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In this present paper, the effect of different contaminants (single and mixture) on the variation of ˛-factor (a ratio of
processing water to clean water volumetric mass transfer coefficients, or kL aProcess water /kL aClean water ) was investigated.
Tap water and aqueous solutions with surfactants, NaCl, glucose and inert microorganism were chosen as liquid
phases and an elastic membrane with a single orifice as gas sparger.
This study has clearly shown that the presence of these contaminants affects the bubble generation phenomenon,
the interfacial area (a) and the different mass transfer parameters, such as the volumetric mass transfer coefficient
(kL a) and the liquid-side mass transfer coefficient (kL ). The contamination of surfactants, even in small quantities,
has shown the most significant effects. The determination of the ˛-factor in terms of interfacial area (˛a ) and kL
coefficient (˛kL ) was applied to understand details of the differences of the overall ˛-factor. The liquid surface tension
and the ˛-factor as ˛a and ˛kL prove to be crucial for predicting the changes of ˛-factor in the mixture of various
contaminants.
© 2008 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
Keywords: Aeration; ˛-Factor; Contaminants; Interfacial area; Volumetric mass transfer coefficient; Liquid-side mass
transfer coefficient
∗
Corresponding author.
E-mail address: gilles.hebrard@insa-toulouse.fr (G. Hébrard).
Received 24 April 2008; Received in revised form 17 June 2008; Accepted 25 June 2008
0263-8762/$ – see front matter © 2008 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
doi:10.1016/j.cherd.2008.06.009
1208 chemical engineering research and design 8 6 ( 2 0 0 8 ) 1207–1215
2 20,000 75.8
NaCl Sodium chloride 58 × 10−3
3 4,000 73.8
4 250 70.2
Glucose 6-(Hydroxymethyl)Oxane-2,3,4,5-tetrol 180 × 10−3
5 50 70.6
7 1,900 39.7
8 −3
200 60.45
Anionic surfactant Sodium laurylsulfate 382 × 10
9 110 65
10 50 69.78
a
M is the molecular weight.
b
[C] is the concentration used for experiments.
1210 chemical engineering research and design 8 6 ( 2 0 0 8 ) 1207–1215
1900 39.7 1
−3
200 60.45 −5
0.8
Anionic surfactant 382 × 10 1900 3.52 × 10 6.25
110 65 0.6
50 69.78 0.4
2000 27.6 1
Cationic surfactant 400 × 10−3 920 3.49 × 10−5 90.9
110 42.4 0.92
a
M is the molecular weight.
b
[C] is the concentration used for experiments.
using the Digidrop GBX (pendant drop method) and Krüss K6 as it would affect the coalescing properties of liquid phase.
(Wilhelmy plate method) tensimeters. The static surface ten- Thus, an adequate amount of Na2 SO3 has to be found for keep-
sion and the chemical properties of the liquid under test are ing a zero O2 concentration during the limited aeration step.
reported in Table 1. The lowest surface tension is obtained for The crucial advantages of this method are:
the cationic surfactant solution with 2000 mg/l and the high-
est for NaCl solution. Overall the resulting trend is found as • An excessive utilization of Na2 SO3 is avoided since the de-
follows: oxygenation is made by injection of nitrogen.
• No models for the mixing in the liquid or the gas phase are
L cationic < L non-ionic < L anionic < L cell < L glucose required.
∼
= L water < L NaCl
Further details about this method and its comparison with
the classical dynamic method can be found in Painmanakul et
It can be noted that the low L value in the case of the solu-
al. (2005). In this method, the local volumetric mass transfer
tion with inert cell can be linked to the effect of surfactant
coefficient, kL a, is expressed as:
molecules produced by microorganisms in the biological fer-
mentation processes. 1/2(MO2 /MNa2 SO3 )mS
kL a = (1)
taeration VL C∗L
2.2.2. Surfactant solution analysis
For the solution with surfactants (anionic, cationic and non- where MO2 is the molecular mass of oxygen; MNa2 SO3 is the
ionic types), the critical micelle concentration (CMC) and molecular mass of sodium sulfite; mS is the mass of Na2 SO3
adsorption parameters have been determined. The values of reacting with the oxygen dissolved during the steady state
CMC are reported in Table 2. In order to characterize the regime; taeration is the aeration time (120 s); VL is the liquid
adsorption of solute molecules at a gas–liquid interface, the volume in the bubble column; C∗L is the saturation oxygen
method based on the Langmuir theory has been used as in concentration in the liquid.
Loubière and Hébrard (2004).
The CMC of each surfactant and the characteristic adsorp- 2.3.2. Local interfacial area (a)
tion parameters such as adsorption constant at equilibrium As in Albespy et al. (2003), the local interfacial area is defined as
(K), surface concentration when it is saturated ( ∞ ) and sur- the ratio between the bubble surfaces (SB ) and the total volume
face coverage ratio at equilibrium (Se ) are reported in Table 2. in the reactor (VTotal ):
where E is the bubble eccentricity defined in this work as ratio 2 1.591 1.152
NaCl
between the length, l, and the height, h, of an ellipsoidal bub- 3 1.454 1.053
ble. According to Eq. (3), the interfacial area is a function of 4 1.277 0.925
Glucose
the bubble formation frequency, the terminal bubble rising 5 1.375 0.996
velocity and the generated bubble diameter. 6 Inert cell 1.643 1.190
7 0.671 0.486
2.3.3. Liquid-side mass transfer coefficient (kL )
8 0.831 0.602
The volumetric mass transfer coefficient (kL a) is the product 9
Anionic surfactant
0.921 0.667
of the liquid-side mass transfer coefficient (kL ) and the inter- 10 1.092 0.791
facial area (a). The local liquid-side mass transfer coefficient
11 0.550 0.398
is simply determined by: Cationic surfactant
12 0.552 0.400
kL a 13 0.612 0.443
kL = (5) 14
Non-ionic surfactant
0.615 0.445
a
Slope of a = f (QG )
˛a = (6)
Slope of a = f (QG )Tap water
aNon-ionic ∼
= aInert cell > aCationic > aAnionic > aNaCl > aGlucose ∼
= aWater
Table 4 – The ˛-factor in terms of a and kL values for different liquid phases
No. Solution type ˛-Factor Slope a = f(QG ) ˛a Avg kL (×10−4 m s−1 ) ˛kL ˛SC = ˛a × ˛kL (%)
of physico-chemical factors that influence the mass transfer contaminants (˛MC ). In this study, the following correlation is
mechanism. proposed:
In conclusion, the determination of these ˛a and ˛kL val-
L Mixture
n
ues can provide a better understanding of the effect of each
contaminant on the oxygen transfer processes. ˛MC = (n − 1) × × (˛a,i · ˛kL ,i ) (8)
L Water
i=1
3.2. The study of the mixture of various contaminants where ˛a,i and ˛kL ,i are the values of ˛-factor associated
present in the liquid phases with the interfacial area and the liquid-side mass transfer
coefficient of component (i), respectively. These values are
3.2.1. Variation of the ˛-factor previously presented in Table 4. The values of L Water and
In order to understand the effect of liquid phase properties in L Mixture are the measured static surface tension obtained
the actual operating conditions that are observed in the bio- with tap water and the mixture of various contaminants,
logical process (fermentation or supernatant wastewater), the respectively. Additionally, n is the tap water phase plus the
combination of various contaminants is selected and investi- number of contaminant phases injected in the liquid phases
gated in this work. The different series of their mixtures are and it is thus equal to 6 in this study.
numbered as defined in Table 5. In Fig. 6, the values of ˛-factors calculated by Eq. (8) are
As shown in Table 5, Number 17 has the lowest L mixture compared with those obtained with the experimental method
while Number 18 has the highest L mixture . In comparison with for any liquid phase presented in Table 5.
the results presented in Table 1, the mixture of various con- This figure shows that a relatively good agreement between
taminants can affect the variation of the static surface tension. the experimental and the predicted ˛MC is obtained (aver-
Moreover, it can be noticed that the presence of surfactants, age difference about ±20%). However, more experimental data
even in small quantities, can have significant effects on the are necessary to accurately validate this correlation. In the
reduction of the L values. Moreover, the ˛-factor obtained future, other mixtures of various contaminants and different
with the mixture of various contaminants are reported and gas spargers should be tested to extend the operating condi-
compared with those obtained with tap water in Table 5. tion ranges. Furthermore, the improvement in the accuracy
According to Table 5, the values of ˛-factor are very low
(0.3–0.5). This ˛-factor range corresponds to those obtained
with the high concentration of the single surfactant present
in the liquid phase (Table 4). In addition, these results confirm
the major influence of surfactants, even in small quantities,
on the ˛-factor reduction and thus oxygen transfer efficiency.
This, in the real operating condition of the aeration process,
is significantly important to have a great care in determin-
ing and applying an appropriate ˛ value related to aeration
systems design. A simple correlation for estimating ˛-factor
should also be studied and proposed.
Table 5 – The ˛-factor obtained with four types of various contaminant mixtures
No. NaCl (mg/L) Glucose (mg/L) Surfactants (mg/L) L Mixture (mN/m) Slope of kL a = f(QG ) ˛-Factor
(×10−3 ml−1 )
of the experimental method presented here can be applied parameters for predicting the variation of the ˛MC values.
in the fermentation media and the industrial and/or urban - The simply proposed correlation has allowed a relative good
wastewaters. coincidence between the experimental and predicted ˛MC to
be obtained (average difference about ±20%).
4. Conclusion
In the future, it is essential to continue studying care-
The objective of this work is to study the variation of the ˛- fully in the contamination of the solid phase and the active
factor due to the different operating conditions discovered microorganism in order to grasp the effect of the physical mass
in the biological processes. For this purpose, the effect of transfer mechanism and the bacteria growth rate on the oxy-
the liquid phases with single contaminant and with mix- gen transfer process. In addition, it is obvious that the results
ture of various contaminants is characterized in terms of the observed in our little bubble column volume have to be vali-
mass transfer parameters and the ˛-factor values. The sim- dated into a tall bubble column and at higher gas flow rates.
ple correlation for estimating ˛-factor is proposed and applied In order to validate the ˛-factor predicting correlation pro-
whatever the operating conditions. posed in this study, more experimental data are necessary
For the study of the single contaminant presence in liquid with other mixtures of various contaminants and different
phase, the following results have been obtained: gas spargers to extend the operating condition ranges such as
the fermentation media and also the industrial and/or urban
- The presence of surfactants, even in small quantities, can wastewaters.
have more significant effects on the ˛-factor values than
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