a wide range of closures: metal
screw cap (ROPP and stelvin), plastic screw
cap, cork (synthetic or natural), etc. We can
source just about any kind of closure you
might need, and we can offer a range of
tamper evidence functionalities.
What is tamper evidence?
There are many methods of providing tam-
per evidence on bottles. Some closures have
breakaway rings on the bottom that come
off when you unscrew the cap. Others uti-
lize shrink-wrapped plastic or foil capsules
around the bottleneck that must be torn off
before the bottle can be opened. Metal twist
off lug caps feature a safety button in the
center that pops up once the bottle has been
opened. Many liquor bottles simply have a
piece of paper glued across the closure to
the bottle surface that gets torn in the pro-
cess of opening the bottle.
What sort of labeling and bottle deco-
ration can you do?
Fusion offers two labeling options, includ-
ing printed labels that are glued to the out-
side of the bottle, and ceramic heat transfer
printing, a method of applying a decal to
the bottle that gets baked into the surface
of the glass. The cost of the label generally
depends on the number of colors and the
size of the label. We also offer acid etching,
or frosting, for a decorative pattern, or as an
overall treatment. Further, we offer custom
bottle coloration via food-safe spray coating,
65
a process that bakes externally applied color
into the surface of the glass. Alternatively,
color may be added directly to the glass
material during production, but coloration
of this sort only applies in situations involv-
ing extremely high quantity production runs.
How are the bottles packed?
Generally, bottles are either packed in reus-
able cardboard boxes with dividers, or they
are packed in bulk on cardboard trays on
pallets. Packing in boxes gives added pro-
tection to bottles during transit, and is often
better for bottles that we ship prelabeled.
We can offer varying degrees of cardboard
quality and can have the boxes custom
printed with a client's corporate or product-
specific branding. Customers frequently
choose this option, because it allows them
to reuse the shipping boxes for the sale of
their product. The cost of a box depends on
the overall size, the quality of the cardboard,
the number of colors required for printing,
and the size of the area to be printed. Bulk
packing helps bring down the unit shipping
cost by allowing a greater number of bottles
to be packed in a single container.
Is there breakage during shipment?
Given the inherently fragile nature of glass,
there will almost certainly be breakage dur-
ing transit, but it is usually minimal (losses
of less than 1%). Fusion is not responsible
for breakage unless it is due to gross negli-
gence on our part.
66
How do we begin the design process?
Do you help with the design process,
and do you have a designer on staff?
The best way to begin the design process
is to survey the current market offerings
to get a feel for the style of bottle that you
want. From there, we can provide design as-
sistance and develop drawings and specifi-
cations based on your requirements. If you
have designs ready, please be sure to supply
us with vector art drawings to work from
(e.g. AI, DWG, CDR).
In conceiving your design, please bear in
mind that design elements such as sharp
edges, corners and unusual shapes will add
significantly to the complexity of the manu-
facturing process, which will in turn add to
the overall production costs.
Can Fusion sterilize the bottles before
shipment?
No. Unless they are well sealed, there is no
way to guarantee that the bottles would re-
main sterile during transit. If sterilization is
required, it is better to do it near or at the
bottling facility, just before filling.
Do the bottles need to be cleaned be-
fore filling?
Yes. Although we often pack bottles upside
down to reduce the possibility of contami-
nants getting inside the bottles, we advise
that clients clean the bottles prior to filling.
What is hot filling?
Hot filling is a process used to increase the
shelf life of a bottled food product. Hot fill-
ing at high temperatures can cause the glass
to crack or explode due to the temperature
variation between the internal and external
surfaces of the bottle. Adding extremely
hot liquid to a bottle causes the interior
surface of the glass to heat up and expand
quickly, while the outer surface remains at
room temperature and does not expand.
The stress that results from the exposure to
these extreme temperature differences can
cause breakage.
What hot-fill temperature differential
can the bottles handle?
When filling the bottles with hot liquid,
what is the maximum suggested tempera-
ture difference between the bottle and the
liquid? 42ºC is usually the maximum we will
guarantee. While higher temperature differ-
entials are often manageable, we will not
guarantee anything greater. If your particu-
lar hot filling process will involve a greater
temperature differential, then we suggest
that the bottles be preheated so as to avoid
the possibility of significant breakage dur-
ing filling.
What are the copyright or patent laws
on reproducing a bottle?
Bottles shapes can be protected with design
patents. It is possible to copy a patented bot-
tle and not violate the patent if the shape
and size of the bottle are changed slightly
from the existing design. Bottles can also
be trade-dressed. This is similar to a trade-
mark, and it means that other companies
are prohibited from using the same bottle
shape and label style for the same product.
However, one could sell a different product
in the same shape bottle and not violate ap-
plicable trade dress.
What is the glass quality of your bot-
tles?
We work with a variety of vendors who
proved a range of glass quality options. Av-
erage flint glass has a slight grey or greenish
tint to it. This is the most common type of
translucent glass. Higher quality flint glass
has better clarity, but is more expensive as
a result. Ultra premium "super flint" has the
highest quality and clarity, and is thus the
most expensive, but super flint is the stan-
dard glass from which bottles for premium
spirits, particularly vodka, are made.
Is there lead or any other harmful
chemicals in bottles from china?
The glass itself has no lead or other harm-
ful chemicals. Upon request, Fusion can have
the bottles tested at an independent test fa-
cility to confirm. The ink used for the labels
often has lead and/or chromium to increase
the vibrancy of the colors. Since the labels
are not on a surface that comes in contact
with the food product, there are no regula-
67
tions prohibiting the use of lead or chromi-
um. However, upon request, Fusion can use
inks with no lead or chromium.
Do you work with green companies?
All of the our vendors use varying levels of
recycled glass. The amount used depends
on the target glass quality (recycled glass
lowers quality) and the requirements of the
customer. The highest quality glass will use
about 10% recycled material. Lower quality
glass has a maximum of about 40% recycled
material.
Are bottles from China made in sweat-
THANK YOU
shop factories?
Fusion does not work with any factories
that make use of sweatshop or child labor.
Fusion's manufacturing partners have been
hand picked for an all-around quality manu-
facturing process - from materials to labor.
There are many factories in China with
dismal conditions. However, most factories
whose products are exported have higher
labor standards than factories that only pro-
duce for the domestic market. The best way
to help bring positive change to Chinese
workers is not by refusing to buy Chinese
products, but by actively buying Chinese
products and using purchasing power to in-
fluence labor policy.
 , FUSION GLASSWORKS

SHANGHAI, CHINA
c +86.21.5199.6568 | d +1.206.339.7712

DENVER, CO, USA

c 855-50 FUSION | d 206.339.7712

w WWW.FUSION - GLASSWORKS.COM
m INFO@FUSION - GLASSWORKS.COM