DR. B. C.

ROY ENGINEERING COLLEGE,

MECHANICAL ENGG. DEPT.
CAD/CAM AND ROBOTICS LABORATORY (ME 794)
Issue No : 01
Revision Number : 0
Date of issue : 11.01.2007
Date of Revision :

Theory:

CNC MILL (Model MT-250) Trainer

TECHNICAL SPECIFICATIONS

Model
MT-250
Table : Dimension 600*224mm

Clamping area 450*160mm

"T" Slot 12mm

Axes Longitudinal Traverse 250mm

Cross Traverse 150mm

Vertical Traverse 205mm

Milling Head : Spindle Inside Taper ISO 30

Spindle Speed 200 to 2500 rpm.

Power 1.5 HP.

' Spindle Motor D.C. Motor, 1.5 HP

Automatic Lubrication Points 6 Points Provided

Approximate Weight Approx.500 Kg.

Input System Metric / Inch

Simultaneous Three axes

Control Axes

Chedfed By: Approved By:

Prepared By:
HOD, ME Dept
S.ghosh
~i
► Page 27 of 45 ]
 DR. B. C. ROY ENGINEERING COLLEGE,
MECHANICAL ENGG. DEPT.
CAD/CAM AND ROBOTICS LABORATORY (ME 794)
Issue No : 01
Date of issue : 11.01.2007 Revision Number : 0
Date of Revision :

Interpolation
Linear, Circular &

Helical.
Minimum increment
0.005 mm
Rapid Feed Rate X
600 mm/min
Rapid Feed Rate y
600 mm/min.
Rapid Feed Rate z 600 mm/min.
Feed Override
Provided in 8 Steps
Speed override
Provided in 8 Steps
Dwell ( Seconds)
Programmable
Tool Offse t
12 sets
Backlash Compensation
Provided

(upto 2mm Through

Software)
Part Programming Storage & Editing
Capacity - 2.1 GB
Inch / Metric Conversion G70, G71
Command type Absolute/Incremental G90,G91 .

Canned Cycles Available

In Built Interface Serial, Parallel

I

Prepared By: Ched<.ed By: Approved By:

S.ghosh HOD, ME Dept

~ raj
► Page 28 of 45 j
 :X, 4 =w

LL E G E ,
C. R O Y EN G IN EE R IN G C O
DR. B. EN G G . D E P T.
M EC H A N IC A L LA B O R A TO R Y (M E 79 4)
O B O TI C S
CA D /C A M A N D R Revision Nu mb
er : 0
:
: 01 Date of Revision
Issue No
11 .01 .20 07
Date of issue :

18 30 m m
of m ac hine
Overall He ig ht
Ap ro x.50 0 Kg .
Ne t we ig ht TO RS
ST EP PE R M O
Ax is Drives Ph as e
1/1 O Hp Si ng le
p M ot or
Lu br ica tio n Pu m

Axis ):
TO R ( X & Y
STEPPER M O
t
rmanent Magne
:- Hybrid type Pe
Construction :-Two
Phase An gl e+ /- 5 %
:- 0.9 Deg. Step
Step Angle o phase energised
:- 20 Kg-cm , Tw .
Holding Torque electronic Circuit
:- Controlled by
Dynamic Torque :- 0.50 Kg-Cm ma
x.
Re sidual Torque :- 1.65 Kg - cm
Rotor Inertia :- 6.2 Kgf. approx
.
Weight :- 20 0
n
St ep s/ revo lu tio :- 4
Of Lead s
No . RIVE
ER MOTOR D
X -A X IS STEPP
ltage :- 48 Volts DC
Inpu t Po we r Vo :- 4 Am p. max .
rre nt
In pu t Po we r Cu vo lu tio n.
:- 0.9 Deg. Full re
Step Size
tio n :- 40 0
Step pe r re vo lu DRIVE
E R MOTOR
Y- AXIS S T E P P
ltage :- 48 Volts DC
Input Power Vo
rre nt :- 4A m p.
Input Power Cu ntinuous - 4 amp.
:- 48V Pea k, SV co
Output

Approved By :
Checke d By :

~ ) "j
Prepared By : HOD, ME De pt

S.ghosh ► Page 30 of 45
J
 OR. B. C. ROY ENGi
MECHANI
CADICAM ANO RO CAL ENGG.
BOTICS LABOR A, O
Issue No : 01
RY
Date of issue : 11 .01
.2007

Step Size
Step per revolution :- 0 .9 Deg. Full revolu
:- 400 tlon.
Z- AXIS STEPPER
MO TOR DRIVE
Input Power Voltage
Input Power Curre :- 48 Volts DC
nt :- 4 Amp .
Output
Step Size :- 48 V Peak , 4V conti
nuou s• 6 amp
Step per revolution :- 0.9 Deg. Full revolu
:- 400 tio n.
Signal
:- 9 Pin D Male Conn
LIMIT SWITCHES ector .

Function
:- To limit Over trave
Type l & specify Machln11
:- Roller type with 1 zero,
LUBRICATION SYST NO & 1 NC
EM:
Minimum Pressure
:- 6 Bar
No . of Oil Lubricatin
g point :- 6 No .
Delivery per stroke
:- 0.18 cc /stroke
TOOL CHANGING
SYSTEM:
Type
:- Manually operated
Loading Ball Socket sv~wrn
:- By Belevllee Wa she
MAIN SPINDLE: r

Spindle Material
:- Case Carburised EN
Concentricity 353 materi,1 1
:- 0.020 mm ma x.

Prepared By : Ch etk ed By:

S.ghosh
~o/ HOV, M t IJept

c~~ n !ti ,,./

 DR. B. C. ROY ENGINEERING COLLEGE,
MECHANICAL ENGG. DEPT.
CAD/CAM AND ROBOTICS LABORATORY (ME 794)
Issue No : 01
Date of issue : 11.01.2007 Revision Number: 0
Date of Revision :

MECHANICAL MACHINE DETAILS

The mechanical machine has the following :

1. Bed
2. Saddle, table and vertical slide
3. Spindle head
4. Tool rack
5. Axes drive system
6. Spindle drive system
Bed:
Bed is built with high quality cast iron. The bed is fixed on to the base plate which is also used as a chip
tray.
Saddle, table and Vertical slide:
The saddle, table and the vertical slide have dovetail guidways lined with Turcite B to reduce friction. The
combination of stepper motor drive, timing pulley and belt and ballscrew-nut assembly ensures very
accurate motion and high resolution in all the three axes. The ball screws and guideways are protected
from chips and dust by bellows.

Spindle Head:
The spindle has ISO 30 taper. The hardened and ground precision, spindle runs on precision antifriction ball
bearings. The tool is held by a disc spring loaded draw bolt . The releasing and loading of the tools can be
done manually using a cam lever mechanism.
Axes Drive System:
All the axes motions are obtained by permanent magnet DC stepper motors. Each linear step on the slides
is0.00Smm
Spindle Drive System :
The spindle is driven by a permanent magnet variable speed DC motor through a stepped down high torque
drive timing belt and pulley system. The motor can be controlled in the speed range of 20~ -2~00 RPM .
The DC motor used is of constant torque type, hence the power available from the motor 1s directly
proportional to the speed of the motor.

Approved By:
Prepared By: Checi d By:
HOD, ME Dept
S.ghosh ~ •i
► Page 32 of 45

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