AN ENGINEERING REPORT DESIGN, INSTALLATION, OPERATION, AND MAINTENANCE OF 7150 KW DIESEL ENGINE GENERATOR SETS AND THEIR AUXILIARY FOR BARANGAY SAN JOSE, PUERTO PRINCESA CITY PRESENTED TO: ENGR. MELENCIO M. GENER, MSME - PME COLLEGE OF ENGINEERING, ARCHITECTURE AND TECHNOLOGY DEPARTMENT OF MECHANICAL ENGINEERING PUERTO PRINCESA CITY IN PARTIAL FULFILLMENT OF THE COURSE BACHELOR OF SCIENCE IN MECHANICAL ENGINEERINGTRANSMITTAL LETTE@ ENCLOSED YOU WILL FIND A PEILN FoR A DIESEL Meine - GEMeERATOR SET POWER PLANT FOR PARTIAL FuLFluMmenT OF THE COULSE BACKEOR OF Science IM MECHANICAL MeINEEUNl . TH DESIGN CONTAINS COMPUTATIONS AND LAYOUTS OF DIESEL POUIER PLANT PUXILLARY SUcTemS AAD LOADINGS- IT INCLUDES MA = CHINERY FOUNDATION . FUEL GUPPLY , INTAKE AND ExHRUCT , BIR Giaetine , WEUCATION AND ENeINE COOLING cUsTEME , THE CAT JO ESTP BLIGH THe POWER PLANT PND THe CATE PER kW-HR OF THE GeneaTeD BECTUCI TYACKNOWLEDGEMENT JHE DESIGNER WOULD LIKE TO ExeRess HIG DEEPEST Gln- TITUDE PD INDIVIDUAL, AND ENTITIES WHO CONTRIBUTED THEIR suf DCT AND ASSMSTANCE THROUGH THEIR owN UAlQUe WAY Foe. THE COMPLETION OF THIS DEGIGN TO WIG PROFESSOR , ENR- MELENCIO M- GENER , FOR HIS Guiprnce , IncTeuctions AND EncoUcALENENT WHICH HELPED HIM ORGANIZE AND FINALIZE THIS DELIGO TO WIS FRENDS AND CLACSMATES FOR THEIR compAnny MORAL SUPPORT AND ENcouURALEMENTS . TO HIG FAMILY AND LovEp ONES FOR Givin THEIR MmoRPL, SPIITUAL AND FINANCIAL SueFORT AND CERVED AS HIS IN— GPILATIONS IN PURCUING THIS DESIGN PROVE ALL, TO ALMIGHTY GOD witO GAVE HIM GUIDANCE AND STRENLTH TO CONcTRUCT THIS DESIGN ANP FOR Contin - UOUSLY SHOWERINL Him WwiTH HK ENDLESS BLESSINGSTABLE OF CONTENTS TRANSMITTAL LETTER a ACKNOWLEDGE MENT Cy CHAPTER | - INTRODUCTION 1-1 GENERAL INTRODUCTORY STATEMENT IZ COMMUNITY PROFILE 12-1 HIGTORY OF BRGY. SAN JOSE 1-22 ORGANIZATIONAL SET-UP [62.3 LOCATION CHAPTER 2 - ENGINEERING REPORT 21 ORJECTWE OF THE REPORT 2:2 IMPORTANCE OF THE REPORT 2-5 UMITATION OF THE E~RT 24 DESILN PROPER Z4-| OVERVIEW OF THE DESILN 2-4-2 LOCATION £ SugRoUNPINES 2.4.5 fICTUAL ELECTRICAL LOAD TEWAND POWER CONSUMPTION £ DAILY LoAD CifuE 24-3 -1 CONNECTED LORO ON THE DISTUCUTION , TRANSFORMER , TUPICAL DEMANO FACTOR , THPICAL OWES FACIES 2-4.3-2 ACTUAL MPKIMUM DEMAND oF CONSUMER CONNECTED TO THE TRANSFORMER AUD 1D tHe FEEDER 2:4-3-9 SEECTON OF AUMBER 2 GLE OF UNITS TO FtT THE LORD Cleve 24-4 DIESE ENGINE SELECTION 2-4.4-| SEUECTEO DIESEL ENGINE CRNEUATOL Ser24S DIESEL ENLINE CENERATOR SET FOUNOPTION 2 HOUCNE 24-51 FOUNDATION DESIGN CRITERIA 2-452 FOUNDATION DESIGN CALCULATION L465 DESILN OF ANCHOR BOLTS 24 FUEL SUPPLY SHcTEM 2-4-@! DIESEL FUEL 2-4-2 DEON OF DAY TRNK Z:4:@-3 DESIGN OF STORALE TANK 247 INTALE AND EXHAUST S4cTENy 24.7.1 INTALE SYSTEM 244-2 EAUAUGT SusTEN 2-4-8 BIR SMRTING HUSTEM 24-81 PIR SORACE TANKS OR ROTILES 2-48-2 Bie pirEs 2:-4-8°5 AR CoMPLESoZ 2-4-5 (N@PlCATION SYSTEM 2-4-9.1 WWERICATING OIL tANE 2-4-9-2 (LUBRICATING OIL PUMPS AND PIPINGS, 2-410 ENGINE CoUNG SYSTEM Z:4-lo-1 WERT EXCHBNGER DEsicn 2-4: (0-2 COOLING TOWER DESION 2-4-lo-S CIRCULITING WATER PUMPS 2-4 ll ENGINE ~ Cenerator SET RcoM PROVISION 2-41. | VENTILATION SYSTEM 2-4-2 HEAUT AND SAFETY 2-4-(-3 PRovision FOR FIRE SAFETY 2-44ll 4 JOOS BND SPRRE 24S NOSE 2.4 --G MAINTENANCE SPACE 2-412 OPERATION MAINTENANCE 2.4.0.1 OPERATION APETEMENT 2-4-12-2 MAINTENANCE Spicez O — PLANT Economy G1 SOURCE OF PLONT INCOME f D2 ELEMENTS OF PRODUCTION Cost 5:3 UTES IMPLEMENTED By paLeco 5 OOUOLLEPHY DRAWINGSCHAPTER | — INTRODUCTION || GENERAL INTRODUCTORY STATEMENT ELECTUICKY 15 ALL AROUND US — POWERINL TechNOLocY LIKE OUR CELL PHONES , COMPUTERS , LICITS , SOLDERING IRONS AND FIR CONDITIONERS TV'S “OULH To ESCAPE iT IN CUR MODERN WoeLD - EVEN WHEN You TRY To ESCAPE ELECTUCTY . 1’S STULL fT WORK THROULHOUT NATU@E , FROM THE LIGHTNING IN AT THUNDERSTORM tu THE SUNAPSES INSIDE Ou mODY- ERAN DY ELECTRICHY PURHS LEY DOLE IN KEEPING Hones AND BUSINESSES GUNNING SMooTHLY , POWER TRANSPIcCtRhON THAT TALE PEOPLE To WORK , SCHOOLS AND orHER Places . AND SUPPUES ELECTRICITY 7) ARPLIANCES IN ALL SECTORS - “HIE PRINARY ice OF ELECTRICITY VARIES DEPEAIDING To TE PLACE WHERE TT UGED AND THE NATURE OF THE FACILTY . IN HOMES AND Spa OFFICES | AFPRONIMATELY SC PECENT OF ELECTRICITY CONSUMED [6 USED FoR RPPLINCES AND UCHTING FixtuRes , WHILE Ale CONDITIONING UNITS USE NEAL 2© PERCENT OF HouseHOLD ELECTUCTY THE FUNOPMENTAL PRINCIPLES OF ELecTRIcmY GENERATION WERE D15- COVERED DULING THE (8620's PAID ERRLY 1820 % PY THE BRITISH ScleNTIcT MICHAEL FARADAY. THS METHOD 16 STULL USED TODAY > ELECTUCITY Ig CeNE- (ATED BY THE NOUEMENT oF 9 LOOP oF WIRE . OR DISC OF COPPER bETWEEN THE POLES OF f MAGNET. CENTRAL POWER STATIONS BECAME ECONOMICALLY PRACTICAL WITHTHE DEVELOPMENT oF ALIEQUGTING CURQENT Power TANS. MISSION , USING ROWER TRANSFORMERS 10 TRANSMIT POWER BT HioH oLTAGE BND WITH Low LOSS -ELECTRICTY HAS BEEN GENERATED AT CENTRAL STATIONS SINCE [862 THE FIRST fewer PLANTS Were WN ON WATER WER op COAL , PAID TODAY RELY MAINLY ON CoML , NUCLEAR , NATUCAL CAS | HMDPOELECTRIC,, WIND GENERATORS | AND PETROLEUM , WHH SUPPLEMENTARY AouNTs Feo SLR ENERGY . TIDPL poWeR , po GEOTHERMAL SOURCES - THe UGE 6F Powe UNES AND fOWER— POLES HAVE BEEN -- -- - O0aS INKJET PUNTER: -- > - > 27+ ner Mice WoKeR (iL) -------- - =: o- ae CUE Tehig~@@c cc cc coc oc ccc O71 BUENDER------ +--+ - +s os BIUANGGTOR! [ZADIONs =: =) een Oo’ RSOUNDINCUCTEM: = =) 1) 0 wee PVD Playeg- ------------- 0-022 S202 tw) WITH MoToR Desk FAN iu”) (3] ----- +--+ ee Ou WASHING MACHINE (Ruto) °°: + + + OG MEFRILERATOR (ICU ET). ~:~ J Ween I 4 Ww GU IN ee O-2 WwW ORESIDENTIAL - CLASS C APPLIANCES ComING (kw) BUESENIG@auologeD) ce ee ol TANSIGTOR ADIO» -- +--+ 22 se O-2 NE CHONE: CHACCER =) ) 1-0 ke eae 0-007 Oo 807 ew) With MOTOR DECMERINI(OM NII ee 0-08 Des. FAN iB") [2J----------- oatG@ COMMERCIAL ANO INDUSTRIAL ESTABLISHMENT SCHOOL avery HOTEL {LESTRURANT PALER SHOP INTERNET CAFE Hpepwate VULCANIZING SHOP PawNcHoe CARWASH CROOLINE STATIONS FUON TURE GHop / WumBe? Yee AuTo (epaie / WELDING SHoP SUPERMARKET DAW CARE BAANCAY HAUL WEAUTH CENTER Chuecy ICE PLANT WaTe? TEFLUNG StatiON! STREET UCTS LIGHTING (ew) 8-8 Ole 1:0 OL Oo oll O-0g 00S oll Cal o-7 Oo oO} 1 89c ow 0-45 Oloe oe ho 0-0c 4.0 GENERAL Fower ww) 21-0 1.0 0:4 @-0 1.0 Gd ow te OWE a 4-05 3-0 30 [2:18 0-4 20 10 3-6 100 1-6FROM THE BOOK POWER PLANT ENGINEERING bY FREDERICK T: Mose , THE FOLLOWING FACTORS ALE USTED * TROLE 2-1. TYPICAL DEMAND FACTORS TWPE OF CONGUNER FICTOR Va We 2 ee 1-00 RESIDENCE LIGHTING fi i. 0-00 OVER sleew 29> 60 QEGTAURANTS: - = ~~ °-10 STOLES AND OFFICES: - - 9 10 COMMERCIAL LIGHTING THEATERS; - - - + 0: GMOLL INDUGTRY - . . - 0-60 SCHOOLS CHURCHES: - . 0-OO Woks o ag oo ct om GIP ow CENERAL POWER SERVICE TE - 1 ew - | Ones MiW- Cw - + + Oso OVER TT kW: > > - 7 0-60 TABLE 2-2. TUPICAL DIVERSITY FACTORS RESIDENCE = CONIMERCIAL «GENERAL LUGHTING LIGHTING — POWER cenwIce BETWEEN coNcUNER< a4 re a PEIWEEN TRancrrnEgc 13 re de BETWEEN FEEDERS ne be 12 BETWEEN SUBSTATIONS ia I retTHE MAXIMUM DEMAND OF INDIVIOUAL CONGUMER CAN BE OBTAINED USING THE FACTORS flom TROLE z-1, TYPICAL DEMAND FACTORS , AS FOULS: TAOLE 2-3. Maximum DEMAND LORD OF INOWIDUAL CONSUMER TrAmum OEMpND LOAD Concibte GENERAL Poube UCTING (qu) (ul) © TEGIDENTIAL ~ Class A [(o-106 ww /0-89(0-1¢) + 8-287 tu(o-605]; 8.949 o-te [o-t¢ (1.00] © RESIDENTIAL ~ CLags & [G-c4tal/0-8)(6-204 3.202 eu(o-16)] ; 3-883 o-2 [o-2tw(t-0)] © QECIDENTIAL - Lacs C [G-s2 1 /0-8X0-1¢) 40-207 (0-10J; 0-C40 ole [o- te ww (1-0)] © SHOoL [Gr 1 o-8)(0.¢6)] ; [6-8eu(o-e)] 18- Cod 4-04 © wpveny [Qwi/o-8)(0-70)] ; [oc woo] 66d 0-09 © HOTEL [(s0 64 bu/o-8\(0 «8; [2b (06)] 20-99 10 © (ESTRURONT [GwJo-8)(o-10)] ; [0-2 Co-)] CUS Oo: MBER SHOP I bi fo-8)(0-76)] 5 [0 Iw (0-7)] 0-938 oonCONSUMER, @ INTERNET CAFE (@ Lad /0-8)(616)] ; (011 ©1)) © barowne (0-1 ts J0-8)(6-1€)] ; (0-oc Ku 19) © \ULCANIZING GHoP (1-6 tu] 8X0 -10)] ; [o-cow © -v)] © PAWNS HOP [Co-16@ eullo-89(0-%0)] 5 [0 “tl kw ©-1)] ©CAUWASH (4 /0-8)(0-16)] ; (0-1WG -0)] © CASOUNE STATIONS (G-csltufo-8)¢0-10)] ; [0-1 @-6)] OFURNITURE SHOP / LUMBER YALD (Cl /o-¥)(0-18)] 5 [o-twi(o-u)) © Puro nePHe / WELDING Gop [@ kw /0-8(0-1¢)] 3 [o-rew (0-4) © GupermALveT (12 IB /o-B)@ -Ut)] sft -ereew(0-1)] © pay CARE [(o-etu [0-20 1c)] ;(6 2wi(o «0)] © BARANGAY HALL (2 Ww lo-8) (0-10) ; (6-2cKw(02)] O HEALTH CENTER (w/o -€)(0-209] : [6 ‘lacw (0-1)] CHUILCH [@-G wi /o-2)(o-20)] 5[1-t w(o-s0)] CENETAL POWER (as) 6- BIS 0- bey 1406 on 1-31d 4.389 2-812 2-812 4-86 1-87 0-438 LIGHTING (wi) 0-017 0-085 0-026 o-on 1-315 O-llG 0° BBoe CONSUMER GENERAL POWER —_LICHTING ; | (as) (1) | © ICE PLANT [0s ww/o-B)0.c0)] ; (iaw(o4y] [1-188 o-G © WATER REFILUNL STATION (0 Seew [080-109] ; [6-astw 0] t- 40d 6-03 © GmeEET Leute (4m ©-n] 1:8TARLE 2-4 SHOWS THE TOTAL NUMBER OF HOUCEHOLDS IN ERCH PUROK IN BARANGAY SAN JOSE AND THE CORRESPONDING NUMBER OF RESIDEMTIAL CLAS A,B AND C- TAOLE 2~4. humeer oF HOUCEHOLDS IN ERCH PUROK PURO recess CLAS 7 cae c Coty Bs) Got) BRLONL Phe: Ach 161 2] 4a thy ‘MaLicAYA 43 4 Hie 2207 MmapacmoyaL BBe 8B 196-213 MASIKAP | Kel. Bo 127 199 MAsikaP i 433 42 Kea 138 Mmasunuein 118 1B Gl 98 MASAGANA 228 14 eo Ia! MACIELA 409 4) 296 mptePeT 392 A 137 Le mariaca Iso i Se macauaHin 2a 2 Bo PACKAKAISA 4nn 4) Hee RUIKA OLTHE TOTAL NUMBER OF COMMERCIAL AND INDUSTRIAL ESTRB- CI¢HmenTS In BARANLAY WAN JOSE 16 : * QCHOOL * BAKERY ° HOTEL + RESTAURANT * BARBER SHOP + INTERNET CAFE + HpeOwpRe + VULCANIZING SHOP » Paw nsHop + CARWASH + (AsounE siption + Furniture SHOP ) Lumeee 4Yaeo “AUTO EPAIR | WELDING stor “ICE PLant “WATER MEFILLING STATION SUPERMARKET *OAU CALE + BRRANGAY HALL “HEALTH CentER + CHuecH *GTREET LIGHTS 3 1 s 2 4 13 1 4 a a s 8 c ! Y 3 o ! ! !2-4.3-2 ACTUAL MAXIMUM DEMAND OF COnsuMER ConnecTED TO THE TRANSFORMER AND TD THE FEEDER TO Get THE TOTAL MAXIMUM DEMAND Lon OF ERCH PllNOe, MULTIPLY THE MMGER OF HOMEHOLDS OF LESIDENTIAL CLAScES Yo THEIL ConmesfonDIne pemAno LOANS - Hence THE TOTAL MAAIMUM DEMAID LORD FoR PULOK BACONL PAL AGA: PUK BRLON. PL-RGR: GENERAL POUER GERUCE = 8-149 bw (27) + 5-263 bul G3) + OCH tw ([e47) = G6L.122 bw UCHTING = ©-2¢ bw 21) + 0-20 48) 4 0-16 (147) = 4-4 ew TABLE 2-G- SHOWS THE GMM ARY OF TOTAL MmPA\mAm Demanp LORD OF ERCH fuRoK dnp COMMERCIAL AND InDUcTUAL TROLE 2-€. TOTAL MAXIMUM vEMAnO LoADS TOTAL Maximum OEMAND LORD Purok CETENAL FOWL SEUICE — LIGHTING (eu) ew) BALone FAL-AGA (2 - 122 4.4 mpucaya 10s2. + $24 BS marAcmayAL 974 > 261 68-40 mastxae | Fd + Wes At | Masia i 1103. $43 Te | macumtn 4cy. 148 aI: masrcann G01 90S 42.2¢ | MmAsieLa 1043. [16 a natneat 9491: 622 69-66 ‘MAT 4p LA 3eq- 217 21 IC Masruanin G21. oF 439 PACKAKAISA 1201- 696 83-16 mayAeuica Bu. 881 ao -4E Commercial f InpusTtAL 400 193 BLASACCOMDINL To THE BOOK POWER PLANT ENCINEERINe BY FLEDERICK T MORGE , 10 LET THE TRANSFORMER PEAK LOAD , PIVIDE THE TOTAL MPAIMUM DEMAND OY THE DIVERSITY FACTOR FOR PETWEEN concumezc . FROM TARE 2-2 , TUPICAL PIVERSITY PACTOLS , FOR GEnECAL POWER GEWICE, 1-6 , ResIDENCe UcHTING , 3-4 ANp CommELCAL LIGHTING, Ie PURO @ACONG PAL - AGA? GENERAL Power cenvice = 20%: 122 bl iG = 454.148 tw 47-4 bd 3S = 18-54 kw UcuTine = TURNS FORMER PEAK LonD = Yee 148 Ew) + 13-54 kul = 468 208 bw COMMERCIAL AND InousTwAL + Yao 998 Bw a = B01 329 kw GENERAL POWER SEnWICE = LicHTin, = 22-46 bw bee = 21-63 kw TRANGFoRMER PERK LORD = 301-329 kW + 21-63 kw! = 826.969 EWTROLE 2-7. TRANSFORMER DESIeNATION DEs\enation TRansroamee PEAK DESILNATED TANG FORMER CAPACITY LOAO , w x Power FACTOR (wi) BAGONL FAL- ASA 4u8- 208 (6) 100 tun x 0-86 460 Mpucaya Ps Gib (IS) 15 ka x 0-80 180 MmaPacmAHAL GTL. HE (4) [00 WA x 0-66 120 MAsiKAP | G22. COL (B) 100 kvA x 0:86 40 masieae Uf 1ST: G62 (lo) 100 kuA x 0°80 860 Masuauein BIZ. 144 (4) [co wa x 0-8 ot0 Masacana Yi. 216 (1) 16 WA x 0-80 410 masioca Tu: $28 (4) 100 WA x 0-b 120 matAPAaT bed. 4¢5 (9) 100 kvA x 0-80 120 marace 261: LS ©) 15 WA * 0-80 300 masAyayin 42G-421 (8) 16 bn x 0-€0 480 PAGKAKAISA 82 - OG! (I) 15 Kup x 0°80 B40 MmaHarcien S51: 882 (1) loo kwa x 0 & So COMMERCIAL 228: Fol (©) 16 wa x 0-80 30 INOWSTRIBLWe TOTAL PLANT LORD CAN BE Maximum FEEDER pemAnbs P4 THE FEROES , 16 FEEDER | 4 Peeve? 1 + Peper 34 Freer 4 TOTAL PLANT LopD ieieael DWERSITY FACTOR — [FD dds + GAC INC bul 1010-47 fas + (Be YE Kad Prac TOTAL PLAM LoAD = 49q%.46 kW = 4.944 mw FROSECTION ANALUSIs : PRESENT HOUSEHOLDS (AC OF ZoIc) : 4265 GROWTH RATE, k : 2.69 PROSECTION RanLE: 12 Yenec PRECENT MAXIMUM Lopo Cemano: 4993-95 bw TOTAL HOUKEHOLOS AFTER (2yenes C2o2r] : n P= f(i+k) ; were: P, = Phesenr tousetiouns kK = Route Rete n = PRosection 4enes ie P= 4066 (14 0-080). Pe SBI HouseHounsPRESENT ENERLY DemAno IG ASSUMED TO BE In DIRECT WITH THE PRasecTeD DEMAND * Ble (4499-10) _ PROJECTED FowER DEMANO AFTER 12 YEARS = 4165 PRUECTED POW DEMAND - 4.9) my) (2021) GBI thw = 4-944 Mw 4-944 mw PERCENT LOAD IncrensE ~ = Be 3e24-33 SELECTION OF NUMBER AND SIZE OF UNITS © THE LOAD CueveE CENERATOR SET DESIENATION unit CAPACITY, kw UTM. 1200 unt Nez... MSO CS RC mee ae CO) ONS 16S 12 COMMID See ara UNIT Metis opegATINL 03:00 AM»... .... «STOP no | STE NS 2 6d oqcORm.. 2... STRAT NO 4 COMI Ba Beco oo START Ne OR CON Cea STOP ne 2 Ml ?@OGIh Go G45 cow Stor ne 3 STOP N2 4THE AREA UNDER THe LoAP CURVE CAN BE DETERMINED THE GIMPSON'S RULE: B= Sh [Yet ht Ost My + ee + 44,4440] WHERE © h = 1 hr Yo = 2160 bw) Yq = 2060 kw Yip = 4200 Yo, = COD pw) 4 = 2126 kw Ya= 292C Kw ic = HCO — yy = 4Y.C0 Jal Ye= 2100 tw) Ya = 320010 Hy = FASO dg = DiC la Ya = 2000 ww! Yo = Ase tw) Yn = FOP oy = 2160 fs Ug = 2400 bul Yu = 4260 bw Yip = 6000 ky Ye = 2190 bw Ye = FICK ig = BIO bw 4, = 2OS0 kw Yio = Hos lal Yay = HCO fos Oo [ 2iso + 4120) + 2(2100) + 4(s000) +2,(L400) + 4 (2160) + L C080) + 4026) + 2(242€) 44 (2220) 4.2 (asc0)4 4CG2s0)+ 2.4100) + 4 Woo) + 24206) +4 (400) + 2 (3800) + oo) 4 2 (Good) + 4610) + 2 (Lato) + 4(cose) + 9 (auso)44 (ue) 4 2100] A= lea bw-hr = 91-83 mw -hr MleRAGE LopD = —T1230 lw 5a) ge Lay 14 brs {- HOUR PERE = lecd kul 25 LOAD FACTOR BAseED on I-He Penk = PVERAGE LOAD _ 026.46 fal (He PEAK 6600 kw) = OC79 ) ‘CAPRCTH FACTOR = [2200 + (lcd + 16m +1060] 24 PLANT UWE FACTOR = MAXIMUM POSIBLE ENERLY ALODICED ACTUAL ENERGY PLOOUCTION 1020 Kul-hr 0- S35) / ACTUAL ENERGY Poouction ZUeneeA DR CRPACITH x Hic OF OPERATION 91020 kw -hr enna OE ia 2200 Wa) (lor) + [6m kw(lAhr) + (ago kw GOWe) + WaSD kw (Chr) O° 82Gb ya PURNT CAPACITY — Inétentpneous PERE TSO kul ~ 6810 kw YO a)2-4-6 DIESEL ENLINE GENERATOR SET FOUNDATION Ane Housing 2-4-1] FOUNDATION DESIen CRITERIA FOUNDATION: 16 A SUPPORTING PART OF THE siuctUgeE - IT Ig A TRANCMIScION OR SiRUCTUAL ConnEcTION WHOSE DEGILN DEPENDS ON THe CHARACTER IC- TICS OF BOTH THE Sieuctge PND caL AND THE flock PENEPTH - FUNCTION OF MACHINE FOUNDETION | TO SUPPORT THE WEICHT OF THE meCHINE Ano Jo DiG@euTE THE WEILHT oF THE macnine FAD 1S CWN OVER A SAFE SUG- COIL Feen- 2 TO PRSIS VIBRATION. PhoDUcED BY THE macuine S$ To fnAinapin AUCNMEM OF We mecHine CENERAL MEauinen 1 FOunOnTion SHOULD GE SDC Tes He weIenT oF THE MACHINERY IT Ie SUPPOLED 7 sueeeT Z A MASS OF WeICHT EqueL TD 10 } 10 Times THE Feces SHOULD GE USED 1D Dampen vieRATION B FOUNOATION SHOULD KE ILOLNTED FHom Flmz nes on BUILDING FOOTINGS BY ATLERST 26 mm AlouND mS PEUMETER - 4 FOUNDATION Pee MLEFERAOL BUT O GNCIETE in tHe poofomtion OF 1:2:4. © WEILHT OF @eINFOMCED STEEL SHOULD be FuOM ‘2 01 PEMCENT OF THE WEICHT OF THE FOuNpATION- _ Seo BUILD INL FOO PEUMETE! ARE PRE FOUNDATION Are OF 1:2 gop PORTION oO2-4-6.2 FOUNDATION DESIeM CALCULATIONS FoR UNIT 1 @ 2200 kw LENGTH : 10261; 1mm WIDTH : 2.030. 31 mm HEIGHT 3977.7 mn WEIL HT : 41 240 kay Knowing tHe GepPLATE Dimension OF THE MACHINE , PE TERMI NING THE WPPER Dimencion OF THe FounpATiON “a” Ano “L" LENGTH OF FounDATiOn , ls Yer by 4 Le WHERE: Lp = LENLTH OF ee cE (om = 10-26\1m4 2.0 -Bm) Ca cena ee Up = 10-8617 m WAFER WIDTH OF THe founopTion , a a = We 4 Le WHEQE : a= WIDTH OF BEDPLATE = 1-G203\m} 2.(0-2m) C * Clenaance (0-2) a = 3 (s021 m Enowing THE WEIGHT OF THE MACHINE , Wm. DETERMINE MUEOUIRED WEIGHT OF THE FOUNPATION Wy The WEICHT OF THe FOUNPATION, Wy? Wee 4 4 Wm = 4 (41390 be) Wh = IGG GUO kay TOTAL WEIGHT , Wy Wy = Wy 4 Wm = [USS ky 4+ 4130 key Wy = 206 40 kegKnouling THe Benmine CAPACITY OF THE SOIL: fm 25 000 Keg /y2 . SLING FOR THE BASE WIOTH , B Se. Wns Wy 2 bL b= 20h) ] Sol = 2 (206 40 ks) / 2¢ 000 #0 fn (10- Bl Tm) b= 1-6243m ; LeT a= b* b= 3-1dm ¥ From Pome cooe fa -1| + IF THE vAUe oF bb SHOLT | LET b=; RECTRNCULAR crocs SeCION OF FOUNDATION WiLL BE ACQUI ZED VOUME OF FounpATON , Vy! Van aes WHERE? Doccrse” 2406 “lm? = OK 10 ate Sy, Ya) Vy = GB-B11 m? DEPTH OF FOUNDATION , h- avn _ 2. (eel m?) Y@se) ~ Toko (BMG aE h= 2.024 m ACTUAL SOL STRESS WILL BE Go = BL 2060.90 key buy 9:13 ™ (J0-Ber1m) Ss = C8728 Kelmn®FOUNDATION STReILITY + From Flexure FORMULA: fo= 4 MX ASSUMING THOT THE ECLENT@ICIIY From mioRAcE 16 140 met yy i 3x Wn @ = 5 41990 kg) (1-Om) m= 1279-61 kgm x = Y _ lo Butim 2 a X= 6-43 m = PUP | aon (10-6617 A 12 12 fy, i now ’ ia = 334.24 mt fp= 4 224-128 km? 4 [274u- GT by (6 -43m) EXTLEME DIL STRESS , ¢ Se = S446 = COB 28 Mot + 224-108 kOfm® Se = GSN. 4B Moy? FROM POWER PLANT ENCINEERINE RY MORSE , THe ALLOWRSLE SOIL STRESS FOR MACHINE FOUNDATION SHOULD BE HALED OF THe SIL BERUNL CRAACITY HENCE THE ALLOWARLE SOIL SMES 16 [2 600 ka |m* SHE EXTLEME SOIL STRESS OF G2II-tH@ HO)me IS LoweR THAN THE ALLOWABLE UNIT GIL STRESS CF I2 600 by[m* - THEREFORE, THE pesiGn IS SAFE -FROM PSmME COE SEC 4-6 THE FOUNDATION MATEWALS GKouLD BE COM 52:4 eno: Gunn iM OF cement = 0-221(48-Btl m?) = 1-2) m? = 1-6 (WB-Bil nm?) = 436-13 % 3) crces QUANT OF cAND = 0-44 (L821) m?> QUANTITY OF GAVEL = WEIGHT OF QEInFoRcED “TEEL fLEQUIRED STEEL BAe WEILHT = 0-c07C x Wy = 0-001 x IU SO ky = 124)-7 key FROM KENT'S ESIGN HAND BoOK ,WacktT OF 'h STEEL BAR I¢ O- oO ly . MEREFORE . We WELT OF 20.44 Une eae IG > 0-66 x 26 = [3-36 lb = &-O6 ky 41k Ne oF GTeer wags = ZH Dky G06 ky 04-4 XS 10€ PlecesFOUL unit 2,3 ano y @ Ibso lw LENUTH + 10 21-1 mm WIOTH + 21620 - 31 mm HEIGHT 2977 -7 mm WE\CHT 34-010 key Knowing THe wep THE me Dimension OF THe mACHINE , DETER PER bith 1 OF a on “a” opt \ OF THE FOUNDATION “g” AnD “Cas UMtH OF FOUNDATION , uy Cie lg4 2 O- 2l|1 m4 2(0-3m) Uy = |o- 8Gl7m WPPER WIDTH Cee cs = 2.303! + 1(0-2) D 1203) m KNOWING THE WIGHT oF THE MACHINE , MLEQUIRED WEIGHT o SUMINE THE OF THE FounvAnc WEIGHT OF THE FOUNDATION , Wy Wy = 4 Wn = 4 ( H010 by) Wy = 12% 280 key JOTAL WEIGHT , Wr: Wy = Wy + Wm = [db 220 by d4 010 bey = a0 Mz = [10 os by(owine THE BEARING CAPACITY OF THE GIL = 20 000 key |m* - SOWiNL For THe BASE WIPTH & a bL b= 20) / su 2.0 B00 by) | 26 ccd kay |m* (10 - B67 m) b= "Wr accim 7 len b= a” b= Bam P4-11: IF THE VALUE OF & may Come UP SHOET £ = G- Gt m? DEPTH OF Founpe on ee ae Yate) h = 1-G6Gm ACTUAL SOIL STRES WILL BE: Ge Wr _ 110 480 by bly — 919m (10. Guttm) Go = SOO 12 JitFOUNOATION smeILiTy FRom FLEXUCE FURtULA: foe + MX J Resuming THAT te eccentricity From mide Mm = W, Win ee = 5 eHo10 by CO M = 113L6 OT kam y= 4 ~ 10-8611 2 2 X= S+43086 m fo IS now : fp = 184-21 bem? EXTREME GIL SIRES , Se: Se = So + fe = GIO -12 balm? + 18¢ 27 Foye Se = £195 247 O|n? FLOM POWER PLANT ENWNEEWIN B4 MORSE, THE ALLOWABLE COIL CTRES FOR MACHINE FOUNDATION SHOULD BE HAWED OF THE SOIL PEARINL CAPACITY . HENCE THE ALLOWABLE GIL SAEs Ic [2.C00 by fin? THE EXTLEME DIL SIRE OF Cac - 247 Fam IS Lower THAN We AUOWADLE GIL STRESS OF 12.600 bylm?. THEREFORE , THe_Oesign It SAFEFROM PSME COPE stC 4-0 - THE FoUNDAMON MATERIALS SHOULD BE 1: 2:4 Rano Quantity OF cement = 0-22) (c.- Gam = 4y)-8 = 4y2 SACee Guent4 OF cand = 0-44 (Se -U4m>) = 24.920 m? QUANT IM OF GRAVEL = 0-88 (Cu- C4 MP) 3 44. 842 m WEILHT OF REINFORCED CTEEL LEQui RED STEEL BAR WEILHT = 0-co7E x Wi = 0° OO1S x [By 280 bey 1022-1 ky From Wert S DESIGN HanPROUk, WeleHT OF Yo STEEL BAR ic O° Go Ply . Heder fe We BAR WEIGHT OF 20 IC 0-@Bx 20 = [3- ab lb = &-& ka 1o2u- | Ne oF cree page = [0201 G-0u ky = 108-6 & eF Pleces2.4-6-3 DESIGN OF PICHOR POLS © THE ANCHOR BOLTS SHOULD Be EMBEDDED ATLEAST GO TIMES THe eoLT DIAMETER © FOUNIPATION COLTS OF SPEIFIED SIZE GHOULD SURROUNDED B4 A PIPE sLEeIE with AA (GIO OF THE ANCHOR BOLT - NO FounDRTION BOLUS THAN 12mm IN Diameter FOR UNIT 1 @ 2200 2200 kw T Diame Eques 1o Ome DEPTH OF ANCHOR BOLT ax D PTH OF ANCHOR RoLT 30 xX D = &x 25mm24-6 FUEL SUPPLY System 24 FU GUPPLY Cuctem DIESEL AT CORLECT Time FOR SMOOTH PND EFC) The NumBER Ano THE PLANT size , WOULD BE We THAT Fue VeRIes KR Seppente SUG IN CORRET GuncTTy JENT OPgeATION Si0E OF TAK ARE ESTA CAPACITY FeCTUR , AND DELIVERY OM FUT HAVE GUTH CENT +pne CAPACITY FOR TWICE THe noemar ame Beween Fal G-! OlESE FuEL DIE Ainon PI Pression IN ENGINE , WHOE FUEL IOs AG A RESULT OF Come On OF FUEL MeuCTION THAN EQUAL VoLU me PRODUCE BETTER THE PRODUCTION OF DIESEL THAN GASOLINE , SO REMI PLY HAVE peEN LOWER THAN THOSE OF Fife STERS TRADITION(From Chapter 16 ~ Fuels and Lubricants — Philippine Mechanical Code: i Property Taeid Number, mg Recommend Diesel Fuel Specification Guaranteed Satisfaction Nil KOH/gm 0.25 max Strong Total [Color ASTM ASTM 3.0 max D1500 ASTM 0.02 max D482 {Carbon Residue, ASTM 0.2 max Ramsbotton on 10% Ds24 Residue, Mass % Cetane Index ASTM 45 min, D976 Corrosion, Copper Strip ASTM aaa Shr D130 @100 deg. C [Density, kg?liter @ 15 deg. C ASTM 0.815 min. 0.8407 | D1298 0.875 max. | Distillation, deg. C ASTM |e 351 | 90% Recovered D86 36 | End Point | Flash Point. Pensky ASTMD3 | 60 min. 69 | Close Cup, deg. C | Pour Point, deg. C | oa | Sulfur, % mass IP336 1.0 max 0.81 | Viscosity, Kinematic-cST ASTM 1.71 min. 28 @ 40 deg. C | D445 5.5 max. Water and Sediment by | ASTM 0.10 max. TRACE Centrifuge, vol. % | D1796ear g-4-6-2 DESIGN OF DAY TANK FOR UNIT | @ 2200 pw FLOM Eneine’s TeCHMICHL pam: FUEL Consumenon (407, conioence) : 46-6 HOURS OF OPetaTon : 10 heel doy Sowing FoR THE Se OF pay tanK caencry = e- gal /a-racye L\/loh\/ me hr gal |\ cay j\ t0o00L OIMEnS6n FoR THE cpmion LET D= I-Im AND iL VOLUME. TANK [¢ now : ve Egy - Eem'em) 4 ye 117? (Aecer tele)TE DAY TANK t CKERE err Tie VHERE Te = TMMSite cmeneTl = B14 mA (Ali 1026 THICKNESS E = EFFIClency of Lonel 0 - 80 - pene R= TANK PADIUS or SAPETY SUMMARY OF DESILN : DIAMETER : lam Lene a4n Vow me = 1-117 m? Thiceness | G26 mmFoR unit 2 @ jum ww FLOM ENGINE'S TECHNICAL CATA FUEL ConsumPron (40'). conrioencey: 2078 HOURS OF OPERATION 19. he [day SOWING FOR He Ge OF THe AY TANK PACITY = 207 ol /_8-r8cH2 LY/_m?/ M4 ham har \ 1006 L/\_ dai gal 14-41 m?/ day DESIGNER ClunbecAaL tAnk , Finoine WE DuWeNcl OF THE tank For SIMPLIFICATION , LE 0 L= 4-26m , THE ACTUAL NOLUME OF TE TA [UI m? CACCEPTRELE) THICKNESS OF THE DAY TANK , t gee eax FS P= Pgh TSxE "SOWING FOR PRECURE : P= Poh j eTh=0 = BIS bo In? (4-21 m/c>)(2-2m) P= 18-884 b& + 10). a2¢ kf = (20° 209 kf GOLVING FOR THICKNESS ; L be LARYFS [ro -z09 ney (222)( 0 Te xe 319.000 Ka (08) t= 2:18 mm SUMMARY OF DESION: DIAMETER 1-2m LENLTH 4.20m Volume : Ib: lo m? THicuness : 2-18 mm FoR Unit 3 @ 1uCd kw Flom engines TecHnI FUEL ConcumPron houes OF oPeRaT 207° 3 gal |lokus-he SOWING FOR THE Sze OF THE DAY TANK CAPACITY = sp) gal (27042 LY m?_\ / 20 hrs” we LC gal /\ 1000 / \ day / = 16-69 m?| day JHE DESIGNER USED CYuUnpecAL TANK » FINDING THE DIMENGIon OF THE TANK : Vee oe Verena We LE oe) 4SOWING FoR p p=sfay_ 69 Vig Si = 2. 1c¢ m THEREFORE ESOS a (ZB IGt a) = 4.80% m Foe Simeurication Volume oF 7 «GTO © 2.1Cm And L=4-4m . THE ORY TANK Ic now ae ~ (Z-Icm)° (4: 4m) KC 974 m? CAccePmeLe) oF THE DAY TANK, & SOLVING FOR PREssuRE fareeZe\Gner nee) GOLVING Fok THE THIcKnes , 4: Fe Cac Sx te t+ 2.12 mm SUMMARY OF THE DESIGq DIA meTER 2m LenGTH : 4-4m > Volume = i 414 m THICKNESS * 2-(&mmDIMEN Fok SImPut F VOLUME oF Vo = [2-20 m> (ACcCEPTA PLE) THICKNESS OF He DAY TANK ,t rere ‘alcoyr g.4-6-S DESIGN OF STORAGE TANK Stine OF THE FUEL TORAvE Tnk wi BE BaceD on T (80 DAYS) PLUS 16 OAUS ALLowancE In arse OF HEI OF FUEL VOLUME OF STO@ALE FUEL TANK: VOLUME < DAY TPM 1 + DAY TANK 2 + OAY TANK 24 3 = 71 m4 elem? 4 1-74 > + (2 2Om © $2101 [day (30 days >) \ month —/ = [C9 .03 CO 03 mh oath FoR IO DAYS AlLowAnce Volume ome (Coveiares) Ew pe = C2. 01 mi ny (0 days) = €2)-0/ m? JOTAL WLUME OF CroRALE TANK VOUME = (ed. 62 m? # £2) 0) ni? = 2004. 04 m? THE DESIGNER WILL USE wo (2) CAPAUTY OF ERCH Thnk = 4 i 10N OF x pe CHUNPRICAL SORACE Tank Tat THE TANK wee V= pty | He 4 yer p-r'so + Finpinu FOR D caeTHEREP DE We 1D = [6 (4.6m) 14-4 m SOWING FOR WE THicknec oF THE G1ORALE tank t . PxRxte I xe FINDING FOR pe Suge i P= OIE key hy? Bis & (a.o f \ oH? F-81 mle) 14-4) G06 KPa + Jol. a2¢ ke 224.49) bra t Px Rx F TSxE 90) kre ( 314 C00 k¥a (0-@) £= 17-8 mm VOLUME THICL NES.24-7 INTAKE 2:4-7-] AND ExiaucT INTAKE SUCTEM FOR 2200 Ww Ceneenne @ Feom encines SPECIFICH TION POWER : SPEED : Bote Diameter = STOKE : INTAKE CHaee em p: EXWAUST Heese Tene: (MAKE PRECURE EXUAUST PREcuRe + mean plstor = Zin = 2(11-Bin)(400 rm) rete = 21240 inf. ( A) Comput ni Vg = y; t = tote acecnniey min \4u-23 mm J = 14. 905-4 fYnin S4STEM 2300 kw) ENvine 2084: a4 HP 90 rpm 20 mm (Il din) 3.00 mm Cil-@ in) G42 °C (01 29 BY 304.0'C (102-87 ‘gy 20-2 vr (Be 49 ps) 201. b Ka (Be -64 pa) WHERE D = BOE DIAMETER d = VAWE DIAmeTaR. c= MEAN PlSOn 27 SOWING FOR THE VOLUME DlcPuncEmenT OF ComPREscor Vv SOWING FOR THE VOLUME Flow RATE OF comMescor Ni = Nps tly = 6 -0942cm, (0-8) 3 = 0-074 me FOR Unit | @ 2200 vw. TIME TALES FoR Me COMPRESOR TD PUL THE Ale TANK a/ te 1 LECH 5 orc write = 16-65 “e iJOR UNIT 2,8 ANDY @ [UG kW , TIME Trees foe JO FLL Me Miz TANK A. aa a/ be OWE mY), oy nh CONMIPERING STATING Aik Precute OF 21C Poe ¢ leq . Ipac abs * 189¢ 7 Kf 4 101-826 Kee 194 MTERMEDIATE PREscUReE ke AFTER PRCT STAGE © Kra (14qy ee HD INCE TE INTERMEDIATE Pre ArTet FiecT Shoe (6 COM AN COMPRESSOR work , Wl an Pi | net \ ATMOSPHEUC PURSURE ke m= In MRESGURE | Fe VA “Low oF ComPeEswOR hh MH [ol-B2E ED WW LA) ClOl «8 154) AGUME COMPREKOR EFFICIENCY EOURL To BC |. 28069 li MOR HE inc jimammoueG = Wx 40 WP2.4.8-9 PIR PIPES PIPE WALL THICKMESS , dt dp -__ PR Me Here © 1S + 6-8P de * minimum, P = WoUelne Do = OuTsloe S = WORENG Cc = CLERRANCE STRADALD AND SPECIFICATION FOR poweR PIPiNes Youee fLent Enuineerine pM mocse : TROVE Ibe] WeoueHT IRon , A 79 S = 4y-B len? (Ge Burt wa, ew tax Tene: 121.1 *e C= 1-65 mm Foe 3)-Bmen RUC C AUsWANCES FOR CUTTING conaosion + EC) FROM morse Ft, - S1E Consing OUSIDE DIAMETER , Dp = 3-¢ in(@8.4 mm) - 1996 - & Ke (08: Inn) a a A fi = = 6S mn 2 (4! 200 tfa)+ 0-8 (14% -B ra) . /_in EMO 4 mm ( ) 1684 mn (aera) = 0-146 in Insipe DIAMETER . D D- = Dy- Zdy = 3-Gin - 2(6-1yBin) = B-2o¢ in PIPE PROPERTIES = OUTSIDE DIAMETER : B-Lin Ingioe DIAMETER + PN WALL THICKNEC * 148myr 4-4-4 LUBRICATION S4cTem 24-91 LUBRICATING OIL TANK Flom INTECNAL ComBnsTIon Enoine 4 maLeR) . PATI ° THE AMOUNT OF OIL ACTUAL UCED VARIES BETWEEN 0-COOLE T 0-COOS GAL IHe - py FIR 4-smME IL CONSIDERING OL contumenion OF 6-coos GAL Ihe -BHP LIBILUCATING OIL CONAMPTON PER MorTH UNIT 1+ 2200 Kw GS = 2914.06 HP UNIT 2,314: lose eae Hf “Mle tal = 2211/8 HF (2944-06 He 4 (6) 221-6 He] x 0 00s a = 4.19203 #4), (46) (Se month = BHD 4 ain SS 10 ‘(= ) \ 1000 = BCol Omang Dimension OF WeucATING o Tank N= [2-061 m? Ve Pole , UT L= bo = Tp rep pes/w . [4 (19 cutm*) bo rod = 2.20m THEE FORE Ls 1p =yr 2-4-9-2 LUBUCATING OIL Pumas AnD Fl FLOM ICE 4 MALEEV | PHE9 , OL CIRC To 0-08 gallimin PEL TATED HoecerPowee= oF 20 10 WD FSi, Pace 4a!, pence Ol GUCTION UNE 20 oT ExceeD 10 o 20 Ath UNE 0 40 Fblin FoR unit | @ 2200 wW FROM ENGine’s TECHNICAL Dern > ENGine HORE POWER FUNG OIL ALETION OF 0 Q = 2084 30 HF (0-06 OY rin-t = 6-°$83777 m/min DISCHARGE LineFok Unit 2,3 .4 @ Iso pw FROM ENuine 6 TECHNICAL DATA ® uIne HorsEPoweR + 1319 + CONSIDERING O\L CecuLeTION OF 0-06 Q= 2319 +1 He (0-06 Gmina = 0+ 484] m7 lnin SUCTION Line! <(O-’—>._. "= 4. (0: 4241 “inn DAY T2044 min or = 0+ 2028 m = I-92 in DISCHAR © Dull m = 8°43 in POWER NEED TD FIL THE WULUCATION Olt TANC TOIL VOLUME Flow RATE , Oy = A, 4 OQ: +Os+ Qy 2 @, = 0-S62771 nin + (2) 04841" fnin (Lwin) Beeiea ins ning (Cue aa UL carica) = 0- 03/7 mf, Feom PME cope ; 7 OF LuaeicAnne ol * @60.7 Fein? 2) (—1_> Y= 9 = 860.70 P/m? (4-81 Ie") ( 7000 1 ) = gyPURSUE Hepp | H He , a + Faye = $0 por = 216-11 eee = 2-1 em Soy ka WSS ZIC Teal Pump woek : We= YOu BH (0 car) (am) = 8-829 bw COMIDERING motor EFPICIEncy OF acy ee in &- 829 ew arg HP = 10-387 kw — 0-146 few = 13-9236 HP USE IC HP Pume which 16 COMMERCIALLY PYRILA BLE PUMP -9-410 ENGine COOLING suctem 2-4-10-1 Hen, EXCHANGER DEGIEN TCH Uns OF TEMPERATE MIGHT BE URNS ener GCG °c ONTLET. Ccouiny TEMP- ren Cake neem st sae ok 43-3°C -A-4'c LET THe PESIenER WED THE Tououine FASUMPTIONS ¢ WATER Jacvey TEMPERAURE Enteeme, HEAT Excuancee O6-6'C WATER Uacker TENPELETURE Lenvine year Excupncer 31-8°C COOLING Thwlkg WaTER TENPERO RE ENTERING HEAT ExCHa nace 29-46 CoounG TWWER Wrree TEMPERA RE LEAN HEAT Excunnicce 48 85 'c AIR ConDITIOn EMTERIne aoLiNnG WHER 32°C 08 » SS 7-2 FIR CONDITION LEAVIN cooLinG THUR SOC 0B, 40/) Ba FOR unit | @ 2200 ww From Eneine’c TECHNICAL DATA: FUEL ConsuenPnon (407. ConFience) : 148.6 gAl/bu-he 0-7019 m?/ hr MASS FLOW RIE OF FUEL , my ). concumenon WHERE + ee ~ Pain = B16 ln? = BIC Mpa(0-104 he) (ee) =o: 18216 MkTUT POWER PLENT EMinctean BM MORE | FICE » FORMULA FOR WERTIO Une OF yey : Sl OF FUEL Ig: S= Pato enc the Q.- Sime ~ a3 8 (0-e10)* From PAE 12 , MECHANICAL ENGINEERING FoRmuLAC 84 2c ChsTE PAD J.-A MAN OAWE HEAT GENERATED By THe FUEL INTERNAL Cor 0 Flom 26%, To 3c’. OF AeAT GeneRateD BY Fu. In STRMoNARY FAD AUTOMATE EMLINES FINO no WAY INTO THE CHUIADER WALLS GND MST BE CARDED AWAY THC HEAT IC OFTEN CALLED JPCKET Lose THE DESIGNER USED Goi: AC PIERAGE PRACTICE - HEAT OF JROCET WATER , Qy = 0- Oc Enc ine SMe - 8193 «8 (yt Uy Photer 1000 Yong © © ig = Au 983. 2c hey HEAT GNPPLIED 84 THe FUEL 16 THE = MQ, = 0- 18275 te (4496-26 = 8220 - 69 W BY MALEey . TEST SHOW THAT = 0:3(8220 - wi) = 24 (ql 20] LW T= OS-6 °CREBT ABSORBED BH THE UPCKeT WATER , Quy * Qy = my Cay -h) WHERE > 7, = TEMP OF JACKET WATER EXTERN HEPT EXCHANLER Te = TEMP OF UPCLET WATER LEAUINe WERT EXCHANGER Cow = 4-187 WIeg-¢ My = mags flod PATE THUS » my Now = re Ow _ 2h 1 jal Coy Ti-Te) 4-107 Wipe (US € -37-8°C) 21. 1816 bo}, FOR UNIT 2,3 AMD 4 @ [460 kW FLOM ENLINES TECHNICAL PATA FUEL concuMPtion (40; CofnFlDence) + 207:5 gl [fou -he 0-7847 m? | hr acs Flow Cae OF FUEL. My Me = Pio) x FWEL CONsuMPTON aa te = BIC Fam? (06-7841 1 Den = 0- (907 lc HerTinG VRWE OF FUEL , Oh Op = Smite - 8793 -B (Se) WHERE * = CIqIb - 8193-8 (0-616) So = 0 8 = 44 962-26 M/kqHEAT GEnERRTED By TueL , @, = MDs = 0.1907 Fal, (44. 902-16 4.) = 8516 206 Kw) HEBT OF Srcyey WATER , Oy, Qi O34: = 6.5(ac78-e00 oD) = 2575-449 kw) TAGS Flow BATE OF JACKET waTeR , mw A. CP (Ti Th) 2518-44 by 4.187 Bley cUOb'e -31-8 Cc) My = = 20. “ole2:4.10:2 COOLING TOWER DESIGN a tr 40h ee ® re on = il ® in Went a EXCHANLER Eee © min Hi Iya <{{ <_— 4 Uc onptall 0c 08 6S) RH ® | mave WP : weer, FOR unit | @ 2200 Kw. ENERLA BALANCE Ar COOLING TOWER « mahs + mah, = mMyhy 4 Mahe Mahg - my hy = mq he - Mah, Mgha -Myhy = Ma (he -h? MAC BALANcE AT ccOLING TOWER ~ Mg + MqWs = Mg 4 tng We Ms, - My = Ma (Wr-4) WHELE + Ms < MAG oF WATER ENTERING My = MASS OF water LEAVING Ma = mins OF RIE h, = ENTdALey or PRY PIR ENTEginy ho = ENTHALPY Of ORM PLE LeRVINYer int © ar pm © 4, = OL'C De Sande da $1= 90), RH S Py = 12.3He Ka hi = TH hy I = 1042-06 “ley ¥, = 0-887 m/e a Pont @ Te +o* Hac tye 206 hy = hy = 205 1c Mi hy = 126-74 ley a= 1.017 + 15° mlb, Ug = 10098 «107? ley eer Maximum HumlolFieD STE OF Ale LEAVING IS AR 907: RELATIVE HuminI™ - cince THE FINAL CTAIE FAUS OMSIDE THe Limit OF THE clRRT , THE TOUDWIN Ea ALE PROVIDED : Fe = fa wee: Po = PARTIAL PREGURE EXERTED BH vpeDR Gb = ReMVE Humlo TY 4 < CetURATION PRECUte THUS Po = 0-9 ( w-34e Kea) = II-1lOC Ke Gowns Humiorty LATO pI foInT ©: o-car( fe ) vReRe: fot Wz = HUMIDITY RATIO AL PRES UE Wy " a“ha = Cpt 4 Who WHepe® CR SPECIFIC Hem oF ORY pig AT CONSTANT PILECGE = 1+ C62 9 fey io Ngee = 2090 -O SH, Wa = HUmOM™ Ano A Runr 2 = 110062 Wine (WC) 4 6-016 (2642-00 Wh) = 248 -86 a Enercy BALANCE : Mahe - muh = Ma (ha-h) 21-1816 (206 - Ic) - Ja¢ 74 (me) = ma (248 Be -14-) FO4 Gt — 126-79 my = |14-B ma my = 484o-6Y -4- Bom © l20-44 MpsS BALANCE: Ms -My = Ma(W,-wW,) Mg = 21-1870 ~ mg (0-01 - 0-01) My = 21.1816 - 0-064 Ma © eauaTinu E® © ano © = 4d4o -U4t — 114-86 Mm a — 0-OS9GMa = a 21 -'816 SIG Mg, ox 2)-1BI1L ~ 0-084 Ma = WH. - 1-4 Mg 1. 3304mMgq = 13-3674 My 1 now *Thin CAPACI , 0, Qe = Ma XV, = Io-oc Hole (0-881 us) = 8-4] m3), MR POWER , Fr = Qh Wikre © = Fen crpacm ¥ = 0 - 01201726 pn” ean TI = 8-4 mle (0 01201726 Eye) (Sm) = He = 0- $3637 bw Co = 0-118 HP CONSIDERINe FAN EFFICIENCY OF 90 /, Ne = AIR POWER Benve fweR er- Pie PUR _ 0-118 HP le 0-9 = 6-197 HP USE COMMEgcIRUY pUAILReLE 1 HP MOTOR -FOR UNIT 2,3 eno 4 @ lum kd ENERLY BALANCE Maha ~ Myhg = Ma (he -h) 22. (206-16) ~ 126679(Mg) = mg (248-86 ~ 74) Ig ees RO IS RELA 126-19 MAGS BALANCE My = M3 ~ Ma (We -W) = 22: \\~ Mq (0-01 ~ 0-017) My = 22-11 - 0-0096 ty @ EQUATING © AnD O@ My = Me 20:0 Oc Mg = HES -87 = IF BUM j25- 74 22-- 0-0646Ma = Gb-O ~ 1-84 Ma Ma = 10 -48Se o/s Mg 16 now: ~ M4: -46Sto ) ify ee EADY 120.79 = 21-493 kale Fan CApACITY . Qe ” Qa ™M ¥ Vi = 1o-40xb he (0-807 ha) = 13 myPIR POVER . Pq Py = OXh = 4: MPL (0 -o1201726 "he ) (Cn) = 0.6588 bw (HE = 6-749 4p CONSIDER. TAN EFFICIENCY OF 90‘/ = _ PIR Foner. (pee melee Braye POWER Bente rower - Fie Pov Ur ~ 0-749 HP O-F = 0-63 HP UcE COMMERCIALLY AUAILA OLE 1 HP MoTORZ-4-10-S CIRCULATING wane Pumes For unit 1 @ 2700 ww FOR CURCULATING WeTeR pump Poder Pu Fu = OYh were = Q =e = GRCULATING PUMP cAepciTy 8 = Unit weeds oF wearer = 9-81 D/yg3 h= om Q= M4 x Vi @ font 4 = 20-6 bah, (1-co¥s «10°? Mk) 5 0 -62067 m/c Pu = Qh = o-o2047 (4-1 kA) a8)(Ca) =]. (& 1.0189 kal (a) = 1:36 He CONSIDERING PUMP EFICENcy oF 40'f fe? & floeo ine Oo = [Cll We } UGE COMMERCIALLY AUAILABLE 2 He motog FOR UNIT 2,3 aD ¥ @ Iuco kw FOR CIRCULATING WATER PUMP POWER » PyWEE FORE: Pu = Oxh * 0- 021675 mh (9-81 kp) (Sa) ele =) ” = 186 HE CONSIDEUNL PUMP EFFAENCY OF 90; BP = 1.41 He 10-9 ; = hb WCE COMMRCALY PYRILABLE 2 HP MOTORZ-4ll ENGINE - GENERATOR SET Room Provic ONS Z:4.Il-1 VENTILATION cucTem Z-4--Z HEALTH AND SaFeTy | Z-4:1-D Provicions For Fite SAFETY | 2-4-4 JOOLE BNO SPARE Z-4-O NOSE Z-4-Il-G MAINTENANCE SPACE 2:4-(2 OPERATION AnD maintENANCE 2-4:12-1 OPERATION ABATEMENT 2-4-|2-2 MAINTENANCE GeACEaan 5-1 ELEMENTS OF PRODUCTION COST © FIXED ELEMENT Envine cost : POM) mw @ 1.1C mw ¥ 85] , [CO .009 Fdansmission LINE cost : P20 ,C00/~m @ 4o km Plo 000, C06 PuaTT DEPRECIATION RATE: 207 TRANGMISSION Line DEPRECIATION @ATE : 26) PLANT USEFUL Ure: 20 Yenes TRANSMISSION UNE UE FUL LIFE IMMEMET RATE: 7-6 7 THX PUIG Ingudance: 6-6 REPS > PC 000, C00 MainTenAnce: lo). OF eepAiec Manacentent * P 4,000, a0 20 YEARS CAPITAL COST = Pas7,s00 000 + 10,000 , 600 ~ F BGI 0 , 00 PLANT DEPRECIATION = CAPITAL COST (1-6-2) = P21 ,600,000 (1-9-2) = P2944 , 000, c00 TRANG MISsionN UNE DEPRECIATION = P10,000, cdo (1~.26) = £1, 0,000 ANNUAL CEPRECIATION RECERVE CALCULATED On STRAIGHT LINE BrGis = PLanT DEPRECIATION RECeRvE = P24 , C20, coo / 25 4EReE = Pll, W, 000Dertec MAE ='P 7 G0, | 2otpaee = P 160, cco Annual oF MN oF ANNUAL DEPD Csenve =e) Te + P20 cep 2 010 ,00g (0-016 +0-a¢¢) OEM Be MENT CAapOR lo men AT PIC ,c00 © MeN @t mont P 20,200 | Monty 2 MEN AT £ aC, 000 MonTu OIL ANP WASTE cupPL: 1,000, C00 Malntenance Jo, OF pePans SECONDARY DicTRBUTION cart: P30,c001kM @ IC km DEPRECIATION pATE: 20° WE FUL LIFE: 0 Hens FUEL: | £63 020 CL] mont gt P8O/LLne0@ = 10 (PIS.c00) + 6 (P 29,000) 4 2. (P&C, 000) = 7.820.000 / monty (12 monn) FUEL COST = P 1,63 ,080 L/momy Cla. monras ) = P18, We . 360 L ( Pao /L) = PCL 640, B00 OlL AND WASTE GUPpLY = MAINTENANCE P 1,000, coo * P 6,000,000 (0-4) len RECONCcG TOTL ENERM ELEMENT peor : P 3. 840 , 000 FUEL Cost = £62 , 690 , 800 OIL BND WASTE GurPLY : 1,000, 000 MAINTENANCE : 4, (0 .000 P £12 030 , 800 © customer Element SECONDARY CAcTUeUTION Coct : 30,c00 [km AT IC km DEFLECATION ere : 20. WGEFUL Ufe : @O YEARS OPELATING SECONDARY Dictueution SUTEM: P1, 126 ,C0o Cost Foe COUECTING PEVERUE: PIE, 009 DEPLECIATION OF SECONDARY DisTeleUTION cuctem = P30, 000 | km (ic km) CI- 0-2) = Pow .co ANNUAL OEPCEUATION MeeeINTEREST , TAXES AND Insugance = Pe 600 | em CC km) (0-076 + 0-066) = PL, G00 OPELATING CosT P 1,12 ,000 COST FOR COLECTING REVENUE: P70 cco TOTAL CUCTOMER Element CHARGE PNNUAL PEPRECIATION REEWE : PIL ,0d0 INTEREST , TAYES AND IncurAnce? P&B , «0 OPERATING COcT = ? I, 126 , 000 COST FUR COUWLECTING QevENuE: P 10 ,000 P 1,44 cco © INVESTORS PeorT PSCumE ANNUAL PROFIT ON CAPITALIZATION OVE AND AOOVE INTEREST TO BE B-¢7 OF COST OF PLanT , PumAey RAP SECONDARY pISTUBUTION CUYdTEM CAPITALIZATION = 73G7 .&0,00O + P4@ ,a0 = PBUT .400 600 PROFIT ELEntent = BL7 , 460 ,c00 (0-08) = PBI, 215 , 10= 3. CATES IMPLEMENTED @4 PALECO USING CTPRIGHT LINE METER Rate FIxep ELEMENT = © Gt, 28¢ ,000 ENeewy Euement : P 612,030 ,200 CUSTOMER ELEMment : P 1. 946.660 PROFIT ELEMENT : P Gl, Ze , 160 P UA 631,050 ASSUMING 2-66". CUcE Facto) OF THE PLANT output Jo BE ReGKTEMED On CUSTOMER’ MeTERe (11-34% Enemy USSES IN THE UNE , TRANGFORMER ETC-) pT 91.830 Ww-HE Pee oFY ANNUAL PeopucTiON OF PLANT = 91030 HEHE (ayc op) ened) DAY = 21 QC 997-47 kul-te P (£9 68) OS 21,108 987-47 ea -He > p 24.1 | weDRAWINGS © MACHINE FOUNDATION Foe unt | © MACHINE FOUNDATION FOR Unit 1,4 AnD 4 © PNCHOR BOLTS © EL Curry S4cTEM © FWEL SEWICE TANK OR DAY TANK © FUEL STORAGE TANK O AIL- STARTING SYSTEM © TYPICAL FILTER AND GILENCER IncTALLATION O WELICATING OIL SYSTEM © ENGINE COOLINL SYSTEM © FiNoe PLAN © PEMSPECTINE VIEWa yaa. -ANVL AVG YO YNVL SOIANSS TENE) aunt A Fl —[SS— tuonons jong 4J9jSUe3 jary =A Sa | Mla ssei6 0629 —~|+ oa G sr , 3 3 2 2 z 2 E E (= [= EF g Zz Zz 5 5 5 5 | SWITCHBOARD — STORAGE, i WASH AND SHOP Z Room i OFFICE B ¢ SFLOOR PLAN