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Directional Drilling

An Overview

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Introduction

z Historical Notes
z Directional Drilling Applications
z Drilling Technology Overview
z Well Planning
z Directional Control Methods
– Rotary Assemblies
– Steerable Systems
– Surveying Overview
• Data gathering techniques
• Calculation methods
z Conclusion

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Historical Notes

Spring Pole method of early


drilling

Drilling rig
- salt production

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Historical Notes (cont’d)

Raining Oil - A gusher before


shutting in

Rough necks resting - No rotary table


or kelly

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Historical Notes (Continued)

First Openhole Single Shot Survey,


Long Beach, CA.

Long Beach CA., Shoreline Drilling


(1930’s)

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Historical Notes (cont’d)

Kick Off Sub (KOS) Double Tilt Universal (DTU) Motor


Bent Sub & Motor Motor Double Kick Off (DKO)
Motor Fixed Angle Build (FAB) Motor

2 4

1 3 5

BOS

BOS

BOS
BOS

Double Alignment Kick Off


(DAM) Motor Adjustable Kick Off
(AKO) Motor

7 6

BOS

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Historical Notes (cont’d)

Inclination
Resistivity Measurement
Neutron

Gamma Ray
Density

z Multiple depths of investigation for quantitative determination of formation


resistivity (Rt)
z Early bed boundary detection
z A near bit inclinometer, enabling quick response to inclination changes
z A steerable motor system, permitting variable build rates for up to 15°/100 ft
z Resistivity measurements available in either oil base or water base muds
z Dual azimuthal gamma ray sensors 180° apart, providing high and low side
measurements.
© 1997 Baker Hughes Incorporated 303-025 / 7
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Applications Of Directional Drilling

Definition of Directional Drilling:

Directional drilling is the science of directing a


wellbore along a predetermined trajectory to
intersect a designated sub-surface target

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Applications Of Directional Drilling

z Multiple wells from offshore structures

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Applications Of Directional Drilling

z Relief wells

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Applications Of Directional Drilling

z Controlling vertical wells

Corrected Original Well Path


Well Path

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Applications Of Directional Drilling

z Sidetracking

Original Well Path


Sidetrack
Corrected Original Well Path
Well Path
Sidetrack
Original Well Path

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Applications Of Directional Drilling

z Inaccessible locations

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Applications of Directional Drilling

z Fault drilling

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Applications Of Directional Drilling

z Salt dome drilling

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Applications of Directional Drilling

z Shoreline drilling

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Applications of Directional Drilling

z Horizontal Drilling - Long, Medium, and Short Radii

2°- 6°/100ft
3000-1000ft radii 6°- 60°/100ft
700-125ft radii
1.5°- 3°/ft
40-20ft radii
Long Radius Medium Radius
Short Radius

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Applications of Directional Drilling

z Re-entry/Multi-lateral wells

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Drilling Technology Overview

Build Rate (deg./100’, deg/30m) 3 6 12 18 24 30 60 90 120 150


Curvature Long Medium Short
Conv Rotary Specialty Motors

Tool Type Conventional Drilling Motors


Articulated Motors

Collar

MWD Type (Secondary Application) Probe (Primary Application)

(Secondary Application) Flexible (Primary Application)

Conventional - No Limit Composites

Pipe Rotation Premium - Limited Rotation


Slide Drill - No Rotation

Conventional - No Restrictions

Completions Special

Project Specific

Radius (ft.) 2000 1000 600 300 200 100 60 40


NTS
Radius (m) 600 300 180 90 60 30 18 12
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Well Planning
Reference Systems and
z Depth Reference Coordinates
– Measured Depth
– True Vertical Depth
z Inclination Reference
– Vertical Reference
z High Side Reference
z Direction Measurement
– Azimuth Reference
– Quadrant Bearings

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Well Planning
Reference Systems and Coordinates

z Depth Reference
– Measured Depth (MD)
– True Vertical Depth (TVD)

True Vertical
Depth Measured Depth
Along Hole Path

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Well Planning
Reference Systems and Coordinates

z Inclination (Drift)
– The angle (in degrees)
between the local vertical
(local gravity vector as
indicated by a plumb bob)
and the tangent to the well
bore axis at a particular point.
– By oilfield convention, 0° is
vertical and 90° is horizontal. 3° 10°

30
30°
Drift - Degrees from Vertical to High Side
(Vertical Plane)
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Well Planning
Reference Systems and Coordinates

z Toolface
– Rigsite use of the term High Side
o
“toolface” is often used as a 0 TFO
shortening of the phrase
“toolface orientation”. This can
be expressed as a direction from
North or topside of the wellbore.
High Side
– Toolface Orientation is the o
0 TFO
angular measurement of the
toolface of a deflection tool with
respect to either North or up 90
o
Low Side
(highside). o
180 TFO

TFO - Degrees from High Side to Tool Face Scribe


(Horizontal Hole Section Plane)

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Well Planning
Reference Systems and Coordinates

z Highside/Magnetic Toolface High Side


– Highside Toolface
• indicates whether a
component is facing up,
down, to the left or right
– Magnetic Toolface
• an angular measurement Magnetic TFO
from North. N
W
E
TFO
Magnetic TFO - Degrees from North to Tool Face Scribe
(Horizontal Plane)

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Well Planning
Reference Systems and Coordinates
z Direction Measurement
– Azimuth Reference
– Quadrant Bearings

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Well Planning
Reference Systems and Coordinates
z Azimuth (Hole Direction)
– The azimuth of a borehole at a
point is the direction of the
borehole on the horizontal plane,
measured as a clockwise angle
(0°- 360°) from the North
reference.
– All magnetic tools give readings
referenced to Magnetic North;
however, the final calculated
coordinates are referenced to
either True North or Grid North. N
W E

S Azimuth

Azimuth - Degrees from North to High Side


(Horizontal Plane)
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Well Planning
Reference Systems and Coordinates

z Direction Measurement
– Azimuth Reference
– Quadrant Bearings

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Well Planning
Reference Systems and Coordinates
z Well Trajectory
– Type Of Directional Pattern
• Type 1 - Build And Hold
• Type 2 - “S” Type Well
• Type 3 - Deep Kick-Off and Build
• Type 4 - Horizontal

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Well Planning
Reference Systems and Coordinates

z Well Trajectory
– Type Of Directional Pattern
Kick-Off Point
z Type 1 - Build and Hold
z Type 2 - “S” Type Well Build-Up Section
End Of Build
z Type 3 - Deep Kick-Off and Build
z Type 4 - Horizontal

Tangent Section

Target

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Well Planning
Reference Systems and Coordinates

z Well Trajectory
– Type Of Directional Pattern
z Type 1 - Build and Hold Kick-Off Point
z Type 2 - “S” Type Well
Build-Up Section
z Type 3 - Deep Kick-Off and Build
End Of Build
z Type 4 - Horizontal
Tangent Section

Start of Drop
Drop Section

End Of Drop
Hold

Target

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Well Planning
Reference Systems and Coordinates

z Well Trajectory
– Type Of Directional Pattern
z Type 1 - Build and Hold
z Type 2 - “S” Type Well
z Type 3 - Deep Kick-Off and Build
z Type 4 - Horizontal

Kick-Off Point

Build-Up Section

Target

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Well Planning
Reference Systems and Coordinates

z Well Trajectory
– Type Of Directional Pattern
z Type 1 - Build and Hold
z Type 2 - “S” Type Well
z Type 3 - Deep Kick-Off and Build
z Type 4 - Horizontal

Kick-Off Point

Build-Up Section

End Of Build
Target

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Well Planning
Reference Systems and Coordinates
z Well Trajectory
– Target
– Kick-Off Point & Build Up Rate
– Tangent Section
– Drop-Off Section
– Horizontal Projection

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Well Planning
Reference Systems and Coordinates

z Well Trajectory
– Target –

Target Area;

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Well Planning
Reference Systems and Coordinates

z Well Trajectory
– Kick-Off Point & Build Up Rate

Surface
Location

Kick-Off Point

Horizontal
Section

S
Build-Up Rate
Degrees /100ft

Vertical
Section

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Well Planning
Reference Systems and Coordinates

z Well Trajectory
– Tangent Section

Tangent Section
End of Build

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Well Planning
Reference Systems and Coordinates

z Well Trajectory
– Drop-Off Section

Drop-Off Section

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Well Planning
Reference Systems and Coordinates
z Well Trajectory
– Horizontal Projection

Surface
Location

Horizontal
Section

Vertical
Section

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Well Planning
Drilling Considerations
Drill String Design
z Determine maximum operating limit for WOB and
slack-off
z Determine required topside equipment and rig size
specifications
z Optimize well profile for minimum torque and drag
z Design BHA drillstring configurations
z Assess impact of doglegs or sidetracks on torque
z Determine overpull limits

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Well Planning
Drilling Considerations
Drill String Design
z Cumulative stress of the string
z Fatigue endurance limit (when rotating)
z Maximum top drive/rotary table torque
z Surface power requirements
z Rig/pipe overpull capacity
z Tooljoint make-up torque
z Surface pump pressure capacity
z Maximum WOB - buckling in the drillstring while drilling
z High wall forces leading to casing wear, key-seating
and high torque
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Well Planning
Drilling Considerations
Casing Design
z Off-set well information
z Casing set depths
– frac gradients
– legal requirements
– isolate problem zones
– optimize well completion
z Select hole sizes
z Select casing weight & grade
– burst pressure
– collapse pressure
– tensile load

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Well Planning
Drilling Considerations
Casing Design – Casing Selection Sheet

Casing & Liner Size, in. 4 4 1/2 5 5 1/2

Bit & Hole Size, in. 4 3/4 5 7/8 6 1/8 6 1/2 7 7/8

7 3/8
Casing & Liner Size, in. 6 5/8 7
7 3/4
8 3/8 9 5/8

Bit & Hole Size, in. 7 7/8 8 1/2 8 3/4 9 1/2 10 5/8 12 1/4

9 5/8 11 3/4 13 3/8


Casing Size, in. 8 5/8
9 7/8
10 3/4
11 7/8 14

Bit & Hole Size, in. 10 5/8 12 1/4 14 3/4 17 1/2

11 3/4 13 3/8
Casing Size, in. 11 7/8 14
16 20

Bit & Hole Size, in. 14 3/4 17 1/2 20 26

Casing Size, in. 16 20 24 30

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Well Planning
Drilling Considerations
z Bit Program
z Economic evaluation
– Cost/foot
z Rock mechanics stress evaluation
z Bit type recommendation

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Well Planning
Drilling Considerations
Drilling Fluid Program - Drilling “Mud” Functions
z Cool and lubricate the bit
z Clean the bottom of the hole
z Carry cuttings to the surface
z Permit cuttings removal from the mud at the surface
z Deposit an impermeable wall cake
z Over come formation fluid pressures
z Prevent caving of the borehole walls
z Avoid damage to productive zones
z Allow interpretable electric logs to be obtained
z Protect the drill pipe against corrosion

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Well Planning
Drilling Considerations
Drilling Fluid Program- Drilling “Mud” Characteristics
z Weight
z Rheology
z Plastic viscosity
– Yield point
– Gel strength
– Funnel
z Filtrate
– Quantity
– Quality
z Other
– Lubricity
– Corrosivity
– Osmatic effects 15
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Well Planning
Drilling Considerations
z Torque and Drag Considerations
– Depth Control
– Orientation Of Drilling and Completion Tools

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Well Planning
Drilling Considerations

Torque And Drag Considerations


T

FN

W = Buoyed Weight of Pipe


T = Axial Tension
FN = Resultant Normal Force

W
T
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Well Planning
Drilling Considerations
z Torque and Drag Considerations
– Depth Control
Microsoft ClipArt Gallery

25ft movement
at surface

Depth Related

< 10ft movement downhole

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Well Planning
Drilling Considerations
z Torque And Drag Considerations
– Orientation Positioning

6 Rotations at
Surface (6 x 360°)

Depth Related

~ 1/2 Rotation Downhole (180°)

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Well Planning
Drilling Considerations
z Torque and Drag Considerations
– To alter the effect of drag:
• Change the friction coefficient
• Change the directional profile of the well
• Change the string weight

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Directional Control Methods

z Rotary Assemblies
– Side Force and Tilt Angle
– Fulcrum Principle
– Stabilization Principle
– Pendulum Principle
– Drill Collar Stiffness
z Effect of Bit Type
z Effect of Formation
z Steerable Motors
– Positive Displacement Motor
– Modes of Operation
• Oriented
• Rotary
© 1997 Baker Hughes Incorporated 303-025 / 51
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Directional Control Methods
Rotary Assemblies
z Side Force and Tilt Angle
– Factors affecting bit trajectory
• Gauge and placement of stabilizers
• Diameter and length of drill collars
• Weight on bit
• Rotary speed
• Bit type Hole Gauge

• Formation anisotropy and Side Force


at Bit
dip angle of the Bedding
planes Side Force
at Stabilizer
Resultant
• Formation hardness Force at Bit

• Flow rate Hole Axis Formation


Anisotropy
Bit Tilt Angle
• Rate of penetration

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Directional Control Methods
Rotary Assemblies
z The Fulcrum Principle
– is used to build angle (i.e. increase borehole
inclination)

z The Stabilization Principle


– is used to hold (maintain) angle and direction

z The Pendulum Principle


– is used to drop (reduce) angle

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Directional Control Methods
Rotary Assemblies
z The Fulcrum Principle
– is used to build angle (i.e. increase borehole inclination)

z The• Build
Stabilization Principle
rate will be increased by the following:
– Antoincrease
– is used in the distance
hold (maintain) anglefrom
andthe NB stabilizer
direction Weight
to the first ST stabilizer
z The Pendulum Principle
– Increase in hole inclination
– is used to drop of
– Reduction (reduce) angle
drill collar diameter
– Increase in WOB
– Reduction in rotary speed
– Reduction in flow rate (in soft formations)

Component of Force
On High Side
Full Gauge
Near-bit
Stabilizer
Force

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Directional Control Methods
Rotary Assemblies
z The Fulcrum Principle
– is used to build angle (i.e. increase borehole inclination)

z The Stabilization Principle


– is used to hold (maintain) angle and direction

z The Pendulum Principle


– is used to drop (reduce) angle

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Directional Control Methods
Rotary Assemblies
z The Fulcrum Principle
– is used to build angle (i.e. increase borehole inclination)

z The Stabilization Principle


– is used to hold (maintain) angle and direction

z The Pendulum Principle


– is used to drop (reduce) angle

Bi
Fo t Si
rc de
WOB e
Force
© 1997 Baker Hughes Incorporated 303-025 / 56
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Directional Control Methods
Rotary Assemblies
z Effects of Formation on Bit Trajectory
– Isotropic
• Sandstone
– Anisotropic
• Shales

Bedding
Plane Fd

UNEQUAL Chip Volumes

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Directional Control Methods
Rotary Assemblies
z Dip Angle and Deviation Force

5000
Up Dip

Fd Deviation Force (LBF)


1000
Fd Deviation Force (N)

Down Dip Up Dip

2500 500

0 0
15 30 45 60 75

2500 500
Down Dip

1000
5000

Maximum deviation force as a function of formation Meaning of up-dip and down-


dip dip

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Directional Control Methods
Rotary Assemblies
z Dip Angle and Deviation Force

Dog Leg Angle

S pot
Tr Dip Hard
an
si
t io
n

Dog Leg Angle

At high dip angles, deviation


At low dip angles, deviation tendency is up-dip
tendency is down-dip

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Directional Control Methods
Rotary Assemblies
z Dip Angle and Deviation Force

30° 35°

35° 35° 35°


Be
dd
ing
Pla
ne

– Hole Inclination = 30° – Hole Inclination = 0° – Hole Inclination = 35°


– Real Dip Angle = 35° – Effective angle of dip equals real dip – Real Dip Angle = 35°
angle (35°)
– Effective Dip Angle = 30°+35°=65° – Effective Dip Angle = 0°
– There will be a up-dip deviation force
– There will be a down-dip deviation – There will be no deviation force
force

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Directional Control Methods
Steerable Motors

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Directional Control Methods
Steerable Motors
Double Adjustable Fixed Angle Build
Motor (DAM) (FAB) Motor

z Angle build configuration


– Oriented drilling only,
No drill string rotation
– Wellpath
• Controlled curvature
• Controlled direction

Θ Θ

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Directional Control Methods
Steerable Motors
Adjustable Kick-off
Double Tilted Housing Motor (AKO)
Motor (DTU)
z Angle hold configuration
z Course correction
– Oriented drilling
– Rotary drilling
• Behavior same as a
rotary drilling
assembly
• Hole slightly over size

Θ
Θ

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Directional Control Methods
Steerable Motor Deflection Devices

Bent Sub & Motor Kick Off Sub (KOS) Double Kick Off (DKO)
Motor Motor
1/2° - 3°/100ft Bent Sub ≤ 6°/100ft (30m)
(30m)
Large BOS
Large BOS 1/2° - 3°/100ft No Surface
(30m)
No Surface Rotation
Rotation Smaller BOS
No Surface
Rotation
Double Kick-Off
Sub
Kick-Off Sub

BOS BOS BOS

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Directional Control Methods
Steerable Motor Deflection Devices

Fixed Angle Build Double Tilt Universal


(FAB) Motor (DTU) Motor

Flex Bent Sub


≤ 20°/100ft (30m)
Large BOS
No Surface ≤ 6°/100ft (30m)
Rotation
Small BOS
Surface Rotation

Bent Sub
Double Tilt
Housing
Tilted Drive Sub
BOS

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Directional Control Methods
Steerable Motor Deflection Devices

Adjustable Kick Double Alignment Kick Off


≤ 12°/100ft (30m)
Off (AKO) Motor (DAM) Motor
Moderate BOS
Surface Rotation ≤ 20°/100ft (30m)
up Large BOS
to 8°/100ft (30m)
No Surface
Rotation Alignment
Bent Sub
Adjustable Kick-Off Sub

BOS

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Directional Control Methods
Positive Displacement Motor Overview

Bearing Deflection Stator By-Pass


Assembly Device Valve

Drive Sub a) Mono Lobe


(Bit Box) 1 Stage
b) Multi Lobe

Drive Sub Universal Joint Rotor


Assembly

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Directional Control Methods
PDM - By-Pass Valve
Open Closed
Drilling Fluid
Flow

Piston
Sleeve

Stator
Housing

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Directional Control Methods
PDM - Fluid Flow Path

Stator
(Elastomer)

Rotor
Direction
Of
Rotation

Fluid Flow

Universal
Joint

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Directional Control Methods
PDM - Lobe Configurations

1/2 2/3 3/4

5/6 7/8 9/10

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Directional Control Methods
PDM - Drive Line Components
Multi-part, Universal-Joint Shafts
Drilling Fluid
Flow Path
U-Joint Housing Drive Sub Rotor

Rotor
Universal Joint
Assembly

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Directional Control Methods
PDM - Drive Line Components

Flexible Shafts
Drilling Fluid
Flow Path
U-Joint Housing Drive Sub Rotor

Rotor
Flexible Shaft
Assembly

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Directional Control Methods
PDM - Drive Line Components

Bearing Assemblies - Mud Lubricated


Drilling Fluid
Pin Connection To
Universal Joint Flow Path
Assembly

Upper Radial Bearing Lower Radial Bearing


Assembly Assembly Drive Sub
Axial (Thrust) Bearing (Bit Box)
Assembly
Screw-On Stabilizer Sleeve
Bearing Housing

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Directional Control Methods
PDM - Drive Line Components

Bearing Assemblies - Sealed Oil Bath


Pin Connection To Drilling Fluid
Universal Joint Sealed Oil Flow Path
Assembly Reservoir

Marine Bearing Upper Rotary Thrust Bearing Lower Rotary


Face Seal Assembly Face Seal
Compensating Drive Sub
Assembly (Bit Box)

Upper Radial Lower Radial


bearing bearing

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Directional Control Methods
PDM - Drive Line Components
Sleeve Stabilizer Blade Type: Blade Matrix:
z Straight z Tungsten Carbide
z Spiral z Insert
z Tight Spiral

Blade Number: Blade Direction:


z 3 blades to z Left Hand
6 blades
z Right Hand
Integral Stabilizer
Blade Profile:
z Angle of Leading/Trailing Edge
z Area of Wall Contact (Blade Surface)

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Directional Control Methods
Oriented Mode

z Wellpath
– Controlled curvature

– Controlled direction
– No drill string rotation

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Directional Control Methods
Rotary Mode

z Wellpath
– Behavior same as a
rotary drilling assembly
– Hole slightly over size

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Overview of Surveying
Why Wellbores are Surveyed
z Surveys are taken:
– To permit calculation of well coordinates at a series
of measured depths, thus specifying well path and
current bottomhole location
– To measure inclination and azimuth, hence well
direction
– To determine orientation of tool face
– To locate doglegs and allow calculation of dogleg
severity

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Overview of Surveying
Why Wellbores are Surveyed
z Accurate knowledge of the course of a wellbore is
necessary:
– To avoid collision with other wells
– To allow intersection by a relief well in the event of a
blowout
– To hit the geological target areas
– For equity determination
– To provide a better definition of geological and
reservoir data to allow for optimization of production
– To fulfill local and government regulations

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Overview of Surveying
Data Gathering Techniques
z Photographic film
– Disks / strip
z Memory modules
– Multi-shot / MWD
z Wireline
– Surface readout
z Mud Pulse Telemetry
– MWD

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Overview of Surveying
Technology Tree
Survey

Magnetic Gyroscopic

Low End High End Low End High End

OR OR / SS North
MS MWD Non SRG SRG Inertial
SS MS / ST Seeking

OR = Orientation
SS = Single-Shot MS = Multi-Shot ST = Steering Tools RG = Surface Readout Gyro
MWD = Measurement While Drilling

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Overview of Surveying
Magnetic Single-Shot
z Function
– Provides photographic
record of inclination,
direction and toolface
orientation at a single
point in the open hole
section of the well

z Limitations
– Requires non-magnetic
drill collars
– Temperature
– Must re-run to confirm
changes in toolface

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Overview of Surveying
Magnetic Multi-Shot
z Function
– Provides photographic
record of inclination and
direction throughout the
full open hole section of
the well

z Limitations
– Needs non-magnetic
drill collars
– Temperature
– Must be run when
tripping

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Overview of Surveying
Wireline Steering Tools
z Function
– Provides real-time
surface readout of,
inclination, direction
and toolface as drilling
progresses

z Limitations
– Needs non-magnetic
drill collars
– Requires conducting
wireline
– Temperature
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Overview of Surveying
Electronic Multi-Shot
z Function
– Records inclination,
direction and toolface
– Records raw magnetic
and gravity field data
– All data electronically
measured and recorded

z Limitations
– Needs non-magnetic
drill collars
– Temperature

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Overview of Surveying
Gyro Single-Shot
z Function
– Provides photographic
record of inclination,
direction and toolface at
a single point in the
wellbore

z Limitations
– Needs surface reference
direction Accuracy
effected by gyro drift
– Temperature
– Must re-run to confirm
changes to toolface
orientation

© 1997 Baker Hughes Incorporated 303-025 / 86


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Overview of Surveying
Gyro Multi-Shot
z Function
– Provides photographic
record of inclination and
direction throughout the
required section of a
wellbore

z Limitations
– Needs surface reference
direction
– Accuracy effected by gyro
drift
– Inclination limits
– Temperature
© 1997 Baker Hughes Incorporated 303-025 / 87
All rights reserved.
Overview of Surveying
Surface Readout Gyro
z Function
– Provides surface readout of
inclination and direction
throughout the required
section of a wellbore
– Provides surface readout of
orientation in magnetic
environments

z Limitations
– Needs surface reference
direction
– Accuracy effected by gyro drift
– Inclination and Temperature
limits
© 1997 Baker Hughes Incorporated 303-025 / 88
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Overview of Surveying
North Seeking Rate Gyro
z Function
– Provides real-time
inclination, direction
and toolface at any point
in the wellbore

z Limitations
– Needs conducting
wireline
– Latitude
– Inclination > 70 °
– Moving environments

© 1997 Baker Hughes Incorporated 303-025 / 89


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Overview of Surveying
MWD Architecture
z Probe systems
– Battery powered
– 150°C (302°F)
– Modular
– Slim hole

z Collar systems
– Turbine powered
– 125°C (257°F)
– Non-retrievable
– Large hole

© 1997 Baker Hughes Incorporated 303-025 / 90


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Overview of Surveying
Retrievable Directional MWD
Flow Sub

Pulser Assembly
z Function
Lifting Sleeve – Compact MWD service with
Pulser Driver full suite of directional
Module
parameters.
Battery Pack

2" Probe O.D.


– Fully retrievable and
replaceable
Directional
Sensor Package
(DSP)

Spacing
z Limitations
Lander Assembly – Dated technology
Non-Magnetic – No FE Support
Drill Collar
– Only Western Hemisphere
UBHO Sub

– Size / Flow limits


© 1997 Baker Hughes Incorporated 303-025 / 91
All rights reserved.
Overview of Surveying
Probe MWD
Alignment
Sub
z Function
Lifting
Sleeve
Transmitter
– Act as the platform for future
Pulser probe systems and motor
Driver
Module Battery integrated tools
Pack
– Provide a modular bus structure
Digital – Provide the foundation for small
Attitude
Sensor
hole and short radius MWD / FE
Flow
systems
Switch
Gamma
Module
z Limitations
End Cap Non-Magnetic
Drill Collar
– Not retrievable or replaceable

© 1997 Baker Hughes Incorporated 303-025 / 92


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Overview of Surveying
MWD (Short Radius)

• Efficiency
– Eliminate wireline
– Compliment Drilling Systems
• Safety
NaviGamma SR – No split bushings
MWD – BOP Operation
– Continuous circulation
• Cost
– Cost savings
– Assist the overall drilling project
economics

Interchangeable Sensor Modules


Directional Gamma

Short Radius Motor


© 1997 Baker Hughes Incorporated 303-025 / 93
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Overview of Surveying
Collar MWD
z Function
– Provide extremely
reliable borehole
surveying and drillstring
orientation in large hole,
non-magnetic
environments.
– Act as the platform for
all gamma, dynamic,
resistivity, and nuclear
measurements in large
size wellbores.
z Limitations
– Hot hole environments
© 1997 Baker Hughes Incorporated 303-025 / 94
All rights reserved.
Overview of Surveying
Drilling Dynamics MWD

6¾” OD 8¼” (21cm) OD z Function


17.15cm 7¾” (19.7cm) OD
– Collect and transmit, real-time
measurements of downhole
weight-on-bit, and downhole
torque.
– Provide real-time data to
enhance drilling performance.

Sleeve Stabilizer
LOR Series 85 z Limitations
– Advanced interpretation and
Torque & collection techniques.
Weight Sensors
– Limited to use in Collar MWD.
© 1997 Baker Hughes Incorporated 303-025 / 95
All rights reserved.
Overview of Surveying
Survey Calculation Methods

z Measured Values z Calculated Values


– Measured (along hole) – TVD
depth – Northing
– Inclination – Easting
– Azimuth – Vertical section
– Dogleg severity

© 1997 Baker Hughes Incorporated 303-025 / 96


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Overview of Surveying
Survey Calculation Methods

z Tangential
z Balanced Tangential
z Average Angle
z Ten Chord
z Mercury
z Acceleration
z Radius of Curvature
z Minimum Curvature

© 1997 Baker Hughes Incorporated 303-025 / 97


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Overview of Surveying
Survey Calculation Methods
∆ TVD1 = (CL x cos lavg z Average Angle
)
∆ Lat = CL x sin lavg x cos Bavg
)
∆ Dep = CL x sin lavg x sin Bavg )

lavg = I2 + I1 Station (1) - actual

2
Bavg = B2 + B1
Assumed course
2 ∆ TVD1

where: I2

TVD = true vertical depth Actual course


Bavg
Lat = latitude (North-South)
Dep = departure (East-West)
CL = course length Station (2) ∆ Lat N
UP W
I = inclination angle Projection of
actual wellbore
E
B = bearing angle
S
∆ Dep
B1 I2

© 1997 Baker Hughes Incorporated 303-025 / 98


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Overview of Surveying
Survey Calculation Methods

z Radius of Curvature Station (2) - actual

∆ Lat = 1802 ∆MD (cos I1 - cos I2) (sin B2 - sin B1)


π2 (I2 - I1) (B2 - B1)
I1
∆ Dep = 180 ∆MD (cos I1 - cos I2) (cos B1 - cos B2)
2
∆ TVD
π2 (I2 - I1) (B2 - B1) Actual
wellbore
∆ TVD = 180 ∆MD (sin I2 - sin I1)
π (I2 - I1)
∆MD

cL

B1 ∆ Lat
N
Station 2 W UP

E
∆ Dep B2 S

I2

© 1997 Baker Hughes Incorporated 303-025 / 99


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Overview of Surveying
Survey Calculation Methods

z Minimum Curvature Method


∆ North = ∆MD [sin I1 cos A1 + sin I2 cos A2] RF
2

∆ East = ∆MD [sin I1 sin A1 + sin I2 sin A2] RF


2 A1 DL
2
∆ Vert = ∆MD [cos I1 + cos I2] RF DL
2 2

I1 ∆ MD
DL

∆ Vertical
N
A2 ∆ North UP W

E
S
I2
© 1997 Baker Hughes Incorporated
All rights reserved.
∆ East 303-025 / 100
Drilling Technology Overview

Build Rate (deg./100’, deg/30m) 3 6 12 18 24 30 60 90 120 150

Curvature Long Medium Short


Conv Rotary Specialty Motors
Tool Type Conventional Drilling Motors
Articulated Motors

Collar

MWD Type (Secondary Application) Probe (Primary Application)

(Secondary Application) Flexible (Primary Application)

Conventional - No Limit Composites

Pipe Rotation Premium - Limited Rotation


Slide Drill - No Rotation

Conventional - No Restrictions
Completions Specia
l
Project Specific
Radius (ft.) NTS 2000 1000 600 300 200 100 60 40
Radius (m) 600 300 180 90 60 30 18 12
© 1997 Baker Hughes Incorporated 303-025 / 101
All rights reserved.
Drilling Technology Overview
Current Drilling System Tool
Configurations
z Long Radius
z Medium Radius
z Short Radius

Long Radius

Medium Radius
Short Radius

© 1997 Baker Hughes Incorporated 303-025 / 102


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Drilling Technology Overview
Current Drilling System Tool
Configurations
z Long Radius

Long Radius

Medium Radius
Short Radius

© 1997 Baker Hughes Incorporated 303-025 / 103


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Drilling Technology Overview
Current Drilling System Tool
Configurations
z Long Radius - Tool/Hole Size Matrix Configuration

MOTOR HOLE SIZE MOTOR MAXIMUM RADIUS STEERABLE RADIUS


SIZE TYPE BUR BUR
in. in. °/100ft-°/30m ft. m. °/100ft-°/30m ft. m.
3-1/8 3-1/2 to 4-3/4 AKO 40 143 43 20 286 86
3-3/4 4-1/4 to 5-7/8 AKO 16 358 107 5 1146 344
4-3/4 5-7/8 to 7-7/8 AKO 17 107 101 10 573 172
DTU 3.7 1549 465 3.7 1549 465
6-1/2 7-7/8 to 8-3/4 AKO 20 286 86 9 637 191
DTU 4.5 1273 382 4.5 1273 382
6-3/4 8-3/8 to 9-7/8 AKO 19 302 90 8 716 215
DTU 4.5 1273 382 4.5 1273 1273
8 9-1/2 to 12-1/4 AKO 14 409 123 7.5 764 229
DTU 4.5 1273 382 4.5 1273 1273
9-1/2 12-1/4 to 17-1/2 AKO 12 478 143 7 819 246
DTU 3.6 1592 477 3.6 1592 477
11-1/4 17-1/2 to 26 AKO 11 521 156 7 819 246
DTU 4 1432 428 4 1432 428

* Long radius tool configuration may require top and bearing assembly stabilization, if so the
maximum BUR and steerable BUR will be lower than indicated.
© 1997 Baker Hughes Incorporated 303-025 / 104
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Drilling Technology Overview
Current Drilling System Tool
Configurations
z Medium Radius

Long Radius

Medium Radius
Short Radius

© 1997 Baker Hughes Incorporated 303-025 / 105


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Drilling Technology Overview
Current Drilling System Tool
Configurations
z Medium Radius - Tool/Hole Size Matrix Configuration
MOTOR HOLE SIZE MOTOR MAXIMUM RADIUS STEERABLE RADIUS
SIZE TYPE BUR BUR
in. in. °/100ft-°/30m ft. m. °/100ft-°/30m ft. m.
3-1/8 3-1/2 to 4-3/4 AKO 40 143 43 20 286 86
3-3/4 4-1/4 to 5-7/8 AKO 16 358 107 5 1146 344
FAB 20.9 274 82 0 0 0
4-3/4 5-7/8 to 7-7/8 AKO 17 107 101 10 573 172
DTU 3.7 1549 465 3.7 1549 465
FAB 19.4 295 89 0 0 0
FAB* 25 229 69 0 0 0
6-1/2 7-7/8 to 8-3/4 AKO 20 286 86 9 637 191
DTU 4.5 1273 382 4.5 1273 382
6-3/4 8-3/8 to 9-7/8 AKO 19 302 90 8 716 215
DTU 4.5 1273 382 4.5 1273 1273
FAB 20 286 86 0 0 0
8 9-1/2 to 12-1/4 AKO 14 409 123 7.5 764 229
DTU 4.5 1273 382 4.5 1273 1273
FAB 12.4 462 139 0 0 0
9-1/2 12-1/4 to 17-1/2 AKO 12 478 143 7 819 246
DTU 3.6 1592 477 3.6 1592 477
11-1/4 17-1/2 to 26 AKO 11 521 156 7 819 246
DTU 4 1432 428 4 1432 428

* If short power section is used Maximum BUR 25°/100ft (/30m)


© 1997 Baker Hughes Incorporated 303-025 / 106
All rights reserved.
Drilling Technology Overview
Current Drilling System Tool
Configurations
z Short Radius

Long Radius

Medium Radius
Short Radius

© 1997 Baker Hughes Incorporated 303-025 / 107


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Drilling Technology Overview
Current Drilling System Tool
Configurations
z Short Radius - Tool/Hole Size Matrix Configuration
3-1/8" Short Radius 3-3/4" Short Radius 4-3/4" Short Radius 4-3/4" 30m Radius 6-1/2" Short Radius
MOTOR SPECIFICATIONS
System R18 System R12 System R12 System R30 System R30
Tool Size (inches) 3-1/8 3-3/4 4-3/4 4-3/4 6-1/2
Motor OD (inches / mm) 3-1/8 / 79.4 3-3/4 / 95.3 4-3/4 / 120.7 4-3/4 / 120.7 6-1/2 / 165.10
Curve Radius (feet / meters) 60 - 143 / 18-44 40 - 85 / 12-26 40 - 100 / 12-30 80 - 180 / 24.5-55 85 - 190 / 26-58
Curve BUR (°/100 ft.) 40 - 100 67 -146 58 -146 32 -71 30 - 67
Hole Size Drilled (inches) 3-7/8 4-1/2, 4-3/4 5-7/8, 6 5-7/8, 6 8-3/8
Motor Length (ft. / m) 14 / 4.3 12 - 17 / 3.5-5.2 12 - 17 / 3.5-5.2 12 - 17 / 3.5-5.2 15-17 / 4.7-5.3
Motor Weight (lbs / kg) 330 / 150 400 / 180 650 / 295 700 / 320 660 / 330
Minimum Hole Size Above
KOP - (1/8"over bit size, inches) 4 4-5/8, 4-7/8 6, 6-1/8 6, 6-1/8 8-1/2
Minimum Casing Size Above 5-1/2" 20#, 4-1/2" bit 7" 29#, 5-7/8" bit 7" 26#-32#, 5-7/8" bit
KOP - ( inches) 4-1/2" 11.6# 5-1/2" 17#, 4-3/4" bit 7" 26#, 6" bit 7" 23# - 29#, 6" bit 9-5/8" 36#, 8-3/8" bit
Max. Op. Temp. (°F / °C) 260 / 127 260 / 127 260 / 127 260 / 127 260 / 127
MOTOR SPECIFICATIONS 3-1/8" Short Radius 3-3/4" Short Radius 4-3/4" Short Radius 4-3/4" 30m Radius 6-1/2" Short Radius
Flow Rate (GPM / l/min) 80-160 / 300-600 133-185 / 500-700 132-230 / 500-850 132-230 / 500-850 265-480 / 1000-1800
Bit Speed (RPM) 182-365 260-370 150-255 150-255 110-200
Max. Diff. Press. (psi / bar) 613 / 40 683 / 48 341 / 24 512 / 36 430 / 30
Op. Torque (ft-lbs / Nm) 440 / 600 679 / 920 605 / 820 1048 / 1420 2150 / 2900
Box Up 3" CDP Pin 2-7/8" Hydril PH6 2-7/8" Hydril PH6 NC 38 NC 38
Make Up Torque (ft-lbs / Nm) 2655 / 3600 3500 / 4747 3500 / 4747 12800 / 17360 12800 / 17360

© 1997 Baker Hughes Incorporated 303-025 / 108


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