System TBA/19

D&E, Carton Value No TBA19_2008_10_01

Lime Technical Support Date 2008-06-27

TECHNICAL BULLETIN Internal Information

Kit Category: B-UPGRADE

Objective: Improvement
UK Filling Pipe
RK number 2788591-0100
Machines affected: TBA/19 010V- 030V
Packages affected: TBA, TWA, and TPA
Introduced as standard from machine serial no: 21210/00218

Affected Components: Complete upper and lower fill pipes

Background
Over the years there have been reports and claims from some Marketing Companies
that highlighted a filling pipe and locking finger short lifetime issue when running
certain products under certain conditions. Premature failure has been caused by a
hammering effect on the involved components when running under those conditions.

There have also been reports about sterile air in packages, due to a loose connection
between upper and lower filling pipe, and overfilling problems. The position of the
O-ring between upper and lower filling pipe has therefore been changed.

FORM5599 Issuer: Christer Klein

2008-03-27 Tetra Pak Packaging Solutions
 No TBA19_2008_10_01

Improvement
The new design of the locking fingers will prolong the lifetime of the fingers and the
pipes.
The introduction of a pin on the upper tube, which fits into a slot on the lower pipe, will
prevent the lower pipe to rotate. The pin also works as a mechanical stop when the
locking fork is worn out.
The kit will reduce the risk of sterile air getting into the packages or overfilling in the
tube, since the O-ring is mounted on the upper filling tube instead of being placed
between the pipes.

Recommended Activity
This B-upgrade should be installed when an upper or lower filling pipe needs to be
replaced. Parts belonging to the currently installed solution such as, o-ring, locking
pins, pressure flange and floater can still be ordered using existing part numbers and
hence the complete rebuilding kit will not be required when replacing these parts.
We strongly recommend that TPMS recommendations are followed; continuing
changing parts belonging to current solution as per specified intervals until upper or
lower filling pipe requires replacement.
See DF-1531145-0102 (010V) and RM-1531142-0102 (020V-030V) in the Technical
Publication Database. (Available from PIV, Product Information Viewer)
Expected Rebuilding time: 4 man hours
Expected Down Time on Equipment: 4 hours

NOTE! The following machines have the rebuilding kit implemented already. Please
register them as completed in R/3, Global Equipment Database.

14443/12190 21200/00080 21204/00027

14444/12191 21200/00265 21204/00085
14448/12195 21204/00017 21204/00110
20644/83390 21204/00020 21204/00190
21032-83778 21204/00022 21204/00214
21200/00071 21204/00026

NOTE! Prior to installation of a HVA kit, the UK Filling Pipe must be installed as well.

Technical Publication
Technical Publications (RM-1531142-0102 or DF-1531145-0102) will be included in
the kit box. A new issue of Operation Manual for the machine has to be ordered
separately by using the attached order form.

Availability
Information about price and delivery time is normally available in SAP R/3 and can be
viewed via SAPGUI.

Verification of installation
Market Companies must update their equipment masters in R/3.

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Claim procedure
It has been decided to treat this corrective action with a unique possibility to claim the
cost (TP transfer price) of the upgrade kit, and expected rebuilding hours stated in this
Technical Bulletin, when experiencing pre-mature failure of the upper or lower filling
pipe. Defined pre-mature failure is below 10,000 running hours for the upper filling
pipe and 3,500 hours for the lower filling pipe. When claiming either lower or upper
filling pipe please state rebuilding kit number and number of hours worked.

The unique possibility to submit a claim, mentioned above, is valid for one (1) year
after publication of this Technical Bulletin and the upper and lower filling pipe will be
introduced on the Known-issue list, as of next release, during this period.

Order procedure
Price and availability information is available via SAP R3.
Request for quotation or orders should be sent to TSAB via ALE/EDI according to the
normal order process.
For manually placed orders, please use the manual order template. This is available
on TP Technical Service AB website.
Choose Organization/Parts Supply Chain/Parts Supply Chain Global.
Menu - General Information - Manual Order Template

Material Dev. Step Package Volume Shape HVA Implement

number Task list
2788591-101 TBA/19-010V TBA 100 B NOHVA 16930
2788591-102 TBA/19-010V TBA 125 S NOHVA 16931
2788591-103 TBA/19-010V TBA 160 S NOHVA 16932
2788591-104 TBA/19-010V TBA 200 S NOHVA 16933
2788591-105 TBA/19-010V TBA 180 B NOHVA 16934
2788591-106 TBA/19-010V TBA 200 B NOHVA 16935
2788591-107 TBA/19-010V TBA 200 M NOHVA 16936
2788591-108 TBA/19-010V TBA 200 SQ NOHVA 16937
2788591-109 TBA/19-010V TBA 284 B NOHVA 16939
2788591-110 TBA/19-010V TBA 300 S NOHVA 16940
2788591-111 TBA/19-010V TBA 250 B NOHVA 16945
2788591-112 TBA/19-010V TBA 250 S NOHVA 16946
2788591-113 TBA/19-010V TBA 330 S NOHVA 16947
2788591-114 TBA/19-010V TWA 125 S NOHVA 16948
2788591-115 TBA/19-010V TWA 200 S NOHVA 16949
2788591-116 TBA/19-010V TPA 200 SQ NOHVA 16950
2788591-117 TBA/19-010V TPA 250 SQ NOHVA 16951
2788591-118 TBA/19-010V TPA 330 SQ NOHVA 16952
2788591-119 TBA/19-020V TBA 100 B NOHVA 16953
2788591-120 TBA/19-020V TBA 125 S NOHVA 16954
2788591-121 TBA/19-020V TBA 160 S NOHVA 16955
2788591-122 TBA/19-020V TBA 200 S NOHVA 16956
2788591-123 TBA/19-020V TBA 180 B NOHVA 16957
2788591-124 TBA/19-020V TBA 200 B NOHVA 16958
2788591-125 TBA/19-020V TBA 200 M NOHVA 16959
2788591-126 TBA/19-020V TBA 284 B NOHVA 16960
2788591-127 TBA/19-020V TBA 300 S NOHVA 16961
2788591-128 TBA/19-020V TBA 250 B NOHVA 16964
2788591-129 TBA/19-020V TBA 250 S NOHVA 16963
2788591-130 TBA/19-020V TBA 330 B NOHVA 16965
2788591-131 TBA/19-020V TWA 125 S NOHVA 16966

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Material Dev. Step Package Volume Shape HVA Implement

number Task list
2788591-132 TBA/19-020V TWA 200 S NOHVA 16967
2788591-133 TBA/19-030V TBA 125 S NOHVA 16968
2788591-134 TBA/19-030V TBA 160 S NOHVA 16969
2788591-135 TBA/19-030V TBA 200 S NOHVA 16970
2788591-136 TBA/19-030V TBA 180 B NOHVA 16971
2788591-137 TBA/19-030V TBA 200 B NOHVA 16972
2788591-138 TBA/19-030V TBA 200 M NOHVA 16973
2788591-139 TBA/19-030V TBA 284 B NOHVA 16974
2788591-140 TBA/19-030V TBA 300 S NOHVA 16975
2788591-141 TBA/19-030V TBA 250 B NOHVA 16976
2788591-142 TBA/19-030V TBA 250 S NOHVA 16977
2788591-143 TBA/19-030V TBA 330 S NOHVA 16978
2788591-144 TBA/19-030V TWA 125 S NOHVA 16979
2788591-145 TBA/19-030V TWA 200 S NOHVA 16980
2788591-146 TBA/19-030V TPA 200 SQ NOHVA 16981
2788591-147 TBA/19-030V TPA 250 SQ NOHVA 16982
2788591-148 TBA/19-030V TPA 330 SQ NOHVA 16983
2788591-149 TBA/19-010V TBA 125 S HVA 16984
2788591-150 TBA/19-010V TBA 200 B HVA 16985
2788591-151 TBA/19-010V TBA 284 B HVA 16986
2788591-152 TBA/19-010V TBA 300 S HVA 16987
2788591-153 TBA/19-010V TBA 250 B HVA 16988
2788591-154 TBA/19-020V TBA 100 B HVA 16989
2788591-155 TBA/19-020V TBA 125 S HVA 16990
2788591-156 TBA/19-020V TBA 160 S HVA 16991
2788591-157 TBA/19-020V TBA 200 S HVA 16992
2788591-158 TBA/19-020V TBA 180 B HVA 16993
2788591-159 TBA/19-020V TBA 200 B HVA 16994
2788591-160 TBA/19-020V TBA 200 M HVA 16995
2788591-161 TBA/19-020V TBA 284 B HVA 16996
2788591-162 TBA/19-020V TBA 300 S HVA 16997
2788591-163 TBA/19-020V TBA 250 B HVA 16998
2788591-164 TBA/19-020V TBA 250 S HVA 16999
2788591-165 TBA/19-020V TBA 330 S HVA 17000
2788591-166 TBA/19-030V TBA 125 S HVA 17001
2788591-167 TBA/19-030V TBA 160 S HVA 17002
2788591-168 TBA/19-030V TBA 200 S HVA 17003
2788591-169 TBA/19-030V TBA 180 B HVA 17004
2788591-170 TBA/19-030V TBA 200 B HVA 17005
2788591-171 TBA/19-030V TBA 200 M HVA 17006
2788591-172 TBA/19-030V TBA 284 B HVA 17007
2788591-173 TBA/19-030V TBA 300 S HVA 17008
2788591-174 TBA/19-030V TBA 250 B HVA 17009
2788591-175 TBA/19-030V TBA 250 S HVA 17010
2788591-176 TBA/19-030V TBA 330 S HVA 17011

For further technical information please submit an issue via:

http://e-liaison.tetrapak.com/MC/default.asp

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ORDER - TECHNICAL PUBLICATIONS

Send to: Kent Nyberg
Tetra Pak Technical Service AB
SE-22186 Lund , Sweden
Date: Customer Reference: Customer order no:

Project no: Consignee * Buyer:

Requested del.time * Way of delivery: = Separate shipment

Marks and numbers: Order confirmation expected

= Yes = No

Rebuilding kit no: TB number: TB release date:

TBA19_2008_10_01 2008-06-01
Available variants:

Quantity: * Publication no: Language * Machine No:*

x

* = Fields are compulsory information and must be filled in.

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