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By Mark Haire at 8:48 am, Nov 10, 2014

Customer : HARRIS WASTE MANAGEMENT GROUP


Project Name : 3000HP WOUND MOTOR
HHI Document No. : 20143259RMV015
Customer Ref. No. :

SPECIFICATION for
INDUCTION MOTOR

1 Nov.07.2014 For Working J.B.KIM N.U.CHO Y.S.JOO

0 Oct.07.2014 For Working J.B.KIM J.S.PARK Y.S.JOO

No. DATE DESCRIPTION PREPARED BY CHECKED BY APPROVED BY


AC INDUCTION MOTOR DATA SHEET
Model No.or RFQ No Item No. Rev. No. [ 1 ]
Project Name HYUNDAI IDEAL Project No. 20143259RMV015 Quantity 1 set
GENERAL SPECIFICATION PERFORMANCE DATA
Frame Size 710 Rated Output 3000 HP 0
Type / Enclosure HRU3 715-38E / TEWAC Number of Poles 12 0
Protection (Slip ring Part) IP54 (IP23) Rotor Type Wound Rotor
Method of Cooling IC81W Starting Method Secondary Resistor
Rated Frequency 60 Hz Rated Voltage 4160 V
Number of Phases 3 Current at Full Load 433.2 A
Insulation Class F B H Efficiency
Temp. Rise at full load (by resistance method) 50% Load 94.5 % 0
at 1.0 S.F 80 deg.C 75% Load 95.2 % 0
Motor Location Indoor Outdoor 100% Load 95.6 % 0
Altitude Less than 2200 meter Power Factor(p.u)
Relative Humidity Less than 90 % 50% Load 0.57 0
Ambient Temp. 40 deg.C (Max.) 75% Load 0.69 0
Duty Type Continuous ( S1 ) 100% Load 0.75 0
Service Factor 1.0 Speed at Full Load 594 r.p.m 0
Mounting B3 B5 V1 Torque
Type Anti Friction Full Load 3,669.7 kg·m
Bearing DE/N-DE 22248 CC/W33 / NU248M Breakdown* 270 % 0
Lubricant Sell Gadus S5 V42P 2.5 Secondary Voltage 1764 V
External Thrust Not applicable Secondary Current 761 A
Coupling Method Direct V-Belt Secondary Phase Resistance (at 20 deg.C)
Shaft Extension Single Double 0.0261 ohm
Terminal Main Steel Cast Iron Moment of Inertia (J)
Box Aux. Yes No Motor -- kg·m2
Rotation(Viewed from DE) CW CCW BI-Direction Sound Pressure Level (No-load & mean value at 1m from motor)
Application SHREDDER 85 dB(A)
Area classification Non-Hazardous, Non-Seismic Vibration 2.3 mm/sec (rms)
Type of Ex-Protection Not applicable Paint Munsell No. 7.5 BG 6/1.5
Applicable Standard NEMA, IEC
ACCESSORIES SUBMITTAL DRAWING
Outline Dimension Drawing \ Motor Weight(Approx.)
1. Winding Temp. Detector(Pt 100 Ω, Single) : 2ea/Phase B3 HM-092828 23000 kg
2. Bearing Temp. Detector(Pt 100 Ω, Single) : 1ea/Bearing
3. Space Heater : 1Phase, 220V, 1000W
1 4. Inductive Sensor for Speed Switch : 1ea/Motor
(Maker : PEPPERL-FUCHS, Type : NJ2-12GM40-E2-5M)

REMARK

By Mark Haire at 8:48 am, Nov 10, 2014

SPARE PARTS
1. Bearing(DE & N-DE) : 1 SET
2. Brush : 18EA Date DSND CHKD CHKD APPD

Nov.07.2014 J.B.KIM N.U.CHO -- Y.S.JOO

Note: Others not mentioned in this data sheet shall be in accordance with maker standard.
Above technical data are only design values and shall be guaranteed with tolerance of applicable standard.
Inspection and performance test shall be maker standard, if not mentioned.
* In case of Inverter-Fed Motor, performance data is based on sine wave tests.
** The data are based on rated voltage & frequency, and data are expressed as a percentage of full load value.
HHI W230-131-1 A4(210mm X 297mm)
By Mark Haire at 8:48 am, Nov 10, 2014
PAINTING PROCEDURE FOR No. : P-20143259/Rev.0 1/4

1. SCOPE
This procedure defines the painting and rust prevention procedure at shop.
But non-ferrous metal will not be painted.

2. SURFACE PREPARATION
2.1 Oil,grease and crayon marks will be cleaned off with solvent solution.
2.2 Shot blast cleaning will be carried out in accordance with provision of
"The steel structure painting council's specification SSPC-SP10/NACE NO.2
blast cleaning(Near White)”.
2.3 The surface profile height is defined as distance between the tops of
the highest peak and lowest adjacent rough, measured in a direction
perpendicular to the mean surface height plane.
2.4 Surface to be coated will be cleaned and dried before coating is applied.
2.5 Rust, weld spatter, mill scale and other surface contaminants will be
removed by the power tools and shot blasting.
2.6 The compressed air used for nozzle blasting will be free from the liquid
water or oil. Adequate separators and driers will be used so as to get
rid of condensation.
2.7 In principle,shot or sand blasting will be done only when the weather
condition allow the surface to remain dry after blasting and coating
for several hours (Min.4 Hours).

3. PROCEDURE
3.1 Detail painting procedures refer to attached data sheet.
3.2 Painting conditions.
3.2.1 The metal temperature shall be minimum 3 deg. C above the dew point temperature.
Air temperature : 5 ~ 40 deg. C
Air relative humidity : less than 85%

3.3 Related conditions


No paintings shall be applied outdoor when it is foggy, rainy or excessive
wind. If chemical contamination occurs in paint it should be removed by
by washing with water or solvent before painting.
PAINTING PROCEDURE FOR No. : P-20143259/Rev.0 2/4

4. APPLICATION DETAILS
4.1 Preparation of paintings
Paintings should be prepared for application according to the instructions.
Individual components of multi-component paintings must be stirred before
mixing. If the thinner is required, only designated thinner should be used
and thinning rate may be adjusted according to the job condition.
4.2 Application method
4.2.1 Airless spray may be most effective in obtaining specified thickness at once.
4.2.2 Keep the spray gun at constant distance and perpendicular to the surfaces.
4.2.3 Brush or roller should not be used. Required thickness shall be achieved by applying
several coats at indoor. No outdoor painting shall be allowed.
4.3 Application work
4.3.1 Welding seams, corners and edges should always receive a stripe coat
before full coating in order to obtain adequate film built.
4.3.2 Bolt jointing surroundings and flange matching faces should be blanked
off or otherwise protected from painting unless otherwise accepted.
4.3.3 Special care should be taken to gain uniform thickness.
4.3.4 Each coat should be allowed enough to dry and interval between coats.
4.4 Cleaning of tools
The application tools and equipments should be cleaned with the thinner
immediately after use.

5. INSPECTION
Before painting, the surfaces shall be inspected as following items.
- Surface cleaning as per SSPC SP1
- Surface preparations as per SSPC-SP10/NACE No.2
- Environmental condition (Air temperature, Air relative humidity)
After painting, the surfaces shall be inspected visually for wrinkle, swelling
and other harmful defects. Also the dry film thickness shall be measured according to SSPC PA2.
If repair coating is required, applicable surfaces shall be arranged by sand
paper and re coated with the same paint. Also repairing shall be in compliance with paint manufacturer
recommendation.
PAINTING PROCEDURE FOR No. : P-20143259/Rev.0 3/4

6. COATING REPAIR
6.1 Defective paint work will be removed, and the surface re-prepared and
repainted according to the original specifications.
6.2 Demaged parts on the coated surface will be cleaned by power tool and
touch-up with the same coating system as applied initially.

7. STORAGE OF PAINT
The storage area should be well ventilated and protected from sparks, flame,
direct exposure to sun or excessive heat, preferably located in isolated room.
Storage place shall have a temperature ranging from 10 to 40 deg.C.
PAINTING PROCEDURE FOR No. : P-93556/Rev.0 4/4

8. PAINTING SYSTEM
8.1 Item : Motor ( Include Platform)
8.2 Painting schedule

EPOXY ZINC-RICH PRIMER


First or External and Brand : EZ175
Prime coat. internal Maker : KOREA CHEMICAL CO., LTD
surface of motor Dry film thickness : 60 micro-meter
Coating time : After preparation
surface
Coating method : spray and/or brush

HIGH BUILD POLYAMIDE CURED EPOXY


Intermediate coat. External surface Maker : Korea Chemical Co., Ltd.
of motor Manufacturer's designation : KOREPOX H.B EH6270
Dry film thickness : 150 micro-meter
Coating time : After preparation
surface
Coating method : spray and/or brush
POLYURETHANE
Finish coat. External surface Brand : UT2578
of motor Maker : KOREA CHEMICAL CO., LTD
Color : MUNSELL N0.7.5BG 6/1.5
Dry film thickness : 40 micro-meter
Coating method : spray and/or brush
Curing method : Self Curing
Total Dry film thickness Min. 250 micro-meter

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