1158 BG20H Doku EN

BG20H / 1158
BT60
Equipment Model /
Construct. No. : BG20H / 1158
IND REVISION NAME DATE
Drawn by : Date : Base Machine : BT60
ret 05.02.2007
Checked : Date :
sir 05.02.2007
951.180.00.11.58-3
Sheets: Sheet:
66 00
GROUP SHEET TITEL REVISION
INDEX DATE REVISION NAME
00 00
Frontpage
01 10
0
BAUER-Index of contens
02 20
0
03 30
0
1_SELECTIVE LIST 01 10
0
Drilling mode selection list

2_BLOCK DIAGRAM 01 Block wiring diagram Cab overview
2_BLOCK DIAGRAM 02 20
0
Block wiring diagram overview

0
Block wiring diagram

0
Block wiring diagram Mast overview

3_MONITOR 01 10
0
AT7 - Monitor Assignment

4_CONTROL PANEL 01 Control panel 1 English
4_CONTROL PANEL 02 20
0
Control panel 2 English

5_CABINET 01 10
0
Cabinet A001
6_ELECTRICAL DRAWING 01 Function processor B102
6_ELECTRICAL DRAWING 02 20
0
Function processor B103

0
Dios
0
Micro-ESX
0
Emergency wiring for processor B102

0
Crowd by emergency mode

0
Battery / Lead
0
Fuses
0
Fuses
0
Fuses
0
Emergency STOP control

1
0
Winch 1 freewheel Slack rope switch-off

1
0
Left control lever

1
0
Right control lever

1
0
Main winch freewheel A012

1
0
Main winch
1
0
Aux. winch
1
0
Swing
1
0
Crowd
NAME DATE IND DATE Revision Name Location Drawn-No. : 951.180.00.11.58-3 Sheet
BAUER-Index of contens 01
Drawn by : ret 05.02.2007 Equipment Model/
Group Construct. No. : BG20H / 1158 Sheets
Checked : sir 05.02.2007 04

BAUER Maschinen GmbH D-86529 Schrobenhausen Base Machine : BT60
All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH
0
KDK
2
0
Adjustment backstay cylinder

0
Select backstay cylinder by rigging

2
0
Boom cyl. by drilling mode

2
0
Boom cyl. in rigging mode

2
0
Adjustment rope tensioner

2
0
Mast prop
2
0
Adjustment crawlers
2
0
P1 + P2 pump triggering
2
0
Crawler pressure switch

0
Casing oscillator A009

3
0
Pressure sensor
3
0
Central lubrication Optional

0
Net bus with ESX processor

3
0
Control panel 1 + 2 AT7 Monitor

3
0
MPC Monitor Optional

3
0
Data transfer
3
0
Quantity pulse option

3
0
Lower mast section A005

3
0
Lower mast section A005 Connection point to A007 KDK

0

4
0
Lower mast section A005 to A006 masthead

4
0
Lower mast section A005 to A006 masthead

4
0
Masthead A006
0
Distribution A007 on KDK

4
0
Distribution A007 on KDK

4
0
Compressor Optional
4
0
Optional pressure sensor

4
0
Select uppercar FOW Optional

4
0
FOW KDK axes option

0
Vibro package option

5
0
Spin-off package Optional
Checked : sir 05.02.2007 04

5
0
Auger cleaner option

5
0
Relative displacement Optional
Checked : sir 05.02.2007 04

1 2 3 4 5 6 7 8
Bridges: Ja No
Drilling mode selection list
B less ES002 X101/09 - X102/49 X
Kelly
x less ES004
less ES003
X101/09 - X102/51
X101/07 - X102/50
X
X
CFA
x less HS001 hoist limiter 1 X100/11 - X100/12 X
C
CFA with main winch x less HS002 hoist limiter 2 X100/11 - X100/14 X
KDK 200 KL
FOW
SMW
FDP
D
CSM
TRD
Vibration (with BVB 9000)
E
NAME DATE IND DATE REVISION Name Location Drawing No.: 951.180.00.11.58-3 Sheet
Drilling mode selection list 01
Checked : sir 05.02.2007 1_SELECTIVE LIST 01

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH.
1 2 3 4 5 6 7 8
W202.00
B100
JS004.05 Optional
MPC Monitor B136
Control panel 1 DTR-Modul GSM
JS004.06 W004.00 A030
Data transfer
A JS004.07 W004.04
Option MPC A001 W211.00 W211.01 C2C-Modul
B137 B210
Control cabinet JP/JS211.00
JS211.01
Antenna
JS202.00 Control panel 2
on finish cable JS004.08 W004.05
JS210.00
JS209.00
JS004.09 B102
B111 AT7
AT7-Monitor
B103
W209.00 W008.07 ((Interface: SBN battery Minus)
W210.00 W008.06 (Interface: SBN battery Plus)
B
Ground SBN-part
Swing brake open/close
(voltage
H002 Q013 Q011 supply)
S038 Emergency STOP and Pilot control (SBN) JS/JP009.12 Main fuse
FW winch 1 active Battery main switch
JS/JP008.03
Foot switch
Terminal strip
H151
Crowd pressure W022.01 X101/X102/X103/X105 + - + -
R006 S039 JS/JP009.11
JS/JP022.00
limitation Key switch
JS/JP008.05 G001 G002
S040
R009 Crowd speed JS/JP009.10
C JS/JP009.09 limitation Slack rope switch-off
W008.05 (Interface: SBN) Interface: SBN -
Fast R007
Freewheel crowd JS/JP009.06 Bauer, Emergency
S042 S044 STOP, revolving lights
(Swing brake Swing brake (Spin off)

secure) open/close Auto pull
KFZ-Horn (KDK dumping)
Optional
S058 S057 S096 S062
JP009.71
JS009.07
D W171.00 Sender on
B065
W024.01
concrete pump
JP/JS171.00
W019.01
W008.01
S041 S043
JS009.72
JS009.73
Auger KDK
cleaner fast/slow
JS/JP019.01
W150.00
JS/JP008.01
Optional CO package
JS150.00
Optional
Central lubrication
W043.00
SBN E-distribution W022.00
E
Horn W019.00
W008.00
Block wiring diagram 01
Group Cab overview Construct. No. : BG20H / 1158 Sheets
Checked : sir 05.02.2007 2_BLOCK DIAGRAM 04

1 2 3 4 5 6 7 8
VW-Cable WY193.00
Crowd pressure WY227.00 Winch 1 add.
Crowd down Y215.01 Crowd up Y216.01 Y193 Y227
regulation WY216.01 pressure stage
A001
WY215.01 WY286.00 Swing brake unlock
Y286
A Control cabinet
WY144.00
Crawlers Y145 Crawlers Y144
retract extend WY145.00
B102
WY124.00
Mast prop Y125 Mast prop Y124
B103
WY218.00
Boom cyl. Y217 Boom cyl. Y218
WY110.00
Backstay cyl. Y111 Left backstay Y110
B
left retract cylinder extend WY111.00
WY112.00 WY219.01
Right backstay Y113 Right backstay Y112 Y219.01 Select main
cylinder retract cylinder extend WY113.00 Terminal strip winch down
X101/X102/X103/X105 WY213.00 Select aux.
Y213
WY130.00 winch down
Rope tensioner Y131 Rope tensioner Y130
retract extend WY131.00 WY190.00
Y190 Select left backstay
cylinder extend
WY192.00 Select left backstay
Y192
cylinder retract
C WY214.00 Select aux.
Y214
Winch up
WY220.00 Select
Y220
main
winch up
WY279.00
Y279 Select fast
crowd down
WY215.00
Y215 Select slow
D
crowd down Only by emergency mode activ!
WY194.00
Y194 Select right backstay
Select KDK WY100.00 cylinder extend
Y100
axis 1/2 left WY127.00
Y127 Select boom
Select KDK Y100.01 WY100.01 cylinders retract
axis 1/2 right WY126.00
Y126 Select boom
cylinders extend
WY196.00
Y196 Select right backstay
cylinder retract
WY216.00
Y216 Select slow
E crowd up Only by emergency mode activ!
WY278.00
Y278 Select fast
crowd up
Group overview Construct. No. : BG20H / 1158 Sheets

1 2 3 4 5 6 7 8
A001
A Control cabinet in engine compartment
W009.01
L2
03
Right crawler DS004 P WY159.00

reverse Emergency STOP
W009.02
B102 Y159
Right crawler DS005 P
forward
W009.03
Left crawler DS006 P B103
reverse
W009.04
L4
03
Left crawler DS007 P WY191.00

forward P1 pump triggering
W017.00
Y191
Engine running DS008 P WY348.00
Y348 P2 pump triggering
B
Uppercar swing W012.11
DS019 P
left/right
W012.02
L5
03
Crowd down DS023 P

Terminal strip
Crowd up W012.03 X101/X102/X103/X105
DS024 P
W012.04
Main winch down DS025 P
Main winch up W012.05

DS026 P
C KDK rotate W012.06

DS027 P
ccw/cw
KDK leakoil W012.41
DS056 P
monitoring 120 bar
KDK pressure W044.01

D B035 P I
sensor 0-400bar
Joystick right W044.02
B036 P I
Y-Achse 0-40bar
Crowd force pressure W044.10
B041 P I
sensor 0-400bar
Pressure sensor aux. W044.11
B042 P I
winch KNM 0-400bar

1 2 3 4 5 6 7 8
W085.00
HS001 Main winch
A006
A001
Terminal strip W086.00
HS002 Aux. winch
A Control cabinet
X100 Masthead
W088.00
B102 F I B006
JS/JP088.00 Main winch load
W082.01
W056.00 W056.01
DS009
ES003 Boom
B026
B103 JS/JP056.00
KDK fast/slow
(creep speed)
KDK torque
(2nd gear)
B011 Crowd depth
JS/JP082.01
P
Y133
Y114
JS072.01
B
s- s+
W071.00
W072.00
Terminal strip
X101/X102/X103/X105
W091.03
WY114.00
A007
JS/JP091.00
WY133.00
C
Terminal
JP061.22 strip X080 KDK
(16 pol.)
JP061.12
W082.00
W091.00
(10 pol.)
JS067.00
JS061.02
JS/JP061.01
W061.01
W067.00
W061.00
W081.00 W081.01 A005 W084.01 Sideward inclination

ES001
JS/JP08101 JS081.02 Terminal strip X099
W090.00 W012.24
P DS010 Prop cyl.
D Lower mast section
I
JS090.01 extended
Optional
W089.00 W093.00
concrete pressure
B002 P
W089.03
W093.01
JS/JP089.00 JS/JP093.00
W083.00
W084.00
Freewheel WY151.00
Y151 A012
W083.03
W084.03
Freewheel Y151.01 WY151.01 LDC-winch ES002 ES004
I
WY290.00 freewheel Sideward Sideward Optional
LDC winch up Y290
45°
s- s+
inclination, left inclination, right

Terminal strip X098
Sideward
inclination, right
B005
B004
Sideward
inclination, left
E
ES004.01
ES002.01
Main winch depth
Inclination
Group Mast overview Construct. No. : BG20H / 1158 Sheets

1 2 3 4 5 6 7 8
7 8 9 ESC
B
4 5 6
1 2 3
. +
0 -
C
F1 F2 F3 F4 F5 F6 F7 F8
Reset Auto Cal.
Reset Auto Cal.

E
AT7 - Monitor 01
Group Assignment Construct. No. : BG20H / 1158 Sheets
Checked : sir 05.02.2007 3_MONITOR 01

1 2 3 4 5 6 7 8
Masthead cylinder Mast prop cylinder

retract extend retract extend
Winch Rigging Boom Backstay cylinder Extendable crawlers

rigging Derigging
extend extend extend retract extend
Mast Boom Backstay- Boom Backstay cylinder Winch

reset cylinders cylinders retract retract retract Main Aux
D
AT
1 2
Control panel 1 01
Group English Construct. No. : BG20H / 1158 Sheets
Checked : sir 05.02.2007 4_CONTROL PANEL 02

1 2 3 4 5 6 7 8
Auto Pulling Depth

feed assistent interrupt
Control panel 2 02
Group English Construct. No. : BG20H / 1158 Sheets
Checked : sir 05.02.2007 4_CONTROL PANEL 02

1 2 3 4 5 6 7 8
A
Cable duct approx 0.5cm
above mounting plate fasten
Control cabinet 59 155 254 350 Cover
Duct 30 x 86 x 460
Bridge connector for B102

X105
554
Orange
K002
Emergency mode
2-storey terminals Dios B105.01 Dios B105.02 Dios B105.04 Dios B105.05 Dios B105.06
529
bottom 5x18,4x19 2x20 21 - 25 2x30 2x31,2x32,33,34 2x50 51 - 54,2x55 2x60 61 - 64 69 2x70 71 - 74 79
on the top 3x26,27,28 35,36,3x37,38 2x56,2x57,2x58 65 - 68 75 - 78
B 4-pol. Double 4-pol. Double connect. 4-pol. Double connect. 4-pol. Double 4-pol. Double 4-pol.
493
connect. connect. connect.
Duct 30 x 86 x 460
F001 - F015 = white
F016 - F019 = blue
430
F020 - F023 = yellow

X103
F024 - F032 = orange
4-pole terminals - 2x18 / 3x19
Yellow 2-storey terminals 20 - 80 45 pcs. lower 20-51 / upper 52-80
2x26 / 2x27 / 2x28 / 2x30 / 2x31 / 2x32 / 2x36 / 2x42 / 2x43 / 2x48 / 2x49 / 2x50 / 2x51 / 2x52 / 2x57 / 3x62 /
2x63 / 2x64 / 2x65 / 2x69 / 2x70 /2x80 Duct 30 x 86 x 535
375
342
x 86 x 100
Duct 45 x 86 x 460
Duct 45
Duct 45 x 86 x 490
Duct 45 x 86 x 360
K001
F002
F003
F004
F005
F006
F007
F008
F009
F010
F011
F012
F013
F014
F015
F016
F017
F018
F019
F020
F021
F022
F023
F024
F025
F026
F028
F029
F030
F031
F032
312
X102 1A 1A 1A 1A 8A 5A 8A 5A 5A 2A 8A 10A 16A 8A 16A 1A 1A 2A 16A 1A 1A 2A 2A 10A 10A 10A 1A 10A 1A 10A
4-pole terminals - 13 pcs. 3x1 / 3x2 / 4x18 / 3x19
C
275
V004
R001
V001
Blue 2-storey terminals 20 - 80 40 pcs. lower 20-50 / upper 51-80
2x26 / 2x30 / 2x31 / 2x32 / 2x37 / 2x38 / 2x39 / 2x40 / 2x47 / 2x58 / 2x59 / 2x60 / 2x62 / 2x63 / 3x80
411
249
Duct 45 x 86 x 535
Duct 45 x 86 x 510
200
M4 M4
188
X101
2xScrew terminal 10mm² 1x330 / 1x331
130
White 4-pole terminals 1-19 15x1 / 2x2 / 3x3 / 5x7
JS102.00
JS103.00
B102
B103
2-storey terminals 20 - 50 lower 20-34 / upper 35-50
2x21 / 2x22 / 2x23 / 2x32 / 2x33 / 2x34 / 2x42 / 2x43 / 2x45
123
Duct 60 x 100 x 505

D
40
50
65 249 310 439
Cabinet A001 01
Drawn by : ret 05.02.2007 A001 Equipment Model/
Checked : sir 05.02.2007 5_CABINET 01

E
B
A
D
C
Checked
X102 22
Drawn by
:
:
X102 23
F019
2A
sir
ret
07-7 1
NAME
X101-331 X102 18
Ma
ss
e(1)
X101/01 (ground) Analog Ground
2
1
X102 18 55
1
Digital Ground
56
24V Ub VCC
X102 19 57
24V Ub VCC
58
24V Ub VCC
X102 19 59
24V Ub VCC
08-7 60
F016/16A X102-19 24V Ub VCC
10-3 54
F017/1A X102-20 24V Ue
08-7 28
DATE
F018/1A X102-21 D-
24V D+
05.02.2007
05.02.2007
33-4 26
X102/01 X102-01 D+
CAN-Bus D-
33-6 27
X102/02 X102-02 L4
01
CAN-Bus D+
X102 24 4
L5
01
RS 232 RxD
IND
2
X102 25 5
RS 232 TxD
20-2 Y100 X102 26 24
Select KDK (Drilling mode ES1/ES3) Y100-A1 L4
615
DLO 1 2,5A
39-3 Y114 X102 27 2
KDK slow/fast (creep speed) JS081.01-45 L4
715
DLO 2 2,5A
DATE
39-5 Y241 (Y383) X102 28 25
(KDK torque/1. gear (KDK freewheel)) JS081.01-52 L6
201
DLO 3 2,5A
39-2 Y133 X102 29 3
KDK torque (2nd gear) JS081.01-42 DLO 4 2,5A
38-3 Y151/Y151.01 X102 30 61
Freewheel JS081.01-33 DHO 1 4,0A
18-4 Y286 X102 31 62
Swing brake unlock Y286-A1 DHO 2 4,0A
40-7 Y290 X102 32 63
Y290 Main winch swivel raising JS081.01-34 L8
01
DHO 3 4,0A
21-2 Y110 X102 33 46
Left backstay cylinder extend Y110-A1 L7
01
PWM 1 4,0A
21-3 Y111 X102 34 47
Backstay cyl. left retract Y111-A1 L1
27
PWM 2 4,0A
21-4 Y112 X102 35 48
REVISION
3
Right backstay cylinder extend Y112-A1 L2

27
PWM 3 4,0A
21-5 Y113 X102 36 49
Right backstay cylinder retract Y113-A1 PWM 4 4,0A
19-4 Y215.01 X102 37 64
Crowd down Y215.01-A1 PWM 5 4,0A
19-5 Y216.01 X102 38 42
Crowd up Y216.01-A1 PWM 6 4,0A 1
28-5 Y191 X102 39 20
P1 pump triggering Y191-A1 10
2B40
PWM 7 4,0A 2
24-5 Y126/127 X102 40 43
Select boom operation (Rigging) X102-40 L1
001
PWM 8 4,0A 3
1
28-6 Y348 X102 41 21

Y348-A1 L4
28
Name
P2 pump triggering PWM 9 4,0A 4
25-4 Y130 X102 42 44
Rope tension / Masthead raise Y130-A1 L1
101
PWM 10 4,0A 5
25-5 Y131 43 22
Babyboard
Y131-A1 X102
L1
201
Rope slacken / Masthead lower PWM 11 4,0A 6
Group
X102 44 65
Location
L1
301
frei
X102 45 53
10
2B39
frei
4
39-3 B026 X102 46 V001 34

KDK 1 rotary speed JS081.01-46 DI 1
11-4 S038 X102 47 12
Pilot control On/Off K002-A1 L1
614
DI 2
38-5 ES001 (NO) X102 48 35 Drehzahleingänge
Sideward inclination JS081.01-30 10
2B49
DI 3
38-6 ES002 (NC) X102 49 13
Sideward inclination, left JS081.01-21 L1
701
DI 4
23-5 ES003 (NO) X102 50 36
Boom JS056.00-C L1
801
DI 5
6_ELECTRICAL DRAWING
38-7 ES004 (NC) X102 51 14
Sideward inclination, right JS081.01-23 L1
901
DI 6
41-5 HS001 (NC) X102 52 37
Main winch hoist limiter JS081.01-12 L2
001
DI 7
41-5 HS002 (NC) X102 53 15
Auxiliary winch hoist limiter JS081.01-14 L2
101
DI 8
13-3 S042 X102 54 38
Freewheel button, left control lever JS008.01-2 L2
201
DI 9
14-3 S043 X102 55 16
KDK creep speed button on right lever JS019.01-4 DI 10
14-2 S044 39
5
JS019.01-2 X102 56
B102
L2
401
Fast crowd button on right lever DI 11
ESX 2
13-5 S057 X102 57 17

Swing brake button, left control lever JS008.01-6 L26
002
DI 12
102
B26
29-3 DS004 - DS007 X102 58 40

Crawler pressure switch X102-58 DI 13
102
B30
19-1 DS023 X102 59 18

Right control lever forw. DS023-3 DI 14
16-7 DS025 41
L6
01
DS025-3 X102 60
Si g
na
l9
Left control lever forw. DI 15
20-5 DS027 19
L61
01
DS027-3 X102 61
L5
401
KDK rotate ccw/cw DI 16
16-4 Y219.01 X102 64 45
Select main winch down Y219.01-A1 L4
901
DHO 4 4,0A 1
16-6 Y220 X102 65 11
Select main winch up Y220-A1 L5
501
DHO 5 4,0A 2
17-3 Y213 X102 66 50
Select auxiliary winch down Y213-A1 L5
601
DHO 6 4,0A 3
L58
01
2
17-5 Y214 X102 67 51

Select auxiliary winch up Y214-A1 L1
05
DHO 7 4,0A 4
06-4 Y215/Y216 X102 62 52
6
Select slow crowd down/up Emergency mode X102-62 L5

701
DHO 8 4,0A 5
19-8 Y278/Y279 63 10
Babyboard
X102-63 X102 6
L3
201
Select fast crowd up/down DHO 9 4,0A
X102 68 66
L3
315
frei
39-4 DS009 X102 69 6
KDK leakoil pressure switch JS081.01-50 Si g
na
l4
AI 1
39-6 DS052 X102 70 29
(KDK leakoil monitoring 1 bar) JS081.01-54 Si g
na
l6
AI 2
20-7 DS056 X102 71 7

KDK leakoil monitoring 120 bar DS056-3 Si g
na
l5
L53
L52
01
01
AI 3
39-5 FI002 X102 72 30
(KDK lubeoil filter) JS081.01-51 L3
701
AI 4
BAUER Maschinen GmbH D-86529 Schrobenhausen
12-2 S039 X102 73 8

Freewheel foot switch JS022.00-2 1
AI 5
S077 X102 74 31
L3
801
Torque limitation to kelly by middle AI 6
31-3 B035 X102 75 9
KDK pressure sensor B035-2 L3
901
AI 7
31-4 B041 X102 76 32
Crowd force pressure sensor B041-2 L4
001
AI 8
7
X102 77 67
L4
101
frei
X102 78 33
L4
201
frei
Construct. No.
X102 79 68
L4
501
frei
Equipment Model/
X102 80 23
AUO 1 8,5V
X102 80
X102 80
Base Machine : BT60
60
: BG20H
X102
JS102.00
X102 59
Bridges to
11-4 X102 47
JS008.03-2
/ 1158
identical terminals
12-5 H151 30
8
X102
Drawing No.: 951.180.00.11.58-3
JS009.11-2
16-3 Y227 X102 32
Winch 1 add. pressure stage Y227-A1
20-3 Y100.01 X102 26
Select KDK (Drilling mode ES1/ES3) Y100.01-A1
X102 39
01
53
12-6 H002
Sheet
31
Sheets
Swing brake unlock JS009.12-2 X102

E
B
A
D
C
Checked
Drawn by
:
:
X103 22
sir
ret
X103 23
F023
2A
NAME
07-7 X103 18 1
X101/01 (ground) X101-01 Ma
ss
e(1)
Analog Ground
2
1
1
X103 18 55
Digital Ground
09-1 56
F020/16A X103-19 24V Ub VCC
57
24V Ub VCC
09-2 58
F020/16A X103-19 24V Ub VCC
59
24V Ub VCC
09-1 60
F020/16A X103-19 24V Ub VCC
10-3 54
DATE
F021/1A X103-20 24V Ue
05.02.2007
05.02.2007
09-2 28
F022/1A X103-21 D-
24V D+
33-3 26
X102/01 X102-01 D+
CAN-Bus D-
33-6 27
X102/02 X102-02 L4
02
CAN-Bus D+
IND
2
X103 24 4
L5
02
RS 232 RxD
X103 25 5
L22
302
RS 232 TxD
27-4 Y144 X103 26 24
Crawlers extend Y144-A1 L22
402
DLO 1 2,5A
DATE
27-5 Y145 X103 27 2
Crawlers retract Y145-A1 L22
502
DLO 2 2,5A
39-5 Y195 X103 28 25
(KDK middle torque) JS081.01-53 L6
02
DLO 3 2,5A
11-3 H101 X103 29 3
Revolving light H101 +KFZ-X1-45 L2
02 DLO 4 2,5A
22-2 Y190/196 X103 30 61
Select backstay cyl. left extend/right retract X103-30 L1
02
DHO 1 4,0A
22-3 Y192/194 X103 31 62
Select backstay cyl. left retract/right extend X103-31 DHO 2 4,0A
X103 32 63
L7
02
DHO 3 4,0A
19-6 Y193 X103 33 46
Crowd pressure regulation Y193-A1 L8
02
PWM 1 4,0A
23-3 Y218 X103 34 47
REVISION
3
Boom cyl. extend Y218-A1 L9

02
PWM 2 4,0A
23-2 Y217 X103 35 48
Boom cyl. retract Y217-A1 PWM 3 4,0A
L22
602
46-3 (Y169) X103 36 49

(Compressor) Y169-A1 L3
902
PWM 4 4,0A
(Y219) X103 37 64
(Main winch down) PWM 5 4,0A
(B004.1/B047) X103 38 42
(Lower inclination x-axis/Kelly spring deflection sensor left) AII 13 1
(B004.1/B048) X103 39 20
(Lower inclination y-axis/Kelly sprind deflection sensor right)
L1
202
AII 14 2
19-3 B036 X103 40 43
Pressure sensor Joystick right Y B036-2 L1
302
Name
AII 15 3
12 Bit
4-20mA
1
47-3 (B038) X103 41 21

(Pilot control pressure sensor left Y-axis) B038-2 L1
402
AII 16 4
40-5 B011 X103 42 44
Crowd depth B011 JS081.01-20 L1
502
II2 1 5
Group
40-5 B011 43 22
Babyboard
Crowd depth B011 X103
Location
JS081.01-19 L1
602
II2 2 6
X103 44 65
L1
702
frei
4
X103 45 53
L1
802
frei
X103 46 34
L1
902
DI 1
46-6 (DS169) X103 47 12
(Pressure switch on compressor) JS012.08-2 DI 2
Operating hours 11-6 DS008 X103 48 35 Drehzahleingänge
DS008-3 L2
002
DI 3
18-3 DS019 X103 49 13
Left control lever left/right DS019-3 Sg
in
a1
l1
DI 4
16-8 DS026 X103 50 36
Left control lever back DS026-3 L19
011
DI 5
41-5 HS001 (NO) X103 51 14
Main winch hoist limiter JS081.01-13 L5
02
DI 6
Auxiliary winch hoist limiter 41-6 HS002 (NO) X103 52 37
JS081.01-15 L3
02
DI 7
38-5 ES001 (NC) X103 53 15
Sideward inclination JS081.01-29 L4
02
DI 8
38-6 ES002 (NO) X103 54 38
Sideward inclination, left JS081.01-22 L2
102
DI 9
23-5 ES003 (NC) 16
5
Boom JS056.00-B X103 55

L5
02
DI 10
38-8 ES004 (NO) X103 56 39
Sideward inclination, right JS081.01-24
B103
L2
02
DI 11
ESX 2
19-2 DS024 X103 57 17

Right control lever back DS024-3 DI 12
39-4 (B002) X103 58 40
(CFA top On) JS081.01-48 L1
704
DI 13
14-4 S062 X103 59 18
(Spin-off) Auto pulling (KDK dumping) JS019.01-6 L2
302
DI 14
37-3 (B065) X103 60 41
(Concrete quantity) JS171.00-6 L2
402
DI 15
39-6 (B061) X103 61 19
(Valid inclination) JS081.01-57 L1
22(1)
DI 16
40-2 B005 X103 62 52
Main winch depth JS081.01-10 L2
22(1)
II 1 5
40-2 B005 X103 63 10
Main winch depth JS081.01-9 L7
02 II 2 6
40-6 B004 X103 64 45
X-axis inclination JS081.01-27 L8
02
AII 9 1
2
40-6 B004 11
X10
3B48
JS081.01-28 X103 65
6
Inclination Y-Achse L2
502
AII 10 2
51-2 (B037) X103 66 50
(Pilot control pressure right X--axis) B037-2 L2
602
AII 11 3
12 Bit
4-20mA
51
Babyboard
X103 67
L2
702
AII 12 4
X103 68 66
L2
802
frei
31-5 B042 X103 69 6
Aux. winch pressure sensor B042-2 99
B3
AI 1
Main winch load 38-3 B006 X103 70 29

JS081.01-3 L2
902
AI 2
47-4 (B062) X103 71 7
(KDK 2nd axis pressure sensor) B062-2 L3
002 AI 3
39-4 (B002) X103 72 30

(Top concrete pressure) JS081.01-49 L5
738
AI 4
12-8 R009 X103 73 8
Crowd speed limitation JS009.09-3 L3
202
AI 5
12-4 R007 X103 74 31
Slack rope switch-off On JS009.06-5 L3
302
AI 6
12-7 R006 X103 75 9
Crowd pressure limitation JS008.05-3 L3
402
AI 7
7
12-4 R007 X103 76 32

Slack rope switch-off JS009.06-3 L3
502
AI 8
X103 77 67
L3
602
frei
Construct. No.
X103 78 33
L3
702
frei
Equipment Model/
X103 79 68
L3
802
frei
12-7 R006 X103 80 23
Plus supply JS008.05-2 AUO 1 8,5V
12-4 R007 X103 80
Base Machine : BT60
Plus supply JS009.06-2

36-3 DS008 48
: BG20H
Operating hours JS211.00-6 X103

DTR Modul
JS103.00
/ 1158
8
Drawing No.: 951.180.00.11.58-3

02
53
Sheet
Sheets
E
B
A
D
C
Checked
Drawn by
:
:
Shield
sir
ret
X102/18
X101-01
D+
33-5 BN 1
NAME
X102/02 D+ X102-02 D-
33-3 WH 2
30-8
X102/01 D- X102-01
1
09-2 3
F024/2A X105-19
4 Optional
B105.01
L22
503
26-2 Y124 X105 21 5

(Prop cyl. extend) Y124-A1 L22
603
26-3 Y125 X105 22 6

(Prop cyl. retract) Y125-A1 L3
03
52-4 Y118 X105 23 7

(Auger cleaner extend) Y118-A1 L23
003
52-5 Y119 X105 24 8

(Auger cleaner retract) Y119-A1
09-3 9
DATE
F025/10A X105-20
05.02.2007
05.02.2007
10
Prop cylinder package
X105 18 11
12
L23
303
IND
2
38-4 DS010 X105 25 13

(Prop cyl. extended) JS081.01-41 L23
403
X105 26 14
L23
503
13-4 S041 X105 27 15

(Auger cleaner button on left control lever) JS008.01-4 L23
603
DATE
X105 28 16
X105 26
X105 26
JS105.01
Shield
X102/18
33-6 BN 1
X102/02 D+ X102-02
33-3 WH 2
X102/01 D- X102-01
09-2 3
REVISION
3
F 024/2A X105-19
4
Optional
B105.02
49-2 Y211 X105 31 5

(Select KDK 2nd axis CFA with Main winch) Y211-A1
49-4 Y285 X105 32 6
(Select KDK 2nd axis casing tube) Y285-A1 L1
002
39-2 Y129 X105 33 7

(FOW drill auger) JS081.01-43 L1
102
39-3 Y109 X105 34 8

(FOW casing tube) JS081.01-44
FOW-package
09-3 9
X105-30
Name
F026/10A
10
11
L26
103
X105 18
Group
12
L26
203
Location
L26
503
53-4 Y172 X105 35 13

(Auger-to-casing retract) Y172-A1 L26
603
4
53-5 Y173 X105 36 14

(Auger-to-casing extend) Y173-A1 L26
703
48-2 Y221 X105 37 15

(Select uppercar swing) Y221-A1 L26
803
X105 38 16
49-3 Y212 X105 31
(Select KDK 2nd axis CFA with Main winch) Y212-A1
49-6 Y284 X105 32
(Select KDK 2nd axis casing tube) Y284-A1
48-3 Y222
JS105.02
(Select uppercar swing) Y222-A1 X105 37

X105 37
5
Dios
Ma
ss
e(1)
6
Shield

X102/18
33-6 BN 1
X102/02 D+ X102-02
33-4 WH 2
X102/01 D- X102-01
09-3 3
F 024/2A X105-19
7
4
L25
103
30-4 Y138 5
Optional
X105 51
B105.04
(CO select lifting cyl.) JS150.00-3 L25

203
Construct. No.
30-4 Y139 X105 52 6

(CO locking) JS150.00-4 L25
303
Equipment Model/
30-4 Y140 X105 53 7

(BV verriegeln) JS150.00-5 L25
403
30-4 Y143 X105 54 8

(CO On) JS150.00-6
09-3 9
CO-package
Base Machine : BT60
F028/10A X105-50
10
: BG20H
X105 18 11
12
/ 1158
29-3 DS004 13
(Right crawler reverse) X105-55
29-3 DS005 14
8
Drawing No.: 951.180.00.11.58-3
(Right crawler forward) X105-56

04-1
29-3 DS006 15
(Left crawler reverse) X105-57
29-3 DS007 16
(Left crawler forward) X105-58
03
53
X105-18
Sheet
Sheets
JS105.04
E
B
A
D
C
Checked
Drawn by
:
:
Shield
sir
X102/18
ret
X101-01
D+
33-5 BN 1
NAME
X102/02 D+ X102-02 D-
33-4 WH 2
03-8
X102/01 D- X102-01
1
09-4 3
F029/1A X105-60 L1
804
open 4
L2
04
CAN2H
50-2 Y466 5
Optional
X105 61 B105.05
(Power adjustment) Y466-A1 L3
04
Micro ESX
50-3 Y467 X105 62 6

(Basic power) Y467-A1 L4
04
X105 63 7
L5
04
X105 64 8
Vibro package
10-4 9
DATE
F030/10A X105-69
05.02.2007
05.02.2007
X105 18 10
11
L1
904
open 12
L6
04
CAN2L
IND
2
B077 X105 68 13
L7
04
(Concrete pressure flow sensor)
B060 X105 67 14
L8
04
(Flow sensor)
39-6 B002.01 X105 66 15
(Lower concrete pressure) JS081.01-56 L9
04
DATE
39-6 B002.01 X105 65 16
(CFA On lower) JS081.01-55
JS105.05
Shield
X102/18
33-6 BN 1
X102/02 D+ X102-02
33-3 WH 2
X102/01 D- X102-01
09-4 3
REVISION
3
F031/1A X105-70 L2
004
open 4
CAN2H
39-7 Y298 5
Optional
B105.06
JS081.01-58 X105 71
L1
104
(Spin off)
Micro ESX
51-3 Y468 X105 72 6

(KDK valve) Y468-A1 L1
204
X105 73 7
L1
304
X105 74 8
10-4 9
Spin-off package
F032/10A X105-79
Name
X105 18 10
11
L2
105
Group
open 12
Location
L1
405
CAN2L
Main winch end limiter 42-5 ES016 NC X105 78 13
JS081.01-39
4
14
L1
605
(Crowd end limiter) 42-4 (ES015 NC) X105 77 15

JS081.01-37
X105 76 16
(Pilot control pressure right X--axis)
X105 75
JS105.06
5
Micro-ESX
Ma
ss
e(1)
6

7
Construct. No.
Equipment Model/
Base Machine : BT60

/ 1158 : BG20H
8
Drawing No.: 951.180.00.11.58-3

48-1
04
53
X101-01
Sheet
Sheets
1 2 3 4 5 6 7 8
Info:
Bridge connector installed in control cabinet A001

A Bridge connector only for processor B102 !
Caution: Swing brake released!
Bridge connector for B102

B
1
55
56
57
58
59
60
54
28
26
27
24
25
61
62
63
46
47
48
49
64
42
20
43
21
44
22
65
53
34
12
35
13
36
14
37
15
38
16
39
17
40
18
41
19
45
11
50
51
52
10
66
29
30
31
32
67
33
68
23
C
19
19
26
29
31
64
65
62
X102
X102
X102
X102
X102
X102
X102
X102
Y100 / Y100.01
Y215/Y216
Y219.01
D
Y133
Y286
Y220
Select main winch down
KDK torque (2nd gear)
Select main winch up
Slow crowd up/down

Swing brake unlock
Select KDK
F016/16A
Emergency wiring 05
Group for processor B102 Construct. No. : BG20H / 1158 Sheets
Checked : sir 05.02.2007 6_ELECTRICAL DRAWING 53

1 2 3 4 5 6 7 8
Only by emergency mode activ!
Select slow Select slow

crowd down crowd up
B
A2 A2
Y215 Y216
A1 A1
1 2 1 2
WY215.00 WY216.00
L1
05
e(1)
ss
Ma
62
X102
From the bridge-connector by emergency control
D
01-6
X102-62
01
X101
53-8
X101-01
Crowd by emergency mode 06

1 2 3 4 5 6 7 8
08-1
L2
08
K001-30
A
3 x 2,5 mm² Ma
ss
e(1)
01-1
X102-18
02-1
X103-18
B
Minus screw terminal
X101 331
X101 330
Plus screw terminal
X101 01
X101 01
X101 01
20-1
X101-01
W008.07 installed by SBN W008.06 installed by SBN
10 mm² BN 10 mm² RT 2,5qmm
MASSE1
Computer mounting plate
1 1 1
Q011 Q013
Battery main switch 40A
Main fuse
2 2
(Bauer F001)
05
L2
G001 G002
SBN Spare terminals
26
27
28
32
36
42
43
49
50
51
52
57
62
62
63
64
65
69
70
37
38
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X103
X102
X102
23
32
33
34
42
43
45
01
01
01
01
01
01
01
X1
X1
X1
X1
X1
X1
X1
16
17
18
19
21
21
23
23
25
26
27
28
29
30
31
32
32
33
33
34
34
35
36
37
38
39
40
41
42
42
43
43
44
45
45
46
47
48
49
50
E
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
X101
A001 Control cabinet
Battery / Lead 07

E
B
A
D
C
Checked
Drawn by
:
:
F002
1A
sir
38-3 Load measuring/B066/Boom angle sender
ret
JS081.01-2 X101 02
2
1
23-5
Plus
X101 02
NAME
X101-330
JS056.00-A
37-2
JS171.00-1
1
31-2
07-7
B035-1 X1B3
F003
1A
40-7 X101 03 Inclination/Pressure sensor/Concrete amount B065
JS081.01-26
2
1
51-1
B037-1
31-5 X101 03
B042-1
19-3
B036-1
47-3
B038-1
31-3
DATE
B041-1 X101 03
05.02.2007
05.02.2007
47-4
B062-1
10qmm
F004
1A
40-2 X101 04 Depth B005/Depth B011
JS081.01-8
2
1
IND
2
F005
1A
34-2 X101 05 Monitor/Control panel
JS004.05-6
2
1
2,5qmm
DATE
F006
11-7 X101 06 Emergency STOP valve/Free-fall freewheel 8A
K002-11
2
1
11-4
JS008.03-1
12-4
JS009.06-4
14-4 X101 07
JS019.01-5
29-3
DS004-1
29-4 X101 07
REVISION
3
DS005-1
29-5
DS006-1
46-5
JS012.08-1
14-3 X101 07
JS019.01-3
14-2
JS019.01-1
16-8 X101 07
DS026-1
K001
11-2
16-7
DS025-1 F0
07
Name
F007
5A
38-2 X101 07 Buttom/Filter/End limiter/PS/Breather

JS081.01-17
2
1
30
87
19-1
DS023-1
Group
19-2 X101 07
Location
DS024-1
2,5qmm
29-6
DS007-1
4
13-4
JS008.01-3
11-6 X101 07
DS008-1
18-2
DS019-1
13-3
JS008.01-1
20-5 X101 07
DS027-1
20-6
DS056-1
13-5
JS008.01-5
F008
8A
X101 08
2
1
5
F009
5A
38-4 X101 09 End limiter/Hoist limiter on mast

JS081.01-11
2
1
F010
5A
2,5qmm
39-3 KDK
105
60
JS081.01-47 X101 10
2
1
Fuses
F011
2A
35-2 X101 11 IPC On

JS209.00-3
2
1
F012
L2
8A
08
3 x 2,5 mm²
32-3 X101 12 Central lubrication

JS009.07-2
6
2
1
F013
10A
30-4 X101 13 Revolving light/Travel signal/CO socket

JS150.00-2
2
1
F014
16A
X101 14 Rear worklights/Emergency mode

2
1

F016
16A
01-1 X102 19 Processor B102 +UB

JS102.00-60
2
1
7
F018
1A
01-2 X102 21 Processor B102 D+

JS102.00-28
2
1
Construct. No.
Equipment Model/
Base Machine : BT60

/ 1158 : BG20H
F016 - F019 = blue
F002 - F015 = white
8
F020 - F023 = yellow
Drawing No.: 951.180.00.11.58-3

F024 - F028 = orange
09-1
10-1
10-1
10-1
08
53
Sheet
Sheets
F031-1
K001-30
K001-30
K001-30
1 2 3 4 5 6 7 8
Prop cylinder package

Comfort package
Spin-off package
FOW-package
Vibro package
CO-package
08-8
105
60
B K001-87
1 1 1 1 1 1 1 1
F020 F022 F024 F025 F026 F028 F029 F031

16A 1A 2A 10A 10A 10A 1A 1A
2 2 2 2 2 2 2 2
Dios B105.03 / Processor B103/B111 +UB
Dios B105.01/.02/.03/.04 UE 24V
Dios B105.01 UB24V
Dios B105.02 UB24V
Dios B105.04 UB24V
B105.05 D+ Vibro package
B105.06 D+ Spin-off package

Processor B103 D+
D
19
19
19
21
19
19
19
19
20
20
30
30
50
50
60
60
70
70
X103
X103
X103
X103
X105
X105
X105
X105
X105
X105
X105
X105
X105
X105
X105
X105
X105
X105
02-1
02-2
02-1
02-2
03-3
03-1
03-7
03-2
03-4
03-8
04-1
04-3
E
JS103.00-56
JS103.00-60
JS103.00-58
JS103.00-28
JS105.02-3
JS105.01-3
JS105.04-3
JS105.01-9
JS105.02-9
JS105.04-9
JS105.05-3
JS105.06-3
Fuses 09

1 2 3 4 5 6 7 8
A
08-8
L2
08
K001-30
08-8
K001-30
08-8
K001-30
Spin-off package
Vibro package
B
1 1 1 1 1
F015 F017 F021 F030 F032

8A 1A 1A 10A 10A
2 2 2 2 2
Processor B102 UE
Processor B103 UE
B105.05 UE Vibro package
B105.05 D+ Spin-off package

IPC monitor/Data transfer
D
15
20
20
69
79
X101
X102
X103
X105
X105
35-1
36-2
01-2
02-2
04-2
04-4
E
JS209.00-2
JS211.00-2
JS102.00-54
JS103.00-54
JS105.05-9
JS105.06-9
Fuses 10

1 2 3 4 5 6 7 8
SBN 1
10
L2
+KFZ-F013
A Engine running Emergency STOP
8A
2
H101 / H102 revolving light

10
L4
+KFZ-K012 A2
P Minus
Y159
13
A1
10
L5
DS008 1 3 4
Kfz-S12
+KFZ-S013 (Bauer S038)
14
Emergency STOP
B CAT engine terminal 26
+KFZ-X1 50
+KFZ-X1 45
RD
BK
1 3 4 1 2
W017.00 WY159.00
1B22
10
JS008.03 1 2
3B48
07
F0
X10
C 2 3 11 12
W008.05 W008.00
12-3
JS009.10-1
W008.05 installed by SBN
S040 / Winch 1 freewheel
02
L6
08-3
20
22
22
X101
X101
X101
X101-06
01-8
X102-47
D 01-4 12 14
02-3
08-4
02-4
X102-47 11-4
K002
X103-29
X101-07
X103-48
11
A1
86 K002
K001 Pilot control On
08-3
A2
Emergency STOP
85
X101-06
11-12-14 11-7
01
01
01
30-87 08-4
E
X101
X101
X101
20-8 13-1
Ma
ss
e(1)
X101-01 X101-01
Emergency STOP control 11

1 2 3 4 5 6 7 8
Function main winch: Function slack rope limiter: Slack rope switch-off:
- HS001 = Hoist limiter 1
- DS025 = Left control lever forward
R007 = Slack rope limiter
B006 = Winch 1 load measuring
Example: Pot. Interval R007
in configuration 2,0t 1
- DS026 = Left control lever backward Pot. from 0 - 10 adjustable
A - Y191 = Pump 1 swing out 0 = less 0 kg
- Y348 = Pump 2 swing out 5 = less 1000 kg
10 = less 2000 kg
Foot switch Key switch

Winch 1 freewheel Winch 1 freewheel Slack rope switch-off Winch 1 freewheel Swing brake open/closeCrowd pressure Crowd speed
0 = Lifting 1 limitation limitation
= Freewheel
2
R007 H151 H002 1 1
On YE GN
B S039 S040 1 2 3 4 5
R006 R009
(Winch 2 free-fall)
2 3 2 3
3 1
1 2
W022.01
JP022.00 1 2 JP009.10 1 2 JP009.06 1 2 3 4 5 6 JP009.11 1 2 3 JP009.12 1 2 JP008.05 1 2 3 JP009.09 1 2 3

JS022.00 1 2 JS009.10 1 2 JS009.06 1 2 3 4 5 6 JS009.11 1 2 3 JS009.12 1 2 JS008.05 1 2 3 JS009.09 1 2 3
C
1 2 3 4 9 8 2 6 5 7 12 13 14 15 16
W022.00 W043.00 W008.00
24
701
1B22
802
402
202
2B30
101
302
738
07
39
L3
L3
L3
F0
L3
L5
L6
L3
L5
10
10
X101
101
B24
D
01-7
11-8
02-8
02-7
08-3
02-7
01-8
01-8
02-7
02-7
02-7
open
X102-73
X101-22
X103-80
X103-76
X101-07
X103-74
X102-30
X102-31
X103-80
X103-75
X103-73
01
01
X101
X101
E
19-8 23-1
Ma
ss
e(1)
X101-01 X105-18
Winch 1 freewheel 12
Group Slack rope switch-off Construct. No. : BG20H / 1158 Sheets

1 2 3 4 5 6 7 8
Left control Left control Left control Left control

lever forward lever back lever left lever right
S042 S041 S058 S057

Freewheel (Swing brake Swing brake
Auger cleaner
secure) open/close
503
101
401
12
L23
L3
L2
L2
WH BN GN YE GY BU RD BK
W008.01
JP008.01 1 2 3 4 5 6 7 8
C JS008.01 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
W008.00
07
12
F0
L4
08-4
01-5
08-4
03-2
08-5
01-5
open
open
X101-07
X102-54
X101-07
X105-27
X101-07
X102-57
free
free
D
11-8 39-1
Ma
ss
e(1)
X101-01 X101-01
Left control lever 13

1 2 3 4 5 6 7 8
Right control Right control Right control Right control

A lever forw. lever back lever right lever left
SBN installation
S044 S043 S062 S096
Fast KDK (Spin off) KFZ-Horn
crowd fast/slow Auto pull
(KDK dumping)
11
L5
WH BN GN YE GY BU RD BK
W019.01
11
L4
B
JP019.01 1 2 3 4 5 6 7 8
JS019.01 1 2 3 4 5 6 7 8
1 2 3 4 5 6
W019.00
C
07
201
704
F0
L2
L1
SBN
Electirc-distribution
D
08-3
01-5
08-3
01-5
08-3
02-5
X101-07
X102-56
X101-07
X102-55
X101-07
X103-59
Right control lever 14

1 2 3 4 5 6 7 8
Freewheel Freewheel LDC winch up
A2 A2 A2
A Y151 Y151.01 Y290
A1 A1 A1
1 2 1 2 1 2
WY151.00 WY151.01 WY290.00
LDC-winch
01
L6
freewheel
102
B30
B A012
X098 06
X098 01
X098 06
X098 03
X098 04
X098 05
X098 06
X098 02
X098 07
X098 08
X098 09
X098 10
JP090.01 1 3 4 5 6 2 7 8 9 10
C JS090.01 1 3 4 5 6 2 7 8 9 10
1 3 4 5 6 2 7 8 9 10
W090.00
2B31
07
08
14
14
14
14
F0
L1
L4
L5
L6
L7
10
38-3
38-2
38-2
38-2
38-5
40-7
open
open
open
open
X099-33
X099-32
X099-17
X099-18
X099-01
X099-34
D
Function freewheel: Rotator draw up: Freewheel active: Condition for freewheel:
- S042 = Pushbutton control lever
- S039 = Pedal
S042 = 1
S039 = 1 - Attitude rotator draw up
S039 = Attitude freewheel
Y151 = 1
DS025 = 0
DS026 = 0
1
- S040 = Key-operated switch Y290 = 1 Y151.01 = 1
- H151 = Freewheel activ Y227 = 1 Y290 = 0
- B006 = Winch 1 load measuring Y227 = 0
- Y227 = Winch 1 pressure stage Y191 = ...% Y191 = 0mA
E - Y191 = Pump 1 swing out as long as B006 arrived
next freewheel activ
37-8 46-1
Ma
ss
e(1)
X101-01 X101-01
Main winch freewheel A012 15

1 2 3 4 5 6 7 8
Function main winch: In Rigging mode if Tensile force limiter main winch: Limit value feed pressure transgressed and Slack rope switch-off:
- R007 = Slack rope
ES001 not used
then = HS001 brigded.
DS010 = 0
DS024 = 1 and
DS026 = 1 it appears a message at the monitor -
"Mast prop extend"
Example: Pot. Interval R007
in configuration 2,0t 1
- DS010 = Prop cylinder Limit value feed pressure transgressed, Pot. from 0 - 10 adjustable
A
- DS024 = Crowd up --> Y220 = 0 if DS010 = 1 0 = less 0 kg
- DS026 = Main winch up again enable Y220 = 1 5 = less 1000 kg
- Y191 = P1 pump triggering possible: both winch max. tensile force 10 = less 2000 kg
- Y348 = P2 pump triggering
Select
Winch 1 add. Select main main Main winch down Main winch up
pressure stage winch down winch up
DS025 DS026
B P Minus P Minus
A2 A2 A2
1 3 4 1 3 4
Y227 Y219.01 Y220
A1 A1 A1
1 2 1 2 1 2 1 3 4 1 3 4
WY227.00 WY219.01 WY220.00 W012.04 W012.05
l1
301
a1
07
in
F0
L5
Sg
01
401
901
L6
L5
L4
01-8
01-6
01-6
08-4
01-5
08-3
02-5
D
X102-32
X102-64
X102-65
X101-07
X102-60
X101-07
X103-50
01
01
01
X101
X101
X101
E
17-8 22-1
Ma
ss
e(1)
X101-01 X101-01
Main winch 16

1 2 3 4 5 6 7 8
Select aux. Select aux.

winch down Winch up
A
A2 A2
Y213 Y214
A1 A1
1 2 1 2
WY213.00 WY214.00
501
601
L5
L5
C
D
01-6
01-6
Function aux. winch:
X102-66
X102-67
- DS025 = Left control lever forward
- DS026 = Left control lever backward
- Y191 = Pump 1 swing out
In Rigging mode if
ES001 not used
2
01
then HS002 is bridged.

X101
28-8 16-1
Ma
ss
e(1)
X101-01 X101-01
Aux. winch 17

1 2 3 4 5 6 7 8
Uppercar swing Swing brake unlock

A left/right
DS019
P Minus
A2
Y286
1 3 4
A1
1 3 4 1 2
W012.11 WY286.00
002
07
F0
L2
101
L6
C
D
08-4
02-4
01-3
X101-07
X103-49
X102-31
Function:
H002 = Swing brake
S057 = Swing brake open / close
Swing brake closing only possible if:
01
01
DS019 = 0
and time interval (2 sec.) has run out
X101
X101
26-8 19-1
Ma
ss
e(1)
X101-01 X101-01
Swing 18

1 2 3 4 5 6 7 8
Function crowd: DS023 and DS024 also for Drilling mode regulated by ES001 If KDK - Crowd - Regulation
- ES001 = Sideward inclination to-calculation for CRT-display and ES003 dialed:
Auto
- ES003 = Boom Slow crowd:
- DS023 = Crowd up Y215.01/Y216.01 prop. to B036 Y193 ist Druckeinstellung für LED On = Crowd pressure regulation about
A
- DS024 = Crowd down Slow crowd down KDK Pressure sensor B035
- R006 = Pot. limitation crowd pressure Select fast crowd max. electricity …mA to …bar
- R009 = Pot. limitation crowd speed Cylinder crowd Y278 / Y279 Change crowd pressure LED Off = Crowd pressure regulation about Pot.
- S044 = Fast crowd Rope crowd Y215.01 / Y216.01 and Y278 / Y279 R006, Graphic Touch-Screen - Only a display
- B035 = KDK 0-400bar
Joystick right Crowd pressure Select fast Select fast

Crowd down Crowd up Y-Achse 0-40bar Crowd down Crowd up regulation crowd down crowd up
DS023 DS024 P
B
mA B036 Y215.01 Y216.01
P Minus P Minus 4 20
A2 A2 A2 A2 A2
Y193 Y279 Y278
1 3 4 1 3 4
1 2 A1 A1 A1 A1 A1
1 3 4 1 3 4 1 2 1 2 1 2 1 2 1 2 1 2
W012.02 W012.03 W044.02 WY215.01 WY216.01 WY193.00 WY279.00 WY278.00
701
L5
C
201
07
02
F0
L5
L2
X1B3
202
L1
02
L7
e(1)
ss
Ma
63
X102
D
08-4
01-5
08-4
02-5
08-1
02-4
01-3
01-3
02-3
01-6
X101-07
X102-59
X101-07
X103-57
X101-03
X103-40
X102-37
X102-38
X103-33
X102-63
01
01
01
01
X101
X101
X101
X101
E
12-1
X101-01 X101-01
18-8
Crowd 19

1 2 3 4 5 6 7 8
Select KDK Select KDK KDK rotate KDK leakoil

axis 1/2 right ccw/cw monitoring 120 bar
axis 1/2 left
A
A2 A2
DS027 P Minus DS056 P Minus
Y100 Y100.01
1 3 4 1 3 4
A1 A1
1 2 1 2 1 3 4 1 3 4
WY100.00 WY100.01 W012.06 W012.41
l9
l6
07
na
07
na
F0
Si g
F0
Si g
2B26
10
08-4
01-6
08-5
01-6
D
01-2
01-8
X101-07
X102-61
X101-07
X102-71
X102-26
X102-26
Function KDK:
ES001 = Sideward inclination
ES002 = Sideward inclination, left
01
01
ES003 = Boom
ES004 = Sideward inclination, right
X101
X101
E
07-7 11-1
Ma
ss
e(1)
X101-01 X101-01
KDK 20

1 2 3 4 5 6 7 8
Left backstay Backstay cyl. Right backstay Right backstay

cylinder extend left retract cylinder extend cylinder retract
A
A2 A2 A2 A2
Y110 Y111 Y112 Y113
A1 A1 A1 A1
1 2 1 2 1 2 1 2
WY110.00 WY111.00 WY112.00 WY113.00
01
01
27
27
L8
L7
L1
L2
C
D
01-3
01-3
01-3
01-3
X102-33
X102-34
X102-35
X102-36
Function backstay cylinder: Drilling mode:
ES002 = Left sidward inclination
ES004 = Right sideward inclination
X101 01
X101 01
22-8 25-1
Ma
ss
e(1)
X101-01 X101-01
Adjustment backstay cylinder 21

1 2 3 4 5 6 7 8
Select left backstay Select left backstay Select right backstay Select right backstay
cylinder extend cylinder retract cylinder extend cylinder retract
A
A2 A2 A2 A2
Y190 Y192 Y194 Y196
A1 A1 A1 A1
1 2 1 2 1 2 1 2
WY190.00 WY192.00 WY194.00 WY196.00
02
L1
C
X103 30
X103 31
L2
02
D
02-3
02-3
Function backstay cylinder by rigging mode:

ES002 = Left sidward inclination
X103-30
X103-31
ES004 = Right sideward inclination

01
01
X101
X101
16-8 21-1
Ma
ss
e(1)
X101-01 X101-01
Select backstay cylinder 22
Group by rigging Construct. No. : BG20H / 1158 Sheets

1 2 3 4 5 6 7 8
Boom cyl. Boom cyl.

A retract extend Boom
A2 A2
Y217 Y218 ES003
A1 A1
1 2 3
1 2 3
W056.01
1 2 1 2 JP056.00 A B C
WY217.00 WY218.00
JS056.00 A B C
02
02
L9
L8
1 2 3
W056.00
102
701
L2
L1
D
02-3
02-3
08-1
02-5
01-4
X103-35
X103-34
X101-02
X103-55
X102-50
About control panel:
Boom Boom
extend retract
01
X101
12-8 30-1
Ma
ss
e(1)
X101-01 X105-18
Boom cyl. 23
Group by drilling mode Construct. No. : BG20H / 1158 Sheets

1 2 3 4 5 6 7 8
Select boom Select boom

A cylinders extend cylinders retract
A2 A2
Y126 Y127
A1 A1
1 2 1 2
2B40
10
WY126.00 WY127.00
40
X102
D
01-3
X102-40
Function boom by rigging mode:
01
X101
27-8 29-1
Ma
ss
e(1)
X101-01 X101-01
Boom cyl. 24
Group in rigging mode Construct. No. : BG20H / 1158 Sheets

1 2 3 4 5 6 7 8
Rope tensioner Rope tensioner

extend retract
A
A2 A2
Y130 Y131
A1 A1
1 2 1 2
WY130.00 WY131.00
101
28
L4
L1
C
D
01-4
01-4
Function:
X102-42
X102-43
Masthead cyl. retract / extend
by drilling- and rigging mode
X101 01
21-8 27-1
Ma
ss
e(1)
X101-01 X101-01
Adjustment rope tensioner 25

1 2 3 4 5 6 7 8
A Mast prop Mast prop

extend retract
A2 A2
Y124 Y125
A1 A1
1 2 1 2
WY124.00 WY125.00
503
603
L22
L22
C
D
03-1
03-1
X105-21
X105-22
Function mast prop:

always retract
only extend by drilling mode
01
X101
35-8 18-1
Ma
ss
e(1)
X101-01 X101-01
Mast prop 26

1 2 3 4 5 6 7 8
Crawlers Crawlers
A extend retract
A2 A2
Y144 Y145
A1 A1
1 2 1 2
302
402
L22
L22
WY144.00 WY145.00
C
D
02-2
02-2
X103-26
X103-27
Function crawlers by rigging mode:
X101 01
25-8 24-1
Ma
ss
e(1)
X101-01 X101-01
Adjustment crawlers 27

1 2 3 4 5 6 7 8
P1 pump triggering P2 pump triggering

A
A2 A2
Y191 Y348
A1 A1
1 2 1 2
WY191.00 WY348.00
801
001
L5
L1
C
01-3
01-4
D
X102-39
X102-41
01
X101
40-8 17-1
Ma
ss
e(1)
X101-01 X101-01
P1 + P2 pump triggering 28

1 2 3 4 5 6 7 8
Right crawler Right crawler Left crawler Left crawler

reverse forward reverse forward
A
DS004 DS005 DS006 DS007
P Minus P Minus P Minus P Minus
1 3 4 1 3 4 1 3 4 1 3 4
1 3 4 1 3 4 1 3 4 1 3 4
W009.01 W009.02 W009.03 W009.04
08-3
08-3
08-3
08-4
B
X101-07
X101-07
X101-07
X101-07
55
55
56
56
57
57
58
58
X105
X105
X105
X105
X105
X105
X105
X105
C
e(1)
ss
Ma
03-8
03-8
03-8
03-8
JS105.04-13
JS105.04-14
JS105.04-15
JS105.04-16
2 4 6 8
D V004
1 3 5 7
Crawlers
X102 58
002
L26
01-5
01
01
X102-58
X101
X101
E
24-8 34-1
X101-01 X101-01
Crawler pressure switch 29

1 2 3 4 5 6 7 8
D CO-package
optional
JP150.00 1 2 3 4 5 6 7 8 9 10
JS150.00 1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
W150.00
103
203
303
403
21
21
21
21
L25
L25
L25
L25
L1
L2
L3
L4
isoliert
isoliert
isoliert
isoliert
08-6
03-7
03-7
03-7
03-7
X101 01
X101-13
X105-51
X105-52
X105-53
X105-54
23-8 03-1
Ma
ss
e(1)
X101-01 X105-18
Casing oscillator A009 30

1 2 3 4 5 6 7 8
KDK pressure Crowd force pressure Pressure sensor aux.

sensor 0-400bar sensor 0-400bar winch KNM 0-400bar
P P P
mA mA B041 mA B042
4 20 B035 4 20 4 20
1 2 1 2 1 2
B
1 2 1 2 1 2
W044.01 W044.10 W044.11
C
X1B3
801
901
802
L3
L3
L2
D
08-1
01-7
08-2
01-7
08-1
02-6
X101-03
X102-75
X101-03
X102-76
X101-03
X103-69
Pressure sensor 31

1 2 3 4 5 6 7 8
BU
Lube pump BN free
+ Control Beka-Max
BK
Machine blocking Sledge blocking installation
A system
microswitch microswitch
GN
BN
BN
BU
BK
YE
BK
JP009.72 1 2 3 4 JP009.73 A B C Optional
JS009.72 1 2 3 4 JS009.73 A B C
open
35
35
35
35
L2
L3
L4
L5
1 2 3 4 5 6 7 8
W024.01
B JP009.71 1 2 3 4 5 6 7 8
JS009.71 1 2 3 4 5 6 7 8
free
S078 H078 Central lubrication ON H079 Lubrication trouble
GN Interim lubrication RD Crowd sledge
L1
35
C 1
S092 Central
lubrication ON / OFF
2
JP009.07 1 2
JS009.07 1 2
D 1 11
W043.00
08-6
X101-12
01
X101
36-8 35-1
Ma
ss
e(1)
X101-01 X101-01
Central lubrication Optional 32

E
B
A
D
C
Checked
Drawn by
:
:
sir
ret
NAME
1
DATE
05.02.2007
05.02.2007
IND
2
DATE
03-1
Dios B105.01 JS105.01-2
35-3
MPC JS210.00-2
36-2 X102 01
Low CAN data transfer JS211.00-4
REVISION
3
03-3
Dios B105.02 JS105.02-2
04-3
Dios B105.06 JS105.06-2
02-2 X102 01
Dios B105.03 JS103.00-26
D-
Name
04-1
Dios B105.05 JS105.05-2
Group
Location
4
01-2 X102 01 34-1

B102/CAN D- JS102.00-26 JS004.05-1
03-7
Dios B105.04 JS105.04-2
R001
2 120R
1
36-2 X102 02
High CAN data transfer JS211.00-3
03-1
Dios B105.01 JS105.01-1
5
04-1
Dios B105.05 JS105.05-1
35-4 X102 02
MPC JS210.00-7
02-2
Dios B105.03 JS103.00-27
04-3
Dios B105.06 JS105.06-1
01-2 X102 02
JS102.00-27
6
B102/CAN D+
03-7
Dios B105.04 JS105.04-1
D+
03-3 34-1
Dios B105.02 JS105.02-1 JS004.05-5
Net bus with ESX processor

7
Construct. No.
Equipment Model/
Base Machine : BT60

/ 1158 : BG20H
8
Drawing No.: 951.180.00.11.58-3

33
53
Sheet
Sheets
1 2 3 4 5 6 7 8
B136 Control panel 1 B137 Control panel 2 B111 AT7 Monitor
A
7 8 9 ESC
4 5 6
1 2 3
0 . +/-
F1 F2 F3 F4 F5 F6 F7 F8
AMP 6-polig DSub-Stecker 9-polig AMP 6-polig DSub-Stecker 9-polig AMP 6-polig
B
1 5 2 6 3 4 9 8 7 6 5 4 3 2 1 1 5 2 6 3 4 9 8 7 6 5 4 3 2 1 1 5 2 6 3 4
Housing
Housing
Housing
JS004.05 1 5 2 6 3 4 9 8 7 6 5 4 3 2 1 JS004.06 JS004.07 1 5 2 6 3 4 9 8 7 6 5 4 3 2 1 JS004.09 1 5 2 6 3 4
End resistance
JS004.08
by DIP switch
931
L1
to be adjusted on last equipment.

RD
BK
1
2 x round connector
H001
2
C Buzzer
306
L2
206
L2
831
106
L1
L2
SHIELD
131
L2
WH BN GN YE GY
031
PK
D+
D-
L2
SHIELD
SHIELD
W004.05
WH BN GN YE GY PK WH BN GN YE GY PK
W004.00 W004.04
D
L20
06
33-4
33-6
08-2
X102-01
X102-02
X101-05
F005
D+
D-
01
01
X101
X101
29-8 36-1
Ma
ss
e(1)
X101-01 X101-01
Control panel 1 + 2 34
Group AT7 Monitor Construct. No. : BG20H / 1158 Sheets

1 2 3 4 5 6 7 8
MPC Monitor is not installed!
JS209.00 1 2 3 JS210.00 1 2 3 4 5 6 7 8 9 JS202.00 1 2 3 4 5 6 7 8 9

B
WH BN WH BN GN YE GY PK BU RD BK
4 1 2 3 Shield
W209.00 W210.00 Shield W202.00
34
34
34
34
734
34
534
634
D+
L3
L9
L2
L8
L1
D-
L1
L1
L1
33
L8
Shield on
housing
10-3
08-6
33-3
33-5
36-5
36-5
36-5
36-5
36-5
36-6
36-6
36-6
36-6
X101-15
X101-11
X102-01
X102-02
JS211.00-16
JS211.00-17
JS211.00-18
JS211.00-19
JS211.00-20
JS211.00-21
JS211.00-22
JS211.00-23
JS211.00-24
C
F015
F011
D
01
18
18
X101
X102
X102
32-8 26-1
Ma
ss
e(1)
X101-01 X101-01
MPC Monitor Optional 35

1 2 3 4 5 6 7 8
Optional DTR module
JP21100 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
JS21100 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
W211.00
D+
3B48
834
934
034
134
234
334
434
534
734
534
634
34
34
34
34
34
D-
X10
L1
L1
L2
L2
L2
L2
L2
L2
L3
L9
L2
L8
L1
L1
L1
L1
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
isoliert
10-3
33-5
33-3
02-8
35-5
35-5
35-5
35-5
35-6
35-6
35-6
35-6
35-6
F015 X101-15
X102-02
X102-01
X103-48
JS202.00-1
JS202.00-2
JS202.00-3
JS202.00-4
JS202.00-5
JS202.00-6
JS202.00-7
JS202.00-8
JS202.00-9
D
01
01
X101
X101
34-8 32-1
Ma
ss
e(1)
X101-01 X101-01
Data transfer 36

1 2 3 4 5 6 7 8
Concrete quantity B065

Supply +24V
Ground
JS171.00 1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
W171.00
48
48
48
48
48
48
48
L5
L6
L7
L1
L2
L3
L4
X1B3
302
L2
open
open
open
open
open
open
open
08-1
02-6
D
F003
X101-03
X103-60
01
X101
51-8 15-1
Ma
ss
e(1)
X101-01 X101-01
Quantity pulse option 37

1 2 3 4 5 6 7 8
Prop cyl. Sideward inclination Sideward Sideward Sideward Sideward
Y151/Y151.01
extended inclination, left inclination, left inclination, right inclination, right
A
Plus
free
free
DS010 P Minus
ES001 ES002 ES002.01 ES004 ES004.01
JS090.01-4
JS090.01-5
JS090.01-3
JS090.01-1
Plus Signal - 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
Optional 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
W084.01 W083.00 W083.03 W084.00 W084.03
15-5
15-5
15-4
15-3
714
L1
1 3 4
814
02
L1
L5
W012.24
2B49
10
e(1)
ss
02
Ma
L4
303
L23
Lower mast section, left side
B A005 V501
914
L1
V502
Diodes are
41-2 15-6 in cable
Bridge X099/02 Bridge X099/01 duct
17
18
32
33
02
03
11
41
01
11
29
30
21
22
23
24
X099
X099
X099
X099
X099
X099
X099
X099
X099
X099
X099
X099
X099
X099
X099
X099
41-2 39-1
Bridge X099/03 Bridge X099/01 V503
L20
14
V504
C
Bidge X099/11
42-4
JS081.02 17 18 32 33 2 3 11 41 29 30 21 22 23 24
17 18 32 33 2 3 11 41 29 30 21 22 23 24
W081.01
JP081.01 17 18 32 33 2 3 11 41 29 30 21 22 23 24
D JS081.01 17 18 32 33 2 3 11 41 29 30 21 22 23 24
17 18 32 33 2 3 11 41 29 30 21 22 23 24
W081.00
2B31
2B30
07
08
B3
02
614
801
02
F0
L1
L3
L5
10
10
99
L1
L1
08-4
01-3
08-1
02-6
08-5
03-2
02-5
01-4
01-4
02-5
01-5
02-5
open
open
E
F009
F002
X101-07
X102-30
X101-02
X103-70
X101-09
X105-25
X103-53
X102-48
X102-49
X103-54
X102-51
X103-56
Lower mast section A005 38

E
B
A
D
C
Checked
Drawn by
:
:
sir
ret
X101-01
NAME
13-8
1
A005
X099-01
38-5
Masse(1)
X099 01
W06101
W081.00
W081.01
W061.00
DATE
JS081.01
JP081.01
JS081.02
JS061.01
JP061.01
05.02.2007
05.02.2007
X101 01 X099 01 44-1
JS061.02-1 - Minus
1
1
1
1
1
1
1
1
X099/01
L6
201
IND
2
01-2 44-2
40-3
X102-29 X099 42 JS061.02-2 + Y133 high mto
2
2
2
42
42
42
42
42
L1
002
DATE
03-3 X099 43 45-5
X105-33 JS061.02-3 s (B047 / + Y129 FOW auger)
3
3
3
43
43
43
43
43
L1
102
03-3 X099 44 45-5

X105-34 JS061.02-4 s (B048 / + Y109 FOW casing)
4
4
4
44
44
44
44
44
L4
615
01-2 X099 45 44-3

X102-27 JS061.02-5 + Y114 KDK slow
5
5
5
45
45
45
45
45
REVISION
3
10
2B39
01-4 X099 46 45-6

X102-46 JS061.02-6 s B026 KDK speed
6
6
6
46
46
46
46
46
08-5 X099 47 45-2
X101-10 JS061.02-7 + B... / DS... / FI...
7
7
7
47
47
47
47
47
Name
02-5 X099 48 45-6
X103-58 JS061.02-8 s CFA On Concrete pressure B002
8
8
8
48
48
Group
48
48
48
Location
L3
002
4
02-7 X099 49 45-6

X103-72 JS061.02-9 s Concrete pressure B002 4-20mA
9
9
9
49
49
49
49
49
L3
315
01-6 X099 50 45-3

X102-69 JS061.02-10 s DS009 KDK leakoil pressure
50
50
10
50
50
50
10
10
Si g
na
l5
01-7 X099 51 45-2

X102-72 JS061.02-11 s (FI002 KDK lubrication)
51
51
11
51
51
51
11
11
L4
715
01-2 44-4
Ma
ss
e(1)
X102-28 X099 52 JS061.02-12 + (Y241 Low mto)
52
52
12
5
52
52
52
12
12
to distribution A007 (rotary drive)
L22
502
02-2 X099 53 44-3

X103-28 JS061.02-13 + (Y195 medium mto)
53
53
13
53
53
53
13
13
Si g
na
l4
01-6 X099 54 45-4

X102-70 JS061.02-14 s (DS052 KDK lubeoil pressure)
54
54
14
54
54
54
14
14
L9
04
04-2 X099 55 45-4

X105-65 JS061.02-15 s (CFA auger On B002.01)
55
55
15
55
55
55
15
15
6
L8
04
04-2 X099 56 45-4

X105-66 JS061.02-16 s (Auger concrete
56
56
16
56
56
56
16
16
pressure B002.01 4-20mA)
L2
402
02-6 X099 57 45-6

X103-61 JS061.02-17 s (B061 Auger proximity switch)
57
57
17

57
57
57
17
17
in position for inclination)

04-3 X099 58 45-5

X105-71 JS061.02-18 + (Y298 Spin-off)
Connection point to A007 KDK
58
58
18
58
58
58
18
18
L7
15
open X099 59 45-6

free JS061.02-19 free
7
59
59
19
59
59
59
19
19
L8
15
Construct. No.
open X099 60 45-7

free JS061.02-20 free
Equipment Model/
20
60
60
60
60
60
20
20
L4
815
open 45-8
JS061.02-21 free
21
21
21
Base Machine : BT60
L4
915
open 45-8
: BG20H
JS061.02-22 free
22
22
22
L5
015
open 45-8
JS061.02-23 free
23
/ 1158
23
23
L5
115
open 45-8
8
Drawing No.: 951.180.00.11.58-3
JS061.02-24 free
40-1
24
24
24
39
53
X101-01
Sheet
Sheets
1 2 3 4 5 6 7 8
A S- S+
B005 S- S+
B011 45° B004
Main winch depth Crowd depth mA
Inclination
JS090.01-2
10 12 5 8 10 12 5 8
1 2 3
15-6
02
L7
WH/GN BN/GN BN GY WH/GN BN/GN BN GY 1 2 3
W089.03 W091.03 W093.01
B JP089.00 1 2 3 4 JP091.00 1 2 3 4 JP093.00 A B C

JS089.00 1 2 3 4 JS091.00 1 2 3 4 JS093.00 A B C
01
L6
BU PK BN WH BU PK BN WH
Shield Shield 1 2 3
W089.00 W091.00 W093.00
502
402
02
L8
L1
L1
07
08
09
10
01
16
25
31
19
20
01
27
28
26
34
35
36
X099
X099
X099
X099
X099
X099
X099
X099
X099
X099
X099
X099
X099
X099
X099
X099
X099
C
Bridge
Bridge X099/01
41-1
A005 39-2
JS081.02 7 8 9 10 16 25 31 19 20 27 28 26 34 35 36
7 8 9 10 16 25 31 19 20 27 28 26 34 35 36
W081.01
JP081.01 7 8 9 10 16 25 31 19 20 27 28 26 34 35 36
JS081.01 7 8 9 10 16 25 31 19 20 27 28 26 34 35 36
D
7 8 9 10 16 25 31 19 20 27 28 26 34 35 36
W081.00
X1B3
016
116
22(1)
22(1)
16
16
16
L1
L2
L3
L1
L1
L2
L1
08-2
02-6
02-6
02-4
02-4
02-6
02-6
08-1
01-3
open
open
open
open
open
F004 X101-04
X103-63
X103-62
X103-43
X103-42
X103-64
X103-65
X101-03
X102-32
F003
01
X101
39-8 28-1
Ma
ss
e(1)
X101-01 X101-01

1 2 3 4 5 6 7 8
to distribution A006
+ (Main winch depth sender B005)
s (Main winch depth sender B005)
s (Main winch depth sender B005)

- (Main winch depth sender B005)
s HS001 (NO) Hoist limiter 1
s HS002 (NO) Hoist limiter 2

s HS001 (NC) Hoist limiter 1
s HS002 (NC) Hoist limiter 2

A
measuring aux. winch)

s (4-20mA B007 Load
winch load measuring
s 4-20mA B006 Main
- Minus
+ Plus
free
free
X100-01
X100-02
X100-03
X100-04
X100-05
X100-06
X100-07
X100-08
X100-09
X100-10
X100-12
X100-13
X100-14
X100-15
B
43-1
43-2
43-2
43-2
43-3
43-3
43-3
43-3
43-4
43-4
43-5
43-5
43-5
43-6
JP082.01 1 2 3 4 5 6 7 8 9 10 12 13 14 15
JS082.01 1 2 3 4 5 6 7 8 9 10 12 13 14 15
1 2 3 4 5 6 7 8 9 10 12 13 14 15
W082.00
se
03
22
22
Mas
L1
L2
L1
open
open
open
open
e(1)
ss
Ma
011
17
17
18
901
001
02
L1
L2
L3
L19
L5
L1
L2
Bridge X099/01 X099/02
C
B3
99
40-6 38-4
01
02
04
05
06
12
13
14
15
Is bridged
Is bridged
X099
X099
X099
X099
X099
X099
X099
X099
X099
Bridge X099/03
99B3
38-4
A005
JS081.02 4 5 6 12 13 14 15
D
4 5 6 12 13 14 15
W081.01
JP081.01 4 5 6 12 13 14 15
JS081.01 4 5 6 12 13 14 15
4 5 6 12 13 14 15
W081.00
01-5
02-5
01-5
02-5
open
open
open
E
X102-52
X103-51
X102-53
NAME DATE IND DATE REVISION Name X103-52 Sheet

Location
Lower mast section A005 Drawing No.: 951.180.00.11.58-3
41
Group to A006 masthead Construct. No. : BG20H / 1158 Sheets

1 2 3 4 5 6 7 8
to distribution A006
X100-11
X100-16
X100-17
X100-18
X100-19
X100-20
X100-21
X100-22
X100-23
X100-24
A
43-4
43-6
43-6
43-7
43-7
43-7
43-7
43-8
43-8
43-8
11 16 17 18 19 20 21 22 23 24
11 16 17 18 19 20 21 22 23 24
B
11 16 17 18 19 20 21 22 23 24
W082.00
405
17
17
L7
L9
L1
2017
017
117
217
317
L1
L1
L1
L1
L14
11
37
38
39
40
open
open
open
open
open
X099
X099
X099
X099
X099
100B11
C
38-6
A005
Lower mast section
37 38 39 40
37 38 39 40
W081.01
37 38 39 40
D 37 38 39 40
37 38 39 40
W081.00
if ES016 active
then Main winch up
04-4
04-4
open
open
and
Crowd up disabled
X105-77
X105-78
E
ES016 brigded to ES015
ES015 not installed
Group to A006 masthead Construct. No. : BG20H / 1158 Sheets

1 2 3 4 5 6 7 8
Main winch Aux. winch
F
A mA HS001 HS002
B006
4 20
Main winch load
+ s -
1 2 3 1 2 3
A B C
1 2 3 1 2 3
W085.00 W086.00
JP088.00 A B C
JS088.00 A B C
1 2 3
W088.00
Masthead
A006
01
01
01
02
02
03
04
05
06
07
08
09
10
11
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
X100
C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
W082.01
017
e(1)
B3
901
011
001
405
017
117
217
317
ss
17
17
18
03
22
22
02
17
17
L142
Ma
99
L1
L2
L3
L1
L2
L1
L1
L19
L2
L5
L1
L7
L9
L1
L1
L1
L1
se
Mas
D
41-2
41-2
41-2
41-2
41-3
41-3
41-3
41-4
41-4
41-4
42-4
41-5
41-5
41-5
41-6
42-4
42-4
42-5
42-5
42-5
42-5
42-6
42-6
42-6
JP082.01-1
JP082.01-2
JP082.01-3
JP082.01-4
JP082.01-5
JP082.01-6
JP082.01-7
JP082.01-8
JP082.01-9
JP082.01-10
JP082.01-11
JP082.01-12
JP082.01-13
JP082.01-14
JP082.01-15
JP082.01-16
JP082.01-17
JP082.01-18
JP082.01-19
JP082.01-20
JP082.01-21
JP082.01-22
JP082.01-23
JP082.01-24
W082.01 to distribution A006 by connector J08201
Masthead A006 43

1 2 3 4 5 6 7 8
KDK torque KDK fast/slow

A (2nd gear) (creep speed)
A2 A2
Y133 Y114
A1 A1
1 2 1 2
B WY133.00 WY114.00
KDK high torque

201
615
L6
L4
A007
C
01
02
05
01
13
12
X080
X080
X080
X080
X080
X080
45-1
Ma
ss
e(1)
X080-01 X Y114 0 1 0
Bridge G Y133 1 1 0
JP061.02 1 2 5 13 12
D fast/ possible possible not
JS061.02 1 2 5 13 12 possible
slow
Shift
with S034
1 2 5 13 12
W061.01
Short torque
KDK fast
502
715
L22
L4
Hight torque
KDK slow
Hight torque
39-2
39-2
39-3
39-5
39-5
KDK fast
E
Shift torque is possible by standstill KDK
JP061.01-1
JP061.01-2
JP061.01-5
JP061.01-13
JP061.01-12
--> Locking about B026
Distribution A007 on KDK 44

1 2 3 4 5 6 7 8
Function lubeoil pressure control:

DS027 = 1 und DS056 = 1
DS052 = 0
it appears a self-explanatory message Rotary speed concrete pressure
A
at the monitor
P
B026 B002
KDK lubeoil pressure mA
4 20
+ - s
1 2
BN
BU
BK
DS052 P Minus
Plus Signal - JP072.01 1 2 3

JS072.01 1 2 3
1 3 4 1 2 3 1 2
B W012.37 W072.00 W067.00
Optional
JP067.00 1 2 3
KDK high torque JS067.00 1 2 3
l4
na
Si g
A007
L30
02
C
07
11
07
10
01
14
15
16
07
01
18
03
04
06
08
09
17
19
20
07
01
21
22
23
24
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
X080
44-5
Ma
ss
e(1)
X080-01
Bridge
7 11 10 14 15 16 18 3 4 6 8 9 17 19 20 21 22 23 24
JS061.02 7 11 10 14 15 16 18 3 4 6 8 9 17 19 20 21 22 23 24
D
7 11 10 14 15 16 18 3 4 6 8 9 17 19 20 21 22 23 24
W061.01
l5
315
002
102
2B39
402
815
915
015
115
na
04
04
15
15
Si g
L3
L9
L8
L1
L1
L2
L7
L8
L4
L4
L5
L5
10
39-3
39-5
39-4
39-6
39-6
39-6
39-7
39-2
39-3
39-3
39-4
39-4
39-6
39-7
39-7
39-7
39-8
39-8
39-8
E
JP061.01-7
JP061.01-11
JP061.01-10
JP061.01-14
JP061.01-15
JP061.01-16
JP061.01-18
JP061.01-3
JP061.01-4
JP061.01-6
JP061.01-8
JP061.01-9
JP061.01-17
JP061.01-19
JP061.01-20
JP061.01-21
JP061.01-22
JP061.01-23
JP061.01-24
Distribution A007 on KDK 45

1 2 3 4 5 6 7 8
Compressor
A2
Y169
A1 DS169 P
B Pressure monitor opens at 8bar + Emergency
on compressor STOP activation
JP01208 1 JP01208 2
JS012.08 1 JS012.08 2
1 2 1 2
WY169.00 W012.08
C
602
L22
902
07
F0
L1
D
02-3
08-3
02-4
X103-36
X101-07
X103-47
Optional
01
X101
15-4 52-1
Ma
ss
e(1)
X101-01 X101-01
Compressor Optional 46

1 2 3 4 5 6 7 8
A Pilot control pressure KDK 2nd axis pressure

sensor left Y-axis sensor 0-400bar
P P
mA B038 mA B062
4 20 4 20
1 2 1 2
1 2 1 2
W044.04 W044.16
X1B3
302
902
L1
L2
C
D
08-2
02-4
08-2
02-7
X101-03
X103-41
X101-03
X103-71
Optional
Optional pressure sensor 47

1 2 3 4 5 6 7 8
Select uppercar Select uppercar

A swing right swing left
A2 A2
A1 (Y221) A1 (Y222)
Optional Optional
B
703
L26
D
03-4
03-5
X105-37
X105-37
Optional
01
X101
04-8 49-1
Ma
ss
e(1)
X101-01 X101-01
Select uppercar FOW 48
Group Optional Construct. No. : BG20H / 1158 Sheets

1 2 3 4 5 6 7 8
KDK KDK axis KDK KDK axis

axis 1 cw 1 ccw axis 2 cw 2 ccw
A
CFA with main winch CFA with main winch Casing tube Casing tube
A2 A2 A2 A2
A1 (Y211) A1 (Y212) A1 (Y285) A1 (Y284)

Optional Optional Optional Optional
103
203
L26
L26
C
D
03-3
03-4
03-3
03-4
X105-31
X105-31
X105-32
X105-32
Optional
01
01
X101
X101
48-8 50-1
Ma
ss
e(1)
X101-01 X101-01
FOW KDK axes option 49

1 2 3 4 5 6 7 8
A Power adjustment Basic power
A2 A2
A1 (Y466) A1 (Y467)
Optional Optional
B
04
04
L2
L3
D
04-1
04-1
X105-61
X105-62
Optional
01
X101
49-8 51-1
Ma
ss
e(1)
X101-01 X101-01
Vibro package option 50

1 2 3 4 5 6 7 8
Pilot control pressure KDK valve

A sensor right X-axis
P
A2
mA B037 Y468
4 20
A1
1 2
1 2
W044.03
Info:
X1B3
502
104
L2
L1
Spin-off On: S062 = 1

C
DS027 = 1
B037 = ..... mA
Y191 + Y348 = prop. to B037
Y298 = 1 Y114 = 1
Y468 = 1 Y195 = 1
Control panel:
D Lamp blinks
08-1
02-6
04-3
X101-03
X103-66
X105-72
Spin-off Off: S062 = 0

or
Optional DS027 = 0
Y191 + Y348 = 0mA
(by spin-off ramp down)
01
max spin-off time 60sec.

X101
50-8 37-1
Ma
ss
e(1)
X101-01 X101-01
Spin-off package Optional 51

1 2 3 4 5 6 7 8
Auger Auger cleaner

cleaner raise retract
A
A2 A2
Y118 Y119
A1 A1
1 2 1 2
WY118.00 WY119.00
003
03
L3
L23
C
D
03-1
03-2
X105-23
X105-24
Optional
01
X101
46-8 53-1
Ma
ss
e(1)
X101-01 X101-01
Auger cleaner option 52

1 2 3 4 5 6 7 8
(Auger-to-casing (Auger-to-casing
retract) extend)
A
A2 A2
Y172 Y173
A1 A1
1 2 1 2
WY172.00 WY173.00
503
603
L26
L26
C
D
03-4
03-4
X105-35
X105-36
Optional
01
X101
52-8 06-1
Ma
ss
e(1)
X101-01 X101-01
Relative displacement 53
Group Optional Construct. No. : BG20H / 1158 Sheets


1158 BG20H Doku EN

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Copyright:

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1158 BG20H Doku EN

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BG20H / 1158

Drilling mode selection list

Block wiring diagram overview

Block wiring diagram

Block wiring diagram Mast overview

AT7 - Monitor Assignment

Control panel 2 English

Function processor B103

Emergency wiring for processor B102

Crowd by emergency mode

Emergency STOP control

Winch 1 freewheel Slack rope switch-off

Left control lever

Right control lever

Main winch freewheel A012

Checked : sir 05.02.2007 04

Adjustment backstay cylinder

Select backstay cylinder by rigging

Boom cyl. by drilling mode

Boom cyl. in rigging mode

Adjustment rope tensioner

Crawler pressure switch

Casing oscillator A009

Central lubrication Optional

Net bus with ESX processor

Control panel 1 + 2 AT7 Monitor

MPC Monitor Optional

Quantity pulse option

Lower mast section A005

Lower mast section A005 Connection point to A007 KDK

Lower mast section A005

Lower mast section A005 to A006 masthead

Lower mast section A005 to A006 masthead

Distribution A007 on KDK

Distribution A007 on KDK

Optional pressure sensor

Select uppercar FOW Optional

FOW KDK axes option

Vibro package option

Spin-off package Optional

Checked : sir 05.02.2007 04

Auger cleaner option

Relative displacement Optional

Checked : sir 05.02.2007 04

Checked : sir 05.02.2007 1_SELECTIVE LIST 01

(Swing brake Swing brake (Spin off)

Checked : sir 05.02.2007 2_BLOCK DIAGRAM 04

Checked : sir 05.02.2007 2_BLOCK DIAGRAM 04

Right crawler DS004 P WY159.00

Left crawler DS007 P WY191.00

Crowd down DS023 P

Main winch up W012.05

C KDK rotate W012.06

KDK pressure W044.01

Checked : sir 05.02.2007 2_BLOCK DIAGRAM 04

W081.00 W081.01 A005 W084.01 Sideward inclination

inclination, left inclination, right

Checked : sir 05.02.2007 2_BLOCK DIAGRAM 04

Reset Auto Cal.

Checked : sir 05.02.2007 3_MONITOR 01

Masthead cylinder Mast prop cylinder

Winch Rigging Boom Backstay cylinder Extendable crawlers

Mast Boom Backstay- Boom Backstay cylinder Winch