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1 s2.0 S0960148115002748 Main
Renewable Energy
journal homepage: www.elsevier.com/locate/renene
a r t i c l e i n f o a b s t r a c t
Article history: Previous research has shown that helical vertical axis turbines exhibit lower torque fluctuation levels
Received 28 November 2014 than straight-bladed turbines; however little is known of the impact of blade helicity on turbine per-
Accepted 30 March 2015 formance characteristics. To investigate these relationships the hydrodynamic characteristics of straight
Available online 28 April 2015
and helical-bladed vertical axis turbines were investigated using Three-Dimensional (3D) Computational
Fluid Dynamics (CFD) models using a commercial Unsteady Reynolds Averaged Navier-Stokes (URANS)
Keywords:
solver. Simulations of power output, torque oscillations, and mounting forces were performed for tur-
Vertical axis turbine
bines with overlap angles from 0 to 120 and section inclination angles from 15 to 45 . Results
Helical-bladed
Straight-bladed
indicated that straight-bladed turbines with 0 blade overlap generated the highest power output. He-
Computational fluid dynamics lical turbines were found to generate decreasing power outputs as blade overlap angle increased due to
Three dimensional the resultant blade inclination to the inflow. Blade section inclination to the inflow was also found to
Ocean energy influence power output. Some benefits of helical-bladed turbines over their straight-bladed counterparts
were established; helical turbine torque oscillation levels and mounting forces were reduced when
compared to straight-bladed turbines. For both straight and helical-bladed turbines maximum mounting
force levels were found to exceed the average force levels by more than 40%, with large cyclical loading
forces identified.
© 2015 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.renene.2015.03.083
0960-1481/© 2015 Elsevier Ltd. All rights reserved.
P. Marsh et al. / Renewable Energy 81 (2015) 926e935 927
inclination, five 15 blade overlap models with blade sections in-
clined by 15 , 0 , þ15 , þ30 , and þ45 from the horizontal
rotation plane were also developed as shown in Fig. 2.
To ensure the accuracy of the numerical methods utilised,
validation studies were performed for two straight and one helical-
bladed turbines, with all geometrical details shown in Tables 2, 3
[12e14]. All validation studies were performed at full-scale to
ensure that the results were influenced by neither scaling nor
Reynolds number effects. The 0 and 0 A turbines differed in strut
section and strut location, allowing validation of geometrical
changes against EFD results [12].
resulting in increased mesh density in regions near the blades, 4. Validation studies
struts, hubs, shaft, and turbine wake region. Mesh density near the
leading and trailing edges of the blades and strut sections was Validation studies of the Lucid model were conducted against
increased compared to density in the central sections to capture the EFD testing available from literature of a geometrically identical
expected flow velocity gradients using the ANSYS curvature func- turbine at the University of New Hampshire Tow and Wave Tank at
tion [15]. Mesh density was reduced away from the surfaces to the Chase Ocean Engineering Laboratory, a 36.6 m long, by 3.66 m
minimise computational effort such as on the domain boundary wide and 2.13 m deep testing tank [13,14]. Measurements of torque
fields. Inflation layers were used on all surfaces to fully resolve the generated at inflow velocities ranging from 0.6 ms1 to 1.3 ms1
boundary layer flow. Total boundary layer thickness was estimated were obtained at varying rotational rates using a torque transducer
1
as 0:37c=Re5 with the blade chord c used to determine Reynolds and a hydraulic disk brake arrangement. Comparisons of CFD and
number, Re [22]. The estimated thickness was doubled to ensure EFD Cp-l performance curves for the Lucid turbine are shown in
the boundary layer was contained within the prescribed inflation Fig. 6. There was good agreement between the CFD and EFD results,
layer region, with a total of 30 layers used to capture the boundary with both the shape of the Cpel curve and maximum Cp magni-
layer flow. Inflation layer mesh growth rates were limited to 1.2, tudes correlating well, with for example the CFD Cp ¼ 0.236 within
with lower growth rates resulting in excess boundary layer mesh 4.8% of the EFD Cp ¼ 0.248 at l ¼ 2. The Cpel curve was shifted
P. Marsh et al. / Renewable Energy 81 (2015) 926e935 929
Table 2
Turbine geometrical parameters.
Number of blades 3 3 3
Blade section NACA634021 NACA634021 NACA0020
Blade chord 0.0653 0.0653 0.14
Radius 0.4572 m 0.4572 m 0.5 m
Blade height 0.6858 m 0.6858 m 1.32
Strut section NACA0012 Shaped Bar NACA0020
Strut chord 0.0653 m 0.0467 m 0.14 m
Number of struts per blade 2 2 2
Shaft diameter 0.0483 m 0.0483 m 0.03175 m
Fig. 2. Definition of section inclination angle of the NACA634021 blade section to the horizontal rotation plane.
Table 3
Validation turbine geometrical design parameters [12e14].
Name Blade overlap Section inclination 3D view Overlap view Strut connection
0 0 0
0 A 0 0
930 P. Marsh et al. / Renewable Energy 81 (2015) 926e935
Fig. 4. Domain boundary nomenclature and sizing for (a) symmetrically reduced and (b) full domain. Dimensions in relation to turbine diameter, D, and height, S.
Table 4 where Cp was reduced on average by 25% [13,14]. The under pre-
Boundary conditions for all turbines. diction of Cp at high l may also result from over prediction of blade
Boundary Condition and strut drag as a result of the use of a fully turbulent CFD model,
Inlet Uniform flow: 1.5 ms1 for helical study
which often overestimate skin friction and hence drag [23]. Fully
1 ms1 for lucid study turbulent models will also not capture any laminar-to-turbulent
Inlet turbulence level 5% turbulence flow transition effects which may occur due to the low blade and
Outlet Pressure: 0 Pa strut Reynolds numbers of less than 500,000. Additionally the Cpel
Walls Free slip walls
curve for the 0 turbine appears to plateau whereas all other EFD
Turbine No slip walls
from the same testing regime [12] revealed rapid decreases in Cp at
high l, suggesting possible experimental error at l ¼ 3.5.
l ¼ 1.5 to l ¼ 3.5 at inflow velocities of 1.5e2 ms1. Fig. 7 shows the The CFD models accurately captured the effect of geometrical
comparisons of CFD and EFD Cpel curves for the 0 and 0 A tur- changes on maximum Cp with results correlating to within 4.8%,
bines shown in Table 3 at 1.5 ms1. At low l (less than 2.5) good 14.3% and 6.3% of the EFD results for the Lucid, 0 and 0 A turbines
agreement was found between the CFD and EFD results for both respectively. This prediction accuracy is higher than previous CFD
turbines, with differences in Cp between CFD and EFD results for predictions available in the literature, which exhibited maximum
turbine 0 of 17% and 0.8% at l ¼ 1.5 and l ¼ 2.5 respectively. Cp prediction errors of more than 45% [2,11,24e27].
Turbine 0 A prediction accuracy at low l was similar with differ-
ences in Cp prediction of 14.4%, and 1.7% at l ¼ 2 and 2.25 respec- 4.1. Computational requirements
tively. However, Cp prediction accuracy reduced as l increased past
the location of maximum Cp with CFD Cp values shifted lower. The Total simulation time was found to vary significantly as mesh
authors suggest that the reasons for increased error at high l are element counts increased with blade overlap angle as shown in
threefold: lack of blockage corrections, the use of a fully turbulent Table 5. Simulations for one revolution of the 0 overlap turbine
CFD model, and possible experimental inconsistencies at higher model took 24 h on an 18 core cluster comprising of Intel Core 2
rotational rates. The EFD results did not account for the tank Quad Q9300 processors with 2 GB memory per core. However
blockage of 8% by the turbine, which may reduce Cp magnitudes simulations for the 120 overlap turbine took in excess of 72 h for
and shift the Cpl curve to lower l values as shown in Lucid EFD, one revolution on 50 cores of the same cluster as a result of the
Fig. 5. Example of spatial and temporal independence for the 0 and 15 blade overlap turbines at l ¼ 2.75 at an inflow velocity of 1.5 ms1.
Table 5
Spatial and temporal independence results.
Turbine 0 0 A Lucid 15 e 15 15 þ 0 15 þ 15 15 þ 30 15 þ 45 30 60 120
Mesh size 106 17.2 17.3 37.2 31.9 30.3 30.9 30.0 29.8 31.7 37.0 54.0
Rotation/time step 0.9 0.9 0.9 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45
P. Marsh et al. / Renewable Energy 81 (2015) 926e935 931
the blades. The Cpel coefficient curves for all helical turbines were
shifted to higher l by l¼0.25 when compared to the 0 overlap
turbine, as the spanwise flow deformation reduced the effective
blade chord and thus turbine solidity.
Differences in flow deformation are shown in Fig. 9 for the 0 ,
60 and 120 overlap turbines. Flow over the 0 overlap turbine was
where CmMax and CmMin were the maximum and minimum moment
coefficients as illustrated in Fig. 12 for the 0 overlap turbine at
l ¼ 2.75. This formulation allows for easy comparison of the range
of torque variations experienced and is similar to that used by
Winchester and Quayle [30] and Shiono et al. [6].
Comparison of TRFs are shown in Fig. 14 for blade overlap angles
of 0 ,15 , 30 , 60 , and 120 . All TRFl curves prescribe the same
form with locations of peak TRF found around the l location of
maximum Cp, reflecting the large variations of tangential forces
found at these l. Significant reductions of up to 71.7% in TRF levels at
l ¼ 2 were found when comparing the 0 and 120 overlap turbines
as the overlap reduces peaks in tangential forces. These results are
Fig. 8. Comparison of CFD Cpel curves for blade overlap angles from 0 to 120 at an supported by EFD of helical turbines in literature [4,6e9] where TRF
inflow velocity of 1.5 ms1. levels were found to be significantly reduced when compared to
straight-bladed designs. Maximum Cp and TRF levels were found to
coefficients are reduced by 57.3% for the 600 overlap turbine in decrease at comparable rates with increasing helicity. Thus, if re-
comparison to the 0 overlap turbine as a result of the helical blade ductions in TRF are desired, helicity could be increased, although
distribution. Visually the effect of this distribution is shown in this will also reduce the maximum Cp.
Fig. 13. The flow angle of attack over the 60 overlap turbine varies The effects of blade section inclination angle on TRF are shown in
with blade span as a result of the blade distribution, reducing peak Fig. 15. In a similar manner to Fig. 14, all curves followed a similar
tangential forces and thus moment coefficients. In contrast since TRF-l shape, with the peaks located around the l for maximum Cp,
the flow angle of attack of the 0 overlap turbine does not vary with reflecting the large variations of tangential forces found at these l.
blade span, it generates large instantaneous peaks in tangential The 15 þ0 , 15 þ15 , and 15 þ30 section inclination turbines
force and thus moment coefficient peaks. exhibited similar TRF magnitudes as the blades were approximately
To quantify relationships between blade overlap angle and tor- aligned with the inflow, resulting in similar power output magni-
que oscillation levels, a series of turbines with blade overlap angles tudes. However, the 15 e15 and 15 þ45 section inclination tur-
ranging from 0 to 120 were simulated. Various methods for bines exhibited reduced TRF as the inclination of the blade sections
quantifying torque fluctuations have previously been used resulted in reductions in the magnitudes of the alternating forces
[6,28e30]; in this work torque oscillations were quantified as on the blades. Although beneficial, these reductions in TRF were
Torque Ripple Factor (TRF), defined as, accompanied with reductions in power output.
Fig. 9. Comparison of inclination of flow for 0 , 60 , and 120 overlap angle turbines at an inflow velocity of 1.5 ms1, l ¼ 2.75.
Fig. 10. Vortex shedding comparisons between the 60 and 0 overlap angle turbines, vorticity of 16 ms1 at an inflow velocity of 1.5 ms1 at l ¼ 2.75.
P. Marsh et al. / Renewable Energy 81 (2015) 926e935 933
against EFD results [13,14]. Good agreement between CFD and EFD
was found, with all CFD results falling within the reported error
bars. Inline force coefficients were approximately constant with l
showing similarities with the 0 overlap turbine in Fig. 17, where
the inline force coefficients appear to plateau at high l values.
Simulation results for all force coefficients are shown in Fig. 18
for the 0 and 15 overlap turbines. The average lateral forces,
CFY , for both turbines remained relatively constant across l and
were approximately 75% lower than inline force coefficients, CFX .
Average CFX for both turbines rose then appeared to plateau around
the l location where maximum Cp was found as shown in Fig. 8 as
the turbines act more like solid bodies at high l rates [14]. Re-
ductions in CFX for the 15 blade overlap turbine of approximately
20% were found when compared to the 0 overlap turbine, as the
flow in the downstream direction was not impacting on the full
0 blade overlap turbine rectangular blade area, but rather on a
reduced frontal blade area caused by the helicity of the blades. This
Fig. 11. Section inclination effects on the Cpel curves of the 15 overlap angle turbines inline surface area effect is reduced as l increases as the turbine
with section inclination angles of 0 , þ15 , þ30 , þ45 and 15 at an inflow velocity blades act more like a solid body, with results converging for both
of 1.5 ms1.
turbines [14]. Vertical forces, CFZ , were also calculated for the 15
overlap turbine as shown in Fig. 18, resulting from the spanwise
flow deformation illustrated in Fig. 9. These can lead to axial
loadings on shaft bearings, however the force magnitudes were
small compared with CFX andCFY . Conversely, 0 overlap turbines in
uniform flow exhibit no vertical forces due to their horizontal
symmetry. Predicted maximum mounting force coefficients, CFMax ,
for the 0 and 15 overlap angle turbines were found to be up to 40%
higher than the average forces due to TRF (Eqn. (4)), with the
average loading forces slowly plateauing above l ¼ 3 due to re-
ductions in shaft drag and changes in blockage as l increased. The
helical distribution of the blades of the 15 blade overlap angle
turbine around the rotational axis resulted in reductions of CFMax
when compared to the 0 overlap turbine; however as l increases
the results appear to converge due to blockage effects at high l.
The fluctuating forces in the inline and lateral directions
generated cyclical loading as shown in Fig. 19. This cyclical loading
may induce structural resonance depending on the natural fre-
Fig. 12. Variations in Cm for one revolution for the 0 and 60 overlap angle turbines at quency response of the turbine structure. Using 3D CFD simula-
an inflow velocity of 1.5 ms1 at l ¼ 2.75. tions, cyclic force levels over each revolution as well as their
frequency can be obtained, which when combined with natural
5.4. Influence of helicity on turbine mounting forces frequency calculations may allow for the alleviation of any un-
wanted structural resonance effects.
Inline, lateral, and vertical forces shown in Fig. 16 were deter-
mined for turbines with blade overlap angles of 0 and 15 , as 6. Conclusions
increasing overlap above 15 resulted in significant reductions in Cp
as shown in Fig. 8. Inline, lateral, vertical and maximum forces were The hydrodynamic performance of straight and helical-bladed
non-dimensionalised by 12 rV 2 S to form the force coefficients CFX , vertical axis turbines was investigated using validated 3D URANS
CFY , CFZ and CFMax respectively. To ensure CFD simulation accuracy, CFD simulation models. Helicity was found to generate significant
validation studies were performed against measurements of inline spanwise flow, reducing lift and increasing drag on the turbine
drag obtained from EFD studies available within the literature for blades. Thus straight-bladed turbines, which by definition have a
the 0 and Lucid turbines [12e14]. blade overlap of 0 and thus no blade helicity, will generate the
Comparisons of average CFD and EFD [12] inline force co- highest power output when compared to helical turbines of the
efficients (CFX ) for the 0 overlap turbine are shown in Fig. 17. same frontal area. The significance of this cannot be under-
Reasonable agreement between CFD and EFD was found across estimated; straight-bladed turbines exhibit higher power output
most l with differences of 8.2% and 2.5% at l ¼ 2 and l ¼ 2.5 when compared to helical-bladed designs.
respectively. Reductions in the slope of the CFD curve when Although helical turbines exhibit lower power output than
compared to EFD may be due to blockage effects which were not straight-bladed turbines they offer some advantages. The curvature
accounted for in the CFD studies. Additionally the EFD results do of the blades around the rotational axis was found to reduce torque
not closely follow any trend with possible experimental error in CFX oscillation and unsteady force loading levels. Differences in
results at l ¼ 2.25. The inline force magnitude increased with l due mounting forces were also determined between straight and heli-
to increased flow turbulence levels over the struts, which increased cal-bladed turbines, with reductions in force coefficients found for
strut drag and thus the resistive torque generated [17,18]. Increases the helical-bladed turbine as a result of the blade distribution
in inline drag force also occurred as the turbine acts more like a around the rotational axis. The 15 overlap helical turbine also
solid body at high l rates [14]. Inline force coefficients were also generated vertical forces unlike the 0 straight-bladed counterpart,
derived for the Lucid turbine as shown in Fig. 17 and compared again due to differences in blade distribution, although all vertical
934 P. Marsh et al. / Renewable Energy 81 (2015) 926e935
Fig. 13. Angle of attack variations with span for the 0 and 60 overlap angle turbines at an inflow velocity of 1.5 ms1 at l ¼ 2.75.
Fig. 16. Definitions of lateral, inline, and vertical force vectors for the 3D CFD domains.
Fig. 14. Comparisons of TRF-l for varying overlap angles turbines from 0 to 120 at an
inflow velocity of 1.5 ms1. Blade section alignment to the inflow is not critical as long as the
blade section is approximately perpendicular to the blade
leading edge.
axis forces were not significant. For both turbines, the maximum
forces were found to be more than 40% higher than the average
The 3D CFD models developed in this paper will be used to
forces.
further investigate the blade loading of helical and straight-bladed
This study reveals three key conclusions:
vertical axis turbines. As a result of the relationships between blade
helicity and power output shown here only turbines with low blade
Straight-bladed turbines generate higher power output than
overlaps will be investigated to maximise power generation
helical turbines;
capacity.
Helical turbines are better at reducing torque oscillation levels
and mounting forces, although maximum power output will be
reduced; and
Fig. 17. Comparison of average CFD and EFD inline force coefficient, CFX , for the
0 blade overlap [12] and Lucid [13,14] turbine at an inflow velocity of 1.5 ms-1. Lucid
Fig. 15. Comparisons of TRF-l for 15 overlap angle helical turbines with section error bars reported in EFD [14], no error bars reported in EFD for 0 blade overlap
inclination angles from 15 to 45 at an inflow velocity of 1.5 ms1. turbine [12].
P. Marsh et al. / Renewable Energy 81 (2015) 926e935 935
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