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Home > Technical Knowledge > Job Knowledge > Welding consumables - Part 3
The last two articles covered the various types of manual metal arc
consumables that are available.
The European specification for non-alloy and fine grained steel MMA electrodes is EN 499. This divides the
classification or designation number into two parts. Part 1 is a compulsory section that requires symbols for the
process, strength and elongation, impact strength, the chemical composition and the type of flux coating. The
second part is optional and includes that includes symbols for the type of current and metal recovery, the welding
position(s) that the electrode can be used in and for the maximum hydrogen content of the deposited weld metal
(NOT the electrode).
The designation of a covered electrode begins with the letter 'E'. This tells us that this is a covered electrode
intended for MMA welding. The next two numbers give the minimum yield strength that may be expected as shown
in Table 1.
Temperature for
Symbol
average of 47J °C
Z No requirement
A +20
0 0
2 -20
3 -30
4 -40
5 -50
6 -60
The third mandatory symbol is for the composition. Although the specification title (non-alloy and fine grained
steels) suggests that the electrodes have no alloying elements present, up to 3% Ni and NiMo electrodes are
included, see Table 3. (This symbol is only applied where the electrode contains ≥0.3Mo or ≥0.6Ni).
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Welding consumables - Part 3 - Job knowledge 84 Page 2 of 3
Symbol Coating
A acid
C cellulosic
R rutile
RR thick rutile
RC rutile-cellulosic
RA rutile-acid
RB rutile-basic
B basic
The next three symbols are not compulsory and give additional information on the percentage weld metal recovery
and the type of welding current on which the electrode can be operated (Table 5); the welding position (Table 6)
and the maximum hydrogen content of the deposited weld metal if the electrodes are dried or baked as
recommended by the manufacturer (Table 7).
Max Hydrogen
Symbol
ml/100gms weld metal
H5 5
H10 10
H15 15
A full designation may therefore read E42 2 B32H5. This describes a basic carbon manganese steel electrode; weld
metal yield strength of 420N/mm2, better than 47J at -20°C, a weld metal recovery of over 105%, capable of being
used on AC or DC+ current in all positions except vertical down and providing less than 5mls hydrogen in the weld
metal.
To illustrate briefly how the electrodes are classified, the following gives a summary of the key features.
The first character 'E' is common to both classifications and indicates that the electrode is a flux coated manual
metal arc electrode. The next two digits indicate the tensile strength. In the A5.1 designation this is either
'60',indicating a UTS of 60ksi and a yield strength of 48ksi, or '70', indicating a UTS of 70ksi and a yield strength of
58ksi. In the A5.1M designation these are 43 or 49, indicating a UTS of 430MPa, yield strength of 330MPa or
490MPa UTS,400MPa yield respectively.
The last two digits give information on flux coating type, welding position, current type and polarity and Charpy-V
impact strength, if required. Those electrodes suffixed XX10 or XX11 have cellulosic coatings; those suffixed
XX12,XX13, XX14, XX19 or XX24 have rutile coatings and those suffixed XX15, XX16, XX18, XX28 and XX48 are
basic low hydrogen. XX18, XX28 and XX48 all have iron powder additions and are therefore high recovery
electrodes.
Listed below are those EN and AWS specifications that prescribe the requirements for ferrous electrodes.
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