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Hoverboard

ABSTRACT

The project aim of hoverboard to reduce pollution from cars and gasoline and make transportation more fun. We
plan to do this by making all new means of travel. The hoverboard will reduce the amount of cars sold and the
amount of gasoline used and put into the air. So we planned to make hover board cart. Hoverboard which runs
using the power of motors which are connected to each wheel of the hover board. Motors are getting power from
the battery used in the hover board. An Electric DC motor is a machine which converts electric energy into
mechanical energy. The working of DC motor is based on the principle that when a current-carrying conductor is
placed in a magnetic field, it experiences a mechanical force. The Electric motors give the necessary torque to the
wheels and then it is controlled with the help of switches. As the whole idea of hover board cart is based on the
people related to disabilities, the switches used at the hand positions so that anyone can able to navigate the
vehicle easily

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Hoverboard

CONTENTS

CHAPTER Topics
Page
No
.
Title page

Certificate

Acknowledgement

Abstract 1

1 Introduction 5-7
2 Literature review 8
3 Hoverboard 9
4 Methodology 10-11
5 Computer Added Design Drawing 12
6 Working Principle Of Machine 13
7 Detail Of Part 14-15
8 Tool and Machine 16-19
9 Specifications and features of hoverboard 20
10 Estimation of cost 21
10 Advantages and disadvantages 22
11 Application 23
12 FUTURE SCOPE 24
13 Conclusion 25
14 Reference 26
15 Appendix 27

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LISTOFFIGURE

SRNO. FIGURENAME FIG.NO PAGENO

1 Hoverboard 1.1 5

2 Flow Chart Diagram 4.1 10

3 3D Drawing 5.1 12

4 Gyroscope 7.1 14

5 Motor 7.2 14

6 Battery 7.3 15

7 Wheel 7.4 15

8 Wooden plywood 7.5 15

9 Power saws 8.1 16

10 Hand Saws 8.2 16

11 Steel File tool 8.3 17

12 Measuring tape 8.4 17

13 Vices 8.5 18

14 Hand drill 8.6 18

15 Drilling Machine 8.7 19

16 Hoverboard layout diagram 9.1 20

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LIST OF
TABLE
SR NO TABLE NAME TOTAL TABLE PAGENO

1 Estimating of Machining 10.1 27

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Hoverboard

CHAPTER1
INTRODUCTION

Hover boards or self-balancing scooters is a personalized transport. It consists of two motorized wheels that are
connected to a pair of articulated pads on which the rider places their feet. In fact, the rider can control the speed
of the hover board by leaning forward or backward and change the direction by twisting the pads. Hover boards
or Self Balancing Scooters had invented in the year 2013.However, after its invention, the device has become a
subject issue for the patent rights. More, the manufacturing had started in China. In the year 2014, early units
caught fire because of overheating the battery. Along with that in 2016, companies of China and USA producing
Hover boards have to recall their 50,000 products.

Invention -
59- year-old Shane Chan has invented the hoverboard. He grew in China, and then went to USA in 1986. Now,
based in Washington before setting up his own business of hoverboards, he worked as an scientific instrument
designer until 2011. However, he began his new career in hoverboards. In the early innings of his career, he has
designed Hovertrax. Now, he is working on his versions of hoverboards. In fact, his inventions have
commercialized by other companies. Further, you can see that improved and copied versions of hoverboards
available in the market. In the couple of years, we can see hoverboards are flooding in the market. Celebrities
post their pictures with their hoverboards on the social media platform.

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Hoverboard

Aim
 To reduce the pollution
 To use for the personal transport

Objective
 Hover board India mainly aims to ensure customer safety and satisfaction. We even
have some main objectives to satisfy our customers.
 Supply: Hover board India is one of the topnotch company that which supply self-
balancing scooter with standard quality at your doorstep. Due to higher awareness
regarding hoverboard, the demand is flown high. So, Hover board India is supplying more
to meet the demand for an afford able price.
 Customize: Most of the products that we offer can be modified as per
customer specifications .Hoverboards
IndiapermitscustomerstomodifytheboardsinthemediumofSpeakersandLEDs.
 We, hoverboard are in the continuous process to supply the best standard hover boards
to our customers.
Scope of work
 Literature review on the knowledge of mechanism design.
 To design a hover board by using CAD software solid work
 Fabricate the model of hover board using fitting and machining

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Hoverboard

Project Planning
To start of this project, a meeting with project guide in the first week is done to manage the
schedule of weekly meetings. The purpose is to inform the guide on the progress of the project and
guided by the supervisor to solve difficulty. Briefing based on the introduction and next task of the
project is given by guide. Make research of literature review with the means of the internet, books,
available published articles and materials that is related to the title.

Phase start of by sketching few model models using manual sketch on A4 Sheet. Do it
comparison for choose the best concept. Software applications are downloaded from internet to
design the model based on this ketches. Software Solid Work helps to draw the better dimension.
The preparation of mid-presentation of the project is next. Before presenting, the guide will see
through the slide presentations and comment on corrections to be made. Then, presentation on the
knowledge attained and instilled in the design phase is presented to a panel of three judges. Following
up, is the fabrication of make some method for this project. Choose the material, make some list
for the material and d Do it planning off a.

After that, start the fabrication process. It would take seven weeks to get this design and fabrication
process alteration done. Make some analysis and testing for the project. Do it correction for error this
project. Finish the fabrication process with painting process. After that, the final report writing and final
presentation will be the last task to be accomplished. The guide will review the final presentation and
revise mistakes to be amended. The final presentation then again will be presented to three panels.

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Hoverboard

CHAPTER 2
LITERATURE REVIEW

In 2013, first Hoverboard or self-balancing scooters had founded by American businessperson Shane Chan. In
May 2013, he had launched kick-starter fund raising campaign. Chinese company Chi Robotics had to know
about the hoverboard by a weird article “Smart S1” suggested by David Pierce. Earlier Hoverboard called Hover
trax. Chic Robotics, Chinese company released its first Hoverboard “Smart S1” in August 2014 in Canton Fair
Trade Show. In short period of time, this device got huge popularity in the western countries. Initially, many
popular celebs like Justin Bieber, Jamie Foxx, Chris Brown, and Kendall Jenner endorsed Hoverboard (Self-
balancing scooters). By 2015, Shenzhen region of China had become the place of manufacturing Hoverboards.
Apart from that popularity of the Hoverboards, there were several issues raised in China by Chen regarding the
patent rights in China. After that, Mark Cuben had announced to take the Hoverboards patents from Chen. It was
because of the defects in the products manufactured by the Chen Company. However, the issues were constantly
rising. Again, in 2016, US International Trade Commission had issued patent infringement against UPTECH,
U.P Technology, U.P Robotics, Free Go China and Eco Boomer but settled with segway.

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Hoverboard

CHAPTER 3

CHARACTERISTICS OF HOVERBOARD

1. Size:-This is the overall size of the Hoverboard. In fact, you do not a Hoverboard that is too narrowor
wide. The best Hover board or self-balancing scooter for you is that on which you stand in a natural
position. More, you find it comfortable to ride the Hoverboard or self-balancing scooter.

2. Weight:-Hoverboard or self-balancing scooters vary in weight according to the battery type and
material used in them. It is important to get the Hoverboard that is light in weight. While buying the
overboard or self-balancing scooter one thing you should keep in mind that it is easy to carry and ride.
Moreover R2D weighs only 22lbs costs around$599 on Amazon

3.Speed:-Generally, the speed of the Hoverboard is around 5-10 MPH. However, this can surprise
you,that there is a huge difference between in single mile per hour and that takes you to the different
riding experience .It is important to include speed as an important in buying and ridings Hoverboard.
Faster the Hoverboard means more fun and excitement. Robot Turbots Hoverboard excels in its speed,
hitsaround15MPH in just 6seconds. More, you can get this Hoverboard from Amazon ataround$549.

4.Climbing angle: -The climbing angle of the Hoverboard is measure in degrees.In fact, the steepness of an
incline of the Hoverboard, the rider can climb easily without losing power. You should know that how steep
Hoverboard you can climb easily so that you do not find it difficult while riding.

5.Battery life You should know that how long the battery of the Hoverboard lasts when it is fully charged.
The Hoverboard or the self-balancing scooter should be best with its battery. Therefore, the rider does not find
difficulty to find charge points for charging. It can long distance on a single charge. Robot Turbots
Hoverboard comes has the best battery life, you can travel 16 miles on a single charge.

6.Max rider weight Here you can get to know about the maximum weight of the rider using the Hoverboard
or self-balancing scooter. Generally, the durability of the Hoverboard depends on its capacity to carry weight.

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Hoverboard

CHAPTER 4
METHODOLOGY

In designing and fabricating this hoverboard , a flow of methods had to be used. First of all,
a process planning had to be charted out. This acts as a guideline to be followed so that, the final
model meets the requirement and time could be managed. This would determine the efficiency ofthe
project to be done. Regulating and analyzing these steps are very important as each of it has its own
criteria to be followed.

Flow Chart

Figure. Flow chart diagram

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The flow chart starts with the introduction. Here, the introduction is first plan to start the
project. The supervisor request for understanding of the project and make some research about the
project title. Student makes project synopsis, objective, and scope of work, problem statement and
planning.
Once the introduction is done, the supervisor request for the understanding of theproject.
Thus, literature review on the title is done thoroughly covering all the aspect of the project.The
medium for this research is via internet and books. Essential information related to the projectis
gathered for referencing. In concept ualization,f ew design sared one using the sketching which is
then saved to be reviewed. Sketch four concepts suitable for the project with a 3-dimensional and
understanding. The sketching is first step for designer used of the time. After four designs sketched
design considerations have been made and one design have been chosen. The selected design
sketched is then transfer to solid modeling and drawing using solid work application. Software
issued because it gives a better dimension of air bike compared to manual draw and is much easier
touse.
However, the drawing using software is just guideline to be followed to improve the
Mechanical sickle after draw is done, the project proceeds to next step that is fabrication process. The
finished drawing and sketching is used as a reference by following the measurement and the type of
material needed. The fabrication process that involved is cutting, welding, drilling, ant theater every
process was finish, the parts are check to make sure that the output of the process obeys the product
requirement.
If all the parts had been processed, the parts are joined together to make here come the
analysis processes. During the testing, if problem occurs aches fan doesn’t work insufficient, bike
will step back for fixing of the problem. Their bike frame is finished by doing some finishing
process such as grinding and spraying. A fetal parts had been joined to gether and analysis, the last
phase of process that is result and discussion. Inresult and discussion, the draf treport and the en
tirerelated article are gathered and hand over to the superv is or for error checking.For the
conclusion, the finish product will be compare with the report to make sure that there is no mistake
on both project and report. After the product and report had been approve by the supervisor, there
portisrearran ge and print outto submitat supervisor, the project coordinator and faculty of
Mechanical Engineering. IN this stage, the final presentation was also being
Prepared and waited to be present.

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CHAPTER 5
COMPUTER AIDED DESIGN DRAWING

After a design has been selected, the next step in designing process is dimension The design is
separated into part by part and the dimension in g process is firstly sketche donthe paper. The
dimensioning is based on relevant dimensions and also referring the existence ofHoverboard so that the
design is fit into other part. After dimensioning, the drawing of the design is drawn using Cero Software
4.0; at this stage solid modeling method is used. Part by part solid modeling create according to the
dimension done before, after all part create, the 3d model is assemble with each other base on the design.

Drawing

1. sketching - All the ideas for the Hoverboard fabrication are sketched on the paper
to ensure that ideas selection can be made after the selected design choose.

2. Creo software 4.0- The desidesign and concept sketch is transfee to solid
modelling and drawing using creo software

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Hoverboard

CHAPTER 6
WORKING PRINCIPLE OF HOVERBOARD

 Self-balancing boards have frames that pivot in the center. The electric motors and sensors that detect
speed and tilt angle are actually inside of each wheel.

 The gyroscopes receive the data from the tilt sensors in the wheels and relay it to the logic board, keeping
the board upright at all times.

 There are switches under each foot pad that trigger an infrared LED light, which triggers a sensor.

 The light remains on when the rider keeps their feet flat, letting the logic board know not to run the motors.

 When the rider leans forward, the switch turns off the LED light, then the sensor lets the logic board know
to spin those wheels.

 Since the motors are independent of one another, a rider can actually do circles in place.

RIDING OF HOVERBOARD

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CHAPTER 7

COMPONENTS

1. Gyroscope-

Hoverboards are built in such a way that each of the wheels has its own Gyroscope, Tilt and speed sensor. They
are generally placed below the frame where rider places the feet. Once the rider places the feet on the board,
Gyroscope provides data to the logic board when the rider tilts ahead or backward

2. Motor

A DC motor is any motor within a class of electrical machines whereby direct current electrical power is
converted into mechanical power. Most often, this type of motor relies on forces that magnetic fields produce A
12v DC
motor is small and inexpensive, yet powerful enough to be used for many applications.
.

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3. Battery :- A lithium-ion battery or Li-ion battery is a type of rechargeable battery. Lithium-ion batteries are
commonly used for portable electronics and electric vehicles and are growing in popularity for military and
aerospace applications

4. Wheel -

Self-balancing boards have frames that pivot in the center. The electric motors and sensors that detect speed and
tilt angle are actually inside of each wheel. The gyroscopes receive the data from the tilt sensors in the wheels
and relay it to the logic board, keeping the board upright at all times.

5. Wooden plywood:

Take the sheets of wooden ply, Convert this ply into the size of 45cm x 20cm with the help of Hacksaw Cutter.
Note that wooden ply must be Light in Weight and carry rider weight without Breaking.
Hoverboard

CHAPTER 8
TOOLS

1. Power saws :-

One of the major advantage of these power saws is it allows a significant amount of wood to be cut in a short
period of time. Power saws are also referred as electric saws as they usually consist of a rechargeable battery.
Compared to the hand saws, they are a lot faster and do not require much man power. As a reason for which,
these are popular in wood cutting tools. To allow it to make rip cuts, crosscuts and miter cuts, the circular saw
can be fitted with different types of blades. Just like hand saws, a variety of power saws are available to do
different kinds of jobs.

2. Hand saws :-

These are the basic and traditional tools in wood cutting and are made by every other metal cutting tools
manufacturer. These hand saws serve many purposes and are available in a great variety. Consisting of iron, steel
or other types of metal blades with teeth, hand saws require man power.

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Hoverboard

3. Steel file Tool

A file is a tool used to remove fine amounts of material from a workpiece. It is common in woodworking,
metalworking, and other similar trade and hobby tasks. Most are hand tools, made of a case hardened steel bar of
rectangular, square, triangular, or round cross-section, with one or more surfaces cut with sharp, generally
parallel teeth

4. Measuring tape

A tape measure or measuring tape is a flexible ruler used to measure size or distance. It consists of a ribbon of
cloth, plastic, fibre glass, or metal strip with linear-measurement markings. It is a common measuring tool

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5. Vices

A vice or vise is a mechanical apparatus used to secure an object to allow work to be performed on it. Vises have
two parallel jaws, one fixed and the other movable, threaded in and out by a screw and lever

6. Hand Drill

A drill or drilling machine is a tool primarily used for making round holes or driving fasteners. It is fitted with a
bit, either a drill or driver, depending on application, secured by a chuck. Some powered drills also include a
hammer function.

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CHAPTER 9
SPECIFICATION AND FEATURES OF HOVERBOARD

SPECIFICATION

 Type: Two Wheels.


 Frame Material: Wood
 Range per Power: 10 - 30 km.
 Power Supply: Lithium Battery.
 Voltage of Battery: 36v.
 Max Speed: <30km/h
 Motor: 12 volt.

FEATURES

 Self-balancing Technology.
 Exclusive technology & sensors ensures the smoothest ride.
 No Chinese Batteries! Safe UL2272 Li-Ion batteries that won't overheat or catch fire!
 Ride Further & Faster.
 Cruise at speeds up to 10 MPH and 8-12 Miles on a single charge.

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CHAPTER 10

ESTIMATION OF MACHINE PART

Sr.n Partname Quantity Rate(Rs.)


o
1 Wheel 2 600

2 wooden plywood 1 500


3 Battery 1 700
4 Pipe 1 50
5 Motor 2 1600
6 Wire 1 50
7 Fastners 50 200
8 Powerswitch 2 50

Total 3800

Table No 10.1 Estimation Of Cost


.

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Hoverboard

CHAPTER 11

ADVANTAGES AND DISADVANTAGES

Advantages
 Medical Benefits and Security Beef Up
 Cost Effective, Eco friendly, and Safer
 Comfortable to Ride
 A Non-conventional way of keeping the Body Sound
 It Helps Your Posture
 It Enhances Reflexes

Disadvantages

 Fire incidents

 Risks offalling

 Get scratch

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CHAPTER 12
APPLICATION

APPLICATION

 Increased Mobility in Daily Life.

 Get Around Fastest Work.

 Zip Around Campus.

 For Short Urban Commutes.

 Use as a Portable Stool or Table.

 Ride as a Go-kart.

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Hoverboard

CHAPTER 13
FUTURE SCOPE

Ever since Marty McFly saved the day with his hoverboard in Back to the Future, it's probably
been a dream of yours to ride one. Well, the hoverboard of that future isn't here yet, but as your kids
have probably mentioned, hoverboards are here! This combination of a Segway and a skateboard is
called a hoverboard and it's become a hot item for kids across the country. Since there's such a focus
on children and exercise these days, you may be wondering if the hoverboard actually counts as
exercise. There are certainly more than a couple of health benefits of hoverboards -- here's why you
should let your child talk you into considering their hoverboard time exercise!

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.
CHAPTER 14
CONCLUSION

Most of the fractures associated with hoverboard use are com-manly seen in everyday pediatric radiology
practice, with an overall pattern paralleling that reported in association with skateboard use. However, an
otherwise uncommon fracture, the distal phalanx juxta-epiphyseal fracture, was identified in association with
hoverboard use, and this finding has important treatment implications including need for irrigation and
debridement, antibiotic therapy and potential surgical fixation.

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Hoverboard

CHAPTER 15

REFERENCE

1) Kemper, Steve. Reinventing the Wheel : A story of Genius, Innovation and Grand Ambition. S.l. :
HarperCollins, 2005. ISBN 0060761385.

2) Johannsson, Hans &Persson, Jan-Gunnar &Pettersson, Dennis.Produktutveckling. Stockholm : Liber, 2004.

3) Glad, Torkel&Ljung, Lennart. Reglerteori. Lund : Studentlitteratur, 2003.

4) Torby, Bruce J. Advanced dynamics for engineers. New York : Holt, Rinehart and Winson, 1984. ISBN 0-03-
063366-4.

5) Lennartson, Bengt. Reglerteknikensgrunder. Lund : Studentlitteratur, 2002.

6) The hoverboard die guide

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CHAPTER 16
APPENDIX

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