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Modèle : 3512C GENERATOR SET LDJ
Configuration: 3512C Generator Set LDJ00001-UP
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3512C Generator Set
Numéro d'imprimé -SEBU9095-00 Date de publication -01/11/2012 Date de mise à jour -03/12/2012
i05741998
Generator Bearing - Lubricate

SMCS - 4471-086
Procedure for Bearing Service

Perform periodic bearing lubrication at the intervals that are shown in Table 1. Use the following
instructions as the suggested procedure in order to service the bearings of the generator.
Note: If the generator already has a visible grease point, go to Step 4.
1. Stop the generator set. Remove the required external cover plates, grills, and louvers of the
generator in order to access the bearings.
2. Remove the top grease pipe plug and the lower grease pipe plug. If no grease pipes can be found,
then locate the insert for the grease pipe. The insert is located on the bearing brackets. Remove
the inserts. Install the grease pipes.
3. Install a grease fitting in the top grease pipe.
4. Use a Cat® 8F-9866 Grease Gun or equivalent grease gun to grease the bearings. Use the
appropriate type of grease and the quantity that is listed in Table 1. Avoid the use of alternate
types of grease. Usage of alternate types of grease could cause premature bearing failure.
Note: Add only the amount of grease listed in Table 1. Do not continue to add grease until
purging is observed. Purging of grease will not always be observed.
5. If grease fittings are permanently installed, ensure that the protective caps for the grease fittings
are installed on the fittings when finished. If a grease fitting was installed in Step 2, remove the
top grease fitting and install the plug that was removed. If applicable, do not install the plug on
the bottom grease location yet. Wipe off the excess grease.
Note: Do not allow grease to drip on the stator windings of the generator. The stator windings
that are exposed to grease could suffer degraded insulation. The degraded insulation would cause
a reduction in the life of the windings.
6. Operate the generator set at rated speed for approximately 1 hour. When running the engine more
than 30 minutes, the recommended engine load to apply is a minimum of 50%. The procedure
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis... 24/02/2016
will allow the grease to expand. The expanding grease will force the excess grease from the
cavity. The internal pressure will be reduced as the excess grease is forced from the cavity.
Operate the generator until no grease is forced out of the cavity.
7. Stop the generator set. Inspect the generator windings, grease tubes, and bearing housings. Wipe
off any excess grease. If a grease pipe plug was removed in Step 2, install the plug in the bottom
grease pipe. Wipe off any excess grease.
Note: Do not allow grease to drip on the stator windings of the generator. The stator windings
that are exposed to grease could suffer degraded insulation. The degraded insulation would cause
a reduction in the life of the windings.
8. Install all of the external cover plates, grills, and louvers of the generator that were removed in
order to access the bearings.
Table 1
Bearing Grease
Temperature Shaft
Part Bearing Frame Part Interval Weight Volume
Maximum (1) Diameter
Number Type Size Number
315 BC
Every
160 mm
2000
5P-2448 (6.3 2S-3230
service
Ball inch) 580 Bearing 51.2 g 59 mL
85° C (185° hours or 75 mm (3
Bearing OD 590 Lubricant (1.8 oz) (2 oz)
F) 12 inch)
months
75 mm
(3 inch)
ID
220 BC
180 mm Every
(7.1 2000
6Y-3955 2S-3230
inch) service
Ball Bearing 51.2 g 59 mL 100 mm
OD 450 85° C (185° hours or
Bearing Lubricant (1.8 oz) (2 oz) (3.9 inch)
F) 12
100 mm months
(3.9
inch) ID
6Y-6488 318 BC 597 2S-3230 Every

Ball 85° C (185° Bearing 2000 51.2 g 59 mL 90 mm
Bearing 190 mm F) Lubricant service (1.8 oz) (2 oz) (3.5 inch)
(7.5 hours or
inch) 12
OD months
90 mm
(3.5
inch)
321 BC
225 mm Every
108- (8.9 2000
2S-3230
1760 inch) service
Bearing 51.2 g 59 mL 105 mm
Ball OD 680 85° C (185° hours or
Lubricant (1.8 oz) (2 oz) (4.1 inch)
Bearing F) 12
105 mm months
(4.1
inch) ID
322 BC
240 mm Every
108- (9.4 2000
2S-3230
1761 inch) service
690 Bearing 51.2 g 59 mL 110 mm
Ball OD 85° C (185° hours or
800 Lubricant (1.8 oz) (2 oz) (4.3 inch)
Bearing F) 12
110 mm months
(4.3
inch) ID
316 BC
170 mm Every
109- (6.7 2000
2S-3230
7687 inch) service
Bearing 51.2 g 59 mL 80 mm
Ball OD 580 85° C (185° hours or
Lubricant (1.8 oz) (2 oz) (3.15
Bearing F) 12
inch)
80 mm months
(3.15
inch) ID
139-
Every
0349
Roller 2900 1p0808 250 2.8 g 127 mm
Roller 85° C (185° N/A
2800 service (0.1 oz) (5 inch)
Bearing F)
hours
139-
Every
0350
Roller 2900 1p0808 250 2.8 g 127 mm
Roller 85° C (185° N/A
2800 service (0.1 oz) (5 inch)
Bearing F)
hours
154- 326 BC 820 2S-3230 Every

3032 1800 (2) (3) 85° C (185° Bearing 2000 51.2 g 59 mL 130 mm
Ball 280 mm 2600 (3) F) Lubricant service (1.8 oz) (2 oz) (5.1 inch)
Bearing (11 2700 (3) hours or
inch) 95° C (203° 12
OD F) months
130 mm 85° C (185°

(5.1 F)
inch) ID
85° C (185°
F)
018 BC
140 mm Every
193- (5.5 2000
2S-3230
4070 inch) service
498 Bearing 51.2 g 59 mL 90 mm
499 Lubricant (1.8 oz) (2 oz) (3.5 inch)
Bearing F) 12
90 mm months
(3.5
inch) ID
320 BC
215 mm Every
(8.5 4500
241-
inch) service
4644 UNIREX 60 g 100 mm
OD LC7 95° C (203° hours or N/A
Bearing N3 (2.1 oz) (3.9 inch)
F) 12
100 mm months
(3.9
inch) ID
315 BB
160 mm
(6.3
243-
inch) LC6100
5220 UNIREX Sealed (4) Sealed Sealed 75 mm
OD LC5000 95° C (203°
Bearing N3 (3.0 inch)
F)
75 mm
(3.0
inch) ID
320 BC
215 mm
Grease
(8.5
253- cannot
inch)
9789 UNIREX be added 100 mm
OD 1400 85° C (185° N/A N/A
Bearing N3 to this (3.9 inch)
F)
bearing.
100 mm
(3.9
inch) ID
1400 EA6
253- 226BC Grease Grease Grease

9792 95° C (203° cannot cannot cannot 140 mm
Bearing 230 mm F) be added be be (5.5 inch)
(9.05 to this added added
inch) bearing. to this to this
OD bearing. bearing.
130 mm
(5.12
inch) ID
307 BB
80 mm
(3.1
261-
inch)
3545 LC2000 UNIREX Sealed (4) Sealed Sealed 35 mm
OD 95° C (203°
F)
35 mm
(1.4
inch) ID
307 BC
80 mm
(3.1
262-
inch)
OD 95° C (203°
F)
35 mm
(1.4
inch) ID
309 BC
100 mm
(3.9
263-
inch)
OD 95° C (203°
F)
45 mm
(1.8
inch) ID
281- 328 BC 3010 (2) EA6 Grease Grease Grease

3091 3020 (2) 95° C (203° cannot cannot cannot 140 mm
Ball 300 mm 3042 (2) F) be added be be (5.5 inch)
Bearing (11.8 3044 (2) to this added added
inch) 3045 (2) bearing. to this to this
OD bearing. bearing.
140 mm
(5.5
inch) ID
326 BC
280 mm
Grease
311- (11
cannot
0843 inch)
1800 (2) be added 130 mm
Ball OD 95° C (203° EA6 N/A N/A
to this (5.1 inch)
Bearing F)
bearing.
130 mm
(5.1
inch) ID
322 BC
240 mm
Grease
311- (9.4
cannot
0844 inch)
be added 110 mm
Ball OD 1600 95° C (203° EA6 N/A N/A
to this (4.3 inch)
Bearing F)
bearing.
110 mm
(4.3
inch) ID
330 BC
320 mm Exxon Every

341- (12.6 Polyrex 1800
3055 (5)
7383 inch) EMBase service
3066 (5) 51.2 g 14.9 150 mm
Ball OD 95° C (203° material hours or
3068 (5) (1.8 oz) mL (0.5 (5.9 inch)
Bearing F) is 12
oz)
150 mm Polyurea. months
(5.9
inch) ID
328 BC
300 mm Every
3010 (2) (3)
375- (11.8 2400
3020 (2) (3) 2S-3230
3715 inch) service
3042 (2) (3) Bearing 51.2 g 59 mL 140 mm
3044 (2) (3) Lubricant (1.8 oz) (2 oz) (5.5 inch)
Bearing F) 12
3045 (2) (3)
140 mm months
(5.5
inch) ID
(1)
Indicates the alarm temperature set point that the bearing should be continuously operated at on the specified generator
frame size. Shutdown set points are typically 10° C (18° F) higher.
(2)
1800 frame generators and 3000 frame generators shipped before 2012 use double-shielded bearings with EA6 grease.
There are no threaded holes in the bearing brackets for the grease tubes that are used to add grease. Therefore, no grease
can be added to the bearings. Beginning in 2012, 1800 frame generators and 3000 frame generators that are shipped will
use a single-shielded bearing with 2S-3230 grease. The front and rear brackets contain factory installed grease fittings,
therefore, single-shielded bearings must be lubricated periodically. Reference the Parts Manual with package serial
number to identify the bearing part number and to determine bearing lubrication requirements.
(3)
All 2600 , 2700 , 1800 and 3000 frame generators shipped beginning in 2012, use a single-shielded bearing design.
Replacement bearings received from the Parts Division will have a shield on each side of the bearing. The shield facing
the outside of the generator must be removed when the new bearing is installed.
(4)
Grease cannot be added to this bearing. Refer to the Operation and Maintenance Manual, "Generator Bearing -
Replace" article for information concerning the replacement of these bearings.
(5)
The generator uses a non-shielded bearing design. Although replacement bearings may have a shield on each side, both
shields must be removed when the new bearing is installed. Replacement bearings are shipped as dry bearings and must
be packed to 50% grease fill at time of installation.
Bearing Replacement
Refer to the appropriate publication for each specific generator for bearing replacement procedures.
Replace both bearings of a two-bearing generator.
Replace any bearing wear sleeves and lip seals when the bearings are replaced.
Except for the 341-7383 Ball Bearing , replacement bearings are pre-lubricated. The pre-lubricated
bearings do not require additional grease at time of replacement. The 341-7383 Ball Bearing is shipped
as a dry bearing. The 341-7383 Ball Bearing must be packed to 50% grease fill at time of installation.
Old grease must be removed at the time of bearing replacement from the bearing bracket cavity. After
the bearing bracket cavity is cleaned, the bearing bracket cavity must be packed with new grease from
one-third to one-half full.
Note: Generator set alignment is required after the bearings are replaced.
Additional Information
Refer to Special Instruction, REHS4892, "Generator Bearing Service" for further information.
Copyright 1993 - 2016 Caterpillar Inc. Wed Feb 24 22:15:15 UTC+0100 2016
Tous droits réservés.
Réseau privé pour utilisateurs autorisés de SIS.

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3512C Generator Set LDJ00001-UP(SEBP5799 - 07) - Documentation Page 1 sur 7

Produit: GENERATOR SET

Generator Bearing - Lubricate

Procedure for Bearing Service

Note: If the generator already has a visible grease point, go to Step 4.

3. Install a grease fitting in the top grease pipe.

6Y-6488 318 BC 597 2S-3230 Every

154- 326 BC 820 2S-3230 Every

130 mm 85° C (185°

253- 226BC Grease Grease Grease

281- 328 BC 3010 (2) EA6 Grease Grease Grease

320 mm Exxon Every

Replace both bearings of a two-bearing generator.

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