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I. INTRODUCTION
Abstract--- Present experimental study is . Exothermic reaction occurs in the flame due to
focused on the Half “V” gutter made of three different chemical heat release. Formation of vortex structure in
porous materials for afterburner application with non the flow field can be altered by the type of bluff-body
reactive flows. Flame stabilization can be achieved with and the orientation i.e how the bluff body obstructs the
Low Velocity Bypass ports, Refractory burner tiles, Bluff flow field. Occurrence of blow out in the bluff body
body flame holders and Swirls. In this experimentation stabilized combustion is studied in detail by
bluff body flame holders made of porous materials are Huelskamp (2013). The 60 degree gutter shows better
used for estimation of the important parameters of flame stability on the aspects of dilation ratio of the flame as
stabilization in non reactive flows. reported by Shanbhogue and Lieuwen (2007). Non-
The types of porous material used as a flame reactive flow helps in validating the reactive flow. The
holder are Silicon Carbide(SiC), Zirconium Oxide(ZiO) research work of Kiel.B, et al. (2006) states how the
and Aluminium Oxide(Al2O3). The porous materials are recirculation zone length prediction helps in simulating
fabricated in the shape of Half V gutters with an gutter the breakage of vortices. The research work of Turtle,
angles of 300, 450 and 600. The Half V shaped gutters et al. (2010) and Hussain (2008) explain the dynamics
produces strong wake zone in the downstream which of bluff body stabilized flame near the blowout. The
enhances the mixing process and increases the flame results are numerically validated using large eddy
stabilization. Non reactive flow studies are carried out and simulations. The results illustrate how the changes in
the wake zone length for each porous material at three mass flow rate of the flow cause vibration and results
different angles are obtained experimentally. in breakage of vortices. The results are limited to
Experiments are conducted in the combustor test dynamics of flame at constant specific heat, since the
rig. The porous material half V gutters are fitted in the dynamics of the bluff body flame flow field greatly
combustor test rig with the help of plug type fixture. Air is depends on the equivalence ratio and the temperature
fed through a radial blower with constant velocity of 4.5 of flame.
m/s. The parameter of interest in the cold flow studies is
the wake zone length. Plots are along the length of the II. EXPERIMENTAL SETUP
combustor for the velocity fluctuations with different
porous material. The combustion test rig has a cross sectional area
It is observed that, due to irregular pores in the porous of 85x85 mm. the combustor is a constant area combustor
materials the velocity fluctuations are more immediately required to match flow conditions as in a real gas turbine
behind the gutter and gradually reduces in the engine. The dump type combustor severely influences the
downstream upto exit plane. It is also observed that the fluid dynamic phenomena in the flow.
wake zone length differs for different porous material with The experimental setup is shown in the figure. The flow is
different gutter angles. The maximum wake zone length channelized through a flow meter by means of a flow
for Silicon carbide flame holder is 15 cm formed at 600 regulator. The main function of flow meter is that the mass
angle, the maximum wake zone length for Zirconium oxide flow rate of flow can be varied with it.
flame holder is 15 cm formed at 600 angle and the 1. Flow meter with 500LPM mass flow rate and
maximum wake zone length for Aluminium Oxide flame 2. Flow meter with 1800LPM mass flow rate
holder is 17 cm formed at 600 angle.
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case of a half v gutter the front face should face the upstream.
In addition to that, the mean centre line should be in face with
the pointed half.
Angles 30∘,45∘,60∘
Half V-Gutters
V-gutters can be inserted in the plug type fixture
space located in the combustor unit. The V-gutter
characteristics are explained in the table below.
The half V gutters are essentially one half of vee gutters. The Fig c. various configuration of Half “V” gutter
structure of a half v gutter is asymmetric about the centreline.
It is a flat plate structure inclined at an angle in the upper half III. POROUS MATERIALS
and free stream supporting in the lower half. The major
difference between a flat plate inclined at an angle and a half v POROUS BURNER
gutter is that in flat plates the plate can literally be anywhere Porous burners are used to burn fuels with low
with no restriction on what side should face centreline. But, in calorific value. This may be a solution to reduce the methane
in the off-gas to carbon di oxide, inturn it will decrease the
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carbon footprint left by the gas turbine engines. The lean also the amount of electrical energy necessary in a crucial
flammability limit for a free flame for methane is 5% in way. Larger and stronger blowers demand much higher
volume of air at one atmosphere and 25C. To decrease this investment and running costs. Furthermore, noise emission
limit, porous burners are used. Porous burners have very might also be promoted. The heat capacity of the ceramic
efficient heat recovery. The heat produced by combustion of materials also determines the thermal inertia of the burner.
the volatile fuel or gas mixture is transported back through the With high thermal inertia, the burner is insensitive to
porous media and tube wall to heat the incoming mixture. The fluctuations of gas mixture properties. On the other hand, with
circulation of heat is established which lowers the a high heat capacity the start-up of the burner requires a rather
flammability of methane, an important design aspect is the long time until it reaches steady-state operation, leading to
porous material used in the burner. In most burners, two significantly increased start-up emissions.
different types of porous materials are used, a highly porous The temperature resistance is determined mostly
part and a low porous part. This is done to stabilize the flame by the melting point, but also by the thermal expansion rate of
on the interface between these two layers, thus making stable material. Moderate thermal expansion rates avoid thermal
operation of the burner. Ceramic foams like silica foam, stresses, which can promote breaking of porous matrix, as
Zirconium foam and high temperature metal alloys which are ceramic material tends to show a poor modulus of elasticity,
all commercially available porous materials. which even decreases with higher temperatures. These criteria
also affect the temperature switch resistance. High heat
FUNDAMENTALS OF FLAME STABILIZATION IN conductivity of the ceramic materials is also considered to be
POROUS MEDIA of major importance as hot spots are avoided, leading to an
The described burner was designed with the aim even temperature distribution only with minor thermal stress
to operate over a wide range of gas compositions with inside the material. The main materials used today are ceramic
different calorific values and for high preheating temperatures. foams or structures that resemble the static mixers or regular
This means that the stable operation had to be achieved packing often used in process engineering. The advantages of
between two significantly different operational boundaries, these structures are as follows:
accomplished by small pressure losses. A stable temperature • The open-pore structures with good flow-through
distribution in the porous material, low polluntant emission properties keep pressure losses low and therefore,
makes the compactness which is possible to the geometry low cost burner blowers with low energy
holding the flame inside its body. The porous burner consists consumption can be used.
of a porous inert solid structure which allows flame • Heat transfer is excellent. The gas is often forced to
propagation. Stabilization of the flame front occurs when the flow inwards and outwards, to split and reunite. With
burning velocity in the porous medium accelerates the fresh the convective heat transfer that this causes, a
unburnt gases. In order to allow a wide operation range of balanced temperature field is generated at a low level.
power load and air ratio for this stabilization concept, the This is accompanied by low pollutant emissions.
porous matrix is shaped in form of a conical diffuser. The • The structures are characterized by a very low
conical section is designed so as to avoid flow separation weight. This means that the thermal inertia is low,
caused by the expansion of the cross section. A recirculation which has the effect that the burner heats up quickly
zone in the porous matrix would lead to predictable behavior on starting and adapts to power changes quickly.
of the flame stabilization region. Combustion processes under
high pressures are widely used in different applications such Metallic materials are lesser suitable as porous media because
as car engines, aero engines, stationary gas turbines and of their inadequate thermal stability. Temperature-resistant
process plants etc. metal alloys might be used for temperatures below 1250⁰C
their thermal properties are a high heat conductivity ranging
CERAMIC MATERIALS EMPLOYED IN THE POROUS from 10 W/mk at 20⁰C to about 28 W/mk at 1000⁰C, extreme
COMBUSTION thermal expansion and an extremely good resistance to
The intensive heat transfer between the gas phase thermal shock. The emissivity of metals varies strongly with
and the porous medium that this entails gives rise to a unique surface finish processing and the surface itself. It stretches at
combination of advantages for combustion technology, the 300K from 0.045 for polished nickel to about 0.5 for used
burners are compact, have low pollutant emissions and can be stainless steel. For nickel-base and Fe Cr Al alloys the upper
adjusted continuously over a wide range of powers. A special temperature limit is approximately 1400⁰C. For PMBs, typical
emphasis of optimization work in PM technology has maximum temperatures could be between 1400⁰ and 1600⁰C,
therefore been the development of high temperature-resistant and in extreme cases even 1700⁰C. Therefore, materials based
ceramic and metal components. Important criteria for the on aluminium oxide, silicon carbide and zirconium oxide are
selection of ceramics include its temperature resistance, its mainly used.
mechanical stability and it is ageing behavior. Also of major
importance for the use in PM are the pressure drop and the TYPES OF POUROUS MATERIALS
heat capacity of the ceramic materials. The pressure drop The types of Porous Materials are
influences the necessary power of the blower and therefore [1] Aluminium Oxide
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[2] Silicon Carbide
[3] Zirconium Oxide
Aluminium Oxide
(Al2O3) can be used up to approximately 1900⁰C
under air. High SiO2 contents between 20 and 40% reduce the
application limit to approximately 1650⁰C. Because of its high
thermal expansion coefficient and an average thermal
conductivity, the resistance to temperature change of Al2O3
ceramics is relatively low.
Silicon Carbide
Silicon carbide can also be used at very high
temperatures, usually up to 1600⁰C. The resistance to
temperature change of SiC ceramics is very good, which is
due to the low expansion coefficients and the high thermal 1. Result without Flame Holder
conductivity. Speed: 4.5 m/s
Graph: Position versus Velocity
Zirconium Oxide
Zirconium Oxide can be used 23000C under air.
It has very good resistance to temperature and also has very
high thermal conductivity and low thermal expansion.
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Graph: Position versus Velocity
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Speed: 4.5 m/s Each series number on the legend refers to the corresponding
Graph: Position versus Velocity port number on the pressure rack.
.
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The wakes zone length is depicted in the above figure. • Due to irregular pores in the porous material, the
Velocity fluctuations are intense near the gutter and gradually wake length differs for different porous material at
decreases along the downstream up to exit plane. The different angles.
positioning of ports are marked as the legend of the graph.
Each series number on the legend refers to the corresponding • The wake zone length increases as the gutter angle is
port number on the pressure rack. increased.
IV. CONCLUSION
Cold flow studies have been carried out in the constant area
combustor test rig with three different porous material half V-
gutter configurations at three different angles at a constant
Position versus Velocity speed of 4.5 m/s. From the experiments it can be concluded
that the wake zone length differs for different porous material
Observations from the graph with different gutter angles. It can also be inferred from the
The wakes zone length is depicted in the above figure. results that the optimum angle with maximum wake formation
Velocity fluctuations are intense near the gutter and and minimum loss in total quantities occurs at 600 flame
gradually decreases along the downstream up to exit holder made of Aluminium oxide porous material.
plane. The positioning of ports are marked as the legend
of the graph. Each series number on the legend refers to
the corresponding port number on the pressure rack.
V. REFERENCES
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Acknowledgement
The combustor test rig is developed in the Department of
Aerospace Engineering, Madras Institute of Technology with
the financial support from the Propulsion Panel of
Aeronautical Research and Development Board (AR&DB),
DRDO, Govt. of India for the study fluid dynamics with
porous material.
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Madras Institute of Technology