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A WORLD LEADER IN THE FIELD OF BRUSHES

FOR ELECTRIC MOTORS

MAINTENANCE TOOLS

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FOR ELECTRIC MACHINES

CARBONE LORRAINE
Carbonwatt-Perú Your Maintenance Partner

A GLOBAL PLAYER
Since its founding in 1892, CARBONE LORRAINE has built up an in more than 70 countries, and 250 commercial contacts

international reputation by creating subsidiaries on all continents. throughout the world, CARBONE LORRAINE offers its customers

Today, with industrial and commercial plants located in more than worldwide reliable high technology products and the service of its

30 countries, agencies and representatives experienced technicians.

ISO 9001: 2000 ISO 14001

CARBONWATT S.A.C.
CARBONE LORRAINE CARBONE LORRAINE Av. San Pedro s/n.
Immeuble La Fayette - 2/3 place des Vosges APPLICATIONS ELECTRIQUES Urb. San Vicente - Lurín
TSA 38001 - La Défense 5 10 rue Roger Dumoulin
LIMA - PERU
BE 19 GB 6040

F-92919 PARIS LA DÉFENSE Cedex - FRANCE F-80084 AMIENS Cedex 2 - FRANCE


R.C.S. Nanterre B 572 060 333 Tel. : +33 (0)3 22 54 45 00 Telf.: 2059090 / 2050993
Fax : +33 (0)3 22 54 46 08 Fax: 2059095
www.carbonelorraine.com www.elec.carbonelorraine.com E-mail: ventas@carbonwatt.com
Web: www.carbonwatt.com
F or more than 100 years, CARBONE LORRAINE has been developing grades and manufacturing
brushes for electric machines. Our experience in industrial maintenance enables our experts to make
a global product range including:
Abrasive strip for seating brushes.

• brushes and brush holders,


• a selection of tools for maintenance of commutators and slip rings,
• a technical telephone help service, D site. Its grain makes the work fast and there is no separation of abrasive grains.
• a team specialized in on-site grinding and measurement work. Please refer to technical instructions STA AE16-41 for further information about
brush seating methods.
The products presented in this catalog have been tested in the laboratory and on site.
Our experts have selected them to give you full satisfaction.

GRINDING STONES Reference Description


The roughness of a commutator or slip ring in an electrical machine roughness. Typically stone 90623N performs this service perfectly 90206N 9 cm *10 m wide abrasive strip
must be correct. This is essential to achieve a good skin deposit, for all types of commutators and slip rings. If you would like to fine
satisfactory current distribution and optimum brush stability. Please grind a commutator or slip ring manually to restore its roughness
refer to technical instructions STA BE 16-1 for further information without disassembling the machine, it is preferable to use a motor-
about the roughness of commutators and slip rings. type grinding stone with handle. The 90602N is ideal for motors up
The commutator or slip ring must be fine ground after to 15 kW, while the 90651N is suitable for motor up to 150 kW. For Maintenance kit and case
grinding with a medium stone, in order to achieve this larger motors, use the 90612N or 90607N that are larger.

D The maintenance kit comprises:


Our grinding stones have different grain sizes depending on the type of work to be done. These stones are suitable • Dynamometer ref 90204N
for copper, bronze and steel. • Insulated sensor to check brushes ref 90285N
• Coarse stone (C): with large grains, it does not separate very much and is good for removing large quantities of materials. • Illuminating magnifying glass ref 90286N
• Set of shims ref 90287N
• Médium stone (M): with medium grains, for machining minor defects. This stone is recommended for finish grinding of • Strip ref 90288N
commutators and slip rings. Its grain is specially selected to restore the roughness necessary for mechanical • Soft duster ref 90289N
stability of the brush and for burnishing. • Flexible abrasive ref 90652N
• Finishing stone (F): with fine grains for cleaning the commutator or for restoring the correct roughness to some types of soft • Brush seater ref 90668N
commutator copper.
• Polish stone (P): with very fine grains
Reference
90201N
Grinder tool type grinding stones for commutators and slip rings

Reference Dimensions in mm Grain


90635N 20x20x80 C Case containing a set of stones and scrapers for preparation
90637N 20x20x80 M of all types of commutators and slip rings
90636N 20x20x80 F
90621N 25x40x160 C
90623N 25x40x160 M
90622N 25x40x160 F Reference N° Description
90629N 25x40x280 C
90631N 25x40x280 F 90607N 1 Double-part grinding stone
90627N 50x50x200 C 90655N 2 Flexible abrasive
90625N 50x50x200 M
12 11 90665N 3 Brush seater for brush bedding
90626N 50x50x200 F 10 90605N 4 Pencil-type resurfacer
90640N 30x30x200 C 90623N 5 Grinding stone
10 90553N 6 Slotting file
90641N 30x30x200 M
90554N 7 Slotter and scraper
90601N 8 Grinding stone with straight handle
The stone is a two-grade combination 1 2 3 4 5 6 7 8 9 90651N 9 Commutator polisher with plastic handle
90612N 10 Grinding stone with handle and thrust knob
90285N 11 Insulating feeler
90287N 12 Spacer set
Reference Dimensions in mm Grain
90607N 50x25x200 M and F
90608N 50x25x200 C and M Reference Description
90205N Complete case

Adjustable handle grinding stone with a three position adjustable


CARBONWATT S.A.C.
handle and thrust knob
Av. San Pedro s/n.
Urb. San Vicente - Lurín
Reference Dimensions in mm Grain
LIMA - PERU
90611N 50x40x50 F
Telf.: 2059090 / 2050993
90612N 50x40x50 M Fax: 2059095
E-mail: ventas@carbonwatt.com
Web: www.carbonwatt.com
Saw-handle grinding stone. The handle is mounted lengthwise

Reference Dimensions in mm Grain


Les informations contenues dans ce catalogue sont données à titre purement indicatif
90613N 130x80x50 C
et ne sauraient engager la responsabilité de CARBONE LORRAINE pour quelque cause que ce soit.
90614N 130x80x50 M Toute copie, reproduction ou traduction, intrégralement ou partiellement, est interdite sans l'accord écrit de CARBONE LORRAINE.

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Double saw-handle grinding stone. The handles are mounted crosswise
PORTABLE MICA UNDERCUTTERS
Reference Dimensions in mm Grain
Portable mica undercutter
90618N 100x200x80 C
90619N 100x200x80 M

D The smallest compressed air bevel grinding machine with a lamella motor.
Wear free because it has no gears. Built-in sound proofing with adjustable air
exhaust. Extremely easily handled with adjustable depth stop and protective
hood for manual guidance up to 60 N. Small motor-type grinding stone (stones of two different grades)
D Weight: 0.370 kg
D olive connector: 6 mm diameter
Reference Dimensions in mm Grain
D Air consumption: 0.2 m3, min-1
90601N 10x12x20 M and F
D Speed empty: 70 000 rpm 90602N 10x12x20 F and P
D Working pressure: 6 bars 90603N 10x12x20 M and C
D Delivered without air conditioning unit or connection end piece.
D Cutters used: 19 mm diameter and 22 mm diameter wafer plates.
Reference
90570 Pencil-type resurfacers

19 mm diameter wafer plates Reference Dimensions in mm Grain


90604N 10x15x150 C
90605N 10x15x150 F
90606N 10x15x150 M
D These wafer plates are adapted to grinding machine 90570N
Reference Thickness Sale unit
90571N 0,4 mm 1
90572N 0,6 mm 1
90573N 0,8 mm 1 Commutator polisher with curved plastic handle
90574N 1 mm 1

Reference Dimensions in mm Grain


22 mm diameter wafer plates
90651N 8x22x17,5 M and F

D These wafer plates are adapted to grinding machine 90570N


Reference Thickness Sale unit
90575N 0,4 mm 1 Flexible abrasive
90576N 0,6 mm 1
90577N 0,8 mm 1
90578N 1 mm 1 D Fine-grain insulating material, intended in particular for cleaning and
burnishing commutators on small machines.
Not for use as a machining tool.
Mica milling cutters
Reference Description
D High speed steel commutator saws. 90652N 10x12x120
90653N 10x20x120
Outside diameter 18.2 mm inside diameter 7.93. 90655N 15x25x120
Reference Thickness Sale unit 90658N 20x30x200
90654N 25x50x120
90541N 0,38 mm 6
90542N 0,51 mm 6
90543N 0,58 mm 6
90544N 0,71 mm 6
90545N 0,81 mm 6
90546N 0,89 mm 6 Brush seater and commutator cleaner
90547N 1,01 mm 6
90548N “V” slot commutator milling cutter for micas 6
D Intended for seating carbon brushes.
This material removes very little metal.
Do not use intensively unless there is a dust collection device.
D Tungsten carbide commutator saws
Outside diameter 18.2 mm inside diameter 7.93. Reference Dimensions in mm Grain
90661N 6x6x120 M
90662N 6x6x120 M
Reference Thickness Sale unit
90663N 10x10x120 H
90561N 0,38 mm 2 90664N 10x10x120 M
90562N 0,51 mm 2 90665N 20x12x120 H
90563N 0,58 mm 2 90666N 30x15x120 H
90564N 0,71 mm 2 90667N 30x15x120 M
90565N 0,81 mm 2 90668N 30x15x120 S
90566N 0,89 mm 2 90669N 50x25x120 S
90567N 1,01 mm 2 90671N 80x50x100 S
90568N “V” slot commutator milling cutter for micas 1 90672N 80x50x150 S

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Slotting files
STROBOSCOPE
Cylindricity defects can easily be located on highly deformed Applications :
D Files designed to chamfer the edges of the segment. commutators of slip rings causing large amplitude brush
vibrations. • Motor speed measurement
Reference Description • Transmission monitoring (gears, couplings, etc.)
90553N To pull The stroboscope can dynamically show mechanical, electrical and • Detection of belt slip
atmospheric defects .The 90309 stroboscope is suitable for visual • Observations of vibrational phenomena
inspection of slip rings and commutators on rotating electric
machines. • Behavior of fan blades
Slotter and scraper • Observations during operation on automatic machines.

Stroboscope
D Hand tool for finishing between segments; removes mica fins and bevels
sharp edges. This steel tool has a "V" cutter at one end and a "U" cutter
at the other end. D Power supply: Rechargeable internal battery
D Maximum light intensity: 1 000 Lux
Reference Description D Average flash duration: 15µs
Old type D 1.6-200 Hz, 100 to 12 000 rpm-1
90551N Scraper with blade D Digital display
90552N Spare blade
D Precision: 1%
New type
90554N Scraper with blade for 90551N
D 229*93*90 mm
90555N Spare blade for 90554N with 3 sides D 1.130 kg
D Delivered with a plastic case containing a battery charger and a replacement
lamp.

DYNAMOMETERS Reference
90309N
Description
Stroboscope
The pressure exerted by the brushes determines electrical and on a single line of brushes should be checked. A pressure dispersion 90310N Lampe de rechange
mechanical losses, the commutation quality, the current distribution induces an unbalanced current between the brushes and therefore
between brushes, brush wear and commutator wear and conse- va r i a b l e we a r b et we e n b r u s h e s . T h i s i n c re a s e s th e
quently complete operation of the machine. frequency of maintenance operations. We can propose renovation or
For further information about brush pressure on the commutator replacement of your brush holders and an entire range of pressure ALARM BOX
or the slip ring, refer to technical instructions STA BE 16-27. It is systems. Please refer to instructions BE 25 and BE 17-03 for further Commutators and slip rings can be damaged by brushes near their The free end of this braid is connected through an appropriate
important that the pressure exerted by the brush holder pressure information about our brush holder services. wear limit, regardless of their type (sealed cables, solid cables or connection to a sound or light warning circuit that is closed by the
system should be checked regularly, and that the pressure distribution riveted). The alarm brush is provided with a small cross-section brush on the commutator through two relays. The track remains
copper braid protected over its complete length, by an insulating undamaged when the alarm wire comes into contact with the
casing, in addition to its sealed or riveted cable. This copper braid commutator due to brush wear.
is embedded more deeply than the anchor. This short circuit triggers the alarm.
Electronic Dynamometer

D Direct display of the force or pressure applied to the collector Alarm box
D 30 brush sections in memory
D Choice of the measurement unit
D Recording of 30 or 90 measurements
D Possibility of printing measurements D Brush wear alarm system box
D 3 possible collectors with different dimensions enabling measurements up to 60 N; D Model with two brushes: with different polarities, phase or motors
D Precision: 5% D Maximum working voltage: 800 V DC, 660 V AC
D Resolution: 0.05 N D Power supply voltage between input terminal and output terminal: 2.5 kV
D Temperature range: 0 to 70° C D Box power supply voltage: 220V
D Power supply: two 9V batteries
D Measurement in kPa, Lb.inch-2, gr.cm-2. Reference
90702N
Reference Description
90349 Acquisition box
90351 0.5 to 10 N probe A=6,5 mm B=48 mm C=8 mm
90350 10 to 20 N probe A=7,5 mm B=85 mm C=10 mm
90352 20 to 60 N probe A=9,5 mm B=95 mm C=12 mm
90359 PC acquisition software in French and English

Spring dynamometer
CARBONWATT S.A.C.
Av. San Pedro s/n.
D Scale-type spring balance. A return spring compensates the brush holder Urb. San Vicente - Lurín
pressure system. The stiffness of the pressure system is known if the exten-
LIMA - PERU
sion of the spring is known. From 0 to 2.5 daN.
Telf.: 2059090 / 2050993
Reference Fax: 2059095
90204N E-mail: ventas@carbonwatt.com
Web: www.carbonwatt.com

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