PT PEMBANGKITAN JAWA BALI No. Dok.

:
PJB INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit : 2-Feb-18
FORM UJI Revisi : 0
PEMELIHARAAN MOTOR 6 KV Halaman : 1
Site : Muara Karang Manufacture : Tahun QP No. FU No.
Unit : Inspeksi : CM 2018 OEM Doc. No. -

MOTOR: Condensate pump 1 A

NAMEPLATE
MANUFACTURE : Siemens CURRENT : 106
SERIAL NO. : D83191448010001 L.SIDE :
YEAR OF MAN. : 2013 O.SIDE :
PHASE/ VOLT : 6000 POLES : 4
RPM : 1490 FREQ : 50 Hz
OUTPUT : 900 kW INS. CLASS : F

CURRENT INSULATION RESISTANCE

No Load Load
PHASE
I start (A) I nom (A) I start (A) I nom (A) - Using 2500Vdc for 1 minute
R - fasa to ground: Mega ohm (Y connection)
S
T * Using 2500Vdc for Polarization Index
Min R - grd (MΩ) S - grd (MΩ) T - grd (MΩ)
TEMPERATURE 1
WINDING ('C) BEARING ('C) 10
SIDE
30 min 60 min 90min 30 min 60 min 90min PI
DE
NDE
VISUAL CHECK
VIBRATION ITEM QUALIFIED UNQUALIFIED
No Load Load stator winding
PHASE
I (DE) mm/s II NDE mm/s I (DE) mm/s II NDE mm/s rotor
hor frame
axial fan
vert termination

REFERENCES:
- Manual book
- ISO 10816 (vibration severity chart)
- IEEE 043 - 2000

Note:

RECOMMENDATION ACCEPTED/REWORK/REPLACE
(by Quality Control)
Measuring Tool:

Description Inspector Operator Blok 1 Predictive Maintenance Spv. Har Listrik Blok 1
Name

Signature

Date
 PT PEMBANGKITAN JAWA BALI No. Dok. :
PJB INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit : 2-Feb-18
FORM UJI Revisi : 0
TEMP BEARING NEE DAN EE GT 1.3 Halaman : 1
Site : Muara Karang Manufacture : Tahun QP No. FU No.
Unit : Inspeksi : CM 2018 OEM Doc. No. -

GENERATOR:

NAMEPLATE
MANUFACTURE : General Electric
TYPE : MS 9001E
CAPACITY : 107 MW
VOLTAGE : 11,5 kV
RPM : 3000
FREQ : 50 Hz

Air Blast 4 OFF (11.08 WIB)

Temp EE NEE HEAD

Menit ke- 1 2 1 2 GEN
0 86 84 85 82 59
5 87 85 86 83 59
10 88 86 87 83 59
15 88 86 87 83 59
20 87 86 87 83 59
25 88 86 87 83 59
30 87 86 86 83 59
35 88 86 87 83 59

Air Blast 2 OFF (13.16 WIB)

Temp EE NEE HEAD

Menit ke- 1 2 1 2 GEN
0 85 83 84 81 59
5 87 85 86 82 59
10 87 85 86 82 59
15 88 86 87 83 59
20 88 86 87 83 59
25 88 86 87 83 59
30 88 86 87 83 59
35 88 86 87 83 59
Note:

RECOMMENDATION ACCEPTED/REWORK/REPLACE
(by Quality Control)
Measuring Tool:

Description Inspector Operator Blok 1 Rendal Operator Blok 1 Spv. Har Listrik Blok 1
Name

Signature

Date
 PT PEMBANGKITAN JAWA BALI No. Dok. :
PJB INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit : 2-Feb-18
FORM UJI Revisi : 0
PEMELIHARAAN MOTOR 380 V Halaman : 1
Site : Muara Karang Manufacture : Tahun QP No. FU No.
Unit : Inspeksi : CM 2018 OEM Doc. No. -

MOTOR:

NAMEPLATE:
MANUFACTURE : CURRENT :
SERIAL NO. : L.SIDE :
YEAR OF MAN. : O.SIDE :
PHASE/ VOLT : POLES :
RPM : FREQ :
OUTPUT : INS. CLASS :

CURRENT INSULATION RESISTANCE

No Load Load
PHASE
I start (A) I nom (A) I start (A) I nom (A) - Using 500Vdc for 1 minute
R - fasa to ground: Mega ohm
S
T
VISUAL CHECK
TEMPERATURE ITEM QUALIFIED UNQUALIFIED
WINDING ('C) BEARING ('C) stator winding
SIDE
30 min 60 min 120min 30 min 60 min 120min rotor
DE frame
NDE fan
termination
VIBRATION
No Load Load
PHASE
I (DE) mm/s II NDE mm/s I (DE) mm/s II NDE mm/s
hor
axial
vert

REFERENCES:
- Manual book
- ISO 10816 (vibration severity chart)
- IEEE 043 - 2000

Note: Dilakukan perbaikan oleh PT

dengan scope:
tiba di Muara Karang pada tanggal:

RECOMMENDATION ACCEPTED/REWORK/REPLACE
(by Quality Control)
Measuring Tool:

Description Inspector Operator Blok 1 Predictive Maintenance Spv. Har Listrik Blok 1
Name

Signature

Date
 PT PEMBANGKITAN JAWA BALI No. Dok. :
PJB INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit : 2-Feb-18
FORM UJI Revisi : 0
PEMELIHARAAN MOTOR 6.3 KV Halaman : 1
Site : Muara Karang Manufacture : Tahun QP No. FU No.
Unit : Inspeksi : CM 2018 OEM Doc. No. -

MOTOR:

NAMEPLATE
MANUFACTURE : CURRENT :
SERIAL NO. : L.SIDE :
YEAR OF MAN. : O.SIDE :
PHASE/ VOLT : POLES :
RPM : FREQ :
OUTPUT : INS. CLASS :

TEMPERATURE (°C)
END WINDING DE :
END WINDING NDE :
WINDING :

INSULATION RESISTANCE POLARIZATION INDEX

Volt Result Winding PI = MINUTES -10
Min Tester
Connection
(Mega Ohm) Temperature MINUTE - 1
1
2 PI =
3
4
5 5000 RST to Grd °C
6 Vdc
7
8
9
10

REFERENCES
- IEEE 043 - 2000
- IEEE 62.2 - 2004
- MANUAL BOOK

Note: Pengujian dilakukan dalam kondisi koneksi bintang masih terkonek

RECOMMENDATION ACCEPTED/REWORK/REPLACE
(by Quality Control)
Measuring Tool:

Description Inspector Operator Blok 1 Predictive Maintenance Spv. Har Listrik Blok 1
Name

Signature

Date
 PT PEMBANGKITAN JAWA BALI No. Dok. :
PJB INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit : 2-Feb-18
FORM UJI Revisi : 0
PEMELIHARAAN BATERY Halaman : 1
Site : Muara Karang Manufacture : Tahun QP No. FU No.
Unit : GT1.3 Inspeksi : PM 2018 OEM Doc. No. -

Tegangan input battery : Volt

Tegangan output battery : Volt
Arus output battery : Ampere

No cell Teg per cell Berat Jenis

No cell Teg per cell Berat Jenis
(volt) (kg/l) Temp (°C) (volt) (kg/l) Temp (°C)
1 29
2 30
3 31
4 32
5 33
6 34
7 35
8 36
9 37
10 38
11 39
12 40
13 41
14 42
15 43
16 44
17 45
18 46
19 47
20 48
21 49
22 50
23 51
24 52
25 53
26 54
27 55
28 56

Note:
---------------------------------------------------------------------------------
---------------------------------------------------------------------------------

RECOMMENDATION ACCEPTED/REWORK/REPLACE
(by Quality Control)
Measuring Tool:

Description Inspector Operator Blok 1 Predictive Maintenance Spv. Har Listrik Blok 1
Name

Signature

Date
 PT PEMBANGKITAN JAWA BALI No. Dok. :
PJB INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit : 2-Feb-18
FORM UJI Revisi : 0
INSULATION RESISTANCE ROTOR GENERATOR Halaman : 1
Site : Muara Karang Manufacture : GE Tahun QP No. FU No.
Unit : Ex. GT1.2 Inspeksi : PM 2018 OEM Doc. No. -

MONITORING INSULATION ROTOR GENERATOR EX. GT1.2 MUARA KARANG

Test Voltage : 500Vdc

Time : 1 minute

Hari/ Tanggal Nilai IR ( Mega Ohm) Temp (°C) Keterangan

RECOMMENDATION ACCEPTED/REWORK/REPLACE
(by Quality Control)
Measuring Tool:

Description Inspector Operator Blok 1 Predictive Maintenance Spv. Har Listrik Blok 1
Name

Signature

Date
C1

ID Serial Number NP %PF

test (kV)

H1 08F-6024 10 0.26

H2 08F-6025 10 0.26

H3 08F-6026 10 0.26

C2

ID Serial Number NP %PF

test (kV)

H1 08F-6024 0.5 -

H2 08F-6025 0.5 -

H3 08F-6026 0.5

Temperatur air : 30°C tank

RH : 76%
Referensi : DOBLE Engineering
result : high (abnormal)
Note :

I nom (A)

BEARING ('C)

BEARING ('C)

CURRENT
No Load Load
PHASE
I start (A) I nom (A) I start (A)
R
S
T
TEMPERATURE
WINDING ('C) BEARING ('C)
SIDE
30 min 60 min 120min 30 min

DE
NDE

VIBRATION
No Load Load
PHASE
I (DE) mm/s II NDE mm/s I (DE) mm/s

hor
axial
vert

REFERENCES:
- Manual book RESULT
(Mega Ohm) Tester
- ISO 10816 (vibration severity chart)
- IEEE 043 - 2000

Megger
MIT

MOTOR:

NAMEPLATE
MANUFACTURE :
SERIAL NO. :
YEAR OF MAN. :
PHASE/ VOLT :
RPM :
OUTPUT :

TEMPERATURE (°C)
END WINDING DE :
END WINDING NDE :
WINDING :

INSULATION RESISTANCE
Result
Min Volt Tester Connection (Mega Ohm)
 Result
Min Volt Tester Connection
(Mega Ohm)
1
2
3
4
5 5000 RST to Grd
6 Vdc
7
8
9
10

Tegangan input battery :

Tegangan output battery :
Arus output battery :

Teg per cell

No cell (volt)
Berat Jenis (kg/l)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
 NP Cap Arus (mA) Daya (W) %PF corr Corr fact

378 1.148 0.07 0.606 1

379 1.153 0.07 0.607 1

378 1.156 0.065 0.566 1

NP Cap Arus (mA) Daya (W) %PF corr Corr fact

- 1.39 0.082 0.59 1

- 1.385 0.066 0.48 1

1.379 0.62 0.449 1

: 30°C

VIBRATION (NO LOAD)

SIDE I (DE) --> mm/s II (NDE) -->
Hor
Axial
Vert

INSULATION RESISTANCE
Load

I start (A) I nom (A) - Using 2500Vdc for 1 minute

- fasa to ground: Mega ohm

* Using 2500Vdc for Polarization Index

 Min R - grd (MΩ)

1
BEARING ('C) 10

60 min 120min PI

VISUAL CHECK
ITEM
Load stator winding

I (DE) mm/s II NDE mm/s rotor

frame
fan
termination

Tester

Megger
MIT

CURRENT
L.SIDE
O.SIDE

POLES
FREQ
INS. CLASS

Result Winding
(Mega Ohm) Temperature Tester
 Result Winding
(Mega Ohm) Temperature Tester

°C Megger
MIT

Volt
Volt
Ampere

Temp (°C) No cell

29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
 56

Note:
---------------------------------------------------------------------------------
---------------------------------------------------------------------------------
Corr fact Cap (pF)

1 369.1

1 370.6

1 371.6

Corr fact Cap (pF)

1 446.8

1 445.2

1 443.5

VIBRATION (LOAD)

II (NDE) --> mm/s SIDE I (DE) --> mm/s

Hor
Axial
Vert

(Y connection)
R - grd (MΩ) S - grd (MΩ) T - grd (MΩ)

QUALIFIED UNQUALIFIED

:
:
:
:
:
:

POLARIZATION INDEX
PI = MINUTES -10
 MINUTE - 1

PI =

Teg per cell

(volt)
Berat Jenis (kg/l) Temp (°C)
I (DE) --> mm/s II (NDE) --> mm/s