MultiGas 488 Manual

Multigas Tank
mod 488
Operating instructions
Rel. 0 09/00
GAS ANALYSER ( G g )
Dear repairer,
We thank you for choosing one of our sets for your shop. We are sure
that you will be completely satisfied with it and that it will help you very much
in doing your job.
Please, read carefully the instructions contained in this operative manual

and keep it within reach in order to consult it whenever you need.
The bidirectional Multigas TANK analyser ranks at the top of the last
generation of gasoline engine exhaust gas analysers and allows to provide
the repairer with a reliable guide.
This analyzer has been manufactured to satisfy car control needs directly on
road.
The analyzer is also equipped with a special case containing all tools
necessary to perform the test.
The front and rear side of the analyzer are characterized by a metal lid while
on its side the Multigas TANK is coated with a special rubber.
This type of lid protects exposed parts from shocks. '-•''-
The rear lid allows also to keep the correct functioning temperature of the
oxygen sensor, also in the presence of low ambient temperatures.
The analyser is nowadays absolutely necessary for a good engine tuning,

and for the diagnosis of possible operation drawbacks aimed at limiting the
vehicle polluting emissions.
If the emission values are not correctly adjusted it will be absolutely
impossible to obtain a good operation of engines, especially of electronic
injection fuel ones.
Moreover, as to vehicles equipped with catalytic muffle and Lambda probe it

is important to have the possibility of detecting the oxygen content (0 2 ) and
the Lambda coefficient value too.
OPERATING INSTRUCTIONS 1
• It is forbidden to even partially this handbook in any way unless prior written authorisation has been
obtained from the manufacturer.
• The data and characteristics Indicated in this handbook are not binding. The manufacturer reserves
the right to make all those modifications as are considered necessary without being obliged to give
advance warning or make replacements.
• All the names of brands and products and the trade marks are the property of the respective owners.
TTPR - September 2000

GAS ANALYSER INDEX ( G B )
INDEX
GENERAL RULES FOR THE SAFETY OF THE OPERATOR 5

When operating on engines or other parts of the vehicle it is necessary: 5
When working on batteries it is necessary to remember: 6
When working with a mains voltage fed equipment it is necessary: 6
HOW TO USE THE GAS ANALYSER PROPERLY 7
1.0- OPERATION PRINCIPLE OF THE GAS ANALYSER 9
2.0- GAS ANALYSER DESCRIPTION 10
2.1 - Analyser frontal view 10
2.2 - Analyser back view 12
2.3- Serial taps 14
2.4- How to connect the gas analyser 14
3.0- PREPARATION FOR THE USE 18
3.1 - Clock/Calendar Adjustment IB
3.2- Trade Name Programming 22
4.0- PRELIMINARY OPERATIONS PERFORMED
BY THE ANALYSER 24
4.1 - Heating Time 24
4.2- Automatic Zero setting 24
5.0- USE OF THE GAS ANALYSER 27
5.1 - Test Conditions 27
5.2- Temperature measurement 28
5.3- Revolution counter use 29
6.0- TEST EXECUTION 31
6.1 - Fuel selection 31
6.2- Measurement 34
6.3- Print of the results 37
7.0- MICROCOM 56 41
7.1 - How to use Microcom 56 41
7.2- Language choice 42
7.3- Address programming 42
7.4- Programming of the vehicle data 46
( G B ) INDEX GAS ANALYSER
8.0- SAMPLE GAS BOTTLE 48

8.1 - Adjustment of the gas bottle data 48
8.2- Features of the sample gases 50
8.3 - Gas bottle connection 50
9.0- UTILITIES 51
9.1 - Setting 51
9.2- Leak Test 54
9.3- Residual HC 58
9.4- Block Code 59
10.0- AUTOMATICAL CONTROLS 60
10.1 - Feeding voltage 60
10.2- 1 2 Vdc/220 Vac converter 61
10.3- Flow Control 61
11.0- MAINTENANCE 63
11.1 - Replacement of the standard cartridge/filter 63
11.2- Cleaning of the condensate separating filter 63
11.3 - Replacement of the actived carbon filter 64
11.4- Replacement of the 0 2 sensor 64
11.5- Cleaning of the external transparent prefilter 65
11.6- Cleaning of the pick-up pipe 65
11.7- Replacement of the printer paper and inked cartridge 66
11.8- Replacement of the filter 67
12.0 - TECHNICAL FEATURES 68
13.0- SPARE PARTS 70
14.0- GLOSSARY 73
4 OPERATING INSTRUCTIONS
GAS ANALYSER GENERAL RULES ( S B )
GENERAL RULES FOR THE SAFETY OF THE OPERATOR

Read carefully the instructions for the installation, use and maintenance
contained in the operative manual.
Do not allow unskilled personnel to use this equipment, in order to avoid
accidents to the people or damages to the equipment.
The work place must be dry, sufficiently bright and well aired.
Particularly, vehicle diagnosis operations involving engine ignition must be
carried out in a room provided with an exhaust fan.
We remind you that inhalation of carbon oxide (which is odourless) causes

serious health damages.
When operating on engines or other parts of the vehicle it is

necessary:
• To wear suitable clothes and to keep a proper attitude in order to

prevent accidents.
• Before going on with the test, to make sure that the car gear is in neutral
position (or in parking position if the vehicle is an automatic transmission
one), to put on the emergency or parking brake in the vehicle which is
going to be tested and to verify if the wheels are locked.
• To protect face, hands and feet and avoid any contact with hot surfaces
such as sparking plugs, exhaust pipes, radiators, cooling system
connections.
• Not to smoke and not to light flames when working on the vehicle.
• To check that all electrical connections are insulated and firm.
• Not to look 'directly and at a close distance into the carburettor suction
pipe when the engine is on.
• To keep one's hands and hair off the moving parts. Never to wear ties,
large clothes, wrist pieces of jewellery and watches when working on a
vehicle, especially if the engine is on.
• To keep off the fan; the cooling fan is controlled by a thermal switch
which is linked to the coolant temperature: thus disconnect the fan cable
when working on a still hot engine, in order to prevent the fan from
starting to work suddenly even if the engine is off.
<GB) GENERAL RULES, GAS ANALYSER
• Not to pour fuel directly in to the carburettor in order to ease the engine
storting.
• Not to unscrew the radiator plug before the engine temperature and
consequently the cooling system pressure have lowered.
• Not to touch the high voltage cables when the engine is on.
• To handle portable lamps carefully and use only the ones that are
provided with metallic protection.
• To wear protective glasses in order to protect the eyes from gasoline,
dust or metals.
• To remember that the catalytic muffler reaches very high temperatures
that can cause serious burns or fires. Hence check that near the muffler
there are no oil stains, wipers, paper or other easily inflammable
materials.
When working on batteries it is necessary to remember:
Car batteries contain sulphuric acid and produce explosive gases; hence pay
attention to the following instructions:
• Always wear protective glasses.

• Never leave tools onto the battery since they could cause accidental
contacts.
• Before carrying out the test or the recharge, cover with a wet wiper the
battery openings so as to choke the explosive gases.
• Avoid the sparking when connecting the cables to the battery.
• Avoid electrolyte sprinkles on the skin, on the eyes and on cloths, since it
is a corrosive and highly toxic compound.
When working with a mains voltage fed equipment it is necessary:
• To verify if the equipment is earthed.

• To avoid touching it with wet hands.
• To work beeing insulated from earth.
GAS ANALYSER TO USE PROPERLY ( G B )
HOW TO USE THE GAS ANALYSER PROPERLY
In order to use the Multigas Tank gas analyser safely it is necessary to

comply with the following rules:
• The analyser must be used in dry places. Its exposure or use near
sources of heat or polluting emissions (stoves, ovens, etc..) must also be
avoided.
• In order to connect the analyser to the feeding mains make sure that the
mains voltage/frequence corresponds to the ones which are suggested
for the analyser.
• Do not expose the analyser to shocks.
• Do not wet the analyser with water or other liquids.
• Avoid to touch it with wet hands.
• Replace the burnt fuses with fuses having the same features.
• Do not lean objects on the supply cable and never bend it sharply.
( G B ) OPERATION PRINCIPLE. GAS ANALYSER
1. Flow Sensor 10. N O x Sensor (optional)

2. D i a p h r a g m Pump 1 1 . 0 2 Sensor
3. Infrared Transmitter 12. Standard Cartridge/filter
4. Synchronous Motor 13. Condensate Separating Filter
5. Measuring cell 14. Transparent External Filter
6. Optical Filter 15. Pick-up Probe
7. Infrared Receiver 16. Actived C a r b o n Filter
8. Amplifier 17. Solenoid Valve (calibration)
9. Display 18. Solenoid Valve (autozero)
GAS ANALYSER OPERATION PRINCIPLE ( S B )
1.0 - OPERATION PRINCIPLE OF THE GAS ANALYSER
The analyser detects the CO - C 0 2 - HC - 02 content. The gases are picked

up from the vehicle exhaust pipe by means of the probe (15).
They are separated from the water they contain through the condensate
separating filter (13), and then they are conveyed in the measuring cell (5).
A ray of infrared light, which is generated by the transmitter (3), is send

through the optical filters (6) on to the measured elements (7).
The gases which are contained in the measuring cell (5) absorb the ray of
light at different wavelengths, according to their concentration.
The H2 - N2 - 02 gases due to their molecular composition (they have the

same number of atoms), do not absorb the emitted rays.
This prevents from measuring the concentration through the infrared system.
The CO - C 0 2 - HC gases, thanks to their molecular composition, absorb

the infrared rays at specific wavelengths (absorption spectrum).
However the analyser is equipped with a chemical kind sensor (11) through
which the oxygen percentage (0 2 ) is measured.
<GB) DESCRIPTION GAS ANALYSER
2.0 - GAS ANALYSER DESCRIPTION
2.1 - Analyser frontal view
1. Display RPM: It detects the engine RPM.
CO Display: It displays the Carbon Monoxide

percentage which is contained in the exhaust gases.
% vol. C02
C 0 2 Display: It displays the Carbon Dioxide percentage

which is contained in the exhaust gases.
4. Printer: It prints the test results on a ticket.
GAS ANALYSER DESCRIPTION ( G B )
5. 02 Display: It displays the Oxygen percentage which is

contained in the exhaust gases.
ppm vol. NOx
6
- LAMBDA NOx/Lambda Display: It displays the Lambda
coefficient and the NOx values only if the chemical sensor is installed.
ppm vol. HC
7. HC Display: It displays the quantity of unburnt

hydrocarbons in parts per million.
Temperature Display: It displays the temperature

which is measured through an adequate probe.
9. ( ) ] — function Key: It allows to set and modify various parameters.
10. + function Key: It allows to set and modify various parameters.
11. ENTER function Key: It confirms the preset parameters.
12. ( )) PRINT function Key: It starts the printing of the detected data.
13. SPAN function Key: It starts the calibration procedure (with

sample gas bottle).
14 ZERO SETTING function Key: It triggers for a minute the internal

pneumatic circuit cleaning pump.
15 PUMP function Key: Either it starts or it locks the pump

(STAND-BY).
( G B ) DESCRIPTION _ _ _ _ \ ; GAS ANALYSER
2.2 - Analyser back view
1. Certification plate: All of the technical features can be found there.
2. AUX. 2 Tap: It allows to connect the analyser to the Obedient and

Method diagnosis units.
3. RS232 9 pin Serial Tap: It allows the bi-directional connection to the

multioperative units.
4. Cap: Tap rubber cap. '
5. Actived Carbon Filter: It separates the air that is sucked up for the
internal pneumatic circuit cleaning from unburnt hydrocarbons and
impurities.
GAS ANALYSER DESCRIPTION ( G | )
6. A U X . 1 S e r i a l T a p : It allows the connection with the M i c r o c o m 56

terminal. :
7. 1st CYL. T a p : Pinboard tap for the induction clamp connection.
8. M a i n s s u p p l y filter: Mains interface suppressor with two-pole switch

( 1 / 0 ) , fuses holder compartment (2 A) and supply cable connection.
9. T E M P °C T a p : Pinboard tap for the connection of the temperature

probe.
10. CAL G A S IN C o n n e c t i o n : It is used for the connection of the sample

gas bottle.
1 1 . Z E R O G A S IN C o n n e c t i o n : Air inlet connection for the internal

pneumatic circuit cleaning.
12. O x y g e n Sensor: It measures the oxygen percentage which is contained

in the exhaust gases.
13. O U T G A S C o n n e c t i o n : Outlet connection of the analysed gases.
14. T i g h t n e s s Test Plugs: They verify the internal and external pneumatic
circuit tightness.
15. O U T WATER C o n n e c t i o n : Outlet of the analysed gas condensate.
16. IN G A S C o n n e c t i o n : Inlet connection of the exhaust gases.
17. S h o r t T r a n s p a r e n t P l u g : It holds the condensate separating filter.
18. C o n d e n s a t e S e p a r a t i n g Filter: It allows to separate the condensate

f r o m the exhaust gases.
19. Long T r a n s p a r e n t P l u g : It holds the standard cartridge/filter.
2 0 . S t a n d a r d c a r t r i d g e / f i l t e r : It allows to separate the impurities f r o m

the exhaust gases.
( S B ) DESCRIPTION^ GAS ANALYSER
2.3 - Serial taps
1- Input RS 232
2 - 5 - Volt 2 - OUT TTL
3 - Ground 3 - Ground
AUX 1 4 - Out RS 2 3 2 AUX 2
The analyser is provided with a RS-232 (1) tap for the serial bidirectional
connection. I
This tap allows the connection to the Visa multioperative unit, or to a control
line, upon protocol adaptation.
2.4 - How to connect the gas analyser
a. Take the analyser out of the package.
The package should be kept in case that you need it again

subsequently to transport the analyser.
ATTENTION:
Remove the protection plugs which have
been inserted in the external connections.
It is necessary to keep the plugs because
in case that a new package is needed for
the forwarding to the laboratory
(calibration, o v e r h a u l , r e p a i r ) , they assure
a suitable protection to the whole internal
pneumatic circuit.
GAS ANALYSER ^ DESCRIPTION ( G B )
b. Put the analyser on the special carriage (optional) if you own it.
c. Insert the pipe (3) in the condensate outlet connection (4) so as to convey
the condensate far from the analyser.
d. Connect the mains cable (2) to a 220 V t a p ( l ) .
e. For the connection to the feeding mains, make sure that the tap has the
same VOLTAGE/FREQUENCE features as those that are written on the
plate which is located on the analyser back side.
The earthing is absolutely necessary.
<Gg) DESCRIPTION GAS ANALYSER
f. Connect the induction clamp (8) to the 1st CYL. tap (5).
g. Connect the temperature probe (7) to the TEMP. °C tap (6).
h. Connect the sample gas bottle if the bottle is provided for by the set of
rules that are now in force.
i. Set up the gas pick-up system according to the following rules:
- Insert the sampling gas probe (12) in the 6 m piping (11).
- Connect to the piping the external prefilter (10) which is equipped with
its 80 cm. pipe.
- Insert the above-mentioned assemblage into the inlet gas connection (9).
GAS ANALYSER DESCRIPTION ( S I )
ATTENTION:
The oxygen sensor (13) is one of chemical kind and it has to be
replaced when it is no longer possible to obtain the automatic
span. To replace the exhausted sensor it is necessary to ask for the
intervention of the authorised technical service. To avoid altering
the test results, leave the OUT-GAS outlet connection free.
( G ? ) PREPARATION FOR THE USE GAS ANALYSER
3.0 - PREPARATION FOR THE USE
3.1 - Clock/Calendar Adjustment
The analyser is provided with an automatic recharge battery clock/calendar.

The data relating to day/month/year/hour/minutes are reported on the ticket
at every print.
RPM
• Press only for a few seconds the FEED key (4) to check if the memorised
data are correct.
If they are not correct, perform the following procedure:
• Press the ENTER function key (1) during the analyser heating phase
(01 code).
After starting the clock/calendar adjustment procedure, the RPM screen

displays the current day, which can be set, or modified, by scrolling the
figures by means of the + (2) or — (3) function keys.
GAS ANALYSER PREPARATION FOR THE USE ( G B )
• To memorise the n u m b e r / d a y press the ENTER key (1)
The month setting phase can be read on the % v o l . CO display.
•. Use the + (2) or — (3) function keys to set the current month
(Example: April = 0 4 ) .
• To memorise the n u m b e r / m o n t h press the ENTER function key (1).
The year setting phase can be read on the % v o l . C 0 2 display.
• Use the + (2) o - (3) function keys to set the current year (Example: 95)
• To memorise the number/year press the ENTER function key (1).
( G B ) PREPARATION FOR THE USE GAS ANALYSER
The hour setting phase can be read on the p p m v o l . HC display.
• Use the + (2) o — function keys (3) to set the current hour (Example: 09)
• To memorise the n u m b e r / h o u r press the ENTER key function (1).
• Use the + (2) o — function keys (3) to set the minutes (Example: 3 2 ) .
• To memorise the number/minutes and go back to the 01 code press the
ENTER key function (1).
-^
GAS ANALYSER . PREPARATION FOR THE USE (GB>
• In order to check if the adjustment has been carried out correctly print a
ticket by pressing for a few seconds the FEED key for the paper feed (4).
( G B ) PREPARATION FOR THE USE GAS ANALYSER
3.2- Trade N a m e Programming
The workshop trade name programming and setting Kit through PC is a

fitting which is available on request. The data entry can also be
performed through the multilingual MICROCOM 56.
In order to store in the analyser memory the workshop trade name, it is

possible to use a PC (Personal Computer) provided with a standard serial
output (COM1).
The entered data are always kept in the analyser memory and they appear in
every print. The trade name entry has to be carried out during the heating
phase (01 code).
• In order to enter the data connect the PC serial output to the AUX. 1 tap
of the analyser through the suitable cable, and insert the programming
floppy disk into the PC.
• Type A:TECNOT by means of the PC keyboard.
The following picture is thus displayed by the Personal Computer:
It is possible to use 5 lines with 24 characters each, where it is possible to

insert all the data: the cursor can be moved to the right and/or to the left or
upward and/or downward simply through the cursor shifting key. '
In order to ease the operation, an address has already been stored which
can be modified at the user's discretion. The new data keep stored on the
floppy disk too, even after their transmission.
GAS ANALYSER PREPARATION FOR THE USE <GB)
To transmit the preset data, carry out the following procedure:
• In code 01 press the PRINT key to start the programming reservation of

the data relating to the trade name (non flashing 08 code).
• After inserting in the PC all the data that have to be transmitted to the
analyser memory, press the PRINT key again to start the transmission.
At this moment the image displayed on the PC screen

changes as showed in picture 1, while the RPM screen
displays the 08 code which flashes all through the
transfert.
After the transmission the verification is automatically carried out.
If the transmission has been carried out correctly, in the

STO TRASMETTENDO square the DATI CORRETTI message is displayed.
• Press the ESC function key to quit the programme or disconnect the
cable from the AUX. 1 tap, in order to prevent the workshop data from
beeing reported in the square which is reserved to the vehicle data
setting, in the first check print. ,.-•••
The programming Kit must be accurately preserved for a possible

new use.
( G B ) PRELIMINARY OPERATIONS GAS ANALYSER
4.0- PRELIMINARY OPERATIONS PERFORMED BY THE

ANALYSER
4.1 - Heating Time
• Press the 0/1 switch, which is located on the analyser back side in the
mains feeding tap.
After the 2 seconds that are needed to check that all the displays are on, the
01 code (RPM display) indicating the analyser heating phase is displayed.
The heating phase can last at the most about 15 minutes.
At the end of this phase the 21 code is displayed.
4.2 Automatic Zero setting
The analyser automatically starts the zero setting phase.

After this phase, the analyser is ready to be used.
When the 21 flashing code is displayed on the RPM screen, the analyser
automatically carries out a zero setting of the values (CO, C 0 2 , HC).
GAS ANALYSER PRELIMINARY OPERATIONS ( G B )
The operator can execute the same operation by pressing the

ZERO-SETTING function key any time he needs it.
O, Error code list:
96: SPAN Command Error

97: SPAN Factor Error
In this 21 code phase, the analyser automatically performs the 02 oxygen

value calibration too(20,8% + 21,0%).
The oxygen sensor is one of chemical kind a n d it lasts variably

depending on the use of the analyser.
-v+v-
If a mistake occurs in the analyser reading board, the 96 code is displayed

in the RPM screen.
When the sensor is no longer effective, that is no longer able to carry out the
20,8% - 21,0% value calibration, the 97 error code is displayed on the RPM
screen. (For the replacement see chapter 11.4).
The message ATTENTION 02 SPAN ERROR is printed in both cqses. After

displaying this message, the analyser enters the 03 code.
If the technical drawback persists it is necessary to apply to the

authorised technical service.
( G B ) PRELIMINARY OPERATIONS_ GAS ANALYSER
The 03 code display on the RPM screen means that the analyser is in the
stand-by phase (stand-by) and is ready to be used.
The analyser automatically enters this phase after spending about 5 minutes
without carrying out any analysis, or when the pump key is pressed during
the reading cycle.
This condition has been developed to save energy when the analyser is not
beeing used.
• It is possible to quit the stand-by phase by pressing the PUMP key (1) or
the AUTOZERO key (2).
During the stand-by phase the analyser regularly carries out the zero settings
(21 code) according to the preset parameters.
GAS ANALYSER USE ( G B )
5.0- USE OF THE GAS ANALYSER
The error messages, as well as the flashing code on the RPM display, are
printed.
5.1 - Test Conditions
After carrying out the preliminary conditions, before beginning the test, it is
necessary to check if:
• The ambient temperature ranges between 5 °C and 40 °C (degrees

Centigrades);
• The exhaust pipe of the vehicle is tight. This condition has to be checked
by hermetically occluding the exhaust pipe while the engine is idling: in
such a condition no gas leakages from the pipe joints should be
detected;
• Make sure that the data relating to:
- IDLING
- DWELL ANGLE (DWELL)
- IGNITION ANGLE (ADVANCE)

- PLAY OF THE VALVES
are the ones that have been suggested by the manufacturer;
• The engine oil temperature, beeing measured through the probe the
analyser is equipped with, is higher than 60 °C;
• The cold starting devices (automatic and manual) are disconnected.
( G B ) USE. GAS ANALYSER
5.2 - Temperature measurement
During the carrying out of the tests the engine temperature is displayed on
the TEMP. °C box, after beeing measured through the probe the analyser is
equipped with.
The temperature measurement range is 5 °C to 200 °C.
5 °C is the minimum threshold in compliance with the ambient minimum
temperature the instrument has to work in temperature.
The temperature probe has to be introduced at the place of the oil dipstick.
In order to introduce it deeply enough, adjust the rubber plug (1) by using as
a reference the original dipstick length.
ATTENTION:
When introducing the temperature probe, do not bring the
connecting cable near sources of strong interferences (coil, spark
plug cables, distributor).
Moreover do not twist the cables inside the engine compartment.
GAS ANALYSER USE ( 5 5 )
5.3 Revolution counter use
The RPM display can also be used to display and set the engine stroke
number (2/4), by pressing the function key + (1) during the gas reading
cycle.
Usually the revolution number reading is preset for four-stroke engines.
While carrying out the gas analysis test, it is also necessary to make sure that
the vehicle is idling (value set by the manufacturer).
To do this it is possible to use the induction revolution counter the analyser is
equipped with.
• Connect the induction clamp (2) to the cable of the 1° cylinder spark
plug, according to the direction showed by the arrow (3).
• When the engine is started, the revolution number will be displayed on
the RPM display.
(S3) USE. GAS ANALYSER
If during the tests the revolution number is unstable (showing a trend towards
anomalous values), this means that probably some parasitic signals or some
other signals coming from the ignition system of the other non concerned
cylinders get into the induction clamp.
The reasons for these drawbacks are numerous, for instance:
• spark plug contacts blinked with an excessive resistance;

• coil high output;
• excessive distance of the spark plug electrodes;
• spark plug cables too close one another and non perfectly insulated;
• humidity of the cables, of the spark plugs, etc...
In order to eliminate these drawbacks, besides intervening directly on the

above-mentioned probable defects, it is also possible to reduce (damp) the
induction clamp sensitivity.
This machinery is provided with a switch which is located on the clamp:

standard sensitivity or damped sensitivity.
On certain kinds of engine in order to control the fast running it can be

necessary to keep the sensitivity in standard position, and in order to control
the slow running, in damped position; this is due to the well-known reduction
of the maximum value of the A.T. coil impulse, which occurs as a
consequence of the revolution increase.
If the tested vehicle is a two coil static ignition one, it is necessary to use a
STATIC IGNITION ADAPTER, which is to be requested to our authorised
resellers.
ATTENTION:
Check that no electrical discharges occur between the spark plug
cable and the clamp, which could seriously d a m a g e the analyser.
GAS ANALYSER TEST EXECUTION < G B )
6.0- TEST EXECUTION

6.1- Fuel selection
Before carrying out any measures the tested vehicle kind of fuel is to be set.
The pre-set kind of fuel, GASOLINE, can be replaced by other kinds of fuel
such as LPG or METHANE by complying with the following procedure.
Set the analyzer in the STAND-BY phase (code 03), by depressing the
PUMP key (1) in case the analyzer is in the gas reading phase. ;v
• Depress the — (2) function key in order to enter the fuel setting.
After starting the fuel selection procedure, in the ppm vol. NOx display the
digit 0 will be displayed showing that the selected fuel is GASOLINE and the
77 blinking code will be displayed in the RPM display.
( G B ) TEST EXECUTION_ GAS ANALYSER
The ppm vol. NOx display, in this state, can display the following codes:
* 0 GASOLINE
* 1 LPG
* 2 METHANE
• In order to set or modify the type of fuel scroll the digits in the
ppm vol. NOx display by depressing the + (3) and — (2) function keys.
GASOLINE
In order to memorize the GASOLINE fuel setting select the ENTER (4)
function key after the 0 value has been displayed in the
ppm vol. NOx display.
GAS ANALYSER JEST EXECUTION ( G l f )
LPG
• In order to memorize the LPG fuel setting select the ENTER (4) function
key after the 1 value has been displayed in the
METHANE
• In order to memorize the METHANE fuel setting select the ENTER (4)
function key after the 2 value has been displayed in the
After the fuel selection phase has been completed, the analyzer automatically
goes to the STAND-BY phase(code 03) and is ready to carry out the
measurements.
NOTA BENE:
Any time the analyzer is switched off and then on again, it always functions
with GASOLINE as memorized fuel.
( G B ) TEST EXECUTION '_^____ : GAS ANALYSER
6.2 - Measurement
• Press the PUMP starting key (1).
The analyser quits the stand-by phase and begins the exhaust gas analysis.
To carry out the value measurement it is necessary to:
• Perform two rapid idle accelerations and bring the engine back to the
slow running.
• Introduce the gas sampling probe into the exhaust pipe as deep as
possible, and anyway at a depth of at least 300 mm.
• If the exhaust pipe extremity does not allow to introduce the probe
completely, it is necessary to add a special extension assuring the
tightness in the joint area.
The analyser displays the values of the single gases, the Lambda coefficient,
the revolution number and the engine temperature value.
GAS ANALYSER TEST EXECUTION ( G B )
The value of the single gases (CO, C 0 2 , 0 2 ) is expressed in percentage-

volume.
The unburnt hydrocarbons (HC) and azote oxide (NOx) values are expressed
in PPM VOL. (Parts Per Million-Volume).
Lambda coefficients are calculated by means of a mathematical formula
according to selected fuels.
The Lambda coefficient calculating formula is the following one:
( G B ) TEST EXECUTION GAS ANALYSER
NOTABENE:
If the NOx sensor is installed, verify if in the area above the oxygen sensor
there is the date of expiry plate.
• Press the PRINT function key to have the azote oxide values (NOx)
displayed instead of the LAMBDA coefficient on the lambda display.
In the print, notwithstanding what is displayed on the lambda screen, the

NOx value together with the LAMBDA coefficient is always present.
GAS ANALYSER TEST EXECUTION ( S B )
6.3 Print of the results
Press the PRINT key (1) in order to have the values printed on the
relative ticket after they have stabilised within a narrow tolerance.
To obtain a second print of the detected values press the PRINT key (1)
again while the ticket is coming out, after the display of the
EXAMINATOR message.
Compare the displayed detected values to the manufacturer data and if
it is necessary correct by using the special adjustment systems (screw on
the carburettor, screw on the flowmeter, screw on the central unit e t c . ) .
( G B ) TEST EXECUTION GAS ANALYSER
The corrected CO is the CO expression when the following conditions are

satisfied at the same time:
CO ^ 0 (other than zero)

CO + C 0 2 < (*) 15 % (lower than 15%)
C 0 2 > 6 % (bigger/equal 6 %)
(COx15*)
The applied formula is the following one: CO corr =
(*) 14 for vehicles fed with LPG.

(*) for vehicles fed with METHANE (CH2)
The corrected CO is always printed (with C 0 2 >= 6 %) together with CO. The
percentage value has to be taken into consideration only when the corrected
CO value turns out to be different from the CO value.
The corrected CO indicates the value of the CO which is emitted by the

engine even when the vehicle exhaust system is not tight.
As a matter of fact the gas values are diluted by the air suction hence they
are not reliable.
The lambda coefficient is always calculated with the CO value, that is why
the corrected CO is always printed in smaller characters.
GAS ANALYSER TEST EXECUTION ( G B )
DIAGRAM OF COMPARISON
A M O N G THE 4 ANALYSED GASES (CO, C 0 2 , HC, 0 2 )
ON A SAMPLE OF 100 FUEL INJECTION VEHICLES
IN G O O D MAINTENANCE CONDITIONS
ln order to read the diagram correctly, consider the CO (Carbon Monoxide)

as the reference gas.
<GB) TEST EXECUTION GAS ANALYSER
Possible causes for CO, C 0 2 , HC and 0 2 wrong values
• Wrong carburation adjustment

• Dirty or obstructed air filter
• Defective enrichment of the heating phase
CO • Defective enrichment of the acceleration

• Defective spark plugs
• Defective pressure regulator
• IGNITION LEAKAGES:
- Defective reducer contacts
- Defective spark plug cables
- Wrong advance
- Defective spark plugs
HC • INCOMPLETE COMBUSTION:
- Lean mixture
- Defective suction circuit tightness
• MECHANICAL DEFECTS
- Insufficient compression
- Valves that are not tight
co 2 • Exhaust system tightness
• Exhaust system tightness
o2 • Rich mixture
• Defective Lambda Probe
GAS ANALYSER MICROCOM 56 <GB>
7.0 - MICROCOM 56
7.1 - How to use Microcom 56
MICROCOM 56 is a terminal which allows to transfer all the tested vehicle

identification data and to insert the workshop address in the analyser internal
memory.
These data are printed on the ticket together with the detected gas values.
MICROCOM 56 is fed directly, through the AUX. 1 connection cable with a
feeding voltage amounting to 5 Volt.
( G B ) MICROCOM 56_ GAS ANALYSER
7.2 - Language choice
• After the ignition it is necessary to select the language by pressing on the

MICROCOM 56 keyboard the letter which identifies the wished
language.
• To select English press the (E) key.
7.3 - Address programming
Before starting the address programming procedure, make sure that the
analyser RPM screen displays the 01 code.
• #
GAS ANALYSER MICROCOM 56 ( G § )
• Press the PRINT function key (1) to reserve the data transfer from
MICROCOM 56 to the analyser (non flashing 08 code).
Press the (2) key to enter the ADDRESS PROGRAMMING menu.
It is possible to set the wished address on 5 lines of 24 characters each.
The line which is indicated in the MICROCOM 56 LCD first line is the line
you are writing in.
• In order to change line simply press the ENTER key on the MICROCOM
keyboard.
( G B ) MICROCOM 56 _ GAS ANALYSER
After the entry of the last datum, press the ENTER key again.
By pressing the PRINT function key (1) the transmission of the previously
set data to the analyser internal memory is started. During the data
transfer the 08 code flashes.
MICROCOM 56 confirms the transmission by displaying the

TRANSMISSION OK - PRESS >ENTER< message.
GAS ANALYSER MICROCOM 5 6 ( § | )
In order to verify the preset workshop-data, it is necessary to check what is

printed on the ticket under the SERVICE heading.
To go back to the main menu press the STOP/RUN key on the MICROCOM
56 keyboard.
Thus the workshop-data are prevented from beeing written even in the
square which is reserved to the vehicle data setting.
Even if only one datum has to be modified, all the other data too
have to be set a g a i n .
( G B ) MICROCOM 5 6 ^ _ GAS ANALYSER
7.4 - Programming of the vehicle data
The vehicle data should be programmed before carrying out the exhaust gas
test.
Press the (1) key to enter the VEHICLE DATA PROGRAMMING menu.
It is possible to use 24 characters each lines.
• After the entry of the model, press the ENTER key to set the
registration number, the chassis number, the vehicle mileage
and the name of the operator who is carrying out the test.
GAS ANALYSER MICROCOM 56 ( 6 § )
• At the end of the setting, press the ENTER key again.
• Press the PRINT key to print the ticket.
ATTENTION:
The analyser does not keep the tested vehicle data in memory.
Hence it is necessary to repeat the VEHICLE DATA PROGRAMMING
every time the STOP/RUN key is pressed or when the analyser is
turned off a n d then turned on again.
( G B ) SAMPLE GAS BOTTLE GAS ANALYSER
8.0- SAMPLE GAS BOTTLE
8.1 - Adjustment of the gas bottle data
Only with sample gas bottle; it has to be carried out at least every
twelve months or more often if it is provided for by the rules that
are now in force.
The sample gas bottle data must be reported on the analysis certificate the
bottle is provided with and preset in the heating phase (01 flashing code) by
pressing the SPAN function key (1).
' J
The first display which begins to flash is the one relating to the CO value.
• Set through the + (3) and — (4) function keys the sample gas value on
the display (ex.: CO = 3.48%).
• To store the value press the ENTER function key (2).
GAS ANALYSER SAMPLE GAS BOTTLE ( S T )
By pressing this key the setting phase of the following gas the C 0 2 is entered
automatically.
Set through the + (3) and — (4) function keys the sample gas value on
the display (ex.: C 0 2 = 11.6%).
To store the value press the ENTER function key (2).
At this moment it is possible to set the HC value.
• Set through the + (3) and — (4) function keys the sample gas value on
the display (ex.: HC = 1463 ppm).
• To store the value and go back to the 01 code press the ENTER function
key (2).
( S B ) SAMPLE GAS BOTTLE GAS ANALYSER
8.2 - Features of the sample gases
The values of the sample gases contained in the gas bottle must range
between the following concentrations:
Carbon Monoxide (CO) 0,9% + 8,50%

Carbon Dioxide (C0 2 ) 5,0% + 15,0%
Unburnt Hydrocarbons (HC) 140 ppm + 1700 ppm
The above-mentioned values refer to a gas bottle containing HEXANE.

If a PROPANE gas bottle is used, in order to obtain the corresponding HC
value relating to HEXANE, it is necessary to multiply the HC value referring
to PROPANE by the P.E.F. (Propane Equivalent Factor).
Every analyser is characterised by a specific P.E.F. value which is written in

the plate on the back side of the analyser.
Example:
Gas bottle with HC value (PROPANE) = 2718 ppm

Analyser P.E.F. = 0,539.
Operation:
HC (PROPANE) x P.E.F. = HC (HEXANE)

2718 x 0,539 = 1465 HC Value for the;
gas bottle data setting
8.3 - Gas bottle connection
The gas bottle must be connected to the CAL GAS IN connection which is
located in the back side of the analyser.
NOTABENE:
It is compulsory to adjust the sample gas flow, by means of a
reducer/adjuster, at a value of 3,5 litres per minute in free air before
connecting the pipe to the CAL GAS IN connection, in order to prevent a too
high pressure from damaging the analyser.
GAS ANALYSER UTILITIES ( G B )
9.0- UTILITIES
9.1 - Setting
Calibration is for AUTHORIZED SERVICE PERSONNEL only.

Calibration is necessary after checking (by a sampling gas) the instrument
which not perform correct measurements.
A periodical calibration in compliance with the current rules has to be
performed every 12 months.
During the period between the 11th and the 12th month, at the instrument
ignition, the code 50 is displayed and the message
ATTENTION! CALL THE AUTHORIZED SERVICE PERSONNEL FOR THE
PERIODICAL CALIBRATION is printed.
After the 12th month, at at the instrument ignition, the code 60 is displayed
and the message ATTENTION! IT IS EXPIRED THE TIME FOR THE
PERIODICAL CALIBRATION CALL THE AUTHORIZED SERVICE
PERSONNEL is printed.
( G B ) UTILITIES GAS ANALYSER
Set according to the GAS BOTTLE DATA ADJUSTMENT procedure the data
relating to the values of the gases contained in the sample gas bottle (see
chapter 8.1).
ATTENTION:
After carrying out a control through the sample gases, if you
would like to calibrate a single gas, go on according to the
following operations:
• Follow the GAS BOTTLE DATA ADJUSTMENT procedure.

• Through the function keys + and — set the displayed values which
correspond to the gases that are not to be calibrated at the zero value.
• Wait for the analyser to carry out automatically the preliminary

operations (see chapter 4.0).
• Connect the sample gas bottle (see chapter 8.3) when the analyser is in
the gas reading condition (all the displays are on together with the
pump).
• By pressing for 5 seconds the SPAN function key (1) the automatic
setting procedure is started.
GAS ANALYSER UTILITIES ( G § )
If the analyser detects a difference that exceeds the allowed tolerance, a

flashing code is displayed on the R P M screen.
Simultaneously the message A T T E N T I O N ! S P A N ERROR is printed. In this
case it is better to repeat the calibration at least once.
CO - C 0 2 - HC E r r o r c o d e list:
92 Gas values set over the limit
93 Error due to the gas reading b o a r d
94 Sample gas bottle values over the limit
If the signal persists, it is necessary to check the perfect condition of the gas
bottle pneumatic circuit (full gas bottle, open cock, inserted pipes), or repeat
the gas bottle data adjustment operation (see chapter 8.1).
If the sample gas bottle is not connected and the S P A N key is pressed
anyway for 5 s e c o n d s , the A T T E N T I O N ! S P A N ERROR message is
displayed with consequent automatic setting at the original manufacture
calibration.
<GB) UTILITIES GAS ANALYSER
9.2- Leak Test
The leak test is necessary to check that in the whole analyser suction circuit
there are no air infiltrations, which could alter the gas analysis result.
The test has to be carried out during the analyser heating phase
(code 01).
1st TEST
Introduce the sampling gas probe extremity in the leak test plug (1)
which is located on the analyser back side.
• Press the PUMP starting key (2)
The pump keeps operating for 10 seconds, after which the vacuum electronic
circuit checks the tightness of the global pneumatic system.
If no leakage is detected the analyser goes back to the 01 code; on the

contrary, at the same time the 65 code (on the RPM display) is displayed
and the message ATTENTION! LEAK TEST BAD printed.
After the 65 error code, the 06 block code is displayed.
At this point it is possible to carry out two other sorts of leak tests.
2 n d TEST
Insert directly the leak test plug (3) in the IN GAS (4) connection.
( S B ) UTILITIES GAS ANALYSER
• Press the PUMP starting key (5).
The pump keeps operating for 10 seconds, after which the vacuum electronic
circuit checks the tightness of the global pneumatic system.
If no leakage is detected the analyser goes back to the 01 code. Hence

check the pick-up gas system to eliminate the external leak.
In case the 65 code is displayed once more (on the RPM display) and the
relevant printing ATTENTION! LEAK TEST BAD is carried out, it means
that the air infiltration is due to the inside pneumatic circuit or to filter gaskets
which are not in good conditions anymore.
After t h e 65 e r r o r code, t h e 06 block code is d i s p l a y e d .
In case even after the second leak test the analyser displays the
ATTENTION! LEAK TEST BAD message, go on as described in the
following page.
GAS ANALYSER UTILITIES (GB)
3 r d TEST
Follow this procedure:
• Carry out the leak test again according to the second test procedure.
• Introduce the second tightness plug in the OUT WATER connection
when the pump stops operating.
Only if even in this last test the analyser signals LEAK TEST BAD
(cod. 65), verify if:
• The ring nuts of the condensate trap and of the standard cartridge/filter
are screwed tight. • '
• The tightness gaskets of the filter plugs are fit in their slots and in good
conditions.
If t h e d r a w b a c k persists it is necessary to a p p l y to t h e technical

service.
( G B ) UTILITIES GAS ANALYSER
9.3 - Residual HC
The RESIDUAL HC test allows to check if in the analyser pneumatic circuit

there are hydrocarbons which could alter the reading.
ATTENTION:
The gas sampling probe must not be introduced in the exhaust
pipe.
• When the analyser is in the gas reading cycle, press for 5 seconds the
ENTER (1) function key.
The 66 code is displayed on the RPM screen all over the test.
If the analyser detects some impurity in the pneumatic circuit the 67 code is
displayed and the message ATTENTION! HC TEST BAD printed.
Afterwards the 06 block code is displayed.
In this case clean the gas pick-up pipe and check the filter cleanness
condition and hence repeat the test.
If no impurity is detected, the analyser goes back to the gas reading cycle.
9.4 - Block Code
The 06 block code can intervene in the two following conditions:
° 1.° If the LEAK TEST fails (65 code).

° 2.° If the presence of RESIDUAL HC is detected (67 code).
In these cases go on as it follows:
• Turn off the analyser.

• Carry out the necessary interventions to eliminate the defect.
• Turn on again the analyser and repeat the concerned test.
If after some attempts the analyser operation does not go back to

normal a g a i n , it will be necessary to apply to the authorised
technical service.
( § B ) AUTOMATICAL CONTROLS_ GAS ANALYSER
10.0- AUTOMATICAL CONTROLS
10.1 - Feeding v o l t a g e
Feeding voltage is very important for the analyser correct operation.
The RPM display signals if the supply voltage is lower than the set threshold
(-15% of the mains voltage) by the displaying of the 81 code and the printing
of ATTENTION! VOLTAGE LOW.
After displaying this message, the analyser enters the 03 code.
On the contrary, in case the supply voltage is higher than the set threshold
(+15% of the mains voltage) the RPM display will read the 82 code; and the
message ATTENTION! VOLTAGE H I G H would be printed.
NOTABENE:
If the feeding voltage keeps beeing unstable or out of the preset allowed
thresholds, the use of a mains voltage stabiliser is suggested (with earthing),
which has to be adequate to the specialfeatures that are written on the type
approval plate placed on the back side of the analyser.
GAS ANALYSER AUTOMATICAL CONTROLS <GB)
10.2 12 Vdc/220 Vac converter
The analyzer can work at 220 V supplied by a delivered converter.

The converter has to be connected to a 1 2V battery by respecting polarity:
the black clamp -> negative pole, red clamp <- positive pole.
The converter has to be always connected to a car with a functioning engine
which is not the tested one.
NOTA BENE:
The converter use is not suitable for fiscal measurements due to high
variations of outlet voltage.
10.3- Flow Control
The analyser automatically controls the gas flow, by checking the vacuum
value inside the suction circuit.
For the flow control to be carried out correctly introduce the probe
in the analyser.
A vacuum lower than the set threshold and consequently the bad condition
of the gas suction is signalled by the 71 code and the printing of
ATTENTION VACUUM LOW.
( § D AUTOMATICAL CONTROLS. GAS ANALYSER

In such a condition, perform the following operations:
• Carry out a leak test.

• Verify if the ring nut of the condensate trap is screwed tight.
• Verify if the ring nut of the standard cartridge/filter is screwed tight.
• Verify if the OR gaskets are fit in their slots and in good condition.
A vacuum higher than the set threshold and consequently the bad condition
of the gas suction is signalled by the 72 code and the printing of
ATTENTION VACUUM H I G H .

In such a condition, perform the following operations:
• Make sure that the probe pipe is not obstructed.

• Make sure that the external prefilter is not obstructed.
• Make sure that the condensate separator is not dirty.
• Replace the standard cartridge/filter.
GAS ANALYSER MAINTENANCE ( G B )
11.0- MAINTENANCE
11.1- Replacement of the standard cartridge/filter
The white cartridge/filter cannot be cleaned and it must be

replaced whenever it seems blackened or when the 72 code (ATTENTION!
VACUUM HIGH) is displayed.
For the disassembly simply follow the picture indications.
11.2 - Cleaning of the condensate separating filter
The condensate separating filter (2) has to be cleaned on average every two
replacements of the standard cartridge/filter (1) or however when it is
obstructed. In order to clean it wash it with suds, hence rinse and dry with
compressed air. On the contrary the separating filter has to be replaced if
after the cleaning it appears to be equally deteriorated.
In order to remove it simply follow the picture indications. ' '
NOTABENE:
The wire gauze filter is provided with 2 different colour gaskets (blue/black)
according to the different filter sections where they have to be inserted.
When the filter is no longer in good conditions it is necessary to replace it
with a new one provided with new gaskets.
<G&) MAINTENANCE GAS ANALYSER
11.3 - Replacement of the actived carbon filter
This filter has to be replaced on average every two years. This operation is
easily carried out by extracting it out of the pipe to which it is connected.
ATTENTION:
Mount the new filter with the arrow towards
the ZERO GAS IN connection.
11.4 - Replacement of the 0 2 sensor
When the oxygen sensor (1) is no longer effective it is necessary to replace it

according to the following procedure:
• Disconnect the connector (2).
• Unscrew the sensor in counter clock wise.
• Screw the new sensor clockwise by connecting the connector which had
previously been disconnected.
GAS ANALYSER MAINTENANCE ( G g )
11.5 - Cleaning of the external transparent prefilter
The external transparent prefilter must be cleaned or

even replaced if the cleaning is no longer enough.
To clean the prefilter wash it with suds, hence rinse
and dry with compressed air.
11.6 - Cleaning of the pick-up pipe
The cleaning of the pick-up pipe has to be periodically carried out to clear
the pipe from possible carbon residues or condensate which have deposited
inside of it.
Before blowing down in the pick-up pipe disconnect it from the connection.
ATTENTION:
Do not blow compressed air in the analyser.
( G B ) MAINTENANCE __ GAS ANALYSER
11.7- Replacement of the printer paper and inked cartridge
Open the printer front panel (2) and go ahead with the replacement only
when the analyser is on.
• Remove the exhausted roll.

• Put the new paper roll extremity (3) into the printer inlet.
• Press the paper feed push-button (1) on the printer right side until the
paper comes out in the upper part.
• Introduce the paper roll in its housing and close the panel.
The printer writes on ordinary paper, which can be easily found in calculators
outlets. However it is possible to order the spare paper rolls directly to our
resellers.
The inked cartridge replacement (4) can also be carried out when the
analyser is off.
• Remove the paper roll from its housing.

• Extract the exhausted cartridge by pressing the left extremity to the point
which is indicated by the PUSH heading.
• Introduce the new cartridge by exerting a light pressure.
The cartridge allows to print about 2 paper rolls (1.000 lines of 24

characters) and the written data keep beeing perfectly legible.
After the cartridge introduction the tape is likely to be not perfectly fitted in its
housing, in such a case simply execute some paper feeds by pressing the
FEED key (1).
GAS ANALYSER MAINTENANCE ( G B )
11.8 - Replacement of the filter
The filtering baffle plate allows to the analyser to work in dusty environments
preventing this working condition from causing troubles to the correct
operation in the long term.
Filter (2) must not be cleaned but replaced every time it darkens.
Thanks to the experience we have acquired we may assess that the filter
replacing frequence amounts to 12 months.
In order to replace the filtering baffle plate carry out the following procedure:
• Overturn on a surface suitable to the analyzer
• Loosen the 4 clamping screws (1) of the metal grid
• remove the used filter and apply the new filter (2).
( G B ) TECHNICAL FEATURES GAS ANALYSER
12.0- TECHNICAL FEATURES
Feeding:
The feeding is possible at 110/220/240 V, 50/60 Hz. Check on the type
approval plate the voltage/frequence value for which the analyser has
been preset by the manufacturers (according to the country to which it is
assigned). Feeding voltage +15% 100 W, automatical signalling with
error code print for variations > ±15% (fuse 2 A).
GAS ANALYSER _ _ TECHNICAL FEATURES ( G B )
Zero setting:
Electronic a n d automatical
Setting:
Electronic and automatical (only with the gas bottle the analyser is
equipped with)
Serial output:
RS232 standard
clock:
Print Date and time
Printer:
24 columns (possibility of having the workshop address heading)
Stocking temperature:
Min. -20 Max. +60 °C
Dimensions:
415x190x500mm
Weight:
20 Kg (approximately) -.'
( G B ) SPARE PARTS ; ] GAS ANALYSER
13.0- SPARE PARTS
°1.° Sampling probe SL51003

° 2.° Sampling Gas Pipes SL11001
°3.°Set of spare filters SL51043
a.° Nylon Wire Gauze Filter SL51044
b.° Standard Cartridge/Filter (n. 2) 5123012
°4.° Filtering Baffle Plate Kit SL51046
° 5.° External Transparent Prefilter 5123008
° 6.° Actived Carbon Filter 5123016
° 7.° Complete Long Transparent Plug SL01006
° 8." Complete Short Transparent Plug SL01007
c.° Nylon Seiger 5115002
d.° Ring Nut 0101001
e. Long Transparent Plug 0625018
f. O-ring 1107005
g.° Short Transparent Plug 0625019
GAS ANALYSER SPARE PARTS ( § § )
° 9.° Mains Cable 3119066

10.° First Cylinder Clamp with Cable SL06003
11.° Temperature Probe with Cable SL51007
12.°Microcom 56 (optional) OIML version SL31051/O
13.° Inked Cartridge and n. 2 Paper Rolls for the Printer SL51024
14.° NOx sensor Kit (optional) SL31078
15.° Assembled 0 2 sensor SL31085
16.° Programming Kit to be used with P.C. SL31047
17.° P.C. Data Displaying Kit SL31056
( 5 5 ) SPARE PARTS. GAS ANALYSER
18.° Converter wire with lighter SL21508

19.° Converter wire with mueller clamps SL21565
20.° Case 4101014
21.° 1 2 Vdc/220 Vac converter 2603027
22.° Adapter for D.I.S. ignitions
with wires injector/Bmw (optional) 2033
23.° Adapter for revolution measurement from Capto battery (optional) 2 0 3 4
GAS ANALYSER GLOSSARY CgB)
14.0- GLOSSARY
• BIDIRECTIONAL: relating to a stream of data which can flow in both

directions contemporary.
• DISKETTE: filing support which can be removed from the P.C. and
which enables to read or memorise data (also called floppy disk).
• P.C: Personal Computer abbreviation
• PROGRAMME: predetermined sequence of operations (instructions).
• RANGE: the range of variation of a physical quantity.
• SERIAL: it indicates a transfer of data in sequence on a line.
• OPERATIVE SYSTEM: set of programmes that manage both the
computer resources and other programmes.

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Multigas Tank

Please, read carefully the instructions contained in this operative manual

The analyser is nowadays absolutely necessary for a good engine tuning,

Moreover, as to vehicles equipped with catalytic muffle and Lambda probe it

TTPR - September 2000

GENERAL RULES FOR THE SAFETY OF THE OPERATOR 5

8.0- SAMPLE GAS BOTTLE 48

GENERAL RULES FOR THE SAFETY OF THE OPERATOR

We remind you that inhalation of carbon oxide (which is odourless) causes

When operating on engines or other parts of the vehicle it is

• To wear suitable clothes and to keep a proper attitude in order to

When working on batteries it is necessary to remember:

• Always wear protective glasses.

When working with a mains voltage fed equipment it is necessary:

• To verify if the equipment is earthed.

HOW TO USE THE GAS ANALYSER PROPERLY

In order to use the Multigas Tank gas analyser safely it is necessary to

1. Flow Sensor 10. N O x Sensor (optional)

1.0 - OPERATION PRINCIPLE OF THE GAS ANALYSER

The analyser detects the CO - C 0 2 - HC - 02 content. The gases are picked

A ray of infrared light, which is generated by the transmitter (3), is send

The H2 - N2 - 02 gases due to their molecular composition (they have the

The CO - C 0 2 - HC gases, thanks to their molecular composition, absorb

2.0 - GAS ANALYSER DESCRIPTION

2.1 - Analyser frontal view

1. Display RPM: It detects the engine RPM.

CO Display: It displays the Carbon Monoxide

C 0 2 Display: It displays the Carbon Dioxide percentage

4. Printer: It prints the test results on a ticket.

5. 02 Display: It displays the Oxygen percentage which is

7. HC Display: It displays the quantity of unburnt

Temperature Display: It displays the temperature

9. ( ) ] — function Key: It allows to set and modify various parameters.

10. + function Key: It allows to set and modify various parameters.

11. ENTER function Key: It confirms the preset parameters.

13. SPAN function Key: It starts the calibration procedure (with

14 ZERO SETTING function Key: It triggers for a minute the internal

15 PUMP function Key: Either it starts or it locks the pump

2.2 - Analyser back view

1. Certification plate: All of the technical features can be found there.

2. AUX. 2 Tap: It allows to connect the analyser to the Obedient and

3. RS232 9 pin Serial Tap: It allows the bi-directional connection to the

4. Cap: Tap rubber cap. '

6. A U X . 1 S e r i a l T a p : It allows the connection with the M i c r o c o m 56

7. 1st CYL. T a p : Pinboard tap for the induction clamp connection.

8. M a i n s s u p p l y filter: Mains interface suppressor with two-pole switch

9. T E M P °C T a p : Pinboard tap for the connection of the temperature

10. CAL G A S IN C o n n e c t i o n : It is used for the connection of the sample

1 1 . Z E R O G A S IN C o n n e c t i o n : Air inlet connection for the internal

12. O x y g e n Sensor: It measures the oxygen percentage which is contained

13. O U T G A S C o n n e c t i o n : Outlet connection of the analysed gases.

15. O U T WATER C o n n e c t i o n : Outlet of the analysed gas condensate.

16. IN G A S C o n n e c t i o n : Inlet connection of the exhaust gases.

17. S h o r t T r a n s p a r e n t P l u g : It holds the condensate separating filter.

18. C o n d e n s a t e S e p a r a t i n g Filter: It allows to separate the condensate

19. Long T r a n s p a r e n t P l u g : It holds the standard cartridge/filter.

2 0 . S t a n d a r d c a r t r i d g e / f i l t e r : It allows to separate the impurities f r o m

2.3 - Serial taps

AUX 1 4 - Out RS 2 3 2 AUX 2

2.4 - How to connect the gas analyser

a. Take the analyser out of the package.

The package should be kept in case that you need it again

d. Connect the mains cable (2) to a 220 V t a p ( l ) .

3.0 - PREPARATION FOR THE USE