Statistical Usage of industrial Robots

Sl. No. Application Areas Percent

1. Material Handling > pick place, palletizing, 25
de-palletizing, machine loading and unloading etc
2. Spot Welding 16
3. ArcWelding 15
4. Spray Painting and Finis ing, de-burring etc 11
5. Mechanical Assembly 6
6. Electronic Assembly 6
7. Material Removal-mach ions 4
Inspection and Testing 3
Water Jet Cutting 3
Others 11
 StatisticalUsage of industrial Robots
Sl. No. Application Areas Percent
1. Material Handling’ pick place, palletizing, 25
de-palletizing, machine loading and unloading etc
2. Spot Welding 16
3. ArcWelding 15
4. Spray Painting and Finishing- grinding, de-burring etc 11
5. Mechanical Assembly 6
6. ElectronicAssembly 6
7. Material Removal -machining operations 4
8. Inspection and Testing 3
9. Water Jet Cutting 3
10. Others 11
Country-wise Annual Robot Installation during
Annual Installation of
China
in 15 Target
MarketIndustrial Robots
('000 of Units)
Japan 55.2
United States 40.4
Rep. of Korea 37.8
Germany 26.7
Chinese Taipei 12.1
Italy
France
9.8
5.8
Mexico 5.7
Spain 6.3
India 4.8
Singapore 43
Canada 3.6
Thailand3.3
Czech Republic I 2.7
Global Estimated Supply for the Year 2020, 2021
GlobalEstimated Supply of industrial Robots (000 of units)
630
553
484
421
381

294
254

2015 2016 2017 2018 2019* 2020 2021*

"Forecast Source: IFR WorldRg
Automotive industry - Car mfg. is a front runner
in automation
Robot density in the automotive industry
2021

2,867

1,500 1,457 1,422

772

Source: International Feds ol

 2023-IFRreport demands of
Trends
Robot the
changing
of the
5
Top role n
securing
Bill,
President
fundamental says Marina
a
obots pay aroundthe worid"
nanufacturers Robotics toglobalOEMS."
federationof enterprise
lnternational fromsmall
users
trendinoboticsattract
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ZAnbutyfnabieResharing
ndNeehering-lateries
ete
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 Top 5 Robot Trends 2023- IFR report
"Robots play a fundamental role in securing the changing demands of
manufacturers around the world," says Marina Bill, President of the
International Federation of Robotics.
""Nevw trends in robotics attract users from small enterprise to global OEMs."

2.Robots Enable Reshoring

and Nearshoring-Batteries,
up-chip mfg, etc
 Top 5 Robot Trends 2023 - IFR report
"Robots play a fundamental role in securing the changing demands of
manufacturers around the world" says Marina Bill, President of the
International Federation of Robotics.
"Newtrends in robotics attract users from smallenterprise to global OEMs."

3. Robots are Easier to Use

user friendly programming
Robotic System-> Robot Layout

Wrist
Arm End effector
Link

Joint

Base
 Robotic Systent
Robot Layout or Robotic System mainly consists of ... > Hlardware and Software
componentsto performa speciítc task and it includes ...
1. Manipulator or Arm
Wrist
2. End-effector
Arm End effector
Link

Joint

Wor
 TypicalRobot Layout Consistsof ...
1.Manipulator

3. Actuators
Drive the Joints
2. End Effector 4. Sensors
Vision or Laser Tracking System

BASE Workpiece
Feedback
Command

Feedback

5. Controller

6. Computer
 1. Manipulator
and Wrist assembly ensure
Body, Arm fastened to the floor to
mounted on a base which is
he robots are
0 components that
thefidity -’ Lunk consists of a number of
end of arm >
Wrist is mounted at the directions
orient in different
allow. it to achieved through series of joints
motionbetween body, armandwrist >
Relative motion
Linear/Rotary
toaccomplish a
Joint 2

Aru and
Body
Jaint J
Link 2
Link 1
End-efector

Link 0
Base
 1. Ivie
Manipulator> Body, Arm and Wrist assembly
Most of the robots are mounted on a base which is fastened to the floor to ensure
the rigidity > Link 0
Wri Qunted at the end of arm > consists of a number of components that
allo ent in different directions
V Relative between b o dwrist >’ achieved through series of joints
to accomp inear/Rota

Arm a
Bod
Joint 1

Base Link 0
 Numbering of Links and Joints
The Links are numbered starting from the immobile base of the arm, which might
be called 'Link 0'.
Then first moving body is 'Link 1, and so on, out to the free end of the arm, which
is 'Link n'

Jolnt 2 LInk 2)

LInk 1

Jolnt 1 Jolnt 3

Yo
Link 0
LInk 3
FLInk 4

Immobile Ba
 Jolnt 2
Link 2)

LInt 1

Jolnt 3

Link 0
(LInk 3
LInk 4
Jolrt 4

(Link s Jolnt G

End-effector
Immobile Base cl a Robot
 Numoem of Links and Joints
The Links are numbered starting from the immobile base of the arm, which might
be called 'Link 0'.
Then first moving body is 'Link 1', and so on, out to the free end of the arm, which
is 'Link n'

" In order to position an end-effector Jolnt 2

LInk 2)

generally in 3D-space ’ a minimum

of six joints is required > this makes LInk 1

good intuitive sense, because the Jolnt 1 Jolnt 3

description of an object in space Yo
requires ’ SIX PARAMETERS - 3 for
LInk 3
Position and 3 for Oriention mmoblt
FLInk 4
Jolnt 4 loint S

Link 5>
Jolnt
Link 6
Robot End-effector
 Five types of ioints cor
1. Linear joint (type Ljoint)
Joint Motion

Input Link Output Link

 Five types of joints commonly used in industrial robot construction:
1. Linear joint (type Ljoint)
Joint Motion

Output Link
Input Link
 etitype Ojoint)
Joint Moon

Input Link
Output Link
 Five types of joints commonly

3. Rotatlonal Jolnt (type RJolnt)

Joint Motion

Input Link tput Link

5. RevolvingJolnt (type Vjoint)
Output Link

Joint Moton
Input Link