M0106559

July 2019
Tap Locations Component Locations
Pressure, Sampling, and Sensor Schematic Machine Schematic Machine
Description Description
Tap Schematic Location Location Location Location
Description
Number Location Accumulator Gp - Access Ladder A-10 1 Pump Gp - RH Eng Cooling Fan D-5 45

69 38 A Travel Brake Pressure E-9 Accumulator Gp - EOL D-9 2 Pump Gp - RH Hyd Oil Cooling Fan 1 C-5 46
B Swing Right Pressure F-9 Accumulator Gp - LH Pilot J-2 3 Pump Gp - RH Hyd Oil Cooling Fan 2 D-5 47
C Pilot Pressure G-9 Accumulator Gp - RH Pilot E-2 3 Pump Gp - RH Main 2 F-4 48
50 60 67 D Swing Left Pressure G-9 Accumulator Gp - Service Arm B-10 4 Pump Gp - RH Main 1 B-4 49
83 E Travel Tension Pressure G-8 Cooler J-7, J-9 5 Pump Gp - RH Pilot 2 E-2 50

M0106559 VOL 1 of 3
76 F Swing Balance 1 Pressure E-8 Cooler - LH Oil (Gear Box)
Cooler - RH Oil (Gear Box)
H-2
D-2
6
7
Pump Gp - RH Pilot 1
Pump Gp - RH Swing 2
B-2
D-3
51
52
63
G Swing Balance 2 Pressure E-8

(Dimensions: 48 inches x 35 inches)

H Pilot ON/OFF pressure C-8 Cylinder Gp - Access Ladder B-10 8 Pump Gp - RH Swing 1 C-3 53
J Swing / Park Brake Pressure D-7 Cylinder Gp - Service Arm B-10 9 Pump Gp - RH Swing Charge C-5 54
K Access Ladder / Fast Fill Pressure F-7 Filter (Swing Motor) B-9 10 Tank Gp - Hydraulic G-10 55
L Lube Pump Pressure G-7 Filter Gp - LH Oil (Charge Pump) I-2 11 Valve - Block (Fast Fill) B-10 56
M Filter Output Pressure E-6 Filter Gp - LH Pilot 1 G-2 12 Valve - Shuttle 1 G-8 57
Filter Gp - LH Pilot 2 I-2 13 Valve And Mounting Gp - Swing Enable F-8 58
A Filter Gp - Oil (LH Charge Pump) I-5 14 Valve As - Check C-9 59
Filter Gp - Oil (RH Charge Pump) D-4 15 Valve As - Check (LH Cracking Press) D-2 60
Filter Gp - Oil (Tank) E-11 16 Valve As - Check (LH Cracking Prssure) I-2 61

D
Filter Gp - Oil 1 I-6 17 Valve Gp - Bck Press (LH Oil Pump) I-4 62
Filter Gp - Oil 2 E-6 18 Valve Gp - Bck Press (RH Oil Pump) E-4 63

C
Filter Gp - RH Oil Pump D-2 19 Valve Gp - Check F-13 64

B
Filter Gp - RH Pilot 2
Filter Gp - RH Pilot 1
E-2
C-2
20
21
Valve Gp - Check (Backpressure)
Valve Gp - Check (Eol
D-11, G-11
D-9
65
66 6060 BH Hydraulic Mining Shovel
39 Hydraulic System
Lube Pump Station B-12 22 Valve Gp - Check (LH Pilot 1) G-2 67

20 M Manifold Gp - Filter And Relief F-12 23 Valve Gp - Check (LH Pilot 2) J-2 68
Manifold Gp - LH Pilot Relief F-7 24 Valve Gp - Check (RH Pilot 2) E-2 69

70 41 42 13 Manifold Gp - Pilot (Swing) F-9 25 Valve Gp - Check (RH Pilot 1) C-2 70 DHN1-UP

51 68 Manifold Gp - Pilot (Travel) G-10 26 Valve Gp - Check (Tank) E-11, F-11 71

18 Manifold Gp - RH Pilot Relief

Motor Gp - LH Engine Cooler Drive
H-7
H-2
27
28
Valve Gp - Control (Access Ladder)
Valve Gp - Diverter (Travel Control)
A-10
E-13
72
73
Motor Gp - LH Swing B-9 29 Valve Gp - Flushing E-8 74
Motor Gp - Oil Cooler Fan J-8, J-10 30 Valve Gp - LH Control (Thermal Bypass Manifold J-6 75

33 Motor Gp - RH Engine Cooler Drive

Motor Gp - RH Swing
C-2
A-9
31
32
Valve Gp - LH Swing Block
Valve Gp - Main Pump Displacement LH
H-6
H-9
76
77
Pump Gp - LH Eng Cooling Fan H-5 33 Valve Gp - Main Pump Displacement RH H-9 78
52

36 Page,
Pump Gp - LH Hyd Oil Cooling Fan 2 I-5 34 Valve Gp - Relief H-9 79
61 Pump Gp - LH Hyd Oil Cooling Fan 1 G-5 35 Valve Gp - Relief (Block) F-9 80
53 Pump Gp - LH Main 2
Pump Gp - LH Main 1
J-4
G-4
36
37
Valve Gp - Relief (Oil Cooler Bypass)
Valve Gp - RH Control (Thermal Bypass Manifold
J-8, J10
J-9
81
82
47 35 Pump Gp - LH Pilot 1 G-2 38 Valve Gp - RH Swing Block D-6 83
FW 17 Pump Gp - LH Pilot 2 I-2 39 Valve Gp - Shutoff (LH Main Pump Suction Line) F-10 84
54 D 62 Pump Gp - LH Swing 2 I-4 40 Valve Gp - Shutoff (RH Main Pump Suction Line) E-10 85
Pump Gp - LH Swing 1 H-3 41 Valve Gp - Shutoff (Suction Line) E-10 86

45 Pump Gp - LH Swing Charge

Pump Gp - Oil LH
I-4
I-2
42
43
Valve Gp - Solenoid (Emergency Off Lowering)
Valve Gp - Swing Balance
D-9
G-9
87
88

15 40
Pump Gp - Oil RH D-2 44

34

19 48 11
37 Volume 1 of 3: Main Hydraulic

21 44 49 46
36 12 43 14
VIEW OF AREA “B”
VIEW OF AREA “D”

29 10
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

32 65 MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE

27 L K G 87 66 58 24 J H
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

16
CONTROL VALVES CHECK VALVES
AB A B

73 23 77
71
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

78 71
59 D 16
FW VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

55
UNDERCARRIAGE
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

86 COMBINATION CONTROLS

57 9 56
64 74 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

VIEW OF AREA “A”

79 25
(ROTATED FOR CLARITY) PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

E F 88 B C D 25 80
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

D
4
FW SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

VIEW OF AREA “C” HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

85 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

84
UNIDIRECTIONAL UNIDIRECTIONAL

31 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE PARALLEL CROSS FLOW IN

ENCLOSURE - FRONT VIEW

DIRECTION FLOW FLOW EITHER
DIRECTION

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.
28

6
30
COOLER DRIVE - REAR VIEW HYDRAULIC TANK
75
7 ELECTRICAL SYMBOLS TABLE
82 HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
22 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(ADJUSTABLE) SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

81 CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
5 325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE GAUGE*

*Wire gauge is shown in AWG (American Wire Gauge)
IDENTIFICATION but could also be shown in metric denoted with mm 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm

2 30
3 D 1
FW
D
81 FW

8 72 3

COOLER GP MACHINE - REAR RIGHT VIEW ACCESS LADDER - RIGHT VIEW

 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(82) VALVE GP - RH CONTROL (THERMAL BYPASS MANIFOLD) (75) VALVE GP - LH CONTROL (THERMAL BYPASS MANIFOLD)
498-0735 498-0735

RIGHT CRAWLERS
(81) VALVE GP - RELIEF (OIL COOLER BYPASS)
(81) VALVE GP - RELIEF (OIL COOLER BYPASS) 468-2700
BUCKET T T (P7) MAIN PUMP
468-2700 P4 P2
XD2 XD1
FORWARD REVERSE
(36) PUMP GP - LH MAIN 2
BOOM
BOOM
(30) MOTOR GP - OIL COOLER FAN (30) MOTOR GP - OIL COOLER FAN 468-2687
J LEFT CRAWLERS 448-0095 448-0095 Mst2 Mst1
(P8) J
M0106559 VOL 1 of 3

BUCKET (5) COOLER (5) COOLER

507-4479 507-4479 XLR3 XLR1
(81) VALVE GP - RELIEF (OIL COOLER BYPASS) (81) VALVE GP
(Dimensions: 48 inches x 35 inches)

P2 P2 (XLR4) (XLR2)
FORWARD REVERSE RELIEF (OIL COOLER BYPASS)
468-2700
468-2700 Pst2 Pst1
SLEW (68) VALVE GP - CHECK (LH PILOT 2)
P1
BUCKET CLAM
P3
M3 M1
263-8476 CH
(3) ACCUMULATOR GP
M4 MB4 MB3 B4 B2 MB1 MB2 M2
STICK STICK B3 B1 LH PILOT
(30) MOTOR GP - OIL COOLER FAN (30) MOTOR GP 469-3064
OIL COOLER FAN
448-0095 C
CLOSE OPEN SLEW
448-0095

CAB MACHINE CONTROLS P1 P1

K3 T2 T1 K1

U2
K4 R(L)2 S U1
(13) FILTER GP - LH PILOT 2
MS R(L)1 K2
BA 499-9961
BK (62) VALVE GP - BCK PRESS (LH OIL PUMP)
T C T BB
490-7263 C

BC (39) PUMP GP - LH PILOT 2

PM2 PM1 PM2 PM1
(14) FILTER GP (42) PUMP GP - LH SWING CHARGE C P

I OIL (LH CHARGE PUMP) 437-0151 (40) PUMP GP BL

471-5778 I
(17) FILTER GP - OIL 1 LH SWING 2
438-6551
467-9656 (61) VALVE AS
499-9962
CONNECTS TO
AA
T CHECK (LH CRACKING PRSSURE)
VOL 2, LOC J-2 R T1 T2 PS Fa Fa1 Fe MB B 178-6274

(34) PUMP GP B SWING PUMP (43) PUMP GP - OIL LH

LH HYD OIL COOLING FAN 2 518-2907
CONNECTS TO
AB 448-0066
VOL 2, LOC J-2 (11) FILTER GP - LH OIL (CHARGE PUMP)
438-6551
(6) COOLER - LH OIL (GEAR BOX)
470-7059
36 Page,

BP

S L1 L X1 X2 G MH S FS MA A
(78) VALVE GP U
BN
P BD
MAIN PUMP
TUBE ASSEMBLY 2 (TA 2) DISPLACEMENT RH
U U
(27) MANIFOLD GP - RH PILOT RELIEF (28) MOTOR GP - LH ENGINE COOLER DRIVE
P P
486-4348 528-5036 437-0157
BA
A1
BB (77) VALVE GP
H MAIN PUMP P T A B
CH H
A Z
C
DISPLACEMENT LH PUMPS
RIGHT BE
BC A
486-4348
U
BD
P
P
(33) PUMP GP T (41) PUMP GP - LH SWING 1
BE (79) VALVE GP - RELIEF MN
LH ENG COOLING FAN 467-9656 AY
499-9941
T A R 437-0152 R T1 T2 PS Fa Fa1 Fe MB B

BF MP

BG
AZ L B MB
BH MANIFOLD
T
(76) VALVE GP
AY (M 1) LH SWING BLOCK
P MB 479-3032

PUMPS (67) VALVE GP - CHECK (LH PILOT 1)

A LEFT DRIVE PRESSURE P
T
E INCREASE A2 (35) PUMP GP 263-8476
T A1
A B LH HYD OIL COOLING FAN 1 BQ
TRAVEL LEFT A1 L L1 S
448-0066
FORWARD BF C
D Z
BM
X1 X2 G MH S FS MA A
TRAVEL LEFT A2
REVERSE MB
(88) VALVE GP
G L
G
U
R
A3 P SWING BALANCE
TRAVEL RIGHT 486-3481 TRACK P (12) FILTER GP - LH PILOT 1
REVERSE TENSION A2
(57) VALVE T 499-9961
(P5)
CONNECTS TO AC C SHUTTLE 1 AZ
P4 XD2 XD1 P2
TRAVEL RIGHT A4
VOL 2, LOC G-2 AD Y2 X5 6R-7605
FORWARD
(65) VALVE GP
(37) PUMP GP - LH MAIN 1
U
CHECK (BACKPRESSURE) (55) TANK GP - HYDRAULIC P
X1
Mst2
BL (38) PUMP GP - LH PILOT 1
Mst1
486-9327 500-1984 P
L MB
468-2687 (P6) 471-5778
P T
(26) MANIFOLD GP X2
XLR3
(P3/5) PILOT (TRAVEL) LUBE PUMP T
XLR1

CONNECTS TO AE 479-2768 Y1 X6
A2
P
(XLR4) (XLR2)

VOL 3, LOC G-2

AF Pst2 Pst1
(P1/7) P1
U P3
M3 M1
P
(64) VALVE GP - CHECK (80) VALVE GP M4 MB4 MB3
B3
B4 B2
B1
MB1 MB2 M2
(23) MANIFOLD GP RELIEF (BLOCK) 3 3
486-3460 FILTER AND RELIEF (71) VALVE GP B 2 2
486-3487 1 1
521-7748 CHECK (TANK)
486-3480 (84) VALVE GP ACCESS LADDER
(P5) U (P6) U (P7) U (P8) U SHUTOFF
FAST FILL A1

P P P P (LH MAIN PUMP SUCTION LINE) MA C

F MP2/8 Y MP1/7 Y MP5.1 P5 MP5 D5 MP6.1 P6 MP6 D6 MP7.1 P7 MP7 D7 MP8.1 P8 MP8 D8 479-2710 K K3 T2 T1 K1
F
U2 K4 R(L)2 S MS R(L)1 K2 U1
U
(25) MANIFOLD GP T
BG BJ BH
CONNECTS TO
AG PILOT (SWING) (58) VALVE AND
VOL 2, LOC F-2 T
A A A A 479-2768 MOUNTING GP T C C
BJ
CONNECTS TO SWING SWING SWING ENABLE
VOL 2, LOC E-2 AH B B B B BK LEFT RIGHT
A4 A3 A2 A1
486-4349
P

B
X P A T B U (24) MANIFOLD GP - LH PILOT RELIEF
T
528-5035 (P3)
A
P4 XD2 XD1 P2
FR (48) PUMP GP - RH MAIN 2
FL P F 468-2687
B
(86) VALVE GP AV
CONNECTS TO AJ T
A (16) FILTER GP SHUTOFF (SUCTION LINE) Mst2 Mst1
VOL 2, LOC E-2 B
499-9831
(P4)
AK OIL (TANK) A1
X
499-9613 G
XLR3 XLR1
BL BM BN MA
CONNECTS TO B B B B (XLR4) (XLR2)
AL
VOL 2, LOC D-2 (71) VALVE GP
(73) VALVE GP A A A A BP
A B
M
CHECK (TANK) Pst2 Pst1
(69) VALVE GP - CHECK (RH PILOT 2)
DIVERTER (TRAVEL CONTROL) 486-3480 BQ
(74) VALVE GP - FLUSHING MB P1
CONNECTS TO
AM
P3 263-8476
VOL 2, LOC E-2 486-9326 479-2706
M3 M1
M4 MB4 MB3 B4 B2 MB1 MB2 M2 (20) FILTER GP - RH PILOT 2
E MP3/5 MP4/6 MP3.1 P3 MP3 D3 MP4.1
U
P4 MP4 D4
U
MP1.1 P1 MP1 D1
U
P2 MP2 D2
U BR
SECOND SPEED
TRAVEL A2
P
(18) FILTER GP - OIL 2
B3 B1
499-9961 E
T C
P P P P
BS T 499-9962
(P3) (P4) (P1) (P2)
BV BU BT

K3 T2 T1 K1 (3) ACCUMULATOR GP - RH PILOT

(85) VALVE GP MB
469-3064
U2 K4 R(L)2 S MS R(L)1 K2 U1
SHUTOFF
(RH MAIN PUMP BZ BW (63) VALVE GP - BCK PRESS (RH OIL PUMP) C
TRAVEL BRAKE P T
490-7263 BY (50) PUMP GP - RH PILOT 2
SUCTION LINE) A A2 C T
(P2/8) 479-2710
T 471-5778
AN
CONNECTS TO (65) VALVE GP (15) FILTER GP BV
VOL 3, LOC E-2 AP
CHECK (BACKPRESSURE) OIL (RH CHR PMP)
U
T
(P4/6) 486-9327 438-6551 P (60) VALVE AS
C
J MB CHECK (LH CRACKING PRESS)
BW 178-6274
(45) PUMP GP
BX
U
CA (52) PUMP GP - RH SWING 2
P SWING P RH ENG COOLING FAN (44) PUMP GP - OIL RH
AQ 467-9656
CONNECTS TO
(87) VALVE GP PARK-BRAKE A2
T A1 437-0152 T 518-2907
VOL 2, LOC C-2
AR R T1 T2 PS Fa Fa1 Fe MB B
L
SOLENOID (EMERGENCY OFF LOWERING) A B (19) FILTER GP - RH OIL PUMP
486-4347 Z 438-6551
(2) ACCUMULATOR GP - EOL (47) PUMP GP
D CONNECTS TO
VOL 2, LOC C-2 AS
469-3064 RH HYD OIL COOLING FAN 2 B MB
(7) COOLER - RH OIL (GEAR BOX) D
448-0066 470-7059

A1
U R P A
P BR
(66) VALVE GP - CHECK (EOL) MA (83) VALVE GP L L1 S

332-2275 RH SWING BLOCK CB

AX 479-3032
BU X1 X2 G MH S FS MA A AW
AW BY
AV BZ U
A1
P PILOT A B
CG
ON/OFF A
Z
CA
(59) VALVE AS - CHECK H CC (53) PUMP GP - RH SWING 1
U
CB MN C P
CC 166-3438 467-9656 (31) MOTOR GP
T
RH ENGINE COOLER DRIVE
R
R T1 T2 PS Fa Fa1 Fe MB B 437-0157
CD MP
B
CE L P T
AX
C CF
C
(21) FILTER GP - RH PILOT 1
TUBE ASSEMBLY 1 (TA 1)
(46) PUMP GP 499-9961
CG
RH HYD OIL COOLING FAN 1
U
P
448-0066 BS
C

(54) PUMP GP
RH SWING CHARGE S L1 L X1 X2 G MH S FS MA A
437-0151
BT CD

CONNECTS TO
(70) VALVE GP - CHECK (RH PILOT 1)
AT
VOL 3, LOC C-2 263-8476
CONNECTS TO
AU
VOL 3, LOC C-2

BV (51) PUMP GP - RH PILOT 1

(29) MOTOR GP - LH SWING 471-5778
(9) CYLINDER GP - SERVICE ARM (P1) (P2)
493-2098 488-5417 U
P4 XD2 XD1 P2
LINE PATTERNS P (49) PUMP GP - RH MAIN 1
468-2687
U
(56) VALVE - BLOCK (FAST FILL) P
Pressure Line
(22) LUBE PUMP STATION 499-9701 Mst2 Mst1

B Pilot / Load Sensing Pressure

(4) ACCUMULATOR GP B A B A B
Drain / Return Lines SERVICE ARM T1 T2 T1 T2 XLR1
XLR3
469-3062 C C
(XLR4) (XLR2)
Air Line
Pst2 Pst1
U
A
Component Group P C
P1
B A B P3
M3 M1
CALLOUTS M4 MB4 MB3 B4 B2 MB1 MB2 M2
C
B3 B1
A P
YY Taps (Pressure, Sampling, Sensor - by letter) (8) CYLINDER GP - ACCESS LADDER (10) FILTER (SWING MOTOR) U
R P
B T 486-9966 507-4243 T
DL DL D Connectors (By letter) A(B) A(B)

Callout Number Component

(72) VALVE GP
R P A B P R P
(Machine Location from (52) VALVE GP - CONTROL Name CONTROL (ACCESS LADDER) Pp Pp
Component LocationsTable) A
138-1234 Part Number
B 484-3605 K3 T2 T1 K1

P
(1) ACCUMULATOR GP Pt Pt
U2
K4 R(L)2 S MS R(L)1 K2 U1
R ACCESS LADDER CE CF
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS 469-3064 B(A) B(A)
BX
U C T C T
PILOT PUMP OUTPUT Do not operate or work on this product unless you have
T
read and understood the instruction and warnings in the
MAIN PUMP OUTPUT
relevant Operation and Maintenance Manuals and
TRACK TENSION CONTROL CIRCUIT
relevant service literature. Failure to follow the instruc-
TRAVEL RIGHT CONTROL CIRCUIT tions or heed the warnings could result in injury or
P
TRAVEL LEFT CONTROL CIRCUIT B A B A
A FAN COOLING CONTROL CIRCUIT
T T1 T2 T1 T2
death. Proper care is your responsibility.
A
SUPPLY LINE C C
LUBE PUMP CONTROL CIRCUIT THIS SCHEMATIC IS FOR THE 6060 BH HYDRAULIC MINING SHOVEL HYDRAULIC SYSTEM
2 SPEED TRAVEL/TRAVEL BRAKE CONTROL CIRCUIT
SWING BRAKE CONTROL CIRCUIT
VOLUME 1 of 3: MAIN HYDRAULIC
DRAIN / RETURN LINE MEDIA NUMBER: M0106559
ACCESS LADDER / SERVICE ARM CONTROL CIRCUIT
CHARGE PUMP OUTPUT SCHEMATIC PART NUMBER: 550-6974, CHANGE: 00, VERSION: -
MAIN PUMP CONTROL CIRCUIT (32) MOTOR GP - RH SWING Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
SWING CONTROL CIRCUIT in neutral and with parking brake set.
488-5417
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
 M0106559
July 2019

114

114

M0106559 VOL 2 of 3
P

(Dimensions: 48 inches x 35 inches)

108

113 117 N

112 116
104
109 118 6060 BH Hydraulic Mining Shovel
102 Hydraulic System
L DHN1-UP

115
105 M

VIEW OF AREA “E”

36 Page,
E

111

Volume 2 of 3: Undercarriage

FLUID POWER SYMBOLS

107 BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

F VARIABILITY SPRING
(ADJUSTABLE)

VALVE ENVELOPES
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION

VALVES
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

VALVE PORTS
ATTACHMENT

110
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

103 AB
CONTROL VALVES
A B
CHECK VALVES

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

101
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

FW
D
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

106
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

VIEW OF AREA “F” PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

(ROTATED FOR CLARITY) RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

CHASSIS - REAR VIEW UNDERCARRIAGE - REAR LEFT VIEW

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.

Component Locations Tap Locations

Description
Schematic Machine Pressure, Sampling, and Sensor ELECTRICAL SYMBOLS TABLE
Location Location Tap Schematic
Accumulator Gp - LH Track Tensioning B-4 101 Description HYDRAULIC SYMBOLS (ELECTRICAL)
Number Location
Accumulator Gp - RH Track Tensioning I-4 102 L Track Tension 1 Pressure I-5
Cylinder Gp - LH Track Tensioning C-2 103 M Track Tension 2 Pressure H-5
Cylinder Gp - RH Track Tensioning J-3 104
G
M
N Track Tension Relief Valve 1 Pressure I-5
Manifold As - Track Tension I-5 105 P Track Tension Relief Valve 2 Pressure H-5
Motor Gp - LH Travel C-7 106
Motor Gp - RH Travel J-9 107
Swivel Gp E-7 108 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Valve - Check (LH Travel) D-9 109
(FLUID) (GAS / AIR)
Valve Gp - Check (LH Travel) A-6, A-8 110
Valve Gp - Check (RH Travel) I-9, J-7 111
Valve Gp - LH Propel D-6 112
Valve Gp - LH Travel Control D-6 113
Valve Gp - Relief (Track Tension) I-4 114
Valve Gp - Relief (Travel) E-12 115 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
Valve Gp - RH Propel F-6 116
Valve Gp - RH Travel Control F-6 117
Valve - Check (RH Travel) F-9 118 WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE GAUGE*

*Wire gauge is shown in AWG (American Wire Gauge)
IDENTIFICATION but could also be shown in metric denoted with mm 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(104) CYLINDER GP
RH TRACK TENSIONING
467-1669

(107) MOTOR GP - RH TRAVEL

471-5894
J J
M0106559 VOL 2 of 3
(Dimensions: 48 inches x 35 inches)

CONNECTS TO
AA
VOL 1, LOC I-14

(111) VALVE GP AB
CONNECTS TO
VOL 1, LOC I-14
(111) VALVE GP CHECK (RH TRAVEL)
CHECK (RH TRAVEL) 485-2492 (102) ACCUMULATOR GP - RH TRACK TENSIONING
U U
MB MA
485-2492 MB MA 470-7270
B A B A
(105) MANIFOLD AS - TRACK TENSION
441-4928
T1 T1
T2 T2 L
P1 T1

I N I
X X
A1

B1
(114) VALVE GP
RELIEF (TRACK TENSION)
M M
479-2708

G G
A2
36 Page,

B2

A3

B3
P
H P2 T2
M H

G G
CJ AC
CONNECTS TO CONNECTS TO
VOL 3, LOC G-2 VOL 1, LOC G-14
CK AD

(118) VALVE
CHECK (RH TRAVEL)
469-3916
T
T T
(116) VALVE GP - RH PROPEL
L E
F 486-9319 F
S

(117) VALVE GP - RH TRAVEL CONTROL

T1 B1 A1 T2
P
483-0101
T T
P CONNECTS TO
AG
B B A A VOL 1, LOC F-14
StF

St2
(115) VALVE GP - RELIEF (TRAVEL) St1
AH
CONNECTS TO
VOL 1, LOC F-14

484-9025 B A L L
B
A C (108) SWIVEL GP
B A
4 507-4247
3
9
E 8
7
E
6 AJ CONNECTS TO
5 VOL 1, LOC E-14
AK
2
1
CONNECTS TO
AM VOL 1, LOC E-14
B A
C

A
L L
B A B
St2 St1

StF
B B A A P CONNECTS TO
AL
VOL 1, LOC E-14
T
T1 B1 A1 T2 T
P

(113) VALVE GP - LH TRAVEL CONTROL

D D
S 482-1560
E
L
T T
(112) VALVE GP - LH PROPEL
(109) VALVE T
CHECK (LH TRAVEL) 486-9320
469-3916

CL AQ
CONNECTS TO CONNECTS TO
VOL 3, LOC E-2 VOL 1, LOC D-14
CM AR

CONNECTS TO
AS
VOL 1, LOC D-14
C C

(106) MOTOR GP - LH TRAVEL

471-5894
RIGHT CRAWLERS
(103) CYLINDER GP
LH TRACK TENSIONING
BUCKET 467-1669
FORWARD REVERSE
BOOM
BOOM HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
LEFT CRAWLERS MAIN PUMP OUTPUT
TRACK TENSION CONTROL CIRCUIT
RIGHT TRAVEL MOTOR CIRCUIT
BUCKET
TRAVEL RIGHT CONTROL CIRCUIT
G G TRAVEL LEFT CONTROL CIRCUIT
B 2 SPEED TRAVEL/TRAVEL BRAKE CONTROL CIRCUIT B
FORWARD REVERSE LEFT TRAVEL MOTOR CIRCUIT
DRAIN / RETURN LINE
SLEW M M
BUCKET CLAM
LINE PATTERNS
Pressure Line
STICK
STICK (101) ACCUMULATOR GP - LH TRACK TENSIONING
Pilot / Load Sensing Pressure
X X
470-7270
Drain / Return Lines
CLOSE OPEN SLEW
Air Line

T2 T2 Component Group
CAB MACHINE CONTROLS
T1 T1 CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)
B A B A
MA MA DL DL D Connectors (By letter)
MB MB
U U Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234
A Part Number
A
(110) VALVE GP - CHECK (LH TRAVEL) (110) VALVE GP - CHECK (LH TRAVEL) THIS SCHEMATIC IS FOR THE 6060 BH HYDRAULIC MINING SHOVEL HYDRAULIC SYSTEM
485-2492 VOLUME 2 of 3: UNDERCARRIAGE
485-2492
Do not operate or work on this product unless you have
MEDIA NUMBER: M0106559
read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 550-6974, CHANGE: 00, VERSION: -
relevant Operation and Maintenance Manuals and Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
in neutral and with parking brake set.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
 M0106559
July 2019

136
133
Component Locations
Schematic Machine
Description

M0106559 VOL 3 of 3
Location Location
Cylinder Gp - LH Boom E-13 131
Cylinder Gp - LH Bucket E-14 132

(Dimensions: 48 inches x 35 inches)

Cylinder Gp - LH Stick D-13 133
Cylinder Gp - RH Boom G-12 134
Cylinder Gp - RH Bucket G-14 135
Cylinder Gp - RH Stick G-13 136
Manifold Gp (Stick In, Bucket In, Boom In-Float) E-3 137
Manifold Gp (Stick Out, Bucket Out, Boom Out, Boom In) F-3 138
Valve Gp - Check (LH Boom) C-13 139
Valve Gp - Check (LH Bucket) D-11 140
Valve Gp - Check (LH Stick) D-11 141
Valve Gp - Check (RH Boom) C-11 142

G
Valve Gp - Check (RH Bucket) H-12 143
Valve Gp - Check (RH Stick) G-12 144
Valve Gp - Control (Boom Float)
Valve Gp - LH Main Control 1
C-11
F-6
145
146 6060 BH Hydraulic Mining Shovel
Valve Gp - LH Main Control 2
Valve Gp - RH Main Control 1
A-8
J-8
147
148 Hydraulic System
Valve Gp - RH Main Control 2 H-7 149
DHN1-UP

36 Page,
131

134
135

132
Volume 3 of 3: Implements

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

142 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

141 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

139 BIDIRECTIONAL BIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

148
DIRECTION FLOW FLOW EITHER
DIRECTION

144
149 © 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.

146

143 147 ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
140

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(ADJUSTABLE) SWITCH

WIRE NUMBER IDENTIFICATION CODES

138
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD CURRENT STANDARD

137 HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE GAUGE*

*Wire gauge is shown in AWG (American Wire Gauge)
IDENTIFICATION but could also be shown in metric denoted with mm 325-PK
145 PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

VIEW OF AREA “G” CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

(ROTATED FOR CLARITY) IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm

MACHINE - FRONT LEFT VIEW

 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(148) VALVE GP - RH MAIN CONTROL 1

468-4481

P1

C2
J T2 T1 J
M0106559 VOL 3 of 3

B1
(Dimensions: 48 inches x 35 inches)

A1

a1' STICK b1'

a1 b1

B2
A2

a2' BUCKET b2'

a2 b2

I I

B3
A3

a3' BOOM b3'

a3 b3
T3
36 Page,

C1
P2
T4

(149) VALVE GP - RH MAIN CONTROL 2

468-4481

H P1 H
C2
T2 T1

B1
A1

(143) VALVE GP - CHECK (RH BUCKET)

486-9323
BUCKET
a1' STICK b1'
a1 b1

CJ CONNECTS TO
VOL 2, LOC G-14
CK

B2
A2
(135) CYLINDER GP - RH BUCKET (144) VALVE GP - CHECK (RH STICK)
STICK
486-9964 486-9322
35000
kPa
G a2' BUCKET b2' (138) MANIFOLD GP (STICK OUT, BUCKET OUT, BOOM OUT, BOOM IN) (P3/5) G
(134) CYLINDER GP - RH BOOM a2 b2
468-4504 AE CONNECTS TO
VOL 1, LOC F-14
486-9962 AF
BOOM CYLINDER OUT BOOM CYLINDER IN
(P1/7)
BUCKET CYLINDER OUT

(136) CYLINDER GP - RH STICK B3 STICK CYLINDER OUT

459-2038 A3

BOOM A1 A2 A3 A4

a3' BOOM b3'

a3 b3
T3

P
C1
P2
T4

F F

BOOM CYLINDER IN-FLOAT STICK CYLINDER IN

BUCKET CYLINDER IN

(146) VALVE GP - LH MAIN CONTROL 1 (137) MANIFOLD GP (STICK IN, BUCKET IN, BOOM IN-FLOAT)
468-4482 468-4504 A1 A2 A3 A4

P1
(131) CYLINDER GP - LH BOOM
C2
486-9962 T2 T1
P

B1
A1
T

BOOM

E a1' BOOM b1' E

a1 b1

(P2/8)
B2 AN CONNECTS TO
A2 VOL 1, LOC D-14
AP
(P4/6)
(132) CYLINDER GP STICK
LH BUCKET
a2' BUCKET b2'
486-9964
(141) VALVE GP a2 b2

CHECK (LH STICK) CL

CONNECTS TO
486-9322 CM
VOL 2, LOC G-14

(133) CYLINDER GP - LH STICK

B3
459-2038 A3

BUCKET

D STICK
D
a3' b3'
a3 b3

T3

C1
P2
(140) VALVE GP T4
CHECK (LH BUCKET)
486-9323

(142) VALVE GP - CHECK (RH BOOM)

(139) VALVE GP - CHECK (LH BOOM) 486-9324
P1
486-9324
C2
T2 T1

B1
A1

C C
a1' BOOM b1'
a1 b1
A BC

AT CONNECTS TO
L1 StA
VOL 1, LOC B-14

St1 CONNECTS TO
AU
St2 T B2 VOL 1, LOC B-14
A2
RF

L2 StB

KF1 KF1

KF2 KF2 a2' BUCKET b2'

a2 b2
RF RF

StC
L3 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
B3 DRAIN / RETURN LINE
A3 BUCKET CYLINDER CONTROL CIRCUIT
B RIGHT CRAWLERS
(145) VALVE GP - CONTROL (BOOM FLOAT) BOOM CYLINDER CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT
B
486-9325 LOAD SENSING CONTROL CIRCUIT
BUCKET
a3' STICK b3'
FORWARD REVERSE
a3 b3 LINE PATTERNS
BOOM BOOM
T3
LEFT CRAWLERS
Pressure Line
C1
BUCKET P2 Pilot / Load Sensing Pressure
T4
Drain / Return Lines
FORWARD REVERSE
SLEW Air Line
BUCKET CLAM (147) VALVE GP - LH MAIN CONTROL 2 Component Group
STICK STICK 468-4482
CALLOUTS

CLOSE OPEN
YY Taps (Pressure, Sampling, Sensor - by letter)
SLEW
DL DL D Connectors (By letter)

Callout Number Component

(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number
A A
THIS SCHEMATIC IS FOR THE 6060 BH HYDRAULIC MINING SHOVEL HYDRAULIC SYSTEM
VOLUME 3 of 3: IMPLEMENTS
Do not operate or work on this product unless you have
MEDIA NUMBER: M0106559
read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 550-6974, CHANGE: 00, VERSION: -
relevant Operation and Maintenance Manuals and Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
in neutral and with parking brake set.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1