Connections and settings

RTU520 product line (1KGT151104)RTU500 series interfaces and protocols

Communication unit 520CMD01 (1KGT 150 939).
Application, characteristics and technical data have to be
taken from the hardware data sheet:
Ethernet Interface E1
520CMD01 Data sheet 1KGT 150 882 The Ethernet interface E1 supports different functions:
• Webserver-diagnostic with download of configuration
files and firmware
Operation
• Protocol IEC 60870-5-104, DNP3, …
The Communication Unit 520CMD01 is the CMU board of • Integrated HMI
the remote terminal unit RTU520 for DIN rail mounting.
The signals are used according to:
The 520CMD01 controls process events and
communicates with control centers according the running Ethernet Interfaces
software. For this reason there are three serial interfaces Pin Signal Input/Output
(CP1, CP2, CP3) and the Ethernet 10BaseT/100BaseT 1 TD + Output
LAN interface (E1). For service purposes there is an USB RJ45
2 TD - Output
interface available.
3 RD + Input 1

The connection to the local I/O-boards is done by the 20 4 Not used

pole male connector (X2, X3). 8
5
The unit is available in following 2 versions: 6 RD - Input Jack

• R0001: without battery buffered realtime clock (RTC) 7 Not used

• R0002: with battery buffered realtime clock (RTC)
8
Before the 520CMD01 R0002 is used for the first time, the
Shield Connected
paper stripe of the battery must be removed. with housing

E1
CP1 CP2, CP3
10/100 MB LAN
RS232C RS485
Each network segment can have a maximum cabling
distance of 100 metres with Cat-5-cable.
Ethernet
Controller
UART UART ADVICE

In case of longer cable length adequate provisions

for potential equalization must be ensured to prevent
damage on the modules and installations.
Processor bus

Serial Interface CP1

Serial line MPU RAM/Flash
interface ARM9 Memory The serial interface CP1 is available on the RJ45
connectors. It can interface RS232C signals. The interface
is connected to an UART (universal asynchronous
receiver/transmitter). On the interfaces different UART
WRB I/O bus USB based protocol types can be used.
Figure 1: 520CMD01 block diagram

Communication Interfaces
On all interfaces different protocol types can be used.
Possible limitations can be found in the document:
RTU500 series Interfaces and Protocols Release 13
 Serial Interface RS232C Mode server diagnostics and the download of configuration data
and firmware.
Pin Signal Input/Output
1 DCD Input
2 RxD Input USB Interface
3 TxD Output Pin Signal Description
4 DTR Output RJ45
1 VBUS Supply 5 V
DC
5 GND -
1
2 D- Data -
7 RTS Output
3 D+ Data +
8 CTS Input 8
4 GND Ground
Shield Connected
with housing Jack Shield Connected
with housing
The RS232C standard defines a maximum cable length of
15 m. For more detailed information how to install and configure
the USB RNDIS driver see the document Users Guide to
RTU500 series Web Server (1KGT 150 924)
Serial Interfaces 3 and 4
The serial interfaces and are available on the RJ45 ADVICE
connectors. It can interface RS485 signals. Different If the system earth is connected to a positive supply
UART based protocol types can be configured at the voltage the USB interface must be galvanic isolated
interfaces. from earth to prevent damage of connected devices.
In RS485 mode both sides of the serial bus must be
terminated by a 1 kΩ resistor. The termination on the CMU
side is already done onboard.
Power Supply and I/O bus connections
The signals are used according to:
The power supply (e.g. 520PSD01) is direct connected to
the right side of the module via connector X1.
Serial Interface RS485 Mode
Pin Signal RTU520 I/O modules are directly connected to the left side
1 - Not used via connector X2. An additional I/O adapter module (e.g.
520ADD01) can be connected by a 20 pole ribbon cable to
2 TA Data -
the WRB I/O bus via connector X3 (see Fig. 3).
3 TB Data +
RJ45
4 - Not used ADVICE
5 GND Signal 1
To prevent damage on the connected modules de-
Ground
energize the system before plugging or unplugging the
6 - 8
I/O bus connectors.
7 - Not used Jack

8 -
ADVICE
Shield Connected
with housing To prevent unintended disconnection of the
I/O bus connectors end stops (e. g. BAM3
The RS485 cable length should be less than 150 m. 1SNK900001R0000) shall be used at both ends of the
I/O assembly.
ADVICE

In case of longer cable length adequate provisions

Signaling
for potential equalization must be ensured to prevent
damage on the modules and installations. Signaling by LEDs
ERR (red) ON: RTU in error state

Connections Flashing: RTU in warning

USB Interface state

Device USB 2.0 interface for service purposes. For more details see
RTU500 series Function
The interface is an USB device port compliant with the Description
USB V2.0 full-speed device specification (12 Mbit/s). RUN (green) Communication module in
On top of USB the Remote Network Driver Interface operation
Specification (RNDIS) protocol is used to provide a
WRB (green) Transmission on to the I/O
virtual Ethernet link to a Windows operating system. After bus
installing and configuring the needed RNDIS driver on the
Windows system the connection could be used for web
Signaling by LEDs Parameter name Default Parameter location

Tx Transmit data on serial

communication ports CP Modem control:
• Direct link (TxD/ RxD only)
Rx Receive data on serial • WT link full duplex (no handshake)
communication ports CP
• WT link half duplex (RTS/ CTS handshake)
SP Ethernet communication • WT link half duplex (RTS/ DCD handshake)
speed:
• Dial up (external modem DCD handshake)
ON: 100 Mbit/s • Loop switch unit (RP570/71 Host interface only,
DSTC 3002)
OFF: 10 Mbit/s • Link with collision avoidance (DCD handshake, DNP
L/A Link up (ON) / Activity 3 only)
(Flashing) on Ethernet Transmit delay time disabled CMU - serial interfaces
interface E value range: disabled, 1... 10000 ms

Firmware Version Following parameters can be defined for Ethernet

interfaces:
The current firmware is available on SD-card. A download
of firmware is also possible by using the web based
Parameter name Default Parameter location
diagnostic tool. In this case the firmware is loaded via
Ethernet or USB and stored on SD-card. Exchanging the Interface mode Auto-negoti- CMU - Network Interfaces
SD-card is possible, if the RTU is switched off. ation
Transmisssion rate and duplex modes.
Settings Possible values are:
- 100BaseTx half duplex
The settings of the hardware and for operation of the
- 100BaseTx full duplex
communication interface is done with the RTUtil500 - 10BaseT half duplex
configuration tool. - 10BaseT full duplex
- Auto-negotiation
Following parameters can be defined for serial interfaces: Default value: Auto-negotiation
Node name none CMU - Network Interfaces
Parameter name Default Parameter location
Node name of RTU at this ethernet interface
Interface Type RS232C CMU - serial interfaces IP Address 0.0.0.0 CMU - Network Interfaces
value range: RS232C, RS485 or fix if selection is not supported IP Address of this RTU interface
COM Speed 9600 bits/ CMU - serial interfaces Subnet mask 0.0.0.0 CMU - Network Interfaces
sec Subnet mask of IP address
value range: 50, 75, 100, 110, 150, 200, 300, 600, 1200, 1500, 2400, Default gateway IP 0.0.0.0 CMU - Network Interfaces
4800, 9600, 19200, 38400 bits/sec; 50-600 bits/sec only on selected
interfaces IP address of default gateway

Modem control direct link CMU - serial interfaces

(TxD/ RxD
only)
 Hitachi Energy Germany AG 520CMD01R0001
Havellandstr. 10-14 68309 Mannheim Germany
ABB is a registered trademark of ABB Asea Brown Boveri Ltd. Manufactured by/for a Hitachi Energy company.

X1 X2 X3 X4 X5
Input Output Output CP1 E1
from
PSU
To
I/O
To
AD
RS232
Port
Ethernet
Port


X6 X7 X9 X11
CP2 CP3 USB SD-Card
RS485 RS485 Device Interface
Port Port Port

Figure 3: 520CMD01 label

Figure 2: 520CMD01
front plate

6 5
1

3
4
2 Figure 6: RTU520 DIN rail mounting - step 3
Figure 5: RTU520 DIN rail mounting - step 2
Figure 4: RTU520 DIN rail mounting - step 1
1 Insert upper edge into DIN rail 3 + 4: 5 + 6:
and push downwards
2 Push lower edge towards DIN Shift one module connector into the Mount end stops at the left and right
rail and snap in the module other starting from right to left side

Hitachi Energy Germany AG We reserve the right to make technical We reserve all rights in this document and in the ABB is a registered trademark of ABB
changes or modify the contents of this subject matter and illustrations contained therein. Asea Brown Boveri Ltd. Manufactured by/
1KGT 150 883 V004 1

P.O. Box 10 03 51 document without prior notice. With regard
68128 Mannheim, Germany to purchase orders, the agreed particulars
shall prevail. Hitachi Energy does not accept
any responsibility whatsoever for potential
errors or possible lack of information in this
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