Competitor Instructions – Automobile Technology

Competitor Country
Task
Name Code
C (MT)

Manual Transmission

Competitor Instructions

Task C Transmission (MT)

Familiarization Time 5 minutes

Task Duration 55 minutes
Total Time 60 minutes

Marking Summary
Possible
Section
Mark
1. Preparation 190
2. Disassembly Gear Box 70
3. Assembly Gearbox 140
4. Part Condition and Measurement 200
5.

6.

7.

Task Total 600

You are required to

- Observe occupational health & safety standards
- Only ask necessary questions
- Not speak to the public while competing
- Comply with Experts instructions
- Ensure Name & Country Code on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page

Remark: Suzuki Rear Wheeldrive Transmission

Automobile Technology National Skills Competition XII 1

 Competitor Country
Task
Name Code
C (MT)

Automatic Transmission Instruction

1. Car does not run in “R” positions

Do continuity inspections for “R” positions
Find out and rectify the fault on the Transmission.
Fill in the report sheet.

2. Disassemble and Assemble the manual transmission on stand.

3.

4.

5.

6.

Automobile Technology National Skills Competition XII 2

 Form 5 – Automobile Technology

Competitor Country Marking

Task
Name Code Scale
C (MT) Transmissions

Marking Summary

Possible
Section
Mark

Possible Actual
Section
Mark Mark
1. Preparation 190

2. Disassembly Gear Box 70

3. Assembly Gearbox 140

4. Part Condition and Measurement 200

5.

6.

7.

Task Total 600

Time Keeping

Familiarization Competition Breaks

Start Start Start

Stop Stop Stop

Experts Signatures

1 2 3 4

Automobile Technology National Skills Competition XII 3

 Competitor Country Marking
Task
Name Code Scale
C(MT) Transmissions

1. Preparation Yes No Actual Comments

1.1 Use workshop manual 10 0

1.2 Check all equipments 10 0
1.3 Check all instructions 10 0
1.4 Select the correct test equipment 10 0
1.5 Use logical working procedure 10 0
1.6 Proper tools handling 10 0
1.7 Clean up the working area 10 0
1.8 Clean up tools and equipment 10 0
1.9 Clean up the test models 10 0
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
1.21
Sub-Total 190 0

2. Vehicle test Yes No Actual Comments

2.1 Find fault at Parking (R) position 25 0

2.2 Rectify the faults 50 0
2.3

2.4

2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
Sub-Total 75 0

Automobile Technology National Skills Competition XII 4

 Competitor Country Marking
Task
Name Code Scale
C (MT) Transmissions

Disassembling MT Gear Box

3. Yes No Actual Comments
(on Stand)
3.1 Use workshop manual 20 0
3.2 Remove shift 20 0
3.3 Remove the rear houshing 20 0
3.4 Remove the reverse gear set 20 0
3.5 Remove the upper houshing 20 0
3.6 Remove the Gear set 20 0
3.7 Remove Counter Gear 20 0
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
Sub-Total 140 0

Assembling MT Gear Box

4. Yes No Actual Comments
(on Stand)
4.1 Install the Counter Gear 20 0

4.2 Install the Gear set 40 0

4.3 Install Upper houshing 40 0

4.4 Install theReverse gear set 30 0

4.5 Install rear houshing 20 0

4.6 Install the shift 20 0

4.7 Test the Transmission function 30 0

4.8

Sub-Total 200 0

Automobile Technology National Skills Competition XII 5

 Competitor Report Sheet – Automobile Technology

Competitor Country
Task
Name Code
C (MT)

Report Sheet

1. Transmission Test

Are the Tranmission have problem ?

Yes No

2. List bad conditioned parts

Item
Bad conditioned components Remarks
No.
1
2
3
4
5
6
7
8
9
10

Automobile Technology National Skills Competition XII 6

 RENCANA ANGGARAN
BIDANG LOMBA TEKNOLOGI AUTOMOTIF
JUDUL LOMBA MANUAL TRANSMISI

NO ALAT JUMLAH HARGA HARGA ALTERNATIF

  (BAHAN)   SATUAN   PEMECAHAN
1 Transmisi Suzuki 2 Rp. 1,000,000,00 Rp 2,000,000.00 Beli (B)
2 Dial Indicator 2 Rp. 300,000,00 Rp 600,000.00 Beli (B)
3 Oil Pan 2 Rp. 40,000,00 Rp 40,000.00 Beli (B)
4 Stamp Pad 2 Rp. 30,000,00 Rp 30,000.00 Beli (B)
5 V Block 4 Rp. 25,000,00 Rp 600,000.00 Sewa (S)
      Jumlah Total Rp 3,270,000.00  

Catatan:
Untuk peralatan sewa dihitung 6 hari sejak mulai install peralatan sampai hari
terakhir setalah penutupan Lomba.

Automobile Technology National Skills Competition XII 7